CN114949938A - Water-based mineral oil defoaming agent and preparation method thereof - Google Patents

Water-based mineral oil defoaming agent and preparation method thereof Download PDF

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CN114949938A
CN114949938A CN202210208648.2A CN202210208648A CN114949938A CN 114949938 A CN114949938 A CN 114949938A CN 202210208648 A CN202210208648 A CN 202210208648A CN 114949938 A CN114949938 A CN 114949938A
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percent
polyether ester
stirring
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oil
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CN114949938B (en
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杨成勇
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Wancheng Environmental Protection Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D19/00Degasification of liquids
    • B01D19/02Foam dispersion or prevention
    • B01D19/04Foam dispersion or prevention by addition of chemical substances
    • B01D19/0404Foam dispersion or prevention by addition of chemical substances characterised by the nature of the chemical substance
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D19/00Degasification of liquids
    • B01D19/02Foam dispersion or prevention
    • B01D19/04Foam dispersion or prevention by addition of chemical substances
    • B01D19/0404Foam dispersion or prevention by addition of chemical substances characterised by the nature of the chemical substance
    • B01D19/0409Foam dispersion or prevention by addition of chemical substances characterised by the nature of the chemical substance compounds containing Si-atoms

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Abstract

The invention aims to provide a water-based mineral oil defoaming agent and a preparation method thereof. Adding vegetable oil and white oil into a stirring container according to the ratio of m to n (3: 5) - (5: 3), sequentially adding a thickening agent, hydrophobic silicon dioxide and mixed silicone grease, raising the temperature to 100-120 ℃, and waiting for the system to be uniformly dispersed; cooling to 80-100 deg.C, adding part of polyether ester No. 1, stirring, adding emulsifier, the rest polyether ester No. 1 and all polyether ester No. 2, stirring to disperse the components uniformly, adding dispersing and leveling agent and antiseptic, stirring, dispersing, and high-speed shearing to obtain the final product. The intersolubility of the mineral oil is increased by controlling the length of a carbon chain of alkyl, the polyether ester No. 1 is modified by silicone oil, the polyether ester is easy to disperse, high in surface activity and strong in defoaming and foam inhibition capacity, and the polyether ester No. 2 is used for emulsifying an integral system to further enhance the water dispersibility of the mineral oil defoamer.

Description

Water-based mineral oil defoaming agent and preparation method thereof
Technical Field
The invention relates to the field of defoaming agents, in particular to a water-based mineral oil defoaming agent and a preparation method thereof.
Background
In the production of the coating, various additives are added to improve the dispersibility of pigments and fillers, the storage stability of products, the appearance of coating films, the workability and the like. These surfactants change the surface tension of the coating, so that the coating is easy to generate foam in the production and construction processes, and the water-based coating is particularly remarkable.
Harm of foam: (1) the production capacity is limited; (2) affecting the quality of the product; (3) waste is caused; (4) the environment is polluted; (5) accidents may be caused.
To eliminate these adverse effects, defoamers have become an indispensable adjuvant in waterborne coatings. The mineral oil defoaming agent in the defoaming agent for the water-based paint accounts for 80 percent of the market share, the mineral oil defoaming agent used at present is various in variety, the mineral oil defoaming agent has poor water solubility, poor defoaming and foam inhibition and diluted floating oil, and when the mineral oil defoaming agent is used, after an emulsifier is separated from the surface of the defoaming agent due to some reasons (such as water is added for diluting before coating), the defoaming agent insoluble in water is easy to cause shrinkage cavities and fish eyes on the surface of a coating film. Accordingly, the prior art is yet to be improved and developed.
Disclosure of Invention
In view of the technical shortcomings, the invention aims to provide an aqueous mineral oil defoaming agent and a preparation method thereof. The defoamer has high temperature resistance, light color, good water dispersibility, difficult generation of fish eyes and shrinkage cavities, and no phenomena of floating oil and emulsion breaking.
