CN114951861A - Linear cutting machine for machining and manufacturing rope blocking rod piece and machining method - Google Patents
Linear cutting machine for machining and manufacturing rope blocking rod piece and machining method Download PDFInfo
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- CN114951861A CN114951861A CN202210403742.3A CN202210403742A CN114951861A CN 114951861 A CN114951861 A CN 114951861A CN 202210403742 A CN202210403742 A CN 202210403742A CN 114951861 A CN114951861 A CN 114951861A
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- blocking rod
- rod piece
- rope blocking
- rack
- wire
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23H—WORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
- B23H7/00—Processes or apparatus applicable to both electrical discharge machining and electrochemical machining
- B23H7/02—Wire-cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23H—WORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
- B23H11/00—Auxiliary apparatus or details, not otherwise provided for
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)
Abstract
The invention discloses a linear cutting machine for machining and manufacturing a rope blocking rod piece and a machining method, and belongs to the technical field of linear cutting machines. The invention relates to a wire cutting machine tool for machining and manufacturing a rope blocking rod piece and a machining method, which solve the problems that the cutting effect is influenced because the rope blocking rod piece is not firmly positioned by the conventional wire cutting machine tool for machining and manufacturing the rope blocking rod piece, and the machining efficiency is influenced because the conventional wire cutting head is not flexibly adjusted.
Description
Technical Field
The invention relates to the technical field of linear cutting machine tools, in particular to a linear cutting machine tool for machining and manufacturing a rope blocking rod piece and a machining method.
Background
A linear cutting machine belongs to the field of electric machining, and is characterized by that when the phenomenon and reason of corrosion and damage of switch contact by spark discharge are studied by Suseat Lazara Lin Koufu, the instantaneous high temp. of electric spark can make local metal melt and oxidize and be corroded, so that it develops and invents an electric spark machining method. The wire cutting machine was invented in the soviet union in 1960, and China is the first country for industrial production. The basic physical principle is that free positive ions and electrons accumulate in the field, quickly forming an ionized conductive channel. At this stage, a current is established between the plates. Resulting in numerous collisions between the particles, forming a plasma and rapidly rising to a high temperature of 8000 to 12000 c, momentarily melting some of the material on the surfaces of the two conductors, while a bubble is formed due to the evaporation of the electrodes and the dielectric liquid and its pressure rises regularly up to very high levels. The current is then interrupted and the temperature suddenly drops, causing the bubbles to implode, creating a motive force to eject the molten material out of the crater, and the corroded material recondenses into small spheres in the dielectric fluid and is removed by the dielectric fluid. Then, the NC control monitoring and control is carried out by the servo mechanism, so that the discharge phenomenon is uniform and consistent, and the machined object is machined to become a product with the required size and shape precision.
The existing wire cutting machine for processing and manufacturing the rope blocking rod piece has the defects that the positioning of the rope blocking rod piece is not firm enough, so that the cutting effect is influenced, and the processing efficiency is influenced due to the fact that the existing wire cutting head is not flexible enough in adjustment.
Disclosure of Invention
The invention aims to provide a linear cutting machine tool for processing and manufacturing a rope blocking rod piece and a processing method, wherein the rope blocking rod pieces with different sizes are effectively fixed through a positioning clamp, the X-axis direction and the Y-axis direction of a linear cutting head are conveniently adjusted in a meshing transmission mode of a hydraulic push rod and a gear rack, the design is reasonable, the use is convenient, the processing efficiency is improved, and the problems in the background technology are solved.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a keep off rope member processing preparation and use wire cut electrical discharge machining bed, includes the lathe seat, the top of lathe seat is provided with the cutting bed, the rear end of cutting bed is provided with hydraulic push rod, hydraulic push rod's top is provided with the frame.
Further, the inside of frame is provided with the gear, the gear rotates through the pivot and is connected with the frame, motor two is installed to one side of frame, the output and the pivot transmission of motor two are connected, the top of frame is provided with the rack, and the rack is connected with the gear engagement.
