CN114951072A - Stamping and drawing die - Google Patents
Stamping and drawing die Download PDFInfo
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- CN114951072A CN114951072A CN202210705912.3A CN202210705912A CN114951072A CN 114951072 A CN114951072 A CN 114951072A CN 202210705912 A CN202210705912 A CN 202210705912A CN 114951072 A CN114951072 A CN 114951072A
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- stamping
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/16—Rigid blades, e.g. scrapers; Flexible blades, e.g. wipers
- B08B1/165—Scrapers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/20—Deep-drawing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/10—Die sets; Pillar guides
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Mechanical Engineering (AREA)
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
- Cleaning In General (AREA)
Abstract
本发明属于冲压模具技术领域,具体的说是一种冲压拉延模具,包括下凹模和上凸模,所述上凸模设置在所述下凹模相对的一面上端固连有支撑板;滑动板,两个所述滑动板分别与所述支撑板的两侧滑动连接,所述滑动板远离所述支撑板的一侧铰接有刮板;两个所述滑动板之间固连有复位弹簧;放置槽,所述放置槽开设在所述下凹模腔体底部,当所述支撑板移动到所述下凹模腔体底部时与所述放置槽嵌合;所述放置槽的两侧开设有侧槽;本发明解决了在冲压拉延的过程中,金属物料在持续作业拉延弯曲之后,金属微粒和渣滓易附着在工作部分的表面,使得冲压拉延得到的工件表面出现较大的擦伤和划痕,影响工件的质量的问题。
The invention belongs to the technical field of stamping dies, in particular to a stamping and drawing die, comprising a lower concave die and an upper convex die, wherein the upper convex die is arranged on the upper end of the opposite side of the lower concave die and is fixedly connected with a support plate; A sliding plate, the two sliding plates are respectively slidably connected to both sides of the supporting plate, and a scraper is hinged on the side of the sliding plate away from the supporting plate; a reset is fixed between the two sliding plates a spring; a placement slot, the placement slot is opened at the bottom of the lower concave die cavity, and the support plate is fitted with the placement slot when the support plate moves to the bottom of the lower concave die cavity; two parts of the placement slot There are side grooves on the side; the invention solves the problem that in the process of stamping and drawing, after the metal material is continuously drawn and bent, metal particles and slag are easily attached to the surface of the working part, so that the surface of the workpiece obtained by stamping and drawing is relatively uneven. Large scratches and scratches affect the quality of the workpiece.
Description
技术领域technical field
本发明属于冲压模具技术领域,具体的说是一种冲压拉延模具。The invention belongs to the technical field of stamping dies, in particular to a stamping and drawing die.
背景技术Background technique
冲压,是在室温下,利用安装在压力机上的模具对材料施加压力,使其产生分离或塑性变形,从而获得所需零件的一种压力加工方法。Stamping is a pressure processing method that uses a die installed on a press to apply pressure to a material at room temperature to separate or plastically deform it to obtain the required parts.
拉延是将平直毛料或工序件变为曲面形的一种冲压工序,曲面主要依靠位于凸模底部及压边圈上部的材料延伸形成;Drawing is a stamping process that turns straight wool or process parts into a curved surface. The curved surface is mainly formed by extending the material located at the bottom of the punch and the upper part of the blank holder;
在冲压拉延的过程中,金属物料在持续作业拉延弯曲之后,金属微粒和渣滓易附着在工作部分的表面,金属物料的表面与工作表面接触时,与金属微粒和渣滓产生摩擦,使得冲压拉延得到的工件表面出现较大的擦伤和划痕,影响工件的质量,同时在冲压拉延结束之后,将工件与模具脱离取出的过程也较为麻烦。In the process of stamping and drawing, after the metal material is continuously drawn and bent, metal particles and scum are easily attached to the surface of the working part. When the surface of the metal material is in contact with the working surface, friction is generated with the metal particles and scum, which makes the stamping Large scratches and scratches appear on the surface of the drawn workpiece, which affects the quality of the workpiece. At the same time, after the stamping and drawing is completed, the process of separating the workpiece from the mold is also troublesome.
基于此,本发明设计了一种冲压拉延模具,以解决上述存在的技术问题。Based on this, the present invention designs a stamping and drawing die to solve the above-mentioned technical problems.