The technical scheme of the invention is as follows:
an aqueous mineral oil defoamer, characterized by: the weight percentages of the preparation raw materials are as follows:
white oil: 30-50%
Vegetable oil: 15 to 30 percent of
Mixing silicone grease: 1 to 6 percent
Polyether ester # 1: 5 to 15 percent of
Polyether ester # 2: 5 to 15 percent
Hydrophobic silica: 1 to 5 percent
Emulsifier: proper amount of
Thickening agent: proper amount of
Dispersing leveling agent: proper amount of
Preservative: proper amount of
The total percentage of each component is hundred.
Further, the aqueous mineral oil defoamer is characterized in that: the weight percentages of the preparation raw materials are as follows:
white oil: 30 to 50 percent of
Vegetable oil: 15 to 30 percent of
Mixing silicone grease: 1 to 6 percent
Polyether ester # 1: 5 to 15 percent of
Polyether ester # 2: 5 to 15 percent of
Hydrophobic silica: 1 to 5 percent
Emulsifier: 1 to 5 percent
Thickening agent: 1 to 5 percent
Dispersing leveling agent: proper amount of
Preservative: proper amount of
The total percentage of all the components is hundred.
Further, the preparation method of the water-based mineral oil defoaming agent is characterized by comprising the following steps: adding vegetable oil and white oil into a stirring container according to the ratio of m to n (3: 5) - (5: 3), sequentially adding a thickening agent, hydrophobic silicon dioxide and mixed silicone grease, raising the temperature to 100-120 ℃, and waiting for the system to be uniformly dispersed; cooling to 80-100 deg.C, adding part of polyether ester No. 1, stirring, adding emulsifier, the rest polyether ester No. 1 and all polyether ester No. 2, stirring to disperse the components uniformly, adding dispersing and leveling agent and antiseptic, stirring, dispersing, and high-speed shearing to obtain the final product.
Further, the preparation method of the water-based mineral oil defoaming agent is characterized by comprising the following steps: adding vegetable oil and white oil according to the ratio of m to n (3: 5) to 5: 3) into a heating and stirring container, adding a thickening agent, uniformly stirring, raising the temperature to 100-120 ℃, heating and stirring until the system is uniformly dispersed, adding hydrophobic silicon dioxide, heating and stirring to fully disperse the hydrophobic silicon dioxide, adding mixed silicone grease, heating and stirring to uniformly disperse the mixed silicone grease, then reducing the temperature to 80-100 ℃, adding 30-40% of polyether ester 1#, stirring, adding an emulsifier, continuously stirring, adding the rest polyether ester 1# and all polyether ester 2#, stirring to uniformly disperse the components of the system, adding a dispersing and leveling agent and a preservative, continuously stirring and dispersing, and then transferring to high-speed shearing to obtain the finished product.
Further, the preparation method of the water-based mineral oil defoaming agent is characterized by comprising the following steps: the preparation method of the polyether ester 1# comprises the following steps:
preparing polyether modified silicone oil by using allyl polyether and hydrogen-containing silicone oil under the catalysis of chloroplatinic acid, and preparing polyether ester # 1 by using the polyether modified silicone oil and lauric acid under the catalysis of p-toluenesulfonic acid, wherein the structural formula of the product is as follows:
Figure RE-RE-GDA0003759470760000031
the allyl polyether used is characterized in that the polyether chain segment is full PO, the molecular weight is between 1000 and 4000, and the structural formula is as follows:
Figure RE-RE-GDA0003759470760000032
the hydroxyl value of the allyl polyether is about 21-24 mgKOH/g, and the unsaturation degree is more than or equal to 0.3 mmol/g.
Further, the preparation method of the water-based mineral oil defoaming agent is characterized by comprising the following steps: the preparation method of the polyether ester 2# comprises the following steps:
the polyether ester 2# is prepared by using alkylphenol polyoxyethylene ether series or condensation product of fatty alcohol and ethylene oxide, preferably condensation product of fatty alcohol and ethylene oxide and stearic acid under the catalysis of p-toluenesulfonic acid, and the structural formula of the product is as follows:
Figure RE-RE-GDA0003759470760000033
R 1 =C 8 ~C 18
R 2 =C 8 ~C 16
n=3~15
the hydroxyl value of the condensation product of the fatty alcohol and the ethylene oxide is about 89-95 mgKOH/g, and the HLB value is 11-12.