Further, the rack passes through spout and frame sliding connection, the rear end of rack is provided with the sleeve, and sleeve and frame fixed connection, telescopic inside slides and is provided with the telescopic link, the telescopic link passes through limiting plate and rack fixed connection, the fixed aircraft nose that is provided with of preceding terminal surface of rack, the below of aircraft nose is provided with wired cutting head.
Furthermore, a material guide outlet is formed in the cutting table, and a metal mesh plate is arranged above the material guide outlet.
Furthermore, both sides of the guide outlet are provided with adjusting grooves, a positioning fixture is arranged inside the adjusting grooves, the bottom of the positioning fixture is connected with the adjusting grooves in a sliding mode through pulleys, one side, close to the guide outlet, of the positioning fixture is provided with a spring, a fixing rod is arranged inside the spring, and the fixing rod is fixedly connected with the positioning fixture.
Further, a screw rod is arranged inside the positioning fixture, a first motor is installed above the positioning fixture, the output end of the first motor is in transmission connection with the screw rod, a lower clamping block is fixedly arranged on one side of the positioning fixture, an upper clamping block is arranged above the lower clamping block, and the upper clamping block is located on the outer wall of the screw rod.
Furthermore, the both sides of lead screw all are provided with the guide bar, and guide bar and last clamp splice sliding connection, the inner wall of going up clamp splice and lower clamp splice all is provided with the protection pad.
Furthermore, a limiting groove is arranged above the adjusting groove, and the positioning fixture is connected with the limiting groove in a sliding mode.
Further, a material collecting box is arranged at the bottom of the machine tool seat.
The invention provides another technical scheme: a processing method of a linear cutting machine for processing and manufacturing a rope blocking rod piece comprises the following steps:
the method comprises the following steps: firstly, fixing a rope blocking rod piece between two positioning clamps, and displacing the positioning clamps under the action of springs according to the length of the rope blocking rod piece, so that two ends of the rope blocking rod piece can be limited in a lower clamping block;
step two: the output end of the first motor drives the screw rod to transmit by starting the first motor, and drives the upper clamping block to reciprocate, so that the upper clamping block is close to the lower clamping block to position the rope blocking rod piece;
step three: the hydraulic push rod is driven to reciprocate through the oil cylinder, so that the rack is driven to lift, and the machine head and the string cutting head can be driven to lift together by lifting of the rack to adjust the distance between the string cutting head and the rope blocking rod piece;
step four: the second motor is started, the output end of the second motor drives the rotating shaft to transmit, so that the gear is driven to rotate, the rotation of the gear can drive the rack to be meshed for transmission, the rack drives the machine head to do reciprocating motion in the Y-axis direction, and the wire cutting head is enabled to complete cutting of the rope blocking rod piece;
step five: the sweeps generated in the wire cutting process enter the material collecting box through the metal screen plate and the material guide outlet, and the material collecting box is taken out periodically to clean the inner sweeps.
Compared with the prior art, the invention has the following beneficial effects:
1. according to the linear cutting machine tool for processing and manufacturing the rope blocking rod piece and the processing method, the positioning clamp can fix the rope blocking rod pieces with different lengths under the action of the spring, the fixing rod plays a role in buffering and guiding, the pulley enables the positioning clamp to move more smoothly, the limiting groove plays a role in limiting the sliding of the positioning clamp, the output end of the motor I drives the screw rod to transmit by starting the motor I, the upper clamping block is driven to reciprocate, the upper clamping block is close to the lower clamping block to position the rope blocking rod piece, the guide rod plays a role in guiding the upper clamping block, the stability of the upper clamping block during moving is guaranteed, the protection pad plays a role in protecting the surface of the rope blocking rod piece, and the rope blocking rod piece is positioned more firmly through the matching of the positioning clamp, the upper clamping block and the lower clamping block.
