CN114955609B - High-efficiency spreading process and device for high-viscosity composite material - Google Patents

High-efficiency spreading process and device for high-viscosity composite material Download PDF

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Publication number
CN114955609B
CN114955609B CN202210616450.8A CN202210616450A CN114955609B CN 114955609 B CN114955609 B CN 114955609B CN 202210616450 A CN202210616450 A CN 202210616450A CN 114955609 B CN114955609 B CN 114955609B
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China
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fixedly connected
die sleeve
movable die
plate
composite materials
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CN202210616450.8A
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Chinese (zh)
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CN114955609A (en
Inventor
余旭田
卫文
黄勇
易崇平
程源其
胡斌
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Zigong Zhongtiansheng New Material Technology Co ltd
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Zigong Zhongtiansheng New Material Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G69/00Auxiliary measures taken, or devices used, in connection with loading or unloading
    • B65G69/04Spreading out the materials conveyed over the whole surface to be loaded; Trimming heaps of loose materials
    • B65G69/0458Spreading out the materials conveyed over the whole surface to be loaded; Trimming heaps of loose materials with rotating means, e.g. tables, arms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2201/00Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
    • B65G2201/04Bulk
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A40/00Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
    • Y02A40/80Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in fisheries management
    • Y02A40/81Aquaculture, e.g. of fish

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)

Abstract

The invention belongs to the technical field of high-viscosity composite materials, in particular to a high-efficiency spreading process and device for the high-viscosity composite materials. Through the cooperation of cylinder and two second bearings that set up, can make the cylinder reach rolling state, through the cooperation of electric telescopic handle that sets up, connecting block and spring, can be with the raw materials that exceeds outer movable die sleeve slightly roll down, can reach the effect of micro displacement, thickness micrometric reduction, through the cooperation of motor that sets up, screw thread section of thick bamboo and threaded rod, can let the cylinder make a round trip to flattening of raw materials on the internal fixation die sleeve, then electric telescopic handle continues to control outer movable die sleeve and shifts downwards micro, then the cylinder flattens the raw materials that exceeds again, so reciprocatingly, through a lot of thickness micrometres until the thickness of raw materials reaches the compactness of settlement and even thickness, reach the stand material thickness range and be more than 2mm to 50 mm.