The hydroxyl value of the alkylphenol polyoxyethylene is 68-145 mgKOH/g, and the HLB value is 8-13.
Further, the preparation method of the water-based mineral oil defoaming agent is characterized by comprising the following steps: the weight percentages of the preparation raw materials are as follows:
vegetable oil: 45 to 52 percent of
White oil: 26-32
Mixing silicone grease: 1.2-2.0%
Polyether ester # 1: 5 to 8 percent of
Polyether ester # 2: 8 to 12 percent of
Hydrophobic silica: 1 to 1.5 percent
Emulsifier: proper amount of
Thickening agent: proper amount of
Dispersing leveling agent: proper amount of
Preservative: proper amount of
The total percentage of all the components is hundred.
Further, the preparation method of the water-based mineral oil defoamer is characterized by comprising the following steps: the weight percentages of the preparation raw materials are as follows:
vegetable oil: 48 percent
White oil: 29
Mixing silicone grease: 1.6 percent
Polyether ester # 1: 6.5 percent
Polyether ester # 2: 9.6 percent
Hydrophobic silica: 1.3 percent of
Emulsifier: proper amount of
Thickening agent: proper amount of
Dispersing leveling agent: proper amount of
Preservative: proper amount of
The total percentage of all the components is hundred.
Mixed silicone grease 350cs and 1000cs viscosity dimethicone according to 33: 67 after compounding, accounting for 85-95% of the total mass of the silicon paste, 3-8% of gas phase hydrophobic silicon dioxide and 1-7% of MQ silicon resin, and stirring and reacting at a high speed for 3-8 hours at 130-150 ℃ for preparation) reference: 1 Anhui chemical industry 2020,46(01), the preparation performance of emulsion type flame-retardant fiber organic silicon defoamer is Zhang Jian, Sanyou chemical industry Co., Ltd of Tangshan, 2 organic silicon materials 2018,32(03) the preparation of organic silicon defoamer, and Tibet, Pengyang, Litongning, Luxinqi, and Xichanghao Zhejiang Runshe organic silicon new material Co., Ltd.
According to the invention, vegetable oil and mineral oil are mixed according to the ratio of m (vegetable oil) to n (mineral oil) (3: 5) - (5: 3), the carbon chain length of alkyl is controlled to increase the intersolubility of the mineral oil, and silicone oil modified polyether ester No. 1 is adopted, so that the polyether ester is easy to disperse, high in surface activity and strong in defoaming and foam inhibition capability, and the polyether ester No. 2 is used for emulsifying the whole system to further enhance the water dispersibility of the mineral oil defoamer. The defoaming agent has the advantages of high temperature resistance, light color, good water dispersibility, difficult generation of fish eyes and shrinkage cavities, no floating oil and no emulsion breaking phenomenon.
Detailed Description
The invention provides a water-based mineral oil defoaming agent and a preparation method thereof, and the invention is further explained below in order to make the purpose, effect and technical scheme of the invention more clear.
Example 1
Adding 90g of vegetable oil and 150g of white oil into a heating and stirring container, adding 6g of thickening agent, uniformly stirring, raising the temperature to 100 ℃ plus 120 ℃, heating and stirring for a period of time until the system is uniformly dispersed, adding 4g of hydrophobic silicon dioxide, heating and stirring for a period of time, adding 5g of prepared mixed silicone grease after the hydrophobic silicon dioxide is fully dispersed, heating and stirring for a period of time to uniformly disperse the mixed silicone grease, then reducing the temperature to 80-100 ℃, adding 1/3 into 20g of polyether ester 1#, increasing the stirring speed, stirring for a period of time, adding an emulsifier at the same temperature, continuously stirring for a period of time, adding the rest polyether ester No. 1 and the total polyether ester No. 2 of 30g, accelerating stirring, adding a dispersing and leveling agent and a preservative after uniformly dispersing the components of the system, continuously stirring and dispersing, and transferring into high-speed shearing to obtain the water-based mineral oil defoamer A.
