CN114954553B - Tight-lock coupler - Google Patents

Tight-lock coupler Download PDF

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Publication number
CN114954553B
CN114954553B CN202210606422.8A CN202210606422A CN114954553B CN 114954553 B CN114954553 B CN 114954553B CN 202210606422 A CN202210606422 A CN 202210606422A CN 114954553 B CN114954553 B CN 114954553B
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CN
China
Prior art keywords
cone
guide surface
coupler
guide
tight
Prior art date
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Active
Application number
CN202210606422.8A
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Chinese (zh)
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CN114954553A (en
Inventor
张增宝
段书华
任帅
于鹏
葛杰
张继尧
李彬
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
CRRC Brake System Co Ltd
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CRRC Brake System Co Ltd
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Filing date
Publication date
Application filed by CRRC Brake System Co Ltd filed Critical CRRC Brake System Co Ltd
Priority to CN202210606422.8A priority Critical patent/CN114954553B/en
Publication of CN114954553A publication Critical patent/CN114954553A/en
Application granted granted Critical
Publication of CN114954553B publication Critical patent/CN114954553B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61GCOUPLINGS; DRAUGHT AND BUFFING APPLIANCES
    • B61G5/00Couplings for special purposes not otherwise provided for
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61GCOUPLINGS; DRAUGHT AND BUFFING APPLIANCES
    • B61G7/00Details or accessories

Abstract

The invention provides a tight-lock coupler, which comprises a coupler head, wherein the coupler head comprises: the connecting panel is provided with concave cones which are arranged side by side and are provided with connecting convex cones; the upper side of the concave cone is provided with a first guide table which is an inclined upward protruding surface arranged from the surface of the connecting surface plate to the direction far away from the surface; the continuous hanging convex cone is a cone protruding along the continuous fine dried noodles board, the cone top of the cone is used as a reference, and the convex cone comprises: a first guide surface: an inclined plane is arranged upwards from the cone top. The invention designs the convex cone coupling guide surface with a plurality of sections of planes, and contacts with the transverse and vertical coupling surfaces of the opposite side coupler in the coupling process under different coupling matching working conditions, thereby completing the introduction of the convex cone, increasing the automatic coupling range of the coupler, reducing the coupling clearance and improving the automatic coupling performance of the coupler.

