Disclosure of Invention
The invention aims to provide boron slurry for an HBC battery and a preparation method thereof, which can effectively solve the technical problems.
In order to achieve the purpose of the invention, the following technical scheme is adopted:
the boron slurry for the HBC battery comprises the following raw materials in parts by weight:
preferably, the boron powder consists of boron powder A, boron powder B and boron powder C with different particle sizes; the weight ratio of the boron powder A to the boron powder B to the boron powder C is (25+/-5): (60±5): (20.+ -. 5).
Preferably, the particle size of the boron powder A is 30-40 nm; the particle size of the boron powder B is 80-90 nm; the grain diameter of the boron powder C is 0.2-0.3 mu m.
Preferably, the silicon powder is composed of silicon powder A and silicon powder B with different particle sizes, and the weight ratio of the silicon powder A to the silicon powder B is (60+/-10): (40.+ -. 10).
Preferably, the grain diameter of the silicon powder A is 0.1-0.2 mu m; the grain diameter of the silicon powder B is 0.3-0.4 mu m.
Preferably, the organic carrier comprises an organic solvent, ethylcellulose, hydrogenated castor oil, phosphotriester and oleic acid, and the weight ratio of the organic solvent, ethylcellulose, hydrogenated castor oil, phosphotriester and oleic acid is (91±2): (5±1): (4±1): (1±0.5): 0.3.
preferably, the organic solvent comprises terpineol, butyl carbitol and cyclohexanol, and the weight ratio of the terpineol to the butyl carbitol to the cyclohexanol is (2-6): 1-5): 1-3.
Preferably, the coupling catalyst is a mixture of sodium tetraphenylborate and tetra-n-butyl titanate, and the weight ratio of the sodium tetraphenylborate to the tetra-n-butyl titanate is (5-6): 1-2.
Based on the boron slurry for the HBC battery, the invention also provides a method for preparing the boron slurry, which comprises the following steps: firstly, uniformly mixing boron powder, silicon powder, an organic carrier and a coupling catalyst according to a proportion to obtain a mixed material; then stirring the mixed material for 2-4 hours by using a high-speed dispersing machine, and grinding for 7-10 times by using a three-roller grinder after dispersing to ensure that the fineness of the slurry reaches 1-10 mu m; and finally, filtering to obtain the boron slurry for the HBC battery.
Meanwhile, the invention also provides an HBC battery prepared from the boron slurry for the HBC battery, and the preparation method of the HBC battery comprises the following steps:
(1) Cleaning and double-sided polishing are carried out on the crystalline silicon substrate;
(2) Depositing a tunneling oxide layer and an intrinsic amorphous layer on the back surface of the crystalline silicon substrate;
(3) Texturing the front surface of the crystalline silicon substrate;
(4) Annealing the intrinsic amorphous silicon layer to form a polycrystalline state;
(5) Printing boron slurry to a p+ region on the back surface of a crystalline silicon substrate in a screen printing mode, drying, and carrying out laser doping or high-temperature diffusion doping; specifically, the drying temperature is 300 ℃, and the drying time is 1-5 min;
(6) Forming an n+ doped layer on the back surface of the crystalline silicon substrate, and isolating a p+ region from the n+ doped region by adopting a laser ablation mode;
(7) Depositing an alumina film layer on the front surface and the back surface of the crystalline silicon substrate to prepare an alumina passivation layer; specifically, an aluminum oxide film layer is deposited on the front side and the back side of the crystalline silicon substrate in an ALD mode, and the preferable film thickness is 5-20 nm; the alumina passivation layer is prepared by adopting an ALD (atomic layer deposition) mode, can be compatible with the existing equipment of a production line, and has compact deposited alumina film and good passivation effect;
(8) Preparing a silicon nitride antireflection film on the front surface and the back surface of the crystalline silicon substrate;
(9) And (5) screen printing an electrode on the back surface of the crystalline silicon cell, and sintering to obtain the HBC solar cell.
Compared with the prior art, the invention has the following beneficial effects:
1. according to the boron paste, through the synergistic effect among the boron powder, the silicon powder, the organic carrier and the coupling catalyst, the boron paste has proper viscosity and good printability, and the leveling property and the thixotropy of the boron paste are improved; meanwhile, by reasonably adding the coupling catalyst, the formation of the printed boron-silicon layer can be promoted, the mutual diffusion effect of boron element and the amorphous silicon layer (or the polycrystalline silicon layer) on the back of the HBC battery is enhanced, so that a better doped layer is obtained, and the conversion efficiency of the HBC solar battery is further improved.