Example 2
Adding 150g of vegetable oil and 90g of white oil into a heating and stirring container, adding 6g of thickening agent, uniformly stirring, raising the temperature to 100 ℃ and 120 ℃, heating and stirring for a period of time, adding 4g of hydrophobic silicon dioxide when the system is uniformly dispersed, heating and stirring for a period of time to fully disperse the hydrophobic silicon dioxide, adding 5g of prepared mixed silicone grease, heating and stirring for a period of time to uniformly disperse the mixed silicone grease, then reducing the temperature to 80-100 ℃, adding 1/3 into 20g of polyether ester 1#, increasing the stirring speed, stirring for a period of time, and adding an emulsifier at the same temperature, continuously stirring for a period of time, adding the rest polyether ester No. 1 and the total polyether ester No. 2 of 30g, accelerating stirring, adding a dispersing and leveling agent and a preservative after uniformly dispersing all components of the system, continuously stirring and dispersing, and transferring into high-speed shearing to obtain the water-based mineral oil defoamer B.
Example 3
Adding 120g of vegetable oil and 120g of white oil into a heating and stirring container, adding 6g of thickening agent, uniformly stirring, raising the temperature to 120 ℃ of 100-, and adding an emulsifier at the same temperature, continuously stirring for a period of time, adding the rest polyether ester No. 1 and the total polyether ester No. 2 of 30g, accelerating stirring, adding a dispersing and leveling agent and a preservative after uniformly dispersing all components of the system, continuously stirring and dispersing, and transferring into high-speed shearing to obtain the water-based mineral oil defoamer C.
Example 4
Adding 90g of vegetable oil and 150g of white oil into a heating and stirring container, adding 6g of thickening agent, uniformly stirring, raising the temperature to 100 ℃ and 120 ℃, heating and stirring for a period of time, adding 4g of hydrophobic silicon dioxide when the system is uniformly dispersed, heating and stirring for a period of time to fully disperse the hydrophobic silicon dioxide, adding 5g of prepared mixed silicone grease, heating and stirring for a period of time to uniformly disperse the mixed silicone grease, then reducing the temperature to 80-100 ℃, adding 1/3 into 10g of polyether ester 1#, increasing the stirring speed, stirring for a period of time, and adding the emulsifier at the same temperature, continuously stirring for a period of time, adding the rest polyether ester 1# and the total 30g of polyether ester 2#, accelerating stirring to uniformly disperse the components of the system, adding the dispersing and leveling agent and the preservative, continuously stirring and dispersing, and transferring into high-speed shearing to obtain the water-based mineral oil defoamer D.
Example 5
Adding 90g of vegetable oil and 150g of white oil into a heating and stirring container, adding 6g of thickening agent, uniformly stirring, raising the temperature to 100 ℃ plus 120 ℃, heating and stirring for a period of time until the system is uniformly dispersed, adding 4g of hydrophobic silicon dioxide, heating and stirring for a period of time, adding 5g of prepared mixed silicone grease after the hydrophobic silicon dioxide is fully dispersed, heating and stirring for a period of time to uniformly disperse the mixed silicone grease, then reducing the temperature to 80-100 ℃, adding 1/3 into 20g of polyether ester 1#, increasing the stirring speed, stirring for a period of time, and adding an emulsifier at the same temperature, continuously stirring for a period of time, adding the rest polyether ester No. 1 and the total 20g of polyether ester No. 2, accelerating stirring, adding a dispersing and leveling agent and a preservative after uniformly dispersing all components of the system, continuously stirring and dispersing, and transferring into high-speed shearing to obtain the water-based mineral oil defoamer E.
Results of the experiment
The defoaming performance, foam inhibition performance and defoaming time of the waterborne mineral oil defoaming agent A-E are compared with those of the commercially available same-type defoaming agents I and II.