2. According to the linear cutting machine tool for the machining and manufacturing of the rope blocking rod piece and the machining method, the hydraulic push rod can drive the machine frame to lift so as to adjust the distance between the wire cutting head and the rope blocking rod piece, the output end of the motor II drives the rotating shaft to transmit, so that the gear is driven to rotate, the rotation of the gear can be meshed with the rack to transmit, so that the rack drives the machine head to do reciprocating motion in the Y-axis direction, the wire cutting head finishes cutting the rope blocking rod piece, the sliding groove enables the rack to move more smoothly, the telescopic rod can slide in the sleeve through the limiting plate in the transmission process, the limiting effect on the movement of the rack is achieved, and the problem that the rack cannot stably transmit due to the fact that the machine head is fixed and the head is heavy and the feet are light at one end of the rack is avoided, and the wire cutting is affected is solved.
3. According to the wire cutting machine tool for machining and manufacturing the rope blocking rod piece and the machining method, scraps generated in the cutting process fall into the cutting table through the metal screen plate and enter the material collecting box under the guiding action of the material guiding outlet, and the material collecting box is used for collecting the scraps so as to be cleaned regularly.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a right side view of the present invention;
FIG. 3 is a schematic view of the rack structure of the present invention;
FIG. 4 is a schematic view of the gear configuration of the present invention;
FIG. 5 is a schematic view of the internal structure of the positioning fixture of the present invention;
FIG. 6 is a schematic view of the internal structure of the cutting table of the present invention;
fig. 7 is a schematic view of a protection pad structure according to the present invention.
In the figure: 1. a machine tool seat; 2. a material collecting box; 3. cutting table; 4. positioning a clamp; 5. a first motor; 6. a hydraulic push rod; 7. a frame; 8. a second motor; 9. a machine head; 10. a string cutting head; 11. a sleeve; 12. A telescopic rod; 13. a rack; 14. a limiting plate; 15. a gear; 16. a chute; 17. a rotating shaft; 18. a metal mesh plate; 19. a material guide outlet; 20. a pulley; 21. an adjustment groove; 22. a spring; 23. fixing the rod; 24. A limiting groove; 25. a lower clamping block; 26. an upper clamping block; 27. a protection pad; 28. a screw rod; 29. a guide rod.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-7, a wire-electrode cutting machine for machining and manufacturing a rope-blocking rod includes a machine base 1, a cutting table 3 is disposed above the machine base 1, a hydraulic push rod 6 is disposed at the rear end of the cutting table 3, a machine frame 7 is disposed above the hydraulic push rod 6, and the hydraulic push rod 6 can drive the machine frame 7 to ascend and descend so as to adjust the distance between a wire-electrode cutting head 10 and the rope-blocking rod.
The inside of frame 7 is provided with gear 15, gear 15 rotates through pivot 17 and frame 7 to be connected, motor two 8 is installed to one side of frame 7, the output and the transmission of pivot 17 of motor two 8 are connected, the top of frame 7 is provided with rack 13, and rack 13 is connected with the meshing of gear 15, output drive pivot 17 through motor two 8 carries out the transmission, thereby drive gear 15 and rotate, the rotation of gear 15 can mesh the transmission with rack 13, thereby make rack 13 drive aircraft nose 9 do the axial reciprocating motion of Y, make line cutting head 10 accomplish the cutting to the fender rope member.
A material guide outlet 19 is arranged inside the cutting table 3, a metal screen plate 18 is arranged above the material guide outlet 19, and scraps generated in the cutting process fall into the cutting table 3 through the metal screen plate 18 and enter the material collecting box 2 under the guiding action of the material guide outlet 19.
