CN114953095A - Die pressing process for manufacturing ceramic composite material filter for communication - Google Patents

Die pressing process for manufacturing ceramic composite material filter for communication Download PDF

Info

Publication number
CN114953095A
CN114953095A CN202110195175.2A CN202110195175A CN114953095A CN 114953095 A CN114953095 A CN 114953095A CN 202110195175 A CN202110195175 A CN 202110195175A CN 114953095 A CN114953095 A CN 114953095A
Authority
CN
China
Prior art keywords
product
titanate
ceramic
plastic
molding
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202110195175.2A
Other languages
Chinese (zh)
Inventor
尹隆康
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hangzhou Zhonghao Dongjun Technology Co ltd
Original Assignee
Hangzhou Zhonghao Dongjun Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hangzhou Zhonghao Dongjun Technology Co ltd filed Critical Hangzhou Zhonghao Dongjun Technology Co ltd
Priority to CN202110195175.2A priority Critical patent/CN114953095A/en
Publication of CN114953095A publication Critical patent/CN114953095A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/008Producing shaped prefabricated articles from the material made from two or more materials having different characteristics or properties
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B26/00Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
    • C04B26/02Macromolecular compounds
    • C04B26/10Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C04B26/20Polyamides
    • HELECTRICITY
    • H03ELECTRONIC CIRCUITRY
    • H03HIMPEDANCE NETWORKS, e.g. RESONANT CIRCUITS; RESONATORS
    • H03H3/00Apparatus or processes specially adapted for the manufacture of impedance networks, resonating circuits, resonators
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474Uses not provided for elsewhere in C04B2111/00
    • C04B2111/00844Uses not provided for elsewhere in C04B2111/00 for electronic applications

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)

Abstract

The invention discloses a mold pressing process for manufacturing a ceramic composite filter for communication, which can be combined with the high dielectric property of a ceramic product and the high precision and easy mass production property of plastics to provide a composite filter product which does not need sintering and precision processing, has small thermal deformation of pure plastics, high dielectric property and high quality factor. This ceramic composite filter for communication makes mould pressing technology, adopt most material to be inorganic material, therefore the dielectric coefficient of material is higher relatively, and dielectric coefficient can carry out certain adjustment through powder content simultaneously, for pure plastic material, quality factor and dielectric coefficient improve very greatly, and because a large amount of inorganic matters add, the holistic hardness of product and thermal expansion coefficient are littleer compared with the plastic product, and stability is also higher, and the better plastic material of cooperation thermal stability makes the thermal expansion coefficient of product be enough to satisfy the user demand.