发明内容SUMMARY OF THE INVENTION
为了弥补不足,解决在冲压拉延的过程中,金属物料在持续作业拉延弯曲之后,金属微粒和渣滓易附着在工作部分的表面,使得冲压拉延得到的工件表面出现较大的擦伤和划痕,影响工件的质量的问题,本发明提出了一种冲压拉延模具。In order to make up for the deficiency, in the process of stamping and drawing, after the metal material is continuously drawn and bent, metal particles and slag are easily attached to the surface of the working part, which makes the surface of the workpiece obtained by stamping and drawing appear larger scratches and scratches. Scratches affect the quality of the workpiece. The present invention provides a stamping and drawing die.
本发明解决其技术问题所采用的技术方案是:本发明所述的一种冲压拉延模具,包括下凹模和上凸模,所述上凸模设置在所述下凹模相对的一面,包括:The technical solution adopted by the present invention to solve the technical problem is as follows: a stamping and drawing die according to the present invention comprises a lower concave die and an upper punch, and the upper punch is arranged on the opposite side of the lower die, include:
电动伸缩杆,所述电动伸缩杆安装在所述下凹模底部的中心,所述电动伸缩杆的上端固连有支撑板;an electric telescopic rod, the electric telescopic rod is installed in the center of the bottom of the lower die, and a support plate is fixedly connected to the upper end of the electric telescopic rod;
滑动板,两个所述滑动板分别与所述支撑板的两侧滑动连接,所述滑动板远离所述支撑板的一侧铰接有刮板;两个所述滑动板之间设置有复位弹簧;A sliding plate, two sliding plates are respectively slidably connected to both sides of the supporting plate, a scraper is hinged on the side of the sliding plate away from the supporting plate; a return spring is arranged between the two sliding plates ;
放置槽,所述放置槽开设在所述下凹模腔体底部,当所述支撑板移动到所述下凹模腔体底部时与所述放置槽嵌合;所述放置槽的两侧均开设有侧槽。a placement slot, the placement slot is opened at the bottom of the lower die cavity, and the support plate is fitted with the placement slot when the support plate moves to the bottom of the lower die cavity; both sides of the placement slot are There are side slots.
优选的,该冲压拉延模具还包括:Preferably, the stamping and drawing die also includes:
空腔,所述空腔开设在所述支撑板的中部,两个所述滑动板在所述空腔内滑动连接;a cavity, the cavity is opened in the middle of the support plate, and the two sliding plates are slidably connected in the cavity;
活塞,两个所述活塞分别固连在所述滑动板相靠近的一侧,所述复位弹簧固连在两个所述活塞之间;a piston, the two pistons are respectively fixed on the adjacent side of the sliding plate, and the return spring is fixed between the two pistons;
导气管,所述导气管的一端与所述空腔中部连通,所述刮板在远离所述支撑板的一端开设有存气腔,所述导气管的另一端与所述存气腔连通;an air guide tube, one end of the air guide tube is communicated with the middle of the cavity, the scraper is provided with an air storage cavity at one end away from the support plate, and the other end of the air guide tube is communicated with the air storage cavity;
气孔,所述气孔开设在所述刮板的下端,所述气孔与所述存气腔连通。The air hole is opened at the lower end of the scraper, and the air hole is communicated with the air storage cavity.
优选的,所述刮板远离所述支撑板的一端铰接有擦板,所述擦板的铰接处套设有扭簧,所述刮板靠近所述擦板的一侧开设有空槽。Preferably, a wiper is hinged at one end of the scraper away from the support plate, a torsion spring is sleeved at the hinge of the scraper, and a side of the scraper close to the wiper is provided with an empty slot.
优选的,所述空槽的内侧固连有气囊,所述气囊的下端开设有孔洞,所述孔洞与所述气孔之间相贯通。Preferably, an airbag is fixedly connected to the inner side of the hollow groove, a hole is formed at the lower end of the airbag, and the hole communicates with the air hole.
优选的,所述侧槽远离所述下凹模中心的一侧开设有凹槽,所述凹槽的上端铰接有凸块,所述凸块的铰接处套设有扭簧,所述凸块的下端固连有清理板。Preferably, a groove is formed on the side of the side groove away from the center of the lower die, the upper end of the groove is hinged with a convex block, and a torsion spring is sleeved at the hinge joint of the convex block, and the convex block A cleaning plate is fixedly connected to the lower end of the .
