CN114953472A - Ton bucket and valve body welding equipment - Google Patents
Ton bucket and valve body welding equipment Download PDFInfo
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- CN114953472A CN114953472A CN202210516722.7A CN202210516722A CN114953472A CN 114953472 A CN114953472 A CN 114953472A CN 202210516722 A CN202210516722 A CN 202210516722A CN 114953472 A CN114953472 A CN 114953472A
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- rack
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- 238000003466 welding Methods 0.000 title claims abstract description 33
- 238000002844 melting Methods 0.000 claims abstract description 41
- 230000008018 melting Effects 0.000 claims abstract description 41
- 238000003825 pressing Methods 0.000 claims abstract description 38
- 238000010438 heat treatment Methods 0.000 claims abstract description 6
- 230000000712 assembly Effects 0.000 claims description 15
- 238000000429 assembly Methods 0.000 claims description 15
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 claims description 2
- 230000009471 action Effects 0.000 description 4
- 230000007547 defect Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000005485 electric heating Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000008094 contradictory effect Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7841—Holding or clamping means for handling purposes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7858—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus characterised by the feeding movement of the parts to be joined
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7858—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus characterised by the feeding movement of the parts to be joined
- B29C65/7861—In-line machines, i.e. feeding, joining and discharging are in one production line
- B29C65/787—In-line machines, i.e. feeding, joining and discharging are in one production line using conveyor belts or conveyor chains
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/712—Containers; Packaging elements or accessories, Packages
- B29L2031/7154—Barrels, drums, tuns, vats
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
The invention discloses a ton barrel and valve body welding device which comprises a rack, a first conveying belt and a second conveying belt, wherein the first conveying belt is used for conveying the ton barrel, the second conveying belt is used for conveying a valve body, one end of the first conveying belt and one end of the second conveying belt both extend into the rack, a pressing unit used for pressing the ton barrel on the first conveying belt is installed at the top of the front side of the rack, a clamping unit used for clamping the valve body on the second conveying belt and driving the valve body to move back and forth is installed at the rear side of the rack, a hot melting unit used for heating a connecting port of the ton barrel and a connecting end of the valve body is installed on the rack between the pressing unit and the clamping unit, a pushing unit is installed at the right side of the rack and used for pushing the ton barrel assembled with the valve body out of the first conveying belt onto a third conveying belt; the valve body and the connecting port of the ton barrel can be welded together in a mechanized mode.
Description
Technical Field
The invention relates to the technical field of welding equipment, in particular to ton barrel and valve body welding equipment.
Background
In the production process of the ton barrel, the valve body needs to be welded to a connecting port of the ton barrel in a hot melting mode, and the process of welding the valve body to the connecting port of the ton barrel at present is finished manually by manpower, so that the defect of high labor intensity of workers exists, and the defect of low welding efficiency of the valve body and the ton barrel also exists; in addition, because the connector of valve body and ton bucket relies on the manual work to realize the welded, so, there is the uneven condition of welding quality easily to can seriously influence the quality of ton bucket.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a ton barrel and valve body welding device which can be used for welding a valve body and a connecting port of a ton barrel together in a mechanized mode.
The invention relates to a ton barrel and valve body welding device, which comprises a rack, a first conveying belt for conveying a ton barrel and a second conveying belt for conveying a valve body, wherein one end of the first conveying belt and one end of the second conveying belt both extend into the rack, a pressing unit for pressing the ton barrel on the first conveying belt is arranged at the top of the front side of the rack, a clamping unit for clamping a valve body on the second conveying belt and driving the valve body to move back and forth is arranged at the rear side of the rack, a hot melting unit for heating a connecting port of the ton barrel and a connecting end of the valve body is arranged on the rack between the pressing unit and the clamping unit, after the connecting port of the ton barrel and the connecting end of the valve body are heated by the hot melting unit, the connecting end of the valve body is pressed on the connecting port of the ton barrel to be adhered to the connecting port of the valve body, a pushing unit is arranged at the right side of the rack, the pushing unit is used for pushing the ton barrel assembled with the valve body out of the first conveying belt onto the third conveying belt.
The ton barrel and valve body welding equipment comprises a sliding frame and a first driving structure, wherein the sliding frame is vertically connected with a rack in a sliding mode, a plurality of pressing blocks used for pressing the ton barrel on the rack after the sliding frame moves downwards are fixed to the lower end of the sliding frame in the circumferential direction, an arc-shaped surface used for being attached to the outer edge of the upper end of the ton barrel is arranged on the inner wall of each pressing block, the first driving structure is installed at the upper end of the rack and used for driving the sliding frame to move up and down, and the sliding frame is connected with the driving end of the first driving structure; by adopting the pressing unit, after the first driving structure drives the sliding frame to move downwards, the plurality of pressing blocks can press the ton barrel on the rack, and after the first driving structure drives the sliding frame to move upwards, the plurality of pressing blocks can release the pressing of the ton barrel; after all setting up the arcwall face on the inner wall of every briquetting, when the briquetting compressed tightly the ton bucket, the arcwall face on the briquetting can paste mutually with the outward flange of ton bucket upper end, so, the briquetting can realize compressing tightly the ton bucket more reliably.