2. The boron slurry prepared by the invention can realize different concentration doping of the silicon wafer by adjusting the mass ratio of the boron powder to the silicon powder, and is simple to debug.
3. The boron slurry disclosed by the invention does not relate to the use of toxic and harmful chemical substances in the production process, is convenient to store, can be stored for a long time, is safe and environment-friendly, has high process stability and low cost, and is favorable for industrialized popularization.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the following description will be made in detail with reference to the technical solutions in the embodiments of the present invention, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments.
Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention.
The invention provides boron slurry for an HBC battery, wherein raw materials for preparing the boron slurry comprise the following components in parts by weight: 1-7 parts of boron powder; 5-17 parts of silicon powder; 60-90 parts of organic carrier; 0 to 2 parts of coupling catalyst.
Wherein the boron powder consists of boron powder A, boron powder B and boron powder C with different particle sizes; the weight ratio of the boron powder A to the boron powder B to the boron powder C is (25+/-5): (60±5): (20.+ -. 5); the particle size of the boron powder A is 30-40 nm; the particle size of the boron powder B is 80-90 nm; the grain diameter of the boron powder C is 0.2-0.3 mu m; specifically, the boron powder A, the boron powder B and the boron powder C are all formed by mixing spherical boron powder and spherical boron powder, and the purity of the boron powder reaches more than 99.99999 percent.
The silicon powder consists of silicon powder A and silicon powder B with different particle sizes, and the weight ratio of the silicon powder A to the silicon powder B is (60+/-10): (40.+ -. 10); wherein the grain diameter of the silicon powder A is 0.1-0.2 mu m; the grain diameter of the silicon powder B is 0.3-0.4 mu m, and the silicon powder A and the silicon powder B are both spherical and spheroidic silicon powder.
The organic carrier is a mixture of an organic solvent, ethylcellulose, hydrogenated castor oil, phosphotriester and oleic acid, wherein the weight ratio of the organic solvent, ethylcellulose, hydrogenated castor oil, phosphotriester and oleic acid is (91+/-2): (5±1): (4±1): (1±0.5): 0.3.
specifically, the organic solvent is a mixture of terpineol, butyl carbitol and cyclohexanol, and the weight ratio of the terpineol, butyl carbitol and cyclohexanol is (2-6): 1-5): 1-3.
The coupling catalyst is a mixture of sodium tetraphenylborate and tetra-n-butyl titanate, and the weight ratio of the sodium tetraphenylborate to the tetra-n-butyl titanate is (5-6): 1-2.
Specifically, the preparation method of the sodium tetraphenyl borate comprises the following steps: firstly, magnesium and chlorobenzene are used as reactants, anhydrous toluene and tetrahydrofuran are used as reaction media, iodine is used as a catalyst, and a Grignard reagent is prepared; then toluene and boron trifluoride diethyl etherate solution are added into the Grignard reagent to react, and tetraphenyl boron magnesium chloride is synthesized; finally, the tetraphenyl boron magnesium chloride is hydrolyzed by sodium carbonate to prepare the sodium tetraphenyl borate.
The preparation method of the tetra-n-butyl titanate comprises the following steps: firstly, taking heptane, n-butanol, titanium tetrachloride and liquid ammonia in a certain proportion as reactants to obtain tetra-n-butyl titanate with a mixture of heptane, alcohol and ammonium chloride, separating by a centrifuge to obtain tetra-n-butyl titanate with a mixture of heptane and alcohol, and finally evaporating off the heptane and excessive alcohol by distillation to obtain the tetra-n-butyl titanate.
Based on the boron slurry for the HBC battery, the invention also provides a method for preparing the boron slurry, which comprises the following steps: firstly, uniformly mixing boron powder, silicon powder, an organic carrier and a coupling catalyst according to a proportion to obtain a mixed material; then stirring the mixed material for 2-4 hours by using a high-speed dispersing machine, and grinding for 7-10 times by using a three-roller grinder after dispersing to ensure that the fineness of the slurry reaches 1-10 mu m; and finally, filtering to obtain the boron slurry for the HBC battery.