优选的,所述气孔倾斜向下设置。Preferably, the air holes are arranged obliquely downward.
优选的,所述气孔设置为直径从上至下逐渐减小的锥形。Preferably, the air holes are arranged in a cone shape with a diameter gradually decreasing from top to bottom.
优选的,所述刮板下端朝向所述下凹模侧壁的方向转动设置有滚珠。Preferably, balls are arranged at the lower end of the scraper to rotate toward the side wall of the lower die.
优选的,所述清理板中部开设有通孔。Preferably, a through hole is formed in the middle of the cleaning plate.
优选的,所述通孔的下端面倾斜朝向所述凹槽设置。Preferably, the lower end surface of the through hole is inclined toward the groove.
本发明的有益效果如下:The beneficial effects of the present invention are as follows:
1.本发明所述的一种冲压拉延模具,相比于传统的技术方案,本发明通过在进行冲压拉延之前,刮板对下凹模的工作表面上的金属微粒和渣滓进行清理,避免在拉延过程中物料与下凹模表面接触时产生划痕和擦伤的情况。1. A kind of stamping and drawing die of the present invention, compared with the traditional technical scheme, the present invention cleans the metal particles and scum on the working surface of the lower die by the scraper before the stamping and drawing, Avoid scratches and abrasions when the material comes into contact with the surface of the lower die during the drawing process.
2.本发明所述的一种冲压拉延模具,通过滑动板带动活塞向空腔的中部移动,对空腔中部的空气进行挤压,挤压的空气通过导气管进入到刮板内,再通过气孔吹出,气孔吹出的气体对刮板刮下的渣粒进行吹动,使得渣粒更顺利的落入侧槽内,同时使得渣粒不易沾附在刮板上。2. A stamping and drawing die according to the present invention drives the piston to move to the middle of the cavity through the sliding plate, squeezes the air in the middle of the cavity, and the squeezed air enters the scraper through the air duct, and then Blowing out through the air holes, the gas blown out of the air holes blows the slag particles scraped by the scraper, so that the slag particles fall into the side grooves more smoothly, and at the same time, the slag particles are not easy to adhere to the scraper.
附图说明Description of drawings
下面结合附图对本发明作进一步说明。The present invention will be further described below in conjunction with the accompanying drawings.
图1是本发明的立体结构图;Fig. 1 is the three-dimensional structure diagram of the present invention;
图2是图1中A处的局部放大图;Fig. 2 is the partial enlarged view of A place in Fig. 1;
图3是图1中B处的局部放大图;Fig. 3 is a partial enlarged view at B in Fig. 1;
图中:1、下凹模;2、上凸模;3、电动伸缩杆;4、支撑板;5、滑动板;6、刮板;7、放置槽;8、侧槽;9、空腔;10、活塞;11、导气管;12、存气腔;13、气孔;14、擦板;15、空槽;16、气囊;17、凹槽;18、凸块;19、清理板;20、滚珠;21、通孔;22、复位弹簧。In the picture: 1. Lower die; 2. Upper punch; 3. Electric telescopic rod; 4. Support plate; 5. Sliding plate; 6. Scraper; 7. Placing slot; 8. Side slot; 9. Cavity ; 10, piston; 11, airway; 12, air chamber; 13, air hole; 14, wiper plate; 15, empty groove; 16, air bag; 17, groove; 18, bump; 19, cleaning plate; 20 , ball; 21, through hole; 22, return spring.
具体实施方式Detailed ways
为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施方式,进一步阐述本发明。In order to make it easy to understand the technical means, creation features, achieved goals and effects of the present invention, the present invention will be further described below with reference to the specific embodiments.