Description

High-efficiency spreading process and device for high-viscosity composite material
Technical Field
The invention relates to the technical field of high-viscosity composite materials, in particular to a high-efficiency spreading process and device for a high-viscosity composite material.
Background
The composite material is a material with new properties, which is formed by two or more materials with different properties in a macroscopic way through a physical or chemical method, and the materials complement each other in properties to generate a synergistic effect, so that the comprehensive properties of the composite material are superior to those of the original composition material and meet various different requirements.
The composite material is a mixture, plays a great role in many fields, replaces many traditional materials, comprises metal and metal composite materials, nonmetal and metal composite materials and nonmetal composite materials according to the components, is difficult to uniformly spread a thin layer of high-viscosity material used in the production of products such as high-viscosity composite materials and the like, cannot achieve the set compactness and uniform thickness of the material, and can cause certain influence on the quality of the production of the products.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a high-efficiency spreading process and device for a high-viscosity composite material, which solve the problems that the composite material is a mixture, plays a great role in various fields, replaces many traditional materials, and is composed of a metal-metal composite material, a nonmetal-metal composite material and a nonmetal-nonmetal composite material according to the components, and a thin layer of the high-viscosity material used in the production of the high-viscosity composite material and other products is difficult to uniformly spread, so that the material cannot reach the set compactness and uniform thickness.
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides a high-efficient stand material technology of high viscosity combined material and device, includes the bottom plate, the top of bottom plate is equipped with two sets of connecting blocks, every the opening has been seted up to the upper surface of connecting block, the upper surface fixedly connected with of bottom plate two sets of slide bars, every the top of slide bar all runs through the opening and extends to the top of connecting block, every the surface of slide bar all overlaps and is equipped with the spring, every the surface of spring all with the upper surface fixed connection of bottom plate, every the top of spring all contacts with the bottom surface of connecting block, two sets of the common fixedly connected with roof in top of slide bar, the upper surface fixedly connected with protective housing of roof, the inner wall fixedly connected with two motors of protective housing.
Every the equal fixedly connected with threaded rod of output of motor, the inner wall of protective housing is fixed to be inlayed and is had two first bearings, every the front end of threaded rod all with the inner circle fixed connection of first bearing, every the equal threaded connection of surface of threaded rod has a screw mandrel, two spouts have been seted up to the upper surface of roof, every the inside of spout all is equipped with the slider, every the upper surface of slider all with the bottom surface fixed connection of screw mandrel, every the equal fixedly connected with electric telescopic handle of bottom surface of slider, two electric telescopic handle's bottom is fixedly connected with connecting plate jointly, the bottom surface fixedly connected with two fixed plates of connecting plate, two the fixed plate is all fixed to be inlayed with the second bearing each other in a side that is close to, every the inner circle of second bearing is equal fixedly connected with axis of rotation, two the one end that the axis of rotation is close to each other is fixedly connected with cylinder jointly.
As a preferable technical scheme of the invention, one side surface of each of the two groups of connecting blocks, which is close to each other, is fixedly connected with an outer movable die sleeve, the electric telescopic rod can control the micro displacement of the outer movable die sleeve, the upper surface of the bottom plate is fixedly connected with an inner fixed die sleeve, the top end of the inner fixed die sleeve is positioned in the outer movable die sleeve, the shape of the outer movable die sleeve is square, and the middle part of the outer movable die sleeve is hollow.
As a preferable technical scheme of the invention, two stop blocks are arranged below the outer movable die sleeve, and the upper surface of each stop block is fixedly connected with the bottom surface of the outer movable die sleeve.
As a preferable technical scheme of the invention, the front surface of the outer movable die sleeve is provided with a warning patch, and the back surface of the warning patch is fixedly connected with the front surface of the outer movable die sleeve.
As a preferable technical scheme of the invention, the bottom surface of the bottom plate is fixedly connected with two groups of supporting blocks, the bottom surface of each supporting block is fixedly connected with a stable seat, and the bottom surface of each stable seat is provided with anti-skid patterns.
As a preferable technical scheme of the invention, the outer surface of each sliding rod is sleeved with a limiting ring, and the inner wall of each limiting ring is fixedly connected with the outer surface of the sliding rod.
As a preferable technical scheme of the invention, a stabilizing plate is arranged below the top plate, and the left end and the right end of the stabilizing plate are fixedly connected with the outer surface of the electric telescopic rod.
As a preferable technical scheme of the invention, two groups of hanging rings are arranged above the top plate, and one end of each group of hanging rings, which is close to each other, is fixedly connected with the left side surface and the right side surface of the protective shell respectively.
As a preferable technical scheme of the invention, the front surface of the protective shell is provided with the operation nameplate, and the back surface of the operation nameplate is fixedly connected with the front surface of the protective shell.