Meanwhile, the invention also provides an HBC battery prepared from the boron slurry for the HBC battery, and the preparation method of the HBC battery comprises the following steps:
(1) Cleaning and double-sided polishing are carried out on the crystalline silicon substrate;
(2) Depositing a tunneling oxide layer and an intrinsic amorphous layer on the back surface of the crystalline silicon substrate;
(3) Texturing the front surface of the crystalline silicon substrate;
(4) Annealing the intrinsic amorphous silicon layer to form a polycrystalline state;
(5) Printing boron slurry to a p+ region on the back surface of a crystalline silicon substrate in a screen printing mode, drying, and carrying out laser doping or high-temperature diffusion doping; specifically, the drying temperature is 300 ℃, and the drying time is 1-5 min;
(6) Forming an n+ doped layer on the back surface of the crystalline silicon substrate, and isolating a p+ region from the n+ doped region by adopting a laser ablation mode;
(7) Depositing an alumina film layer on the front surface and the back surface of the crystalline silicon substrate to prepare an alumina passivation layer; specifically, an aluminum oxide film layer is deposited on the front side and the back side of the crystalline silicon substrate in an ALD mode, and the preferable film thickness is 5-20 nm; the alumina passivation layer is prepared by adopting an ALD (atomic layer deposition) mode, can be compatible with the existing equipment of a production line, and has compact deposited alumina film and good passivation effect;
(8) Preparing a silicon nitride antireflection film on the front surface and the back surface of the crystalline silicon substrate;
(9) And (5) screen printing an electrode on the back surface of the crystalline silicon cell, and sintering to obtain the HBC solar cell.
Example 1
A boron slurry formula for an HBC battery comprises:
3 parts of boron powder, 11 parts of silicon powder, 87 parts of organic carrier and 0.5 part of coupling catalyst.
Wherein the organic carrier comprises an organic solvent, ethylcellulose, hydrogenated castor oil, phosphotriester and oleic acid, and the weight ratio of each component is 90:5.5:4.5:0.5:0.3;
wherein the organic solvent comprises terpineol, butyl carbitol and cyclohexanol, and the weight ratio of the components is 5:3:2;
the boron powder is formed by mixing boron powder A, boron powder B and boron powder C, wherein the diameter of the boron powder A is 30-40 nm, the diameter of the boron powder B is 80-90 nm, the diameter of the boron powder C is 0.2-0.3 mu m, and the weight ratio of the boron powder A to the boron powder B to the boron powder C is 25:55:20, a step of;
the silicon powder is formed by mixing spherical and spheroid silicon powder A and silicon powder B, wherein the diameter of the silicon powder A is 0.1-0.2 mu m, the diameter of the silicon powder B is 0.3-0.4 mu m, and the weight ratio of the silicon powder A to the silicon powder B is 60:40, a step of performing a;
wherein the coupling catalyst is a mixture of sodium tetraphenylborate and tetrabutyl titanate, and the weight ratio of the sodium tetraphenylborate to the tetrabutyl titanate is 5.5:1.5;
the preparation method of the boron slurry for the HBC battery comprises the following steps: firstly, uniformly mixing boron powder, silicon powder, an organic carrier and a coupling catalyst according to a proportion to obtain a mixed material; then stirring the mixed material for 3 hours by using a high-speed dispersing machine, and grinding for 8 times by using a three-roller grinder after dispersing to ensure that the fineness of the slurry reaches 7 mu m; and finally, filtering to obtain the boron slurry for the HBC battery.
Example 2
A boron slurry formula for an HBC battery comprises:
6 parts of boron powder, 15 parts of silicon powder, 78 parts of organic carrier and 1 part of coupling catalyst.
Wherein the organic carrier comprises an organic solvent, ethylcellulose, hydrogenated castor oil, phosphotriester and oleic acid, and the weight ratio of the components is 89:4:4:1:0.3,
wherein the organic solvent comprises terpineol, butyl carbitol and cyclohexanol, and the weight ratio of the components is 6:3:1;
wherein the boron powder is a mixture of boron powder A, boron powder B and boron powder C, the diameter of the boron powder A is 30-40 nm, the diameter of the boron powder B is 80-90 nm, the diameter of the boron powder C is 0.2-0.3 mu m, and the weight ratio of the boron powder A to the boron powder B to the boron powder C is 20:55:25, a step of selecting a specific type of material;
the silicon powder is formed by mixing spherical and spheroid silicon powder A and silicon powder B, wherein the diameter of the silicon powder A is 0.1-0.2 mu m, the diameter of the silicon powder B is 0.3-0.4 mu m, and the weight ratio of the silicon powder A to the silicon powder B is 55:45;
wherein the coupling catalyst is a mixture of sodium tetraphenylborate and tetrabutyl titanate, and the weight ratio of the sodium tetraphenylborate to the tetrabutyl titanate is 6:1;
the preparation method of the boron slurry for the HBC battery comprises the following steps: firstly, uniformly mixing boron powder, silicon powder, an organic carrier and a coupling catalyst according to a proportion to obtain a mixed material; then stirring the mixed material for 3 hours by using a high-speed dispersing machine, and grinding for 8 times by using a three-roller grinder after dispersing to ensure that the fineness of the slurry reaches 9 mu m; and finally, filtering to obtain the boron slurry for the HBC battery.