The ton barrel and valve body welding equipment comprises a first driving structure, a second driving structure and a third driving structure, wherein the first driving structure comprises a first air cylinder fixed at the upper end of a rack, a piston rod of the first air cylinder is fixed with the middle part of the upper end face of a sliding frame, and the first air cylinder is used for driving the sliding frame to move up and down when the piston rod of the first air cylinder stretches; a plurality of first guide columns distributed circumferentially are arranged above the sliding frame, the lower end of each first guide column is fixed with the upper end face of the sliding frame, the upper end of each first guide column movably penetrates through the rack from bottom to top and then extends out of the rack, and a first guide sleeve is embedded between each first guide column and the rack; by adopting the first driving structure, when the piston rod of the first air cylinder extends, the first air cylinder can drive the sliding frame to move downwards, and when the piston rod of the first air cylinder contracts, the first air cylinder can drive the sliding frame to move upwards; in addition, first guide pillar can play the effect of direction to the removal of carriage to make the slip of carriage more reliable, through the setting of first guide pin bushing, can avoid producing wearing and tearing between first guide pillar and the frame.
The invention discloses a ton barrel and valve body welding device, wherein a clamping unit comprises a first sliding seat, a second sliding seat, a rotating seat, a second driving structure, a third driving structure and a fourth driving structure; the first sliding seat is arranged on the rack in a front-back sliding manner, the second driving structure is arranged on the rack and used for driving the first sliding seat to slide back and forth relative to the rack, and the first sliding seat is connected with the driving end of the second driving structure; the second sliding seat is arranged on the front side of the first sliding seat in a vertically sliding manner, the third driving structure is arranged on the first sliding seat and used for driving the second sliding seat to move up and down relative to the first sliding seat, and the second sliding seat is connected with the driving end of the third driving structure; the lower end of the rotating seat is rotatably connected with the front side of the second sliding seat, the fourth driving structure is arranged on the second sliding seat and used for driving the rotating seat to rotate relative to the second sliding seat, and the upper end of the rotating seat is connected with the driving end of the fourth driving structure; a clamping jaw cylinder for clamping the valve body is fixed on the front side of the rotating seat; after the clamping unit is adopted, the clamping jaw cylinder can clamp the valve body; in addition, when the first sliding seat of second drive structure drive moves forward, the valve body of being held by the clamping jaw cylinder can move forward, when the first sliding seat of second drive structure drive moves backward, the clamping jaw cylinder can move backward and reset, when the second sliding seat upward movement of third drive structure drive, the valve body of being held by the clamping jaw cylinder can move upward, when the second sliding seat downward movement of third drive structure drive, the valve body of being held by the clamping jaw cylinder can move downward, when the seat rotation is rotated in the drive of fourth drive structure drive, the valve body of being held by the clamping jaw cylinder can rotate.
The ton barrel and valve body welding equipment comprises a first sliding seat, a second driving structure, a nut sleeve, a nut, a screw rod, a nut sleeve and a nut, wherein the first sliding seat is connected to a rack in a sliding mode through two first sliding rail assemblies distributed in the left-right direction; the second sliding seat is connected to the first sliding seat in a sliding mode through two second sliding rail assemblies distributed in the left-right direction, the third driving structure comprises a second air cylinder, the second air cylinder is fixed to the first sliding seat, and the second sliding seat is fixed to the driving end of the second air cylinder; the lower end of the rotating seat is rotationally connected with the front side of the second sliding seat through a rotating shaft, the fourth driving structure comprises a third air cylinder, the front end of the third air cylinder is rotationally connected with the second sliding seat, and the rear side of the upper end of the rotating seat is rotationally connected with the driving end of the third air cylinder; through the arrangement of the first sliding rail assembly, the first sliding seat can be reliably connected to the rack in a front-back sliding manner; by adopting the second driving structure, when the servo motor drives the screw rod to rotate towards one direction, the first sliding seat can move forwards under the matching action of the screw rod and the nut sleeve, and when the servo motor drives the screw rod to rotate towards the other direction, the first sliding seat can move backwards under the matching action of the screw rod and the nut sleeve; through the arrangement of the second sliding rail assembly, the second sliding seat can be reliably connected to the first sliding seat in a vertical sliding manner; by adopting the third driving structure, when the driving end of the second air cylinder is contracted, the second sliding seat can move upwards, and when the driving end of the second air cylinder is extended, the second sliding seat can move downwards; after through adopting this kind of fourth drive structure, when the drive end of third cylinder extends, the upper end of rotating the seat can rotate forward, and when the drive end of third cylinder contracts, the upper end of rotating the seat can rotate backward.
The ton barrel and valve body welding equipment comprises a hot melting unit, a support seat, a movable frame, a fourth cylinder and a fifth cylinder, wherein the support seat is arranged on a rack in a vertically sliding mode; after the hot melting unit is adopted, when the driving end of the fourth air cylinder extends, the fourth air cylinder can drive the hot melting die head, the supporting seat, the moving frame and the fifth air cylinder to move upwards, and when the driving end of the fourth air cylinder contracts, the fourth air cylinder can drive the hot melting die head, the moving frame and the fifth air cylinder to move downwards; when the driving end of the fifth air cylinder extends, the fifth air cylinder can drive the hot melting die head and the moving frame to move forwards, and when the driving end of the fifth air cylinder contracts, the fifth air cylinder can drive the hot melting die head and the moving frame to move backwards; in addition, an electric heating plate is fixed on the hot melting mold head and used for heating the hot melting mold head.