Description

Tight-lock coupler
Technical Field
The invention relates to the technical field of trains, in particular to a tight-lock coupler.
Background
The coupler is a vehicle component used for realizing the connection between a locomotive and a vehicle or between the vehicle and transmitting traction force and impact force. The coupler adopted by the existing truck is a No. 13/No. 15/No. 17 coupler, manual auxiliary coupling is needed, and the truck has the advantages of high strength and strong applicability. The disadvantage is that the linking clearance is big, causes longitudinal impulse, threatens the long marshalling freight train security.
Tight-lock couplers with small hitch gaps are commonly used for passenger train hitches and are commonly provided with guide rods to increase the guide range of the coupler hitch, but the guide rod devices have lower strength and risk of deformation or fracture when impact is large.
Disclosure of Invention
The invention aims to solve one of the technical problems and provide the tight-lock coupler with small coupling gap and wide coupling range.
In order to achieve the above purpose, the invention adopts the following technical scheme:
a tight-lock coupler comprising a coupler head, the coupler head comprising:
the connecting panel is provided with concave cones which are arranged side by side and are provided with connecting convex cones; the upper side of the connecting panel is provided with a first guide table at the upper side of the concave cone, and the first guide table is an inclined upward protruding surface which is arranged from the surface of the connecting panel to the direction far away from the surface;
the continuous hanging convex cone is a cone protruding along the continuous fine dried noodles board, the cone top of the cone is used as a reference, and the convex cone comprises:
a first guide surface: an inclined plane is arranged upwards from the cone top.
In some embodiments of the invention, the convex cone further comprises: a second guide surface: an inclined surface which is connected with the first guide surface and is arranged upwards at the connection part of the first guide surface; the inclination of the first guide surface is larger than the inclination of the second guide surface by taking the horizontal plane as a base.
In some embodiments of the present invention, based on the apex of the cone, the convex cone further comprises:
and a third guide surface: the inclined plane which is downwards arranged from the cone top is symmetrical with the first guiding surface.
In some embodiments of the present invention, the linking protruding cone further comprises: fourth guide surface: the inclined surface is arranged upwards at the joint of the third guide surface and the second guide surface; the inclination of the third guide surface is larger than the inclination of the fourth guide surface with the horizontal surface as the base.
In some embodiments of the present invention, the first guide surface, the second guide surface, the third guide surface, and the fourth guide surface are all planar surfaces, and are all perpendicular to the vertical surface.
In some embodiments of the invention, a second guide table is arranged on one side of the concave cone on the linking panel and is positioned on one side far away from the linking convex cone, and the second guide table is an inclined upward convex surface which is arranged from the surface of the linking panel to the direction far away from the surface;
the hitch projection further includes:
and a fifth guide surface, which is an inclined surface arranged from the cone top to the side far away from the concave cone.
In some embodiments of the present invention, the linking protruding cone further comprises: and a sixth guide surface that is in contact with the fifth guide surface, wherein the inclination of the fifth guide surface is smaller than the inclination of the sixth guide surface with respect to the vertical plane.
In some embodiments of the invention, the sixth guide surface and the fifth guide surface are both planar and are both perpendicular to the horizontal plane.
In some embodiments of the present invention, the linking protruding cone further comprises: and a seventh guide surface, which is an inclined surface arranged from the cone top to the side close to the concave cone.
In some embodiments of the invention, the hook head further comprises a knuckle cavity; is communicated with one side of the connecting convex cone close to the concave cone.
In some embodiments of the invention, a hook is disposed rearwardly along the continuous face of the continuous hanging panel, the hook including a hook head cavity that receives the male cone.
In some embodiments of the invention, the rear end of the knuckle cavity is connected to the coupler knuckle via a snap ring.
The invention provides a tight-lock coupler, which has the beneficial effects that:
the convex cone continuous hanging guide surface with the multi-section plane is designed, and is contacted with the transverse and vertical continuous hanging surfaces of the opposite-side coupler in the continuous hanging process under different continuous hanging matching working conditions, so that the convex cone is guided in, the automatic continuous hanging range of the coupler is enlarged, the flow continuous hanging gap is reduced, and the automatic continuous hanging performance of the coupler is improved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are needed in the embodiments or the description of the prior art will be briefly described below, it being obvious that the drawings in the following description are only some embodiments of the present invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic diagram of a tight coupler head.
Fig. 2 is a schematic diagram of a tight coupler head structure.
Fig. 3a is a schematic diagram of a first coupling state of a tight coupler.
Fig. 3b is a schematic diagram of a second coupling state of the tight coupler.
Fig. 3c is a schematic diagram of a third coupling state of the tight coupler.
Fig. 3d is a schematic diagram of a fourth hitching state of the tight-lock coupler.
Fig. 4 is a schematic diagram of the structure of a tight coupler head.
Fig. 5 is a schematic diagram of the overall structure of a tight-lock coupler.
Wherein:
1-hook head, 101-hook tongue cavity;
2-a coupler knuckle;
3-knuckle;
4-connecting panel, 401-concave cone, 402-connecting convex cone,