The inside of positioning fixture 4 is provided with lead screw 28, motor 5 is installed to the top of positioning fixture 4, and the output of motor 5 is connected with the transmission of lead screw 28, one side of positioning fixture 4 is fixed and is provided with clamp splice 25 down, the top of clamp splice 25 is provided with clamp splice 26 down, and go up clamp splice 26 and be located the outer wall of lead screw 28, through starter motor 5, make the output drive lead screw 28 of motor 5 carry out the transmission, it carries out reciprocating motion to drive clamp splice 26, make upper clamp splice 26 be close to clamp splice 25 down, fix a position the rope bar spare.
The guide rods 29 are arranged on two sides of the screw 28, the guide rods 29 are connected with the upper clamping blocks 26 in a sliding mode, the inner walls of the upper clamping blocks 26 and the inner walls of the lower clamping blocks 25 are provided with the protection pads 27, the guide rods 29 play a role in guiding the upper clamping blocks 26, stability of the upper clamping blocks 26 during moving is guaranteed, and the protection pads 27 play a role in protecting the surfaces of the rope blocking rod pieces.
The top of adjustment tank 21 is provided with spacing groove 24, and positioning fixture 4 and spacing groove 24 sliding connection, and spacing groove 24 has played spacing effect to positioning fixture 4's slip.
The bottom of the machine tool seat 1 is provided with a material collecting box 2, and the material collecting box 2 is used for collecting scraps so as to be cleaned regularly.
In order to better show the process of realizing the wire-cut machine tool for processing and manufacturing the rope blocking rod, the embodiment provides a processing method of the wire-cut machine tool for processing and manufacturing the rope blocking rod, which includes the following steps:
the method comprises the following steps: firstly, fixing a rope blocking rod piece between two positioning clamps 4, and displacing the positioning clamps 4 under the action of springs 22 according to the length of the rope blocking rod piece, so that two ends of the rope blocking rod piece can be limited in lower clamping blocks 25;
step two: by starting the motor I5, the output end of the motor I5 drives the screw rod 28 to transmit, and drives the upper clamping block 26 to reciprocate, so that the upper clamping block 26 is close to the lower clamping block 25 to position the rope blocking rod piece;
step three: the hydraulic push rod 6 is driven by the oil cylinder to do reciprocating motion, so that the rack 7 is driven to lift, and the machine head 9 and the wire cutting head 10 can be driven by the lifting of the rack 7 to lift together to adjust the distance between the wire cutting head 10 and the rope blocking rod piece;
step four: the second motor 8 is started, the output end of the second motor 8 drives the rotating shaft 17 to transmit, so that the gear 15 is driven to rotate, the rotation of the gear 15 can drive the rack 13 to mesh for transmission, so that the rack 13 drives the machine head 9 to do reciprocating motion in the Y-axis direction, and the wire cutting head 10 finishes cutting the rope blocking rod piece;
step five: scraps generated in the wire cutting process enter the material collecting box 2 through the metal mesh plate 18 and the material guiding outlet 19, and the material collecting box 2 is taken out periodically to clean the inner scraps.