The ton bucket and valve body welding equipment comprises a support seat, a plurality of second guide columns, a first guide sleeve, a second guide sleeve and a first guide sleeve, wherein the second guide columns are distributed in the circumferential direction; the movable frame is connected to the supporting seat in a sliding manner through two third sliding rail assemblies distributed in the left and right directions; through the arrangement of the second guide pillar and the second guide sleeve, when the supporting seat moves up and down, the second guide pillar and the second guide sleeve can guide the supporting seat, so that the stability and the reliability of the supporting seat during movement can be improved; through the setting of third slide rail set spare, sliding connection around can reliably on the supporting seat is moved to the removal frame.
According to the ton barrel and valve body welding equipment, the clamping unit for clamping the connecting port of the ton barrel is further mounted on the rack positioned on the front side of the hot melting unit, the clamping unit comprises the moving seat and the sixth air cylinder, the moving seat is connected to the rack in a vertically sliding mode, the sixth air cylinder is fixed to the rack and used for driving the moving seat to move up and down, and the moving seat is fixed to the driving end of the sixth air cylinder; two clamping blocks are connected to the moving seat in a left-right sliding mode and are symmetrically arranged left and right and used for clamping a connecting port of the ton barrel, seventh cylinders are fixed to two ends of the moving seat, each clamping block is fixed to the driving end of the seventh cylinder on the corresponding side, and each seventh cylinder is used for driving the clamping block on the corresponding side to move left and right; through the arrangement of the clamping unit, the clamping unit can clamp the connecting port of the ton barrel, so that when the hot melting unit heats the connecting port of the ton barrel, the situation that the connecting port of the ton barrel is bent can be avoided; in addition, when the driving end of the sixth air cylinder extends, the movable seat, the two clamping blocks and the two seventh air cylinders can move upwards, and when the driving end of the sixth air cylinder contracts, the movable seat, the two clamping blocks and the two seventh air cylinders can move downwards; when the driving ends of the two seventh air cylinders extend, the two clamping blocks can clamp the connecting port of the ton barrel, and when the driving ends of the two seventh air cylinders contract, the two clamping blocks can move outwards and release the clamping of the connecting port of the ton barrel.
According to the ton barrel and valve body welding equipment, the moving seat is connected to the rack in a sliding mode through the fourth sliding rail assemblies distributed in the left-right direction, and the two clamping blocks are connected to the moving seat in a sliding mode through the fifth sliding rail assemblies distributed in the up-down direction; through the setting of fourth slide rail set spare, sliding connection about can reliably on the frame is removed to the seat, through the setting of fifth slide rail set spare, every clamp splice homoenergetic is sliding connection reliably on removing the seat.
According to the ton barrel and valve body welding equipment, the push-out unit comprises an eighth cylinder and a push plate, the eighth cylinder is fixed on the rack, and the push plate is fixed on the driving end of the eighth cylinder; after the pushing-out unit is adopted, when the driving end of the eighth air cylinder extends, the pushing plate can push out the ton barrel after the valve body is assembled from the first conveying belt to the third conveying belt, and when the driving end of the eighth air cylinder contracts, the eighth air cylinder can drive the pushing plate to move and reset.
The valve body and the connecting port of the ton barrel can be welded together in a mechanical mode, so that the labor intensity of workers can be reduced, the welding efficiency of the valve body and the ton barrel can be improved, and the welding quality of the connecting port of the valve body and the ton barrel can be ensured.
Drawings
The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the application and together with the description serve to explain the application and not to limit the application. In the drawings:
FIG. 1 is a first perspective view of the present invention;
FIG. 2 is a schematic perspective view of the assembled pressing unit and frame;
FIG. 3 is an enlarged view of the structure at A in FIG. 1;
FIG. 4 is an enlarged view of the structure at B in FIG. 2;
FIG. 5 is a second perspective view of the present invention;
FIG. 6 is a first perspective view of the present invention with portions broken away;
FIG. 7 is an enlarged view of the structure of FIG. 6 at C;
FIG. 8 is a perspective view of the clamping unit;
FIG. 9 is a schematic diagram of a right-view structure of the fuse unit;
FIG. 10 is a second perspective view of the present invention with portions broken away;
fig. 11 is a schematic perspective view of the clamping unit;
fig. 12 is a schematic sectional structure view of the clamping unit.
Detailed Description
In the following description, for purposes of explanation, numerous implementation details are set forth in order to provide a thorough understanding of the various embodiments of the present invention. It should be understood, however, that these implementation details are not to be interpreted as limiting the invention. That is, in some embodiments of the invention, such practical details are not necessary. In addition, some conventional structures and components are shown in simplified schematic form in the drawings for the sake of simplicity.