501-first guide surface, 502-second guide surface, 503-third guide surface, 504-fourth guide surface, 505-fifth guide surface, 506-sixth guide surface, 507-seventh guide surface;
6-first boss, 601-first guide table;
7-second boss, 701-second guide table;
8-a return spring;
9-a vertical guide table;
10-clamping rings;
11-drive mechanism.
Detailed Description
In order to make the technical problems, technical schemes and beneficial effects to be solved more clear, the invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
It will be understood that when an element is referred to as being "disposed on," "connected to," another element, it can be directly on the other element or be indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or be indirectly connected to the other element.
It should be understood that the terms "upper," "lower," "bottom," and the like indicate a position or a positional relationship based on the orientation or the positional relationship described in the drawings, and are merely for convenience of description and simplification of description, and do not indicate or imply that the apparatus or element in question must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as limiting the invention. The terms "first," "second," "third," and the like are used for descriptive purposes only and not for purposes of implying any particular degree of importance.
The invention discloses a tight-lock coupler which is mainly used as a truck coupler and comprises a coupler head 1, a coupler adapter 2 and other structures, wherein a coupler head connecting and hanging panel is provided with a convex cone and a concave cone, the convex cones of two coupler heads connected and hung are inserted into the concave cones on opposite sides, and a coupler knuckle 3 is hung, so that the connection and hanging of the two couplers are completed.
The invention mainly improves the structure of the hook head 1, including structures such as a connecting panel 4, and the like, and the structure is shown in fig. 1 and 2, and is specifically as follows.
The main body of the noodle connecting plate 4 is a rectangular plate, a concave cone 401 is arranged on the main body of the noodle connecting plate 4, and a connecting convex cone 402 is arranged on the side-by-side concave cone 401; the upper side of the noodle plate 4 is connected with a first guide table 501, and the upper side of the concave cone 401 is provided with a first guide table 501 which is an inclined upward convex surface arranged from the surface of the noodle plate 4 to a direction far away from the surface.
The upper side of the connecting panel 4 is provided with a first boss 6, which is a protruding structure opposite to the front side (the hook side of the connecting trailer) of the panel surface of the connecting panel 4, the first guide table 601 is processed on the first boss 6, and the first boss is processed into an inclined surface from the side of the first boss facing the concave cone 401.
The continuous hanging convex cone 402 is a cone protruding along the surface of the continuous fine dried noodle plate 4, and based on the cone top of the cone, the convex cone comprises:
the first guide surface 501: the inclined plane which is upward arranged from the cone top is a plane. The first guiding surface 501 is mainly used for matching with the first guiding table 501 of the opposite-side hitch coupler, and the specific hitch matching process is described in detail later.
In some embodiments of the present invention, the hitch projection 402 further includes a second guide surface 502: an inclined surface which is connected with the first guide surface 501 and is arranged upwards at the connection part with the first guide surface 501; the inclination of the first guide surface 501 is larger than the inclination of the second guide surface 502 with the horizontal surface as the base, and the first guide surface 501 and the second guide surface 502 are both planes perpendicular to the vertical surface.
The second guide surface 502 and the first guide surface 501 cooperate to cooperate with the first guide table 601 of the contralateral hitch hook, a specific hitch cooperation process being described in more detail below.
In some embodiments of the present invention, based on the apex of the cone, the hitch projection 402 further comprises:
the third guide surface 503: the inclined surface provided downward from the apex of the cone is symmetrical to the first guide surface 501. The third guiding surface 503 is mainly used for matching with the first guiding table 501 of the opposite-side hitch coupler, and the specific hitch matching process will be described in detail later.
In some embodiments of the present invention, the hitch projection 402 further includes a fourth guide surface 504: an inclined surface which is arranged upwards at the joint of the third guide surface 503 and is symmetrical with the second guide surface 502; the inclination of the third guide surface 503 is larger than the inclination of the fourth guide surface 504 with the horizontal plane as the base. The third guide surface 503 and the fourth guide surface 504 are each a plane perpendicular to the vertical plane.
The fourth guide surface 504 and the third guide surface 503 are both planar and perpendicular to the vertical surfaces. The fourth guide surface 504 and the third guide surface 503 cooperate to cooperate with the first guide table 601 of the contralateral hitch hook, a specific hitch cooperation process being described in more detail below.
In some embodiments of the present invention, a second guiding table 701 is disposed on the side of the concave cone 401 on the continuous surface board 4 and is located on the side far away from the continuous convex cone 402, and the second guiding table 701 is a convex surface which is inclined upwards and is disposed from the surface of the continuous surface board 4 to the direction far away from the surface.
The side edge of the connecting surface board 4, which is close to the concave cone 401, is provided with a second boss 7, which is a convex structure opposite to the surface of the connecting surface board 4 and is arranged on the front side (the hook side of the connecting vehicle), a second guide table 701 is processed on the second boss 7, and the second boss 7 is processed into an inclined surface towards the concave cone 401.
The hitch projection 402 further includes:
the fifth guide surface 505 is an inclined surface provided from the tip of the cone toward the side away from the concave cone 401.
The fifth guide surface 505 is adapted to mate with the second guide table 701 of the contralateral hitch, a specific hitch mating process which will be described in more detail below.
In some embodiments of the present invention, the coupling boss 402 further includes a sixth guiding surface 506, where the sixth guiding surface 506 is connected to the fifth guiding surface 505, and the inclination of the fifth guiding surface 505 is smaller than the inclination of the sixth guiding surface 506 based on a vertical plane.
The sixth guide surface 506 and the fifth guide surface 505 are both planar surfaces, and are both perpendicular to the horizontal plane. The sixth guide surface 506 and the fifth guide surface 505 cooperate to cooperate with the second guide table 701 of the contralateral hitch, a specific hitch cooperation process being described in more detail below.
In some embodiments of the present invention, the hitch projection 402 further comprises: and a seventh guide surface 507 extending from the tip of the cone to an inclined surface provided near the concave cone. The seventh guide surfaces 507 of the two trailer hooks to be connected are matched with each other to finish the connection.
Referring to fig. 4, in some embodiments of the present invention, the hook head 1 further includes a hook tongue cavity 101, which communicates with the side of the coupling convex cone 402 near the concave cone, and the hook tongue 2 is disposed in the hook tongue cavity 101, and the hook tongue 2 connects the return spring 8 and the vertical guiding stand 9. The knuckle and the knuckle cavity 101 of the pin type coupler are designed, and the coupling clearance of the two couplers after coupling and pulling is reduced by matching the semi-cylindrical knuckle 2 with the knuckle cavity 101, so that the longitudinal impact force born by the couplers in the running process is reduced.
Referring to fig. 5, in some embodiments of the invention, the rear end of knuckle cavity 101 is connected to coupler knuckle 2 via snap ring 10. The clamping ring 10 bears longitudinal tension, and the coupler adapter 2 is provided with a traditional truck coupler adapter, so that interchange and compatibility with the traditional truck coupler are ensured.
The connecting and hanging process of the tight-lock coupler provided by the invention is as follows.
When the couplers are in the upper limit position shown in fig. 3a, as the connecting strips 4 of the two-side couplers approach each other, the first guide table 601 of the right-side coupler is sequentially contacted with the first guide surface 501 of the left-side coupler and can be further contacted with the second guide surface 502, so that the connecting convex cone 402 of the left-side coupler is guided to enter the concave cone 401 of the right-side coupler.
When the couplers are in the upper limit position shown in fig. 3b, as the connecting strips 9 of the two side couplers approach each other, the first guide table 601 of the left side coupler is in contact with the first guide surface 501 of the right side coupler in turn and can further contact with the second guide surface 502, so that the connecting projection cone 402 of the left side coupler is guided into the recess cone 401 of the right side coupler.
The third guide surface 503 and the fourth guide surface 504 function similarly to the first guide surface 501 and the second guide surface 502, and are suitable for the cooperation connection at the lower limit position, and will not be described again.
When the couplers are in the left extreme position shown in fig. 3c, the seventh guide surface 507 of the left coupler is in contact with the seventh guide surface 507 of the right coupler as the connecting surfaces 9 of the two couplers approach each other, thereby guiding the left coupler.
When the two couplers are in the right limit position shown in fig. 3d, as the coupling surfaces 9 of the two couplers approach each other, the second guiding platform 602 of the left coupler is sequentially contacted with the fifth guiding surface 505 and the sixth guiding surface 506 of the right coupler, so as to guide the coupling convex cone 402 of the left coupler to enter the concave cone 401 of the right coupler.
Rounded transitions are adopted between the adjacent guide surfaces.
A semicircular coupler knuckle cavity 101 is arranged in the coupler head 1, and a driving mechanism 11 and a reset spring 8 are respectively hinged with the coupler knuckle 2 and the coupler body.
When the coupling convex cone 402 of the left coupler enters the concave cone 401 of the right coupler, the seventh guide surface 507 of the left coupler contacts the coupler knuckle 2 of the right coupler, under the action of the longitudinal force, the coupler knuckle 2 is forced to overcome the tension of the return spring 8, clockwise rotation occurs along the coupler knuckle cavity 101, until the two couplers are attached to each other by the coupling fine dried noodles 9, the coupler knuckle cavities 5101 of the two couplers form a complete cylindrical cavity, at the moment, the coupler knuckles 2 of the two couplers also form a complete cylinder, and under the left and right pulling force of the respective return springs 8, the coupling action is completed, the coupler knuckle 2 bears radial shearing force, so that the two couplers cannot be separated, and thus bear the longitudinal tension.
When the hook is manually unhooked, the tail end of the hook tongue 6 can be manually pulled to overcome the pulling force generated by the return spring 8, so that the hook tongue 6 rotates clockwise along the hook tongue cavity 5, and when the straight surface of the hook tongue 6 is vertical to the connecting fine dried noodles 9, the two hooks are pulled to separate, so that the manual unhooking is completed.
When the automatic unhooking is carried out, the driving mechanism 7 can extend out to push the coupler knuckle 6 to overcome the tensile force generated by the return spring 8 and rotate clockwise along the outer circular surface of the coupler knuckle cavity 5, and when the straight surface of the coupler knuckle 6 is vertical to the connecting fine dried noodles 9, the two hooks are pulled to be separated, so that the automatic unhooking is completed.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the invention.

