CN114939100A - High-density random curved surface polymer microneedle array and preparation method and application thereof - Google Patents

High-density random curved surface polymer microneedle array and preparation method and application thereof Download PDF

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CN114939100A
CN114939100A CN202210673393.7A CN202210673393A CN114939100A CN 114939100 A CN114939100 A CN 114939100A CN 202210673393 A CN202210673393 A CN 202210673393A CN 114939100 A CN114939100 A CN 114939100A
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崔鑫
全瑾
牟宗霞
蔡淳宗
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Abstract

本发明公开了一种高密度任意曲面聚合物微针阵列及其制备方法与应用。本发明通过采用磁场作用下的金属微针自发紧密组装原理来制备高密度任意曲面聚合物微针阵列;该制备方法不依赖机加工、刻蚀或孔模基底模具等加工或组装方法,因而更为简单高效、可拓展性更高、灵活性和经济性更好,能够满足神经接口、药物输送以及皮下注射等需求。本发明制备的高密度任意曲面聚合物微针阵列针间间距小于100微米,每平方毫米内微针的根数达到40根以上,显著提高了微针的组装密度,且针尖面形状变得更加容易控制,可实现兼备高密度和任意曲面特征的微针阵列的制备。

Figure 202210673393

The invention discloses a high-density arbitrary curved polymer microneedle array and a preparation method and application thereof. The present invention prepares a high-density arbitrary curved polymer microneedle array by adopting the principle of spontaneous and compact assembly of metal microneedles under the action of magnetic field; For simplicity and efficiency, higher scalability, flexibility and economy, it can meet the needs of neural interface, drug delivery, and subcutaneous injection. The distance between the needles of the high-density arbitrary curved polymer microneedle array prepared by the invention is less than 100 microns, the number of microneedles per square millimeter reaches more than 40, the assembly density of the microneedles is significantly improved, and the shape of the needle tip surface becomes more It is easy to control and can realize the preparation of microneedle arrays with both high density and arbitrary curved surface features.

Figure 202210673393

Description

一种高密度任意曲面聚合物微针阵列及其制备方法与应用A high-density arbitrarily curved polymer microneedle array and its preparation method and application

技术领域technical field

本发明属于生物医药工程技术领域,具体涉及一种高密度任意曲面聚合物微针阵列及其制备方法与应用。The invention belongs to the technical field of biomedical engineering, and particularly relates to a high-density arbitrary curved polymer microneedle array and a preparation method and application thereof.

背景技术Background technique

皮下注射在临床实践中被广泛使用于注射疫苗和针剂,但注射时存在痛感一直都是个无法解决的问题,尤其是对于一些特殊使用者如老人和儿童等。相反,基于微针的透皮递送允许以微创的方式接触皮肤,可最大程度减少触及皮层真皮和神经末梢,因此可显著减轻取样疼痛。近年来微针阵列技术在药物递送、医疗美容、组织液提取和生物传感等领域的应用正吸引越来越多的关注。由于其作用对象为人体皮肤表面,微针需要能够贴合起伏不平的皮肤并且具有一定机械强度刺穿皮肤角质层。在神经接口和药物输送等应用中,理想的微针还应具备以下几个特点。首先,为获得更有效的性能,高密度的微针阵列将是首选。例如,高密度的微针电极(如高通道数)可以更好地辨别来自密集的神经元或神经纤维的复杂神经信号。另外,高密度的微针可以提高药物输送效率。其次,不同高度(或长度)的微针将使位于复杂的三维神经系统(如层状皮层区域和周围神经)不同深度的神经元得到更全面的检测。在电刺激的情况下,如神经纤维或视网膜的刺激,不同高度的微针可以单独或同时刺激神经系统的三维空间的不同层次。因此,制备具有高密度微针且针尖平面可以是任意曲面的微针阵列具有重要的现实意义和应用价值。Subcutaneous injection is widely used in clinical practice to inject vaccines and injections, but pain during injection has always been an unsolvable problem, especially for some special users such as the elderly and children. In contrast, microneedle-based transdermal delivery allows for minimally invasive access to the skin that minimizes access to the cortical dermis and nerve endings, thus significantly reducing sampling pain. In recent years, the application of microneedle array technology in the fields of drug delivery, medical cosmetology, tissue fluid extraction and biosensing is attracting more and more attention. Since the target of its action is the human skin surface, the microneedle needs to be able to fit the uneven skin and have a certain mechanical strength to penetrate the stratum corneum of the skin. In applications such as neural interface and drug delivery, the ideal microneedle should also have the following characteristics. First, for more efficient performance, high-density microneedle arrays will be preferred. For example, high-density microneedle electrodes (eg, high channel count) can better discriminate complex neural signals from densely packed neurons or nerve fibers. In addition, high-density microneedles can improve drug delivery efficiency. Second, microneedles of different heights (or lengths) will enable more comprehensive detection of neurons located at different depths in complex 3D nervous systems such as laminar cortical regions and peripheral nerves. In the case of electrical stimulation, such as stimulation of nerve fibers or the retina, microneedles of different heights can stimulate different levels of the three-dimensional space of the nervous system individually or simultaneously. Therefore, it is of great practical significance and application value to prepare microneedle arrays with high-density microneedles and the tip plane can be any curved surface.