In addition, the descriptions related to the first, the second, etc. in the present invention are only used for description purposes, do not particularly refer to an order or sequence, and do not limit the present invention, but only distinguish components or operations described in the same technical terms, and are not understood to indicate or imply relative importance or implicitly indicate the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In addition, technical solutions between various embodiments may be combined with each other, but must be realized by a person skilled in the art, and when the technical solutions are contradictory or cannot be realized, such a combination should not be considered to exist, and is not within the protection scope of the present invention.
As shown in fig. 1 to 12, the ton barrel and valve body welding equipment of the invention comprises a frame 1, a first conveyer belt 11 for conveying the ton barrel 2 and a second conveyer belt 12 for conveying the valve body 9, wherein one end of the first conveyer belt 11 and one end of the second conveyer belt 12 both extend into the frame 1, a pressing unit for pressing the ton barrel 2 on the first conveyer belt 11 is installed at the top of the front side of the frame 1, a clamping unit for clamping the valve body 9 on the second conveyer belt 12 and driving the valve body 9 to move back and forth is installed at the rear side of the frame 1, a hot melting unit for heating a connection port of the ton barrel 2 and a connection port of the valve body 9 is installed on the frame 1 between the pressing unit and the clamping unit, after the connection ports of the ton barrel 2 and the valve body 9 are heated by the hot melting unit, the clamping unit is used for pressing the connection port of the valve body 9 on the connection port of the ton barrel 2 so as to adhere the connection port of the valve body 9 to the connection port of the ton barrel 2, and a push-out unit is arranged on the right side of the rack 1 and is used for pushing the ton barrel 2 assembled with the valve body 9 out of the first conveying belt 11 onto a third conveying belt.
The pressing unit comprises a sliding frame 3 and a first driving structure, the sliding frame 3 is vertically connected with the rack 1 in a sliding mode, a plurality of pressing blocks 31 used for pressing the ton barrel 2 on the rack 1 after the sliding frame 3 moves downwards are fixed at the lower end of the sliding frame 3 in the circumferential direction, an arc surface 311 used for being attached to the outer edge of the upper end of the ton barrel 2 is arranged on the inner wall of each pressing block 31, the first driving structure is installed at the upper end of the rack 1 and used for driving the sliding frame 3 to move up and down, and the sliding frame 3 is connected with the driving end of the first driving structure; by adopting the pressing unit, after the first driving structure drives the sliding frame to move downwards, the plurality of pressing blocks can press the ton barrel on the rack, and after the first driving structure drives the sliding frame to move upwards, the plurality of pressing blocks can release the pressing of the ton barrel; after all setting up the arcwall face on the inner wall of every briquetting, when the briquetting compressed tightly the ton bucket, the arcwall face on the briquetting can paste mutually with the outward flange of ton bucket upper end, so, the briquetting can realize compressing tightly the ton bucket more reliably.
The first driving structure comprises a first air cylinder 41 fixed at the upper end of the rack 1, a piston rod of the first air cylinder 41 is fixed with the middle part of the upper end face of the sliding frame 3, and when the piston rod of the first air cylinder 41 stretches, the first air cylinder 41 is used for driving the sliding frame 3 to move up and down; a plurality of first guide columns 42 distributed circumferentially are arranged above the sliding frame 3, the lower end of each first guide column 42 is fixed with the upper end face of the sliding frame 3, the upper end of each first guide column 42 movably penetrates through the rack 1 from bottom to top and then extends out of the rack 1, and a first guide sleeve 43 is embedded between each first guide column 42 and the rack 1; by adopting the first driving structure, when the piston rod of the first air cylinder extends, the first air cylinder can drive the sliding frame to move downwards, and when the piston rod of the first air cylinder contracts, the first air cylinder can drive the sliding frame to move upwards; in addition, first guide pillar can play the effect of direction to the removal of carriage to make the slip of carriage more reliable, through the setting of first guide pin bushing, can avoid producing wearing and tearing between first guide pillar and the frame.
The clamping unit comprises a first sliding seat 51, a second sliding seat 52, a rotating seat 53, a second driving structure, a third driving structure and a fourth driving structure; the first sliding seat 51 is arranged on the rack 1 in a front-back sliding manner, the second driving structure is arranged on the rack 1 and is used for driving the first sliding seat 51 to slide back and forth relative to the rack 1, and the first sliding seat 51 is connected with a driving end of the second driving structure; the second sliding seat 52 is arranged at the front side of the first sliding seat 51 in a vertically sliding manner, the third driving structure is arranged on the first sliding seat 51 and is used for driving the second sliding seat 52 to move up and down relative to the first sliding seat 51, and the second sliding seat 52 is connected with the driving end of the third driving structure; the lower end of the rotating seat 53 is rotatably connected with the front side of the second sliding seat 52, the fourth driving structure is installed on the second sliding seat 52 and is used for driving the rotating seat 53 to rotate relative to the second sliding seat 52, and the upper end of the rotating seat 53 is connected with the driving end of the fourth driving structure; a clamping jaw cylinder 54 for clamping the valve body 9 is fixed on the front side of the rotating seat 53; after the clamping unit is adopted, the clamping jaw cylinder can clamp the valve body; in addition, when the first sliding seat of second drive structure drive moves forward, the valve body of being held by the clamping jaw cylinder can move forward, when the first sliding seat of second drive structure drive moves backward, the clamping jaw cylinder can move backward and reset, when the second sliding seat upward movement of third drive structure drive, the valve body of being held by the clamping jaw cylinder can move upward, when the second sliding seat downward movement of third drive structure drive, the valve body of being held by the clamping jaw cylinder can move downward, when the seat rotation is rotated in the drive of fourth drive structure drive, the valve body of being held by the clamping jaw cylinder can rotate.