Claims (8)

1. A tight-lock coupler comprising a coupler head, the coupler head comprising:
the connecting panel is provided with concave cones which are arranged side by side and are provided with connecting convex cones; the upper side of the concave cone is provided with a first guide table which is an inclined upward protruding surface arranged from the surface of the connecting surface plate to the direction far away from the surface;
the continuous hanging convex cone is a cone protruding along the continuous fine dried noodles board, the cone top of the cone is used as a reference, and the convex cone comprises:
a first guide surface, an inclined surface arranged upwards from the cone apex;
a second guide table is arranged on one side of the concave cone on the connecting panel and is positioned on one side far away from the connecting convex cone, and the second guide table is a convex surface which is obliquely upwards arranged from the surface of the connecting panel to the direction far away from the surface;
the hitch projection further includes:
a fifth guide surface, which is an inclined surface arranged from the cone top to one side far away from the concave cone;
the hitch projection further includes: a sixth guide surface that is in contact with the fifth guide surface, the fifth guide surface having a smaller inclination than the sixth guide surface with respect to the vertical plane;
the upper side of the noodle connecting plate is provided with a first boss which is a convex structure facing the front side of the noodle connecting plate surface and is positioned above the concave cone, a first guide table is processed on the first boss, and an inclined surface is processed from the first boss to one side of the concave cone; the first guide surface is matched with a first guide table of the opposite side linking hook;
the side edge of one side, close to the concave cone, of the connecting fine dried noodles board is provided with a second boss which is a protruding structure facing the front side of the surface of the connecting fine dried noodles board, the second guide table is processed on the second boss, and the fifth guide surface is matched with the second guide table of the opposite side connecting hook.
2. The tight-coupling coupler of claim 1, wherein the hitch projection further comprises: the second guide surface is connected with the first guide surface and is an inclined surface which is arranged upwards at the connection part of the second guide surface and the first guide surface; the inclination of the first guide surface is larger than the inclination of the second guide surface by taking the horizontal plane as a base.
3. The tight-coupling coupler of claim 1 or 2, wherein the hitch projection further comprises, based on a cone apex of the cone:
the third guide surface is symmetrical to the first guide surface by an inclined surface arranged downwards from the cone top.
4. The tight-coupling coupler of claim 3, wherein the hitch projection further comprises: a fourth guide surface connected with the third guide surface, and an inclined surface arranged upwards at the joint of the fourth guide surface and the third guide surface is symmetrical with the second guide surface; the inclination of the third guide surface is larger than the inclination of the fourth guide surface with the horizontal surface as the base.
5. The tight-coupling device according to claim 4, wherein the first guide surface, the second guide surface, the third guide surface, and the fourth guide surface are each planar surfaces, and are each perpendicular to the vertical surfaces.
6. The tight-coupling device according to claim 1, wherein the sixth guide surface and the fifth guide surface are each planar and are each perpendicular to a horizontal plane.
7. The tight-coupling coupler of claim 1, wherein the hitch projection further comprises: and a seventh guide surface, which is an inclined surface arranged from the cone top to the side close to the concave cone.
8. The tight-coupling coupler of claim 1, wherein the coupler head further comprises a coupler knuckle cavity positioned on a rear side of the hitch plate in communication with a side of the hitch male cone adjacent the female cone.
CN202210606422.8A 2022-05-31 2022-05-31 Tight-lock coupler Active CN114954553B (en)