As a preferable technical scheme of the invention, the inner wall of the protective shell is provided with two fixing grooves, the upper surface of each threaded cylinder is fixedly connected with a stabilizing block, and the upper surface of each stabilizing block is in sliding connection with the inner wall of each fixing groove.
Compared with the prior art, the invention provides the high-efficiency spreading process and the device for the high-viscosity composite material, which have the following beneficial effects:
1. according to the high-efficiency spreading process and device for the high-viscosity composite material, through the cooperation of the arranged electric telescopic rod, the connecting block and the spring, the roller can descend to be in contact with the raw materials by utilizing the work of the electric telescopic rod, and meanwhile, the electric telescopic rod is controlled to slightly move downwards, so that the descending height of the roller and the descending height of the outer movable die sleeve can be controlled, the raw materials higher than the outer movable die sleeve can be slightly pressed down, and the effects of micro displacement and thickness reduction can be achieved.
2. According to the high-efficiency spreading process and device for the high-viscosity composite material, the roller can reach a rolling state through the cooperation of the roller and the two second bearings, the effect of micro displacement and thickness micro reduction can be achieved through the cooperation of the motor, the screw thread cylinder and the threaded rod, the roller can flatten raw materials on the inner fixed die sleeve back and forth through the cooperation of the motor, the screw thread cylinder and the threaded rod, then the electric telescopic rod continuously controls the outer movable die sleeve to slightly displace downwards, the roller flattens the raised raw materials again, and the roller reciprocates in such a way, and achieves the set compactness and uniform thickness through the thickness micro reduction of the raw materials for a plurality of times, namely, the spreading thickness range is more than 2mm to 50 mm.
Drawings
FIG. 1 is a schematic perspective view of a base plate of the present invention;
FIG. 2 is a cross-sectional view of a front view of a mounting plate of the present invention;
FIG. 3 is a schematic perspective view of a connecting plate according to the present invention;
FIG. 4 is a cross-sectional view of a side view of the protective case of the present invention;
FIG. 5 is a schematic perspective view of a top plate according to the present invention;
fig. 6 is a process flow diagram of the present invention.
In the figure: 1. a bottom plate; 2. a stop block; 3. a connecting block; 4. a limiting ring; 5. a connecting plate; 6. operating a nameplate; 7. a stabilizing plate; 8. a protective shell; 9. an electric telescopic rod; 10. a hanging ring; 11. a slide bar; 12. a fixing plate; 13. a spring; 14. a roller; 15. a stable seat; 16. a warning paste; 17. an inner fixed die sleeve; 18. a support block; 19. a threaded rod; 20. a top plate; 21. a thread cylinder; 22. a second bearing; 23. an outer movable die sleeve; 24. a through port; 25. a chute; 26. a first bearing; 27. a motor; 28. a rotating shaft; 29. a fixing groove; 30. a stabilizing block; 31. a sliding block.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Examples
Referring to fig. 1 to 6, in the present embodiment: the utility model provides a high-efficient stand material technology of high viscosity combined material and device, including bottom plate 1, the top of bottom plate 1 is equipped with two sets of connecting blocks 3, opening 24 has been seted up to the upper surface of every connecting block 3, the upper surface fixedly connected with two sets of slide bars 11 of bottom plate 1, the top of every slide bar 11 all runs through opening 24 and extends to the top of connecting block 3, the surface of every slide bar 11 all overlaps and is equipped with spring 13, the surface of every spring 13 all with the upper surface fixed connection of bottom plate 1, the top of every spring 13 all contacts with the bottom surface of connecting block 3, the common fixedly connected with roof 20 in top of two sets of slide bars 11, the upper surface fixedly connected with protective housing 8 of roof 20, the inner wall fixedly connected with two motors 27 of protective housing 8.
The output end of each motor 27 is fixedly connected with a threaded rod 19, two first bearings 26 are fixedly embedded in the inner wall of each protection shell 8, the front end of each threaded rod 19 is fixedly connected with the inner ring of each first bearing 26, the outer surface of each threaded rod 19 is fixedly connected with a threaded cylinder 21, two sliding grooves 25 are formed in the upper surface of a top plate 20, sliding blocks 31 are arranged in each sliding groove 25, the upper surface of each sliding block 31 is fixedly connected with the bottom surface of the threaded cylinder 21, the bottom surface of each sliding block 31 is fixedly connected with an electric telescopic rod 9, the bottom ends of the two electric telescopic rods 9 are fixedly connected with a connecting plate 5 together, the bottom surface of the connecting plate 5 is fixedly connected with two fixing plates 12, a side surface, close to each other, of each fixing plate 12 is fixedly embedded with a second bearing 22, the inner ring of each second bearing 22 is fixedly connected with a rotating shaft 28, and one ends, close to each other, of the two rotating shafts 28 are fixedly connected with a roller 14 together; pouring raw materials into the upper surface of an inner fixed die sleeve 17, covering an uneven raw material with a layer of isolating film, covering the isolating film on the upper surface of an outer movable die sleeve 23, clicking a control panel to enable an electric telescopic rod 9 to work, enabling the electric telescopic rod 9 to drive a roller 14 to gradually move downwards, enabling the distance between the outer movable die sleeve 23 and the inner fixed die sleeve 17 to be slightly reduced, enabling the roller 14 to enter a hollow part of the outer movable die sleeve 23, clicking the control panel to enable a motor 27 to positively and negatively rotate, enabling the motor 27 to drive a threaded rod 19 to rotate, enabling a threaded cylinder 21 to drive a sliding block 31 to move forwards and backwards together with the electric telescopic rod 9, enabling the roller 14 to roll back and forth to compact the raw material, enabling the raw material higher than the outer movable die sleeve 23 to be pressed down, enabling the electric telescopic rod 9 to slightly move downwards, enabling a fixed plate 12 to press the outer movable die sleeve 23 to downwards, enabling a connecting block 3 to compress a spring 13, and repeating the actions until the set compactness and uniform thickness are achieved.