常用的微针材料包括聚合物、硅和金属等。聚合物微针通常生物安全性较高但机械强度不够,难以刺穿角质层;硅虽材质坚硬,但其较脆易断;金属具有加工成本低的优势但其生物相容性又较差。微针阵列的一般结构为不同形状的实心或空心微针阵列和与支撑微针结构的基板构成。现有的微针阵列加工方法通常是基于光刻、机加工和蚀刻等半导体工艺以及化学腐蚀或激光微加工等方法制作单晶硅微针或金属微针,或聚合物微针的金属模板(CN104970804A、CN101507857A、CN108325065A等)。不过这些工艺较为复杂,加工成本较高。更重要的是,大多数的制作工艺都是针对平面微针阵列(针尖在同一平面)。然而人体的皮肤表面并非是平面,而是有起伏、有弹性的。平面的微针阵列在人体皮肤上会存在受力不均匀的问题存在以及不能完整地将微针插入皮肤角质层等问题,导致其应用范围不广。Commonly used microneedle materials include polymers, silicon, and metals. Polymer microneedles usually have high biosafety but insufficient mechanical strength, making it difficult to pierce the stratum corneum; although silicon is hard, it is brittle and easy to break; metals have the advantage of low processing costs but poor biocompatibility. The general structure of the microneedle array is composed of solid or hollow microneedle arrays of different shapes and a substrate supporting the microneedle structure. Existing microneedle array processing methods are usually based on semiconductor processes such as photolithography, machining and etching, as well as chemical etching or laser micromachining methods to make single crystal silicon microneedles or metal microneedles, or metal templates of polymer microneedles ( CN104970804A, CN101507857A, CN108325065A, etc.). However, these processes are more complicated and the processing cost is high. What's more, most fabrication processes are for planar microneedle arrays (the tips are in the same plane). However, the skin surface of the human body is not flat, but undulating and elastic. The flat microneedle array has problems such as uneven force on human skin and the inability to completely insert the microneedle into the stratum corneum of the skin, resulting in its limited application range.

越来越多的研究专注在柔性或曲面基板上制作高度相同的微针来贴合有起伏的人体表面,这类微针虽然可以保证微针相对完整地插入皮肤角质层,但由于曲面的基板往往加工过程复杂且在使用时受力不均匀的问题依然存在,如在将微针贴片撕下时,侧边的微针会受到较大的剪切力从而更容易断裂,甚至残留在皮肤内;并且在面对皮肤一些较窄的褶皱时,基板的弹性或曲面曲率不足同样会造成部分微针无法完整地穿透皮肤。因此,开发更简便、低成本的制作方法来批量制备曲面微针阵列对于微针技术的实际应用将会有巨大价值。More and more studies focus on making microneedles with the same height on flexible or curved substrates to fit the undulating human surface. Although such microneedles can ensure that the microneedles are relatively completely inserted into the skin stratum corneum, due to the curved substrates Often the processing process is complicated and the problem of uneven force during use still exists. For example, when the microneedle patch is torn off, the microneedles on the side will be subjected to greater shearing force, which is more likely to break and even remain on the skin. And when facing some narrow folds of the skin, the insufficient elasticity or curvature of the substrate will also cause some microneedles to not penetrate the skin completely. Therefore, developing a simpler and lower-cost fabrication method to batch fabricate curved microneedle arrays will be of great value for the practical application of microneedle technology.