Description

Die pressing process for manufacturing ceramic composite material filter for communication
Technical Field
The invention relates to the technical field of photoelectric information, in particular to a die pressing process for manufacturing a ceramic composite material filter for communication.
Background
At present, in 5G filter products, ceramic products are commonly used, mainly, the ceramic products have the characteristics of high hardness and high strength, so the ceramic products are widely applied to electronic products in use, but the ceramic products need to be sintered, the sintered ceramic products need secondary machining due to the fact that the size precision does not meet the design requirements, and further the problems of limited capacity and increased machining cost are caused, meanwhile, the ceramic has the characteristics of high hardness and high strength, so the machining of the ceramic products also has the problems of high cost and easiness in cracking, in the molding of the products, the injection molding has the characteristics of batch repeatability, low cost and high precision, but pure plastics have the problems of low dielectric constant and low quality factor in the use process of the filter, the product needs larger size in the structural design, and is greatly limited in actual product application, pure plastics's material in the use of material, under the condition of high low temperature, the expend with heat and contract with cold change of size is bigger for some relatively to ceramic, has very big influence to the stability of filter, for this reason, to sum up the problem, the application provides a ceramic composite filter for communication and makes mould pressing technology and carry out the pertinence solution.
Disclosure of Invention
Technical problem to be solved
The invention provides a die pressing process for manufacturing a ceramic composite filter for communication, which aims at the defects of the prior art and solves the problems in the background technology.
(II) technical scheme
1. In order to achieve the purpose, the invention provides the following technical scheme: the mold pressing process for manufacturing the ceramic composite material filter for communication can be combined with the high dielectricity of a ceramic product and the high-precision and easy-mass-production performance of plastics to provide a composite material filter product which does not need sintering and precision processing, has small thermal deformation of pure plastics, high dielectricity and high quality factor, and specifically comprises the following operations:
the first step is as follows: preparation of ceramic powder raw material
Firstly, weighing a proper amount of three materials of magnesium titanate, cobalt titanate and calcium titanate, wherein the mass ratio of the three materials is 88.35:5.65:7, putting the weighed three kinds of powder into a ball mill for uniform mixing, and taking out the prepared ceramic powder mixed material for later use;
the second step is that: granulating process
Mixing the ceramic powder mixed material prepared in the first step with one or more of a plurality of plastic materials such as PI, PPA, PEEK, PP, PF and the like, preferably plastic with small coefficient of expansion with heat and contraction with cold, wherein the ceramic powder material and the plastic material respectively account for 85-93% by mass and 7-15% by mass, mixing the ceramic powder material and the plastic material, placing the mixture and the plastic material into an internal mixing granulator, heating the mixture by using the internal mixing granulator to melt the five plastic materials, uniformly mixing the mixture with powder, and preparing the mixed material into a material with the size of plastic particles;
the third step: compression molding
Putting the granular material obtained in the second step into a mould pressing device, and then carrying out mould pressing forming to obtain a semi-finished product;
the fourth step: processing of semi-finished products
And performing burr repairing and gate processing on the injection molded product in the injection molding equipment to obtain the required product.
Preferably, in the first step, the magnesium titanate, the cobalt titanate and the calcium titanate in the ceramic powder raw material may be prepared in a mass ratio of the magnesium titanate, the cobalt titanate and the calcium titanate: 76: 4: 20 in proportion.
Preferably, the ceramic powder raw material in the first step may also be magnesium titanate: zinc titanate, samarium titanate were prepared, and magnesium titanate: the mass ratio of the zinc titanate to the samarium titanate is 88.35:5.65: 7.
Preferably, the internal mold cavity of the injection molding apparatus in the third step needs to take the molding shrinkage rate of the material into consideration, and the mold size needs to be the product size plus the molding yield size.
(III) advantageous effects
The invention provides a die pressing process for manufacturing a ceramic composite material filter for communication, which has the following beneficial effects:
(1) this ceramic composite filter for communication makes mould pressing technology, adopt most material to be inorganic material, therefore the dielectric coefficient of material is higher relatively, and dielectric coefficient can carry out certain adjustment through powder content simultaneously, for pure plastic material, quality factor and dielectric coefficient improve very greatly, and because a large amount of inorganic matters add, the holistic hardness of product and thermal expansion coefficient are littleer compared with the plastic product, and stability is also higher, and the better plastic material of cooperation thermal stability makes the thermal expansion coefficient of product be enough to satisfy the user demand.
(2) The ceramic composite material filter for communication is manufactured by a die pressing process, a composite material form of mixing ceramic powder and plastic is adopted, high solid content ceramic powder is added into a plastic material to form a material with certain fluidity, the material is subjected to injection molding or die pressing to obtain a filter product with high solid content, the product is not subjected to sintering, the precision is high, the cost is low, the dielectric coefficient is large, the product is very suitable for the production of filters in large batches, the material with better fluidity is suitable for an injection molding process, the material fluidity of the die pressing process is superior to that of the die pressing process, the material can flow laterally, but the requirement of injection molding on the fluidity cannot be met, and the die pressing process is adopted, which is different from injection molding and die pressing.
Detailed Description
All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The invention provides a technical scheme that: the mold pressing process for manufacturing the ceramic composite material filter for communication can be combined with the high dielectricity of a ceramic product and the high-precision and easy-mass-production performance of plastics to provide a composite material filter product which does not need sintering and precision processing, has small thermal deformation of pure plastics, high dielectricity and high quality factor, and specifically comprises the following operations:
the first step is as follows: preparation of ceramic powder raw material
Firstly, weighing three materials of magnesium titanate, cobalt titanate and calcium titanate with proper amount, wherein the mass ratio of the magnesium titanate to the cobalt titanate to the calcium titanate is 88.35:5.65: and 7, uniformly mixing the weighed three kinds of powder in a ball mill, taking out the prepared ceramic powder mixed material for later use, wherein the preparation proportion of magnesium titanate, cobalt titanate and calcium titanate in the ceramic powder raw material in the first step can also adopt the mass ratio of magnesium titanate, cobalt titanate and calcium titanate: 76: 4: 20, the ceramic powder in the first step may also be prepared from magnesium titanate: zinc titanate, samarium titanate were prepared, and magnesium titanate: the mass ratio of the zinc titanate to the samarium titanate is 88.35:5.65: 7;
the second step is that: granulating process
Mixing the ceramic powder mixed material prepared in the first step with one or more of a plurality of plastic materials such as PI, PPA, PEEK, PP, PF and the like, preferably plastic with small coefficient of expansion with heat and contraction with cold, wherein the ceramic powder material and the plastic material respectively account for 85-93% by mass and 7-15% by mass, mixing the ceramic powder material and the plastic material, placing the mixture and the plastic material into an internal mixing granulator, heating the mixture by using the internal mixing granulator to melt the five plastic materials, uniformly mixing the mixture with powder, and preparing the mixed material into a material with the size of plastic particles;
the third step: compression molding
Putting the granular materials obtained in the second step into injection molding equipment, and then carrying out compression molding to obtain a semi-finished product, wherein the molding shrinkage rate of the materials needs to be considered in a mold cavity in the molding equipment in the third step, and the size of the mold needs to be added with the size of the product and the molding yield;
the fourth step: processing of semi-finished products
And performing burr repairing and gate treatment on the product injection-molded by the injection molding equipment to obtain the required product after finishing the burr repairing and gate treatment.
In summary, the molding process for manufacturing the ceramic composite material filter for communication comprises the steps of adding ceramic powder with high solid content into a plastic material by adopting a composite material form of mixing ceramic powder and plastic to form a material with certain fluidity, and obtaining a filter product with high solid content after injection molding or compression molding of the material, wherein the product is not sintered, has high precision, low cost and larger dielectric coefficient and is very suitable for mass production of filters, and most of the materials are inorganic materials, so the dielectric coefficient of the material is relatively higher, and meanwhile, the dielectric coefficient can be adjusted to a certain degree through the powder content, the quality factor and the dielectric coefficient are greatly improved compared with pure plastic materials, and the integral hardness and the thermal expansion coefficient of the product are smaller than those of the plastic products due to the addition of a large amount of inorganic substances, and the stability is higher, the thermal expansion coefficient of the filtering product can meet the use requirement by matching with a plastic material with good thermal stability and small thermal expansion coefficient.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (3)