The first sliding seat 51 is connected to the rack 1 in a sliding manner through two first sliding rail assemblies 511 distributed in the left-right direction, the second driving structure comprises a servo motor 55, a screw rod 56 and a nut sleeve 57, the servo motor 55 is fixed on the rack 1, the nut sleeve 57 is fixed on the first sliding seat 51, the screw rod 56 is arranged in the nut sleeve 57 in a penetrating manner and is in threaded connection with the nut sleeve 57, and one end of the screw rod 56 is in transmission connection with a rotating shaft of the servo motor 55 through a coupling 561; the second sliding seat 52 is connected to the first sliding seat 51 in a sliding manner through two second sliding rail assemblies 521 distributed in the left-right direction, the third driving structure comprises a second air cylinder 58, the second air cylinder 58 is fixed on the first sliding seat 51, and the driving end of the second sliding seat 52 and the driving end of the second air cylinder 58 are fixed; the lower end of the rotating seat 53 is rotatably connected with the front side of the second sliding seat 52 through a rotating shaft, the fourth driving structure comprises a third air cylinder 59, the front end of the third air cylinder 59 is rotatably connected with the second sliding seat 52, and the rear side of the upper end of the rotating seat 53 is rotatably connected with the driving end of the third air cylinder 59; through the arrangement of the first sliding rail assembly, the first sliding seat can be reliably connected to the rack in a front-back sliding manner; by adopting the second driving structure, when the servo motor drives the screw rod to rotate towards one direction, the first sliding seat can move forwards under the matching action of the screw rod and the nut sleeve, and when the servo motor drives the screw rod to rotate towards the other direction, the first sliding seat can move backwards under the matching action of the screw rod and the nut sleeve; through the arrangement of the second sliding rail assembly, the second sliding seat can be reliably connected to the first sliding seat in a vertical sliding manner; by adopting the third driving structure, when the driving end of the second air cylinder is contracted, the second sliding seat can move upwards, and when the driving end of the second air cylinder is extended, the second sliding seat can move downwards; by adopting the fourth driving structure, when the driving end of the third cylinder extends, the upper end of the rotating seat can rotate forwards, and when the driving end of the third cylinder contracts, the upper end of the rotating seat can rotate backwards.
The hot melting unit comprises a hot melting die head 61, a supporting seat 62, a moving frame 63, a fourth air cylinder 64 and a fifth air cylinder 65, wherein the supporting seat 62 is installed on the rack 1 in a vertically sliding mode, the fourth air cylinder 64 is fixed on the rack 1 and used for driving the supporting seat 62 to move up and down, the supporting seat 62 is fixed with the driving end of the fourth air cylinder 64, the moving frame 63 is installed on the supporting seat 62 in a front-back sliding mode, the fifth air cylinder 65 is fixed on the supporting seat 62 and used for driving the moving frame 63 to move back and forth, the moving frame 63 is fixed with the driving end of the fifth air cylinder 65, and the hot melting die head 61 is fixed on the moving frame 63; after the hot melting unit is adopted, when the driving end of the fourth air cylinder extends, the fourth air cylinder can drive the hot melting die head, the supporting seat, the moving frame and the fifth air cylinder to move upwards, and when the driving end of the fourth air cylinder contracts, the fourth air cylinder can drive the hot melting die head, the moving frame and the fifth air cylinder to move downwards; when the driving end of the fifth air cylinder extends, the fifth air cylinder can drive the hot melting die head and the moving frame to move forwards, and when the driving end of the fifth air cylinder contracts, the fifth air cylinder can drive the hot melting die head and the moving frame to move backwards; in addition, an electric heating plate is fixed on the hot melting mold head and used for heating the hot melting mold head.
A plurality of second guide posts 66 distributed circumferentially are arranged below the supporting seat 62, the upper end of each second guide post 66 is fixed with the lower end face of the supporting seat 62, the lower end of each second guide post 66 movably penetrates through the rack 1, and a second guide sleeve 67 is embedded between each second guide post 66 and the rack 1; the moving frame 63 is connected to the supporting seat 62 in a sliding manner through two third slide rail assemblies 68 distributed in the left-right direction; through the arrangement of the second guide pillar and the second guide sleeve, when the supporting seat moves up and down, the second guide pillar and the second guide sleeve can guide the supporting seat, so that the stability and the reliability of the supporting seat during movement can be improved; through the setting of third slide rail set spare, sliding connection around can reliably on the supporting seat is moved to the frame.