Example 3
A boron slurry formula for an HBC battery comprises:
1 part of boron powder, 5 parts of silicon powder, 90 parts of organic carrier and 2 parts of coupling catalyst.
Wherein the organic carrier comprises an organic solvent, ethylcellulose, hydrogenated castor oil, phosphotriester and oleic acid, and the weight ratio of the components is 89:6:4.5:0.5:0.3,
wherein the organic solvent comprises terpineol, butyl carbitol and cyclohexanol, and the weight ratio of the components is 4:3:3;
wherein the boron powder is a mixture of boron powder A, boron powder B and boron powder C, the diameter of the boron powder A is 30-40 nm, the diameter of the boron powder B is 80-90 nm, the diameter of the boron powder C is 0.2-0.3 mu m, and the weight ratio of the boron powder A to the boron powder B to the boron powder C is 30:55:15;
the silicon powder is formed by mixing spherical and spheroid silicon powder A and silicon powder B, wherein the diameter of the silicon powder A is 0.1-0.2 mu m, the diameter of the silicon powder B is 0.3-0.4 mu m, and the weight ratio of the silicon powder A to the silicon powder B is 65:35;
wherein the coupling catalyst is a mixture of sodium tetraphenylborate and tetrabutyl titanate, and the weight ratio of the sodium tetraphenylborate to the tetrabutyl titanate is 5:2;
the preparation method comprises the following steps: firstly, uniformly mixing boron powder, silicon powder, an organic carrier and a coupling catalyst according to a proportion to obtain a mixed material; then stirring the mixed material for 3 hours by using a high-speed dispersing machine, and grinding for 8 times by using a three-roller grinder after dispersing to ensure that the fineness of the slurry reaches 6 mu m; and finally, filtering to obtain the boron slurry for the HBC battery.
Comparative example 1
A boron slurry formula for an HBC battery comprises:
6 parts of boron powder, 15 parts of silicon powder and 79 parts of organic carrier.
Wherein the organic carrier comprises an organic solvent, ethylcellulose, hydrogenated castor oil, phosphotriester and oleic acid, and the weight ratio of the components is 89:4:4:1:0.3,
wherein the organic solvent comprises terpineol, butyl carbitol and cyclohexanol, and the weight ratio of the components is 6:3:1;
wherein the boron powder is a mixture of boron powder A, boron powder B and boron powder C, the diameter of the boron powder A is 30-40 nm, the diameter of the boron powder B is 80-90 nm, the diameter of the boron powder C is 0.2-0.3 mu m, and the weight ratio of the boron powder A to the boron powder B to the boron powder C is 20:55:25, a step of selecting a specific type of material;
the silicon powder is formed by mixing spherical and spheroid silicon powder A and silicon powder B, wherein the diameter of the silicon powder A is 0.1-0.2 mu m, the diameter of the silicon powder B is 0.3-0.4 mu m, and the weight ratio of the silicon powder A to the silicon powder B is 55:45;
the preparation method of the boron slurry for the HBC battery comprises the following steps: firstly, uniformly mixing boron powder, silicon powder and an organic carrier according to a proportion to obtain a mixed material; then stirring the mixed material for 3 hours by using a high-speed dispersing machine, and grinding for 8 times by using a three-roller grinder after dispersing to ensure that the fineness of the slurry reaches 9 mu m; and finally, filtering to obtain the boron slurry for the HBC battery.
Comparative example 2
A boron slurry formula for an HBC battery comprises:
6 parts of boron powder, 15 parts of silicon powder, 78 parts of organic carrier and 1 part of coupling catalyst.