1. A mold pressing process for manufacturing a ceramic composite material filter for communication is characterized by comprising the following steps: the molding process for manufacturing the ceramic composite material filter for communication can be combined with the high-dielectric property and the high-precision easy mass production property of a ceramic product, provides a composite material filter product which does not need sintering and precision processing, has small thermal deformation of pure plastic, high dielectric property and high quality factor, is suitable for product molding with certain material flowability and can not meet the injection molding requirement, and specifically comprises the following operations:
the first step is as follows: preparation of ceramic powder raw material
Firstly, weighing three materials of magnesium titanate, cobalt titanate and calcium titanate with proper amount, wherein the mass ratio of the magnesium titanate to the cobalt titanate to the calcium titanate is 88.35:5.65:7, putting the weighed three kinds of powder into a ball mill for uniform mixing, and taking out the prepared ceramic powder mixed material for later use;
the second step: granulating process
Mixing the ceramic powder mixed material prepared in the first step with plastic materials such as PI, PPA, PEEK, PP, PF and the like, wherein the mass fraction ratio of the ceramic powder material to the plastic material is 85-93% of the ceramic powder material, and 7-15% of the plastic material, respectively, mixing the ceramic powder material and the plastic material, placing the mixture into an internal mixing granulator, heating the internal mixing granulator to melt the plastic material, uniformly mixing the plastic material with powder, and preparing the mixed material into a material with a plastic particle size;
the third step: compression molding
Putting the granular material obtained in the second step into a mould pressing device, and then carrying out mould pressing forming to obtain a semi-finished product;
the fourth step: processing of semi-finished products
And (3) performing burr repairing and sprue processing on the product molded by the compression molding in the injection molding equipment to obtain the required product after finishing.
2. The process for manufacturing and molding a ceramic composite filter for communication according to claim 1, wherein: in the first step, the preparation proportion of magnesium titanate, cobalt titanate and calcium titanate in the ceramic powder raw material can also adopt the mass ratio of magnesium titanate, cobalt titanate and calcium titanate as follows: 76: 4: 20 in proportion.
3. The process for manufacturing and molding a ceramic composite filter for communication according to claim 1, wherein: in the third step, the molding shrinkage of the material needs to be considered in the mold cavity of the internal mold of the injection molding equipment, and the size of the mold needs the product size plus the molding yield size.
CN202110195175.2A 2021-02-22 2021-02-22 Die pressing process for manufacturing ceramic composite material filter for communication Pending CN114953095A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202110195175.2A CN114953095A (en) 2021-02-22 2021-02-22 Die pressing process for manufacturing ceramic composite material filter for communication