The frame 1 positioned on the front side of the hot melting unit is also provided with a clamping unit for clamping a connecting port of the ton barrel 2, the clamping unit comprises a moving seat 71 and a sixth air cylinder 72, the moving seat 71 is connected to the frame 1 in a vertically sliding manner, the sixth air cylinder 72 is fixed on the frame 1 and is used for driving the moving seat 71 to move up and down, and the moving seat 71 is fixed with the driving end of the sixth air cylinder 72; two clamping blocks 73 are connected to the moving seat 71 in a left-right sliding manner, the two clamping blocks 73 are arranged in a left-right symmetry manner and used for clamping a connecting port of the ton barrel 2, seventh air cylinders 74 are fixed to two ends of the moving seat 71, each clamping block 73 is fixed to the driving end of the seventh air cylinder 74 on the corresponding side, and each seventh air cylinder 74 is used for driving the clamping block 73 on the corresponding side to move left and right; through the arrangement of the clamping unit, the clamping unit can clamp the connecting port of the ton barrel, so that when the hot melting unit heats the connecting port of the ton barrel, the situation that the connecting port of the ton barrel is bent can be avoided; in addition, when the driving end of the sixth air cylinder extends, the movable seat, the two clamping blocks and the two seventh air cylinders can move upwards, and when the driving end of the sixth air cylinder contracts, the movable seat, the two clamping blocks and the two seventh air cylinders can move downwards; when the driving ends of the two seventh air cylinders extend, the two clamping blocks can clamp the connecting port of the ton barrel, and when the driving ends of the two seventh air cylinders contract, the two clamping blocks can move outwards and release the clamping of the connecting port of the ton barrel.
The moving seat 71 is slidably connected to the frame 1 through two fourth slide rail assemblies 75 distributed in the left-right direction, and the two clamping blocks 73 are slidably connected to the moving seat 71 through two fifth slide rail assemblies 76 distributed in the up-down direction; through the setting of fourth sliding rail set spare, sliding connection about can moving the seat reliably is in the frame, and through the setting of fifth sliding rail set spare, every clamp splice homoenergetic is sliding connection reliably on moving the seat.
The pushing unit comprises an eighth cylinder 81 and a push plate 82, the eighth cylinder 81 is fixed on the rack 1, and the push plate 82 is fixed on the driving end of the eighth cylinder 81; after pushing out the unit through adopting this kind, when the drive end of eighth cylinder extended, the push pedal can be with pushing out the third conveyer belt from first conveyer belt with the ton bucket behind the assembly valve body, and when the drive end of eighth cylinder shrunk, the eighth cylinder can drive the push pedal and remove and reset.
When the clamping device works, the first conveying belt can convey the first ton barrel positioned on the first conveying belt to the position below the pressing unit, then the pressing unit can press the ton barrel, and the clamping unit can clamp a connecting port of the ton barrel (the driving end of the sixth air cylinder extends firstly, at the moment, the moving seat, the two clamping blocks and the two seventh air cylinders can move upwards, then the driving ends of the two seventh air cylinders extend, and the two clamping blocks can clamp the connecting port of the ton barrel), and meanwhile, the second conveying belt can convey the first valve body positioned on the second conveying belt to the position of the clamping unit; the clamping jaw air cylinder can drive the second sliding seat to move downwards after rotating to the downward state, the clamping jaw air cylinder can clamp a first valve body on a second conveying belt after clamping the first valve body on the conveying belt, the second air cylinder can drive the second sliding seat to move upwards after clamping the first valve body on the conveying belt, and the third air cylinder can drive the upper end of the rotating seat to rotate backwards for resetting; then the fourth cylinder drives the hot melting die head, the supporting seat, the moving frame and the fifth cylinder to move upwards, then the fifth cylinder drives the hot melting die head and the moving frame to move forwards, at the moment, the front end of the hot melting die head can abut against a connecting port of the ton barrel and heat the connecting port of the ton barrel, meanwhile, the second driving structure can drive the first sliding seat and the valve body clamped by the clamping jaw cylinder to move forwards, after the valve body moves forwards, the connecting end of the valve body can abut against the rear end of the hot melting die head, and at the moment, the hot melting die head can heat the connecting end of the valve body; after the connecting port of the ton barrel and the connecting end of the valve body are heated, the second driving structure firstly drives the first sliding seat and the valve body clamped by the clamping jaw cylinder to move backwards for a certain distance, then the fifth cylinder drives the hot melting die head and the moving frame to move backwards and reset, the fourth cylinder drives the hot melting die head, the supporting seat, the moving frame and the fifth cylinder to move downwards and reset, next, the second driving structure drives the first sliding seat and the valve body clamped by the clamping jaw cylinder to move forwards and enables the connecting end of the valve body to abut against the connecting port of the ton barrel, when the connecting end of the valve body abuts against the connecting port of the ton barrel, the connecting end of the valve body can be adhered with the connecting port of the ton barrel, then the clamping jaw cylinder can release the valve body, the second driving structure can drive the first sliding seat and the clamping jaw cylinder to move backwards and reset, then, the clamping unit can release the clamping of the connecting port of the ton barrel (the driving ends of the two seventh cylinders can shrink at first, at this moment, the connecting ports of the ton barrels can be released by the two clamping blocks, then the driving end of the sixth air cylinder contracts, at this moment, the movable seat, the two clamping blocks and the two seventh air cylinders can move downwards to reset), the pressing unit can release the pressing of the ton barrels, finally, the pushing unit can push the ton barrels with the valve bodies assembled onto the third conveying belt from the first conveying belt, and the pushing unit can reset after the ton barrels with the valve bodies assembled onto the third conveying belt from the first conveying belt.