In summary, the following steps: the invention provides a linear cutting machine for processing and manufacturing a rope blocking rod piece and a processing method, the linear cutting machine is simple in design and reasonable in use, the rope blocking rod piece is limited in two lower clamping blocks 25, a positioning clamp 4 can fix the rope blocking rod pieces with different lengths under the telescopic action of a spring 22, a fixing rod 23 plays a role in buffering and guiding, a pulley 20 enables the positioning clamp 4 to move more smoothly, an output end of a motor 5 drives a screw rod 28 to transmit by starting the motor 5, an upper clamping block 26 is driven to reciprocate, the upper clamping block 26 is close to the lower clamping blocks 25 to position the rope blocking rod piece, a guide rod 29 plays a role in guiding the upper clamping block 26, the stability of the upper clamping block 26 in moving is ensured, a protection pad 27 plays a role in protecting the surface of the rope blocking rod piece, a limiting groove 24 is arranged above an adjusting groove 21, and the positioning clamp 4 is connected with the limiting groove 24 in a sliding manner, limiting groove 24 plays a limiting role in sliding of positioning fixture 4, can drive rack 7 to go up and down through hydraulic push rod 6, so as to adjust the distance between wire cutting head 10 and the rope blocking rod piece, output end drive rotating shaft 17 through motor two 8 drives, thereby drive gear 15 to rotate, the rotation of gear 15 can mesh with rack 13 for transmission, thereby make rack 13 drive aircraft nose 9 do the reciprocating motion of Y axial, make wire cutting head 10 accomplish the cutting to the rope blocking rod piece, spout 16 makes rack 13 more smooth and easy at the in-process that removes, rack 13 can slide in sleeve 11 through limiting plate 14 at driven in-process telescopic link 12 accessible limiting plate 14, play a limiting role in the removal of rack 13, avoid one end of rack 13 from leading to rack 13 can not stably transmit because of fixed aircraft nose 9 and head weight foot is light, influence wire cutting, cutting bed that cutting process produced cuts down into 3 through metal mesh plate 18 and does the direction at guide export 19 For lowering into a collection box 2, which collection box 2 is used to collect the scrap for periodic cleaning.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be able to cover the technical solutions and the inventive concepts of the present invention within the technical scope of the present invention.
Claims (10)
1. The utility model provides a keep off rope member processing manufacturing and use wire cut electrical discharge machining bed, includes lathe seat (1), its characterized in that: the cutting table is characterized in that a cutting table (3) is arranged above the machine tool seat (1), a hydraulic push rod (6) is arranged at the rear end of the cutting table (3), and a rack (7) is arranged above the hydraulic push rod (6).
2. The wire-electrode cutting machine for manufacturing the rope blocking rod piece according to claim 1, wherein: the inside of frame (7) is provided with gear (15), gear (15) are rotated with frame (7) through pivot (17) and are connected, motor two (8) are installed to one side of frame (7), the output and the pivot (17) transmission of motor two (8) are connected, the top of frame (7) is provided with rack (13), and rack (13) are connected with gear (15) meshing.
3. The wire-electrode cutting machine for manufacturing the rope blocking rod piece according to claim 2, wherein: rack (13) are through spout (16) and frame (7) sliding connection, the rear end of rack (13) is provided with sleeve (11), and sleeve (11) and frame (7) fixed connection, the inside slip of sleeve (11) is provided with telescopic link (12), telescopic link (12) are through limiting plate (14) and rack (13) fixed connection, the fixed aircraft nose (9) that is provided with of preceding terminal surface of rack (13), the below of aircraft nose (9) is provided with wired cutting head (10).
4. The wire-electrode cutting machine for manufacturing the rope blocking rod piece according to claim 1, wherein: a material guiding outlet (19) is formed in the cutting table (3), and a metal screen plate (18) is arranged above the material guiding outlet (19).
5. The wire cut electrical discharge machining of claim 4 wherein: both sides of guide export (19) all are provided with adjustment tank (21), the inside of adjustment tank (21) is provided with positioning fixture (4), pulley (20) and adjustment tank (21) sliding connection are passed through to the bottom of positioning fixture (4), one side that positioning fixture (4) are close to guide export (19) is provided with spring (22), the inside of spring (22) is provided with dead lever (23), and dead lever (23) and positioning fixture (4) fixed connection.
6. The wire-electrode cutting machine for manufacturing the rope blocking rod piece according to claim 5, wherein: the utility model discloses a lead screw (28) is provided with to the inside of positioning fixture (4), motor (5) is installed to the top of positioning fixture (4), and the output of motor (5) is connected with lead screw (28) transmission, fixed clamp splice (25) down that is provided with in one side of positioning fixture (4), the top of clamp splice (25) is provided with clamp splice (26) down, and goes up clamp splice (26) and be located the outer wall of lead screw (28).