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202110195175.2A CN114953095A (en) 2021-02-22 2021-02-22 Die pressing process for manufacturing ceramic composite material filter for communication

Publications (1)

Publication Number Publication Date
CN114953095A true CN114953095A (en) 2022-08-30

Family

ID=82954338

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202110195175.2A Pending CN114953095A (en) 2021-02-22 2021-02-22 Die pressing process for manufacturing ceramic composite material filter for communication

Country Status (1)

Country Link
CN (1) CN114953095A (en)

Citations (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1506728A (en) * 1975-06-24 1978-04-12 Poroton Ag Ceramics
US5340510A (en) * 1993-04-05 1994-08-23 Materials Systems Incorporated Method for making piezoelectric ceramic/polymer composite transducers
EP0716908A1 (en) * 1994-12-15 1996-06-19 Klaus Dipl.-Ing. Strobel Process and apparatus for the production of ceramic products
KR19990016497A (en) * 1997-08-12 1999-03-05 김일수 Manufacturing method of high performance plastic products by adding ceramic particles
JPH1199534A (en) * 1997-09-30 1999-04-13 Ngk Insulators Ltd Injection molded composite consisting of plastic and ceramic and its production
JPH11106559A (en) * 1997-09-30 1999-04-20 Ngk Insulators Ltd Plastic/ceramic composite material
JPH11106560A (en) * 1997-09-30 1999-04-20 Ngk Insulators Ltd Plastic/ceramic composite material
CN1291538A (en) * 1999-09-10 2001-04-18 精工电子有限公司 Shaping method of ceramics
CN1377856A (en) * 2002-04-30 2002-11-06 施江澜 Ceramic colloidal moulding technology
CN1490276A (en) * 2003-09-05 2004-04-21 清华大学 Material formula for precisive ceramic parts and injection moulding preparing method thereof
CN104589575A (en) * 2014-11-27 2015-05-06 东莞劲胜精密组件股份有限公司 Ceramic and plastic composite structure and manufacturing method thereof
CN111606722A (en) * 2020-05-21 2020-09-01 苏州瑞玛精密工业股份有限公司 Injection molding binder for preparing dielectric filter ceramic product and application thereof