The above description is only an embodiment of the present invention, and is not intended to limit the present invention. Various modifications and alterations to this invention will become apparent to those skilled in the art. Any modification, equivalent replacement, improvement or the like made within the spirit and principle of the present invention should be included in the scope of the claims of the present invention.
Claims (10)
1. The utility model provides a ton bucket and valve body welding equipment which characterized in that: the device comprises a rack (1), a first conveying belt (11) used for conveying a ton barrel (2) and a second conveying belt (12) used for conveying a valve body (9), wherein one end of the first conveying belt (11) and one end of the second conveying belt (12) both extend into the rack (1), a pressing unit used for pressing the ton barrel (2) on the first conveying belt (11) is installed at the top of the front side of the rack (1), a clamping unit used for clamping the valve body (9) on the second conveying belt (12) and driving the valve body (9) to move back and forth is installed at the rear side of the rack (1), a hot melting unit used for heating a connecting end of the ton barrel (2) and a connecting end of the valve body (9) is installed on the rack (1) between the pressing unit and the clamping unit, and the connecting end of the ton barrel (2) and the connecting end of the valve body (9) are heated by the hot melting unit, the clamping unit is used for pressing the connecting end of the valve body (9) onto the connecting port of the ton barrel (2) so that the connecting end of the valve body (9) is adhered to the connecting port of the ton barrel (2), the pushing unit is installed on the right side of the rack (1), and the pushing unit is used for pushing the ton barrel (2) after the valve body (9) is assembled onto the third conveying belt from the first conveying belt (11).
2. The ton bucket and valve body welding equipment according to claim 1, wherein the pressing unit comprises a sliding frame (3) and a first driving structure, the sliding frame (3) is vertically and slidably connected with the rack (1), a plurality of pressing blocks (31) used for pressing the ton bucket (2) on the rack (1) after the sliding frame (3) moves downwards are circumferentially fixed at the lower end of the sliding frame (3), an arc-shaped surface (311) used for being attached to the outer edge of the upper end of the ton bucket (2) is arranged on the inner wall of each pressing block (31), the first driving structure is installed at the upper end of the rack (1) and used for driving the sliding frame (3) to move up and down, and the sliding frame (3) is connected with the driving end of the first driving structure.
3. The ton bucket and valve body welding equipment according to claim 2, wherein the first driving structure comprises a first air cylinder (41) fixed at the upper end of the frame (1), a piston rod of the first air cylinder (41) is fixed with the middle part of the upper end face of the sliding frame (3), and the first air cylinder (41) is used for driving the sliding frame (3) to move up and down when the piston rod of the first air cylinder (41) stretches; the sliding frame is characterized in that a plurality of first guide columns (42) distributed in the circumferential direction are arranged above the sliding frame (3), the lower end of each first guide column (42) is fixed to the upper end face of the sliding frame (3), the upper end of each first guide column (42) penetrates through the rack (1) from bottom to top in a movable mode and then extends out of the rack (1), and a first guide sleeve (43) is embedded between each first guide column (42) and the rack (1).
4. The ton bucket and valve body welding equipment according to claim 1, wherein the clamping unit comprises a first sliding seat (51), a second sliding seat (52), a rotating seat (53), a second driving structure, a third driving structure and a fourth driving structure; the first sliding seat (51) is arranged on the rack (1) in a front-back sliding manner, the second driving structure is arranged on the rack (1) and used for driving the first sliding seat (51) to slide back and forth relative to the rack (1), and the first sliding seat (51) is connected with the driving end of the second driving structure; the second sliding seat (52) can be arranged on the front side of the first sliding seat (51) in a vertically sliding manner, the third driving structure is arranged on the first sliding seat (51) and is used for driving the second sliding seat (52) to move up and down relative to the first sliding seat (51), and the second sliding seat (52) is connected with the driving end of the third driving structure; the lower end of the rotating seat (53) is rotatably connected with the front side of the second sliding seat (52), the fourth driving structure is installed on the second sliding seat (52) and used for driving the rotating seat (53) to rotate relative to the second sliding seat (52), and the upper end of the rotating seat (53) is connected with the driving end of the fourth driving structure; and a clamping jaw cylinder (54) for clamping the valve body (9) is fixed on the front side of the rotating seat (53).