In the embodiment, an outer movable die sleeve 23 is fixedly connected to one side surface of two groups of connecting blocks 3, which are close to each other, an electric telescopic rod 9 can control the micro displacement of the outer movable die sleeve 23, the upper surface of a bottom plate 1 is fixedly connected with an inner fixed die sleeve 17, the top end of the inner fixed die sleeve 17 is positioned in the inner part of the outer movable die sleeve 23, the outer movable die sleeve 23 is square in shape, the middle part of the inner movable die sleeve is hollow, the outer movable die sleeve 23 and the inner fixed die sleeve 17 are in a matched mode, die casting of raw materials can be completed, a casting product intended by a worker can be achieved, two stop blocks 2 are arranged below the outer movable die sleeve 23, the upper surface of each stop block 2 is fixedly connected with the bottom surface of the outer movable die sleeve 23, the stop block 2 can limit the descending of the outer movable die sleeve 23 so as to prevent damage caused by the descending of the outer movable die sleeve 23, the back surface of the warning paste 16 is fixedly connected with the front surface of the outer movable die sleeve 23, the warning paste 16 can be prevented from damaging the outer movable die sleeve 23 by man, the man can be prevented from damaging the outer movable die sleeve, the man can be prevented from damaging,
The bottom surface fixedly connected with two sets of supporting shoes 18 of bottom plate 1, the equal fixedly connected with of bottom surface of every supporting shoe 18 stabilizes seat 15, the anti-skidding line has all been seted up to the bottom surface of every firm seat 15, can support bottom plate 1, can make the frictional force between increase bottom plate 1 and the ground, can make the device during operation more firm, the surface of every slide bar 11 all overlaps and is equipped with spacing ring 4, the inner wall of every spacing ring 4 all with the surface fixed connection of slide bar 11, can restrict the rising height of connecting block 3, in order to avoid connecting block 3 to rise too much, can avoid the condition that collision damage appears between connecting block 3 and the cylinder 14, the below of roof 20 is equipped with firm board 7, the left and right sides both ends of firm board 7 all with the surface fixed connection of electric telescopic handle 9, can be connected between two electric telescopic handle 9, can increase the stability between two electric telescopic handle 9, can make the cylinder 14 more firm when moving.
The top of roof 20 is equipped with two sets of rings 10, the one end that every set of rings 10 is close to each other respectively with the left and right sides face fixed connection of protective housing 8, be convenient for the staff hoist and mount transport this device, it is more convenient when can making the staff remove this device, the front of protective housing 8 is equipped with operation nameplate 6, the back of operation nameplate 6 and the front fixed connection of protective housing 8, utilize operation nameplate 6 can make the staff know the operation flow, can let the staff use convenient and fast more, two fixed slots 29 have been seted up to the interior wall of protective housing 8, the equal fixedly connected with firm piece 30 of upper surface of every screw thread section of thick bamboo 21, the upper surface of every firm piece 30 all slides with the inner wall of fixed slot 29, utilize firm piece 30 can be to be connected between screw thread section of thick bamboo 21 and the fixed slot 29, can form the reinforcement to screw thread section of thick bamboo 21, be more stable when making it remove.
The working principle and the using flow of the invention are as follows: when the die is used, raw materials are poured onto the inner fixed die sleeve 17, then a layer of isolating film is covered on the uneven raw materials, the isolating film is covered on the outer movable die sleeve 23, then the control panel is clicked to enable the electric telescopic rod 9 to work, the electric telescopic rod 9 can drive the roller 14 to gradually move downwards, the distance between the outer movable die sleeve 23 and the inner fixed die sleeve 17 is reduced slightly, and the roller 14 can enter the hollow part of the outer movable die sleeve 23;
Clicking the control panel to let motor 27 forward and backward rotate, motor 27 can drive threaded rod 19 and rotate, simultaneously screw thread section of thick bamboo 21 can drive slider 31 and electric telescopic handle 9 and reciprocate, cylinder 14 rolls back and forth, compaction is carried out to the raw materials, can push down the raw materials that exceeds outer movable die sleeve 23, then electric telescopic handle 9 moves down a little, and fixed plate 12 can push down outer movable die sleeve 23 and move down, can make outer movable die sleeve 23 micro displacement, thickness slightly reduce, through the cooperation of motor that sets up, screw thread section of thick bamboo and threaded rod, can let the cylinder make the raw materials thickness make a round trip to flatten on the inner fixed die sleeve, then electric telescopic handle continues to control outer movable die sleeve and moves down micro displacement, then the cylinder flattens the raw materials that exceeds again, so reciprocating, through a lot of thickness slightly reduce until the thickness of raw materials reaches the compactness and the even thickness of settlement, namely reach the range of stand material thickness and be more than 2mm to 50 mm.
Finally, it should be noted that: the foregoing description is only a preferred embodiment of the present invention, and the present invention is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present invention has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (9)