(1) Comparison of thermal stability
The defoaming agent is put into an oven with the temperature of 40 ℃, the mixture is kept stand for 72 hours, the layering conditions of the defoaming agent A-E and the commercially available defoaming agents I and II with the same type are respectively observed, and the experimental results are shown in the following table.
TABLE 1
Figure RE-RE-GDA0003759470760000071
(2) Defoaming/foam suppressing property test
0.3ml of defoaming agent is added into 70g of acrylic emulsion, the mixture is stirred at a high speed for 30min under the condition of 3000r/min, the mixture is poured into a measuring cylinder to measure the volume, and the density is calculated, wherein the higher the density is, the better the defoaming/foam inhibiting performance is.
TABLE 2
Figure RE-RE-GDA0003759470760000072
Conclusion
The experimental results show that when the ratio of vegetable oil to white oil is 5: 3, the mutual solubility can be effectively increased, the layering phenomenon is reduced, and the characteristics of quick defoaming and strong foam inhibition are simultaneously met; the self-made silicone oil modified polyether ester No. 1 has good dispersibility and defoaming and foam inhibiting capabilities, and the performance of the defoaming agent is remarkably improved along with the increase of the content of the self-made silicone oil modified polyether ester No. 1; the self-made polyether No. 2 has certain emulsifying property, and even if the ratio of the white oil to the vegetable oil is changed, the layering phenomenon can be relieved to a certain extent.
When the components of the formula are 150g of vegetable oil, 90g of white oil, 6g of thickening agent, 4g of hydrophobic silicon dioxide, 5g of prepared mixed silicone grease, 20g of polyether ester No. 1 and 30g of polyether ester No. 2, the performance of the defoaming agent is most excellent.
The defoaming agents A-E and the same type defoaming agents I and II sold in the market are added into the acrylic coating in 1% by mass, and the coating is uniformly coated on a glass plate, so that the coating is smooth and has no shrinkage cavity.
The above is only a preferred embodiment of the present invention, and it should be noted that the above preferred embodiment should not be considered as limiting the present invention, and the protection scope of the present invention should be subject to the scope defined by the claims. Modifications and embellishments will occur to those skilled in the art, and such modifications and embellishments should also be considered within the scope of the present invention.

Claims (8)

1. An aqueous mineral oil defoamer, characterized by: the weight percentage of the preparation raw materials is as follows:
white oil: 30 to 50 percent of
Vegetable oil: 15 to 30 percent of
Mixing silicon paste: 1 to 6 percent
Polyether ester # 1: 5 to 15 percent of
Polyether ester # 2: 5 to 15 percent of
Hydrophobic silica: 1 to 5 percent
Emulsifier: proper amount of
Thickening agent: proper amount of
Dispersing leveling agent: proper amount of
Preservative: proper amount of
The total percentage of all the components is hundred.
2. The aqueous mineral oil defoamer as set forth in claim 1, characterized in that: the weight percentage of the preparation raw materials is as follows:
white oil: 30 to 50 percent of
Vegetable oil: 15 to 30 percent of
Mixing silicone grease: 1 to 6 percent
Polyether ester # 1: 5 to 15 percent of
Polyether ester # 2: 5 to 15 percent of
Hydrophobic silica: 1 to 5 percent
Emulsifier: 1 to 5 percent
Thickening agent: 1 to 5 percent
Dispersing leveling agent: proper amount of
Preservative: proper amount of
The total percentage of all the components is hundred.
3. The method of preparing an aqueous mineral oil defoamer as claimed in claim 1 or 2, wherein: adding vegetable oil and white oil into a stirring container according to the ratio of m to n (3: 5) - (5: 3), sequentially adding a thickening agent, hydrophobic silicon dioxide and mixed silicone grease, raising the temperature to 100-120 ℃, and waiting for the system to be uniformly dispersed; cooling to 80-100 deg.C, adding part of polyether ester No. 1, stirring, adding emulsifier, the rest polyether ester No. 1 and all polyether ester No. 2, stirring to disperse the components uniformly, adding dispersing and leveling agent and antiseptic, stirring, dispersing, and high-speed shearing to obtain the final product.