Wherein the organic carrier comprises an organic solvent, ethylcellulose, hydrogenated castor oil, phosphotriester and oleic acid, and the weight ratio of the components is 89:4:4:1:0.3,
wherein the organic solvent comprises terpineol, butyl carbitol and cyclohexanol, and the weight ratio of the components is 6:3:1;
wherein the boron powder is a mixture of boron powder A, boron powder B and boron powder C, the diameter of the boron powder A is 30-40 nm, the diameter of the boron powder B is 80-90 nm, the diameter of the boron powder C is 0.2-0.3 mu m, and the weight ratio of the boron powder A to the boron powder B to the boron powder C is 20:55:25, a step of selecting a specific type of material;
the silicon powder is formed by mixing spherical and spheroid silicon powder A and silicon powder B, wherein the diameter of the silicon powder A is 0.1-0.2 mu m, the diameter of the silicon powder B is 0.3-0.4 mu m, and the weight ratio of the silicon powder A to the silicon powder B is 55:45;
wherein the coupling catalyst is sodium tetraphenyl borate;
the preparation method of the boron slurry for the HBC battery comprises the following steps: firstly, uniformly mixing boron powder, silicon powder, an organic carrier and a coupling catalyst according to a proportion to obtain a mixed material; then stirring the mixed material for 3 hours by using a high-speed dispersing machine, and grinding for 8 times by using a three-roller grinder after dispersing to ensure that the fineness of the slurry reaches 9 mu m; and finally, filtering to obtain the boron slurry for the HBC battery.
Comparative example 3
A boron slurry formula for an HBC battery comprises:
6 parts of boron powder, 15 parts of silicon powder, 78 parts of organic carrier and 1 part of coupling catalyst.
Wherein the organic carrier comprises an organic solvent, ethylcellulose, hydrogenated castor oil, phosphotriester and oleic acid, and the weight ratio of the components is 89:4:4:1:0.3,
wherein the organic solvent comprises terpineol, butyl carbitol and cyclohexanol, and the weight ratio of the components is 6:3:1;
wherein the boron powder is a mixture of boron powder A, boron powder B and boron powder C, the diameter of the boron powder A is 30-40 nm, the diameter of the boron powder B is 80-90 nm, the diameter of the boron powder C is 0.2-0.3 mu m, and the weight ratio of the boron powder A to the boron powder B to the boron powder C is 20:55:25, a step of selecting a specific type of material;
the silicon powder is formed by mixing spherical and spheroid silicon powder A and silicon powder B, wherein the diameter of the silicon powder A is 0.1-0.2 mu m, the diameter of the silicon powder B is 0.3-0.4 mu m, and the weight ratio of the silicon powder A to the silicon powder B is 55:45;
wherein the coupling catalyst is tetra-n-butyl titanate;
the preparation method of the boron slurry for the HBC battery comprises the following steps: firstly, uniformly mixing boron powder, silicon powder, an organic carrier and a coupling catalyst according to a proportion to obtain a mixed material; then stirring the mixed material for 3 hours by using a high-speed dispersing machine, and grinding for 8 times by using a three-roller grinder after dispersing to ensure that the fineness of the slurry reaches 9 mu m; and finally, filtering to obtain the boron slurry for the HBC battery.
The boron slurries of examples 1-3 and comparative examples 1-3 were applied to the HBC cell method provided in this scheme for verification, the results of which are shown in table 1, wherein Voc represents the open circuit voltage, jsc represents the short circuit current density, FF represents the fill factor, and Eff represents the cell conversion efficiency.
Table 1 results of HBC solar cell electrical performance parameter testing for examples and comparative examples
Process for producing a solid-state image sensor
|
Voc(mV)
|
Jsc(mA/cm 2 )
|
FF(%)
|
Eff(%)
|
Example 1
|
734.2
|
41.682
|
83.34
|
25.506
|
Example 2
|
731.8
|
41.688
|
83.41
|
25.447
|
Example 3
|
735.2
|
41.685
|
83.29
|
25.526
|
Comparative example 1
|
733
|
41.672
|
83.03
|
25.265
|
Comparative example 2
|
706
|
34.152
|
75.62
|
20.159
|
Comparative example 3
|
703
|
35.261
|
74.12
|
21.481 |
As can be seen from table 1, the preparation of HBC solar cells using the boron paste of the present invention can significantly improve the cell efficiency of HBC solar cells.