Patent Citations (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1506728A (en) * 1975-06-24 1978-04-12 Poroton Ag Ceramics
US5340510A (en) * 1993-04-05 1994-08-23 Materials Systems Incorporated Method for making piezoelectric ceramic/polymer composite transducers
EP0716908A1 (en) * 1994-12-15 1996-06-19 Klaus Dipl.-Ing. Strobel Process and apparatus for the production of ceramic products
KR19990016497A (en) * 1997-08-12 1999-03-05 김일수 Manufacturing method of high performance plastic products by adding ceramic particles
JPH1199534A (en) * 1997-09-30 1999-04-13 Ngk Insulators Ltd Injection molded composite consisting of plastic and ceramic and its production
JPH11106559A (en) * 1997-09-30 1999-04-20 Ngk Insulators Ltd Plastic/ceramic composite material
JPH11106560A (en) * 1997-09-30 1999-04-20 Ngk Insulators Ltd Plastic/ceramic composite material
CN1291538A (en) * 1999-09-10 2001-04-18 精工电子有限公司 Shaping method of ceramics
CN1377856A (en) * 2002-04-30 2002-11-06 施江澜 Ceramic colloidal moulding technology
CN1490276A (en) * 2003-09-05 2004-04-21 清华大学 Material formula for precisive ceramic parts and injection moulding preparing method thereof
CN104589575A (en) * 2014-11-27 2015-05-06 东莞劲胜精密组件股份有限公司 Ceramic and plastic composite structure and manufacturing method thereof
CN111606722A (en) * 2020-05-21 2020-09-01 苏州瑞玛精密工业股份有限公司 Injection molding binder for preparing dielectric filter ceramic product and application thereof

Similar Documents

Publication Publication Date Title
CN105482752B (en) Modeling based binder and its method for being used to prepare powder injection forming green body
CN100446897C (en) Method for precinct laser sintering fast manufacture metal die
CN101913878B (en) Method for preparing silicon carbide particle-reinforced silicon nitride composite ceramic parts
CN103962559B (en) A kind of fusible core formula metal injection moulding technique
CN104725034A (en) Feed material for injection-molding ferrite core formation and preparation method thereof
CN106495706A (en) A kind of ceramic size, ceramic shell and preparation method thereof
CN105290404A (en) Preparation method for hard alloy products by injection molding
CN1901322A (en) Moulding press composite adhesive magnetic tile and its preparing method
CN102452122B (en) Ceramic body and moulding method thereof and ceramic product
CN107398559A (en) A kind of powder injection-molded method of large parts for support of arranging in pairs or groups
CN102452123B (en) Ceramic body and forming method thereof, and ceramic product
CN101007893A (en) PC/PET alloy material production method
US7998381B2 (en) Process for manufacturing a masterbatch for injection moulding or for extrusion
CN105175851B (en) A kind of hot investment casting wax and its production and use
CN111995384B (en) Preparation method of high-solid-content high-performance injection-molded nickel-zinc ferrite particle material and sintered magnet
CN114953095A (en) Die pressing process for manufacturing ceramic composite material filter for communication
CN109956756A (en) A kind of POM base ceramic injection forming material and preparation method thereof
CN108655405A (en) A kind of injection moulding technological process of production
CN105234414A (en) Process for manufacturing filter element through low-pressure injection molding
CN109994235B (en) Preparation method of UO2 fuel pellet
CN107141532A (en) Without asbestos seal gasket and preparation method thereof
CN114953101A (en) Ceramic-based manufacturing process of communication filter
CN103922707B (en) Eccentric ceramic ring and preparation method thereof
CN113808840B (en) Accurate pre-cured high-solid-content integrated inductance material and preparation method thereof
CN104193335B (en) Ceramic powder and preparation method thereof, and microwave dielectric base plate and preparation method thereof

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
WD01 Invention patent application deemed withdrawn after publication

Application publication date: 20220830

WD01 Invention patent application deemed withdrawn after publication