4. The method of claim 3, wherein the aqueous mineral oil defoamer is prepared by: adding vegetable oil and white oil according to the ratio of m to n (3: 5) to 5: 3) into a heating and stirring container, adding a thickening agent, uniformly stirring, raising the temperature to 100-120 ℃, heating and stirring until the system is uniformly dispersed, adding hydrophobic silicon dioxide, heating and stirring to fully disperse the hydrophobic silicon dioxide, adding mixed silicone grease, heating and stirring to uniformly disperse the mixed silicone grease, then reducing the temperature to 80-100 ℃, adding 30-40% of polyether ester 1#, stirring, adding an emulsifier, continuously stirring, adding the rest polyether ester 1# and all polyether ester 2#, stirring to uniformly disperse the components of the system, adding a dispersing and leveling agent and a preservative, continuously stirring and dispersing, and then transferring to high-speed shearing to obtain the finished product.
5. The method of claim 3, wherein the aqueous mineral oil defoamer is prepared by: the preparation method of the polyether ester 1# comprises the following steps:
preparing polyether modified silicone oil by using allyl polyether and hydrogen-containing silicone oil under the catalysis of chloroplatinic acid, and preparing polyether ester # 1 by using the polyether modified silicone oil and lauric acid under the catalysis of p-toluenesulfonic acid, wherein the structural formula of the product is as follows:
Figure FDA0003532146670000021
the allyl polyether used is characterized in that the polyether chain segment is full PO, the molecular weight is between 1000 and 4000, and the structural formula is as follows:
Figure FDA0003532146670000022
the hydroxyl value of the allyl polyether is about 21-24 mgKOH/g, and the unsaturation degree is more than or equal to 0.3 mmol/g.
6. The method of claim 3, wherein the aqueous mineral oil defoamer is prepared by: the preparation method of the polyether ester 2# comprises the following steps:
the polyether ester 2# is prepared by using alkylphenol polyoxyethylene ether series or condensation product of fatty alcohol and ethylene oxide, preferably condensation product of fatty alcohol and ethylene oxide and stearic acid under the catalysis of p-toluenesulfonic acid, and the structural formula of the product is as follows:
Figure FDA0003532146670000031
R 1 =C 8 ~C 18
R 2 =C 8 ~C 16
n=3~15
the hydroxyl value of the condensation product of the fatty alcohol and the ethylene oxide is about 89-95 mgKOH/g, and the HLB value is 11-12.
The hydroxyl value of the alkylphenol polyoxyethylene is 68-145 mgKOH/g, and the HLB value is 8-13.
7. The method of claim 1, wherein the aqueous mineral oil defoamer is prepared by: the weight percentages of the preparation raw materials are as follows:
vegetable oil: 45 to 52 percent of
White oil: 26-32
Mixing silicone grease: 1.2-2.0%
Polyether ester # 1: 5 to 8 percent of
Polyether ester # 2: 8 to 12 percent of
Hydrophobic silica: 1 to 1.5 percent
Emulsifier: proper amount of
Thickening agent: proper amount of
Dispersing leveling agent: proper amount of
Preservative: proper amount of
The total percentage of all the components is hundred.
8. The method of claim 1, wherein the aqueous mineral oil defoamer is prepared by: the weight percentages of the preparation raw materials are as follows:
vegetable oil: 48 percent
White oil: 29
Mixing silicone grease: 1.6 percent
Polyether ester # 1: 6.5 percent
Polyether ester # 2: 9.6 percent
Hydrophobic silica: 1.3 percent of
Emulsifier: proper amount of
Thickening agent: proper amount of
Dispersing leveling agent: proper amount of
Preservative: proper amount of
The total percentage of all the components is hundred.
CN202210208648.2A 2022-03-04 Water-based mineral oil defoamer and preparation method thereof Active CN114949938B (en)

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