1. High-efficient stand material device of high viscosity combined material, including bottom plate (1), its characterized in that: two groups of connecting blocks (3) are arranged above the bottom plate (1), a through hole (24) is formed in the upper surface of each connecting block (3), two groups of sliding rods (11) are fixedly connected to the upper surface of the bottom plate (1), the top ends of the sliding rods (11) penetrate through the through hole (24) and extend to the upper side of each connecting block (3), springs (13) are sleeved on the outer surfaces of the sliding rods (11), the outer surfaces of the springs (13) are fixedly connected with the upper surface of the bottom plate (1), the top ends of the springs (13) are in contact with the bottom surface of each connecting block (3), a top plate (20) is fixedly connected to the top ends of the two groups of sliding rods (11), a protective shell (8) is fixedly connected to the upper surface of the top plate (20), and two motors (27) are fixedly connected to the inner wall of the protective shell (8);
The output end of each motor (27) is fixedly connected with a threaded rod (19), the inner wall of each protective shell (8) is fixedly embedded with two first bearings (26), the front end of each threaded rod (19) is fixedly connected with the inner ring of each first bearing (26), the outer surface of each threaded rod (19) is fixedly connected with a threaded cylinder (21), the upper surface of each top plate (20) is provided with two sliding grooves (25), the inside of each sliding groove (25) is provided with a sliding block (31), the upper surface of each sliding block (31) is fixedly connected with the bottom surface of each threaded cylinder (21), the bottom surface of each sliding block (31) is fixedly connected with an electric telescopic rod (9), the bottom ends of the two electric telescopic rods (9) are fixedly connected with a connecting plate (5), the bottom surface of each connecting plate (5) is fixedly connected with two fixing plates (12), one side surface, which is mutually close to each fixing plate (12), of each second bearing (22) is fixedly embedded with a rotating shaft (28), and one end (28) of each second bearing (22) is fixedly connected with a rotating shaft (28), and the two rotating shafts (28) are mutually connected with one end (14).
Two sets of lateral surface fixedly connected with outside movable die sleeve (23) that connecting block (3) are close to each other, electric telescopic handle (9) can control outside movable die sleeve (23) micro displacement, the upper surface fixedly connected with internal fixation die sleeve (17) of bottom plate (1), the top of internal fixation die sleeve (17) is located the inside of outside movable die sleeve (23), the shape of outside movable die sleeve (23) is square, and the mid portion is the cavity shape.
2. The high-efficiency spreading device for high-viscosity composite materials according to claim 1, wherein: two stop blocks (2) are arranged below the outer movable die sleeve (23), and the upper surface of each stop block (2) is fixedly connected with the bottom surface of the outer movable die sleeve (23).
3. The high-efficiency spreading device for high-viscosity composite materials according to claim 1, wherein: the front face of the outer movable die sleeve (23) is provided with a warning patch (16), and the back face of the warning patch (16) is fixedly connected with the front face of the outer movable die sleeve (23).
4. The high-efficiency spreading device for high-viscosity composite materials according to claim 1, wherein: the bottom surface fixedly connected with two sets of supporting shoe (18) of bottom plate (1), every the bottom surface of supporting shoe (18) all fixedly connected with firm seat (15), every the anti-skidding line has all been seted up to the bottom surface of firm seat (15).
5. The high-efficiency spreading device for high-viscosity composite materials according to claim 1, wherein: and the outer surface of each sliding rod (11) is sleeved with a limiting ring (4), and the inner wall of each limiting ring (4) is fixedly connected with the outer surface of each sliding rod (11).
6. The high-efficiency spreading device for high-viscosity composite materials according to claim 1, wherein: the lower part of roof (20) is equipped with firm board (7), both ends all are connected with the surface fixed of electric telescopic handle (9) about firm board (7).
7. The high-efficiency spreading device for high-viscosity composite materials according to claim 1, wherein: two groups of hanging rings (10) are arranged above the top plate (20), and one end, close to each other, of each group of hanging rings (10) is fixedly connected with the left side surface and the right side surface of the protective shell (8) respectively.
8. The high-efficiency spreading device for high-viscosity composite materials according to claim 1, wherein: the front of protective housing (8) is equipped with operation data plate (6), the back of operation data plate (6) and the front fixed connection of protective housing (8).
9. The high-efficiency spreading device for high-viscosity composite materials according to claim 1, wherein: two fixed slots (29) are formed in the inner wall of the protective shell (8), a stabilizing block (30) is fixedly connected to the upper surface of each threaded cylinder (21), and the upper surface of each stabilizing block (30) is slidably connected with the inner wall of each fixed slot (29).
CN202210616450.8A 2022-06-01 2022-06-01 High-efficiency spreading process and device for high-viscosity composite material Active CN114955609B (en)

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CN202210616450.8A CN114955609B (en) 2022-06-01 2022-06-01 High-efficiency spreading process and device for high-viscosity composite material

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CN114955609B true CN114955609B (en) 2024-07-19

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CN113844191A (en) * 2021-09-30 2021-12-28 汕头市诺盛机械有限公司 Book cover production equipment

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