如图1至图3所示,,本发明所述的一种冲压拉延模具,包括下凹模1和上凸模2,所述上凸模2设置在所述下凹模1相对的一面,包括:As shown in FIGS. 1 to 3 , a stamping and drawing die according to the present invention includes a
电动伸缩杆3,所述电动伸缩杆3安装在所述下凹模1底部的中心,所述电动伸缩杆3的上端固连有支撑板4;An electric
滑动板5,两个所述滑动板5分别与所述支撑板4的两侧滑动连接,所述滑动板5远离所述支撑板4的一侧铰接有刮板6;两个所述滑动板5之间设置有复位弹簧22;A
放置槽7,所述放置槽7开设在所述下凹模1腔体底部,当所述支撑板4移动到所述下凹模1腔体底部时与所述放置槽7嵌合;所述放置槽7的两侧均开设有侧槽8;A
工作时,初始状态下,支撑板4位于下凹模1腔体的上表面,刮板6与下凹模1腔体的侧壁接触;在需要进行冲压拉延之前,先将物料放置在下凹模1的上表面;再控制电动伸缩杆3收缩带动支撑板4向下移动,在支撑板4向下移动的过程中,刮板6沿着下凹模1侧壁向下移动,刮板6对下凹模1弧形侧壁上的渣粒进行刮除;当刮板6向下运动的过程中,支撑板4与下凹模1弧形侧壁之间的距离在缩小,从而下凹模1的侧壁挤压刮板6来推动滑动板5向支撑板4的中心滑动,且工件在进行加工时,工件表面会涂覆有润滑油,工件上的润滑油会涂覆在下凹模1的腔体内壁,从而使下凹模1的腔体内壁摩擦力减小;进而使刮板6能够紧贴下凹模1的腔体内壁顺利向下滑;当滑动板5在支撑板4上进行滑动时,复位弹簧22压缩;当支撑板4移动到放置槽7上端的位置时,两侧的刮板6将刮下的渣粒带动侧槽8内,同时刮板6也进入侧槽8内,支撑板4再与放置槽7嵌合形成平面;再控制上凸模2向下移动冲压物料在下凹模1内完成拉延过程;且当冲压完成后进行脱模时,控制器控制电动伸缩杆3向上进行伸出,电动伸缩杆3推动支撑板4向上进行移动,支撑板4对物料进行脱模,从而方便了冲压后取模;下一次工作时,电动伸缩杆3再伸长带动支撑板4向上移动,当刮板6脱离侧槽8之后,滑动板5在复位弹簧22释放弹性势能的作用下向支撑板4的两侧滑动;When working, in the initial state, the
本发明通过在进行冲压拉延之前,刮板对下凹模1的工作表面上的金属微粒和渣滓进行清理,避免在拉延过程中物料与下凹模1表面接触时产生划痕和擦伤的情况。In the present invention, the scraper cleans the metal particles and scum on the working surface of the
作为本发明的一种实施方式,该冲压拉延模具还包括:As an embodiment of the present invention, the stamping and drawing die also includes:
空腔9,所述空腔9开设在所述支撑板4的中部,两个所述滑动板5在所述空腔9内滑动连接;A
活塞10,两个所述活塞10分别固连在所述滑动板5相靠近的一侧,所述复位弹簧22固连在两个所述活塞10之间;The
导气管11,所述导气管11的一端与所述空腔9中部连通,所述刮板6在远离所述支撑板4的一端开设有存气腔12,所述导气管11的另一端与所述存气腔12连通;
气孔13,所述气孔13开设在所述刮板6的下端,所述气孔13与所述存气腔12连通;
工作时,在支撑板4向下移动的过程中,滑动板5带动活塞10向空腔9的中部移动,对空腔9中部的空气进行挤压,挤压的空气通过导气管11进入到刮板6内,再通过气孔13吹出,气孔13吹出的气体对刮板6刮下的渣粒进行吹动,气孔13吹出的气体的力度使得渣粒沿着下凹模1的侧壁更顺利的滑落入侧槽8内,同时使得渣粒不易沾附在刮板6上;当刮板6进入侧槽8内,滑动板5带动活塞10向空腔9中部的方向滑动;当支撑板4移动到下凹模1的上端时,滑动板5在复位弹簧22释放弹性势能的作用下向支撑板4的两侧滑动,外界的空气通过导气管11进入空腔9内,再进行下一次的清理工作。During operation, during the downward movement of the
作为本发明的一种实施方式,所述刮板6远离所述支撑板4的一端铰接有擦板14,所述擦板14的铰接处套设有扭簧,所述刮板6靠近所述擦板14的一侧开设有空槽15;As an embodiment of the present invention, a