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Application Number Priority Date Filing Date Title
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CN114954553B true CN114954553B (en) 2024-03-05

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Publication number Priority date Publication date Assignee Title
DE9418999U1 (en) * 1994-01-28 1995-02-02 Scharfenbergkupplung Gmbh Coupling head housing of a middle buffer coupling
CN2698670Y (en) * 2004-05-09 2005-05-11 中国北车集团四方车辆研究所 Tight-lock coupler damping device
CN200981560Y (en) * 2006-06-28 2007-11-28 中国北车集团四方车辆研究所 Compact joint sealing car coupler
CN201021298Y (en) * 2007-04-18 2008-02-13 中国南车集团戚墅堰机车车辆工艺研究所 Joint sealing type car coupler uncoupling device for train
CN201999009U (en) * 2011-01-10 2011-10-05 青岛四方车辆研究所有限公司 Uncoupling auxiliary device of vehicle coupler
CN102991526A (en) * 2012-12-19 2013-03-27 中国北车集团大连机车车辆有限公司 Abutting coupler and train
CN104008696A (en) * 2014-05-13 2014-08-27 柳州铁道职业技术学院 Motor train unit car coupler buffer device practical training platform
CN110979353A (en) * 2019-12-06 2020-04-10 株洲春华实业有限责任公司 Automatic connection coupler for aerial rail vehicle
CN212047325U (en) * 2019-12-06 2020-12-01 株洲春华实业有限责任公司 Automatic tracking guiding device for automatic connection coupler of aerial rail vehicle
CN216301077U (en) * 2021-11-12 2022-04-15 成都肯耐特轨道交通装备有限公司 Drive device for uncoupling and automatic uncoupling mechanism of coupler

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CN2579576Y (en) * 2002-08-16 2003-10-15 周文华 Improved hand fastening drill holder

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE9418999U1 (en) * 1994-01-28 1995-02-02 Scharfenbergkupplung Gmbh Coupling head housing of a middle buffer coupling
CN2698670Y (en) * 2004-05-09 2005-05-11 中国北车集团四方车辆研究所 Tight-lock coupler damping device
CN200981560Y (en) * 2006-06-28 2007-11-28 中国北车集团四方车辆研究所 Compact joint sealing car coupler
CN201021298Y (en) * 2007-04-18 2008-02-13 中国南车集团戚墅堰机车车辆工艺研究所 Joint sealing type car coupler uncoupling device for train
CN201999009U (en) * 2011-01-10 2011-10-05 青岛四方车辆研究所有限公司 Uncoupling auxiliary device of vehicle coupler
CN102991526A (en) * 2012-12-19 2013-03-27 中国北车集团大连机车车辆有限公司 Abutting coupler and train
CN104008696A (en) * 2014-05-13 2014-08-27 柳州铁道职业技术学院 Motor train unit car coupler buffer device practical training platform
CN110979353A (en) * 2019-12-06 2020-04-10 株洲春华实业有限责任公司 Automatic connection coupler for aerial rail vehicle
CN212047325U (en) * 2019-12-06 2020-12-01 株洲春华实业有限责任公司 Automatic tracking guiding device for automatic connection coupler of aerial rail vehicle
CN216301077U (en) * 2021-11-12 2022-04-15 成都肯耐特轨道交通装备有限公司 Drive device for uncoupling and automatic uncoupling mechanism of coupler

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