7. The wire-electrode cutting machine for manufacturing the rope blocking rod piece according to claim 6, wherein: the guide rod (29) is arranged on each of two sides of the screw rod (28), the guide rods (29) are connected with the upper clamping block (26) in a sliding mode, and the inner walls of the upper clamping block (26) and the lower clamping block (25) are provided with protection pads (27).
8. The wire-electrode cutting machine for manufacturing the rope blocking rod piece according to claim 5, wherein: a limiting groove (24) is arranged above the adjusting groove (21), and the positioning clamp (4) is connected with the limiting groove (24) in a sliding mode.
9. The wire-electrode cutting machine for manufacturing the rope blocking rod piece according to claim 1, wherein: the bottom of the machine tool seat (1) is provided with a material collecting box (2).
10. The method for processing the rope blocking rod piece by using the linear cutting machine as claimed in claim 1, wherein the method comprises the following steps: the method comprises the following steps:
the method comprises the following steps: firstly, a rope blocking rod piece is fixed between two positioning clamps (4), and the positioning clamps (4) are displaced under the action of springs (22) according to the length of the rope blocking rod piece, so that two ends of the rope blocking rod piece can be limited in lower clamping blocks (25);
step two: by starting the motor I (5), the output end of the motor I (5) drives the screw rod (28) to transmit, and drives the upper clamping block (26) to reciprocate, so that the upper clamping block (26) is close to the lower clamping block (25) to position the rope blocking rod piece;
step three: the hydraulic push rod (6) is driven by the oil cylinder to do reciprocating motion, so that the rack (7) is driven to lift, and the machine head (9) and the wire cutting head (10) can be driven to lift together by lifting the rack (7) to adjust the distance between the wire cutting head (10) and the rope blocking rod piece;
step four: starting a second motor (8), wherein the output end of the second motor (8) drives a rotating shaft (17) to transmit, so that a gear (15) is driven to rotate, the rotation of the gear (15) can drive a rack (13) to be meshed for transmission, so that the rack (13) drives a machine head (9) to do reciprocating motion in the Y-axis direction, and a rope blocking rod piece is cut by a linear cutting head (10);
step five: scraps generated in the wire cutting process enter the material collecting box (2) through the metal mesh plate (18) and the material guiding outlet (19), and the material collecting box (2) is taken out periodically to clean the inner scraps.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210403742.3A CN114951861A (en) | 2022-04-18 | 2022-04-18 | Linear cutting machine for machining and manufacturing rope blocking rod piece and machining method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210403742.3A CN114951861A (en) | 2022-04-18 | 2022-04-18 | Linear cutting machine for machining and manufacturing rope blocking rod piece and machining method |
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| Publication Number | Publication Date |
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| CN114951861A true CN114951861A (en) | 2022-08-30 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210403742.3A Pending CN114951861A (en) | 2022-04-18 | 2022-04-18 | Linear cutting machine for machining and manufacturing rope blocking rod piece and machining method |
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| CN (1) | CN114951861A (en) |
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| CN212398383U (en) * | 2020-05-11 | 2021-01-26 | 重庆铭泰精密模具有限公司 | Electric spark machine for producing cylindrical die |
| CN213672916U (en) * | 2020-08-26 | 2021-07-13 | 杭州盈清物资有限公司 | Cutting machine that five metals cutting was used |
| CN113770465A (en) * | 2021-09-18 | 2021-12-10 | 义乌市择木工业产品设计有限公司 | Electric spark cutting machine capable of realizing inclined plane cutting |
| CN113857599A (en) * | 2021-10-13 | 2021-12-31 | 南通格美工业数控设备有限公司 | Multi-control double-path wire-moving linear cutting machine tool and machining method thereof |
| CN216065884U (en) * | 2021-11-05 | 2022-03-18 | 南京平双塑机齿轮制造有限公司 | Numerical control wire cutting machine tool |
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| JP2002018648A (en) * | 2000-07-11 | 2002-01-22 | Amada Co Ltd | Method and device for wire-cut electric discharge machining |
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