工作时,通过设置擦板14,在刮板6对下凹模1的侧壁的渣粒进行刮除后,擦板14对侧壁进行二次清理,使得在冲压拉延之前保证下凹模1的弧形侧壁更加清洁,从而保障在冲压拉延之后的物料弧形表面更加光滑平整;当刮板6的下端进入侧槽8后,擦板14随着刮板6进入侧槽8内,在侧槽8侧壁的挤压作用下,擦板14转动进入到空槽15内;当下次工作时,刮板6带动擦板14脱离侧槽8之后,擦板14在扭簧的作用下脱离空槽15,继续下一次的清理工作;进一步保证了冲压拉延模具工作表面的清洁度。When working, by setting the
作为本发明的一种实施方式,所述空槽15的内侧固连有气囊16,所述气囊16的下端开设有孔洞,所述孔洞与所述气孔13之间相贯通;As an embodiment of the present invention, an
工作时,通过设置气囊16,擦板14在进入空槽15内的过程中对气囊16进行挤压,气囊16内的气体通过孔洞排出到气孔13内,再经过气孔13对侧槽8内的渣粒进行吹落;当擦板14脱离空槽15之后,气囊16失去擦板14的挤压,由于气囊16的材质多为橡胶等具有弹性的材质,当擦板14不在对气囊16进行挤压时,气囊16发生弹性复位,气囊16回归膨胀的状态,气囊16内部的空气恢复初始状态。During operation, by setting the
作为本发明的一种实施方式,所述侧槽8远离所述下凹模1中心的一侧开设有凹槽17,所述凹槽17的上端铰接有凸块18,所述凸块18的铰接处套设有扭簧,所述凸块18的下端固连有清理板19;As an embodiment of the present invention, a
工作时,初始状态下,凸块18位于凹槽17外部,清理板19位于凹槽17内部;擦板14在侧槽8内向下移动的过程中,擦板14的下端先对凸块18进行挤压,凸块18朝向凹槽17的方向转动带动清理板19朝向远离凹槽17的方向转动,使得清理板19位于凹槽17外部,擦板14继续向下运动的过程中,清理板19对擦板14的表面进行清理;擦板14继续向下运动脱离凸块18之后,凸块18在扭簧的作用下回归初始状态,凸块18位于凹槽17外部与刮板6的上端接触;当一次冲压拉延结束之后,电动伸缩杆3伸长带动支撑板4向上移动来带动擦板14向上移动,擦板14的上端在接触到凸块18时再次对凸块18进行挤压,使得清理板19对擦板14进行二次反方向清理,保证擦板14的清洁度,从而保证物料冲压拉延时下凹模1内的清洁度。During operation, in the initial state, the
作为本发明的一种实施方式,所述气孔13倾斜向下设置。As an embodiment of the present invention, the air holes 13 are disposed obliquely downward.
所述气孔13设置为直径从上至下逐渐减小的锥形;The
工作时,通过将气孔13设置为倾斜向下的锥形,使得气孔13对准下凹模1的侧壁,从而能够更好的将粘附在侧壁上的渣粒吹起。During operation, by setting the
作为本发明的一种实施方式,所述刮板6下端朝向所述下凹模1侧壁的方向转动设置有滚珠20;As an embodiment of the present invention, a
工作时,通过设置滚珠20,在刮板6进入侧槽8的过程中,减小刮板6远离下凹模1中心的一侧对侧槽8上端面侧边的摩擦力,一方面降低对下凹模1的磨损,另一方面能够使刮板6顺利顺着下凹模1弧形侧壁向下移动;减少刮板6抵住下凹模1弧形侧壁的情况。During operation, by setting the
作为本发明的一种实施方式,所述清理板19中部开设有通孔21。As an embodiment of the present invention, a through
所述通孔21的下端面倾斜朝向所述凹槽17设置;The lower end surface of the through
工作时,通过设置倾斜的通孔21,在擦板14沿着侧槽8向下运动的过程中,清理板19对擦板14的表面进行清理,清理产生的渣粒通过倾斜的通孔21从清理板19的另一侧掉落到侧槽8内,使得从擦板14上清理出来的渣粒不会在清理板19表面堆积。During operation, by setting the inclined through
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