5. The ton bucket and valve body welding equipment according to claim 4, wherein the first sliding seat (51) is slidably connected to the frame (1) through two first sliding rail assemblies (511) distributed in the left-right direction, the second driving structure comprises a servo motor (55), a lead screw (56) and a nut sleeve (57), the servo motor (55) is fixed on the frame (1), the nut sleeve (57) is fixed on the first sliding seat (51), the lead screw (56) is arranged in the nut sleeve (57) in a penetrating manner and is in threaded connection with the nut sleeve (57), and one end of the lead screw (56) is in transmission connection with a rotating shaft of the servo motor (55) through a coupler (561); the second sliding seat (52) is connected to the first sliding seat (51) in a sliding manner through two second sliding rail assemblies (521) distributed in the left-right direction, the third driving structure comprises a second air cylinder (58), the second air cylinder (58) is fixed to the first sliding seat (51), and the second sliding seat (52) is fixed to the driving end of the second air cylinder (58); the lower end of the rotating seat (53) is rotatably connected with the front side of the second sliding seat (52) through a rotating shaft, the fourth driving structure comprises a third air cylinder (59), the front end of the third air cylinder (59) is rotatably connected with the second sliding seat (52), and the rear side of the upper end of the rotating seat (53) is rotatably connected with the driving end of the third air cylinder (59).
6. The ton bucket and valve body welding equipment according to claim 1, wherein the hot melting unit comprises a hot melting die head (61), a supporting seat (62), a moving frame (63), a fourth air cylinder (64) and a fifth air cylinder (65), the supporting seat (62) is arranged on the frame (1) in a vertically sliding manner, the fourth air cylinder (64) is fixed on the frame (1) and is used for driving the supporting seat (62) to move up and down, the supporting seat (62) is fixed with the driving end of a fourth cylinder (64), the moving frame (63) can be arranged on the supporting seat (62) in a front-back sliding way, the fifth cylinder (65) is fixed on the supporting seat (62) and is used for driving the moving frame (63) to move back and forth, the movable frame (63) is fixed with the driving end of the fifth air cylinder (65), and the hot melting die head (61) is fixed on the movable frame (63).
7. The ton bucket and valve body welding equipment according to claim 6, wherein a plurality of second guide pillars (66) are circumferentially distributed below the supporting seat (62), the upper end of each second guide pillar (66) is fixed with the lower end surface of the supporting seat (62), the lower end of each second guide pillar (66) is movably arranged in the rack (1) in a penetrating manner, and a second guide sleeve (67) is embedded between each second guide pillar (66) and the rack (1); the moving frame (63) is connected to the supporting seat (62) in a sliding mode through two third sliding rail assemblies (68) distributed in the left-right direction.
8. The ton bucket and valve body welding equipment according to claim 1, wherein a clamping unit for clamping a connecting port of the ton bucket (2) is further installed on the rack (1) positioned at the front side of the hot melting unit, the clamping unit comprises a moving seat (71) and a sixth air cylinder (72), the moving seat (71) is connected to the rack (1) in a vertically sliding manner, the sixth air cylinder (72) is fixed on the rack (1) and used for driving the moving seat (71) to move up and down, and the moving seat (71) is fixed with a driving end of the sixth air cylinder (72); the movable base (71) is connected with two clamping blocks (73) in a left-right sliding mode, the two clamping blocks (73) are arranged in a left-right symmetrical mode and used for clamping a connecting port of the ton barrel (2), seventh air cylinders (74) are fixed to two ends of the movable base (71), each clamping block (73) is fixed to the driving end of the corresponding seventh air cylinder (74), and each seventh air cylinder (74) is used for driving the corresponding clamping block (73) to move left and right.
9. The ton bucket and valve body welding equipment according to claim 8, wherein the moving seat (71) is slidably connected to the frame (1) through two fourth slide rail assemblies (75) distributed in the left-right direction, and the two clamping blocks (73) are slidably connected to the moving seat (71) through two fifth slide rail assemblies (76) distributed in the up-down direction.
10. The ton bucket and valve body welding apparatus according to claim 1, wherein the push-out unit comprises an eighth cylinder (81) and a push plate (82), the eighth cylinder (81) is fixed on the frame (1), and the push plate (82) is fixed on a driving end of the eighth cylinder (81).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210516722.7A CN114953472A (en) | 2022-05-12 | 2022-05-12 | Ton bucket and valve body welding equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210516722.7A CN114953472A (en) | 2022-05-12 | 2022-05-12 | Ton bucket and valve body welding equipment |
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| Publication Number | Publication Date |
|---|---|
| CN114953472A true CN114953472A (en) | 2022-08-30 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210516722.7A Pending CN114953472A (en) | 2022-05-12 | 2022-05-12 | Ton bucket and valve body welding equipment |
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|---|---|
| CN (1) | CN114953472A (en) |
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| CN109435256A (en) * | 2018-10-11 | 2019-03-08 | 江阴康爱特包装股份有限公司 | Efficient sealed compound Medium Bulk Containers fusion welding system |
| CN113650313A (en) * | 2021-08-18 | 2021-11-16 | 青岛润福达智能设备有限公司 | Assembly production line for barrel valve |
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|---|---|---|---|---|
| CA2542500A1 (en) * | 2004-02-27 | 2005-09-09 | Mauser-Werke Gmbh & Co. Kg | Pallet container |
| CN205169773U (en) * | 2015-12-01 | 2016-04-20 | 无锡市鑫茂锻造有限公司 | Casting production line's multi -functional conveyor that turns to |
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| CN109435256A (en) * | 2018-10-11 | 2019-03-08 | 江阴康爱特包装股份有限公司 | Efficient sealed compound Medium Bulk Containers fusion welding system |
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Application publication date: 20220830 |
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