专利(CN103301092A)公开了一种聚合物微针的制备方法,其微针的长度可以根据需要进行调整,而对于长度的调整可以形成任意曲面的微针阵列。专利(CN103908740A)公开了一种金属微针阵列的制备方法,并具体公开通过将己浇注了环氧树脂溶液且上表面放置有孔模的基底装置模具放置于磁场发生装置中,利用匀强磁场与孔膜孔隙中的金属微针相互作用,形成稳定的微针阵列结构。专利(US2019022365A1)公开了一种基于孔模的可以成排组装,并且针的高度可以根据微针施用的表面进行调整,使其相同(即针尖面为平面)或不同(曲面)的任意曲面微针阵列制备方法。The patent (CN103301092A) discloses a preparation method of polymer microneedles. The length of the microneedles can be adjusted as required, and the adjustment of the length can form a microneedle array with any curved surface. The patent (CN103908740A) discloses a preparation method of a metal microneedle array, and specifically discloses that a base device mold, which has been poured with an epoxy resin solution and has a hole mold placed on the upper surface, is placed in a magnetic field generating device, and a uniform magnetic field is used. It interacts with the metal microneedles in the pores of the porous membrane to form a stable microneedle array structure. The patent (US2019022365A1) discloses an arbitrary curved micro-microscope based on a hole die that can be assembled in rows, and the height of the needle can be adjusted according to the surface on which the microneedle is applied, making it the same (that is, the needle tip surface is flat) or different (curved surface). Needle array preparation method.

虽然这些方法具有制备任意曲面微针阵列的能力,但由于孔模基底装置的制作常使用机械加工等技术,导致所制得的微针阵列针间距不能小于100微米,不具有高密度的技术特征,不能完全满足微针阵列实际应用中的高密度和任意曲面的双重需要,因而亟需开发出一种兼备高密度和任意曲面特征的微针阵列的制备方法。Although these methods have the ability to prepare microneedle arrays with arbitrary curved surfaces, because the fabrication of hole-mold substrate devices often uses techniques such as machining, the resulting microneedle arrays have a needle pitch of not less than 100 microns and do not have high-density technical features , can not fully meet the dual needs of high density and arbitrary curved surfaces in the practical application of microneedle arrays, so it is urgent to develop a preparation method of microneedle arrays with both high density and arbitrary curved surface characteristics.

发明内容SUMMARY OF THE INVENTION

为了克服现有技术的不足和缺点,本发明的首要目的在于提供一种高密度任意曲面聚合物微针阵列的制备方法。该制备方法不依赖机加工、刻蚀或孔模基底模具等加工或组装方法,因而更为简单高效、可拓展性更高、灵活性和经济性更好,能够满足神经接口、药物输送以及皮下注射等需求。In order to overcome the deficiencies and shortcomings of the prior art, the primary purpose of the present invention is to provide a method for preparing a high-density arbitrary curved polymer microneedle array. The preparation method does not rely on machining or assembling methods such as machining, etching or hole mold base mold, so it is simpler and more efficient, more scalable, more flexible and more economical, and can meet the requirements of neural interface, drug delivery and subcutaneous injections, etc.

本发明的第二目的在于提供上述制备方法制备得到的一种高密度任意曲面聚合物微针阵列。The second object of the present invention is to provide a high-density arbitrary curved polymer microneedle array prepared by the above preparation method.

本发明的第三目的在于提供一种高密度任意曲面聚合物微针阵列的应用。The third object of the present invention is to provide the application of a high-density arbitrary curved polymer microneedle array.

本发明的首要目的通过下述技术方案实现:The primary purpose of the present invention is achieved through the following technical solutions:

一种高密度任意曲面聚合物微针阵列的制备方法,包括以下步骤:A preparation method of a high-density arbitrary curved polymer microneedle array, comprising the following steps:

(1)金属微针阵列原型的制备:将两个及以上的金属微针主体直径范围为0.05~0.5毫米、金属微针针尖直径范围为0.001~0.01毫米的锥形金属微针垂直或斜放在磁铁上,在高强度磁场作用下金属微针自发的紧密排列,在金属微针和磁铁之间添加任意曲面基底,通过磁力作用使金属微针和基底紧密接触,得到与基底具有相同空间特征的金属微针阵列原型;(1) Preparation of metal microneedle array prototype: Place two or more conical metal microneedles with a diameter of the main body of the metal microneedle ranging from 0.05 to 0.5 mm and a diameter of the tip of the metal microneedle ranging from 0.001 to 0.01 mm vertically or obliquely. On the magnet, the metal microneedles are spontaneously and closely arranged under the action of a high-intensity magnetic field, and an arbitrary curved substrate is added between the metal microneedles and the magnet, and the metal microneedles and the substrate are brought into close contact by the magnetic force to obtain the same spatial characteristics as the substrate. The prototype of metal microneedle array;

(2)模板的制备:利用步骤(1)得到的金属微针阵列原型和模板材料制备模板;(2) Preparation of template: a template is prepared by using the metal microneedle array prototype and template material obtained in step (1);

(3)将金属微针阵列原型从模板中脱出,获得高密度金属微针阵列模板;(3) extracting the metal microneedle array prototype from the template to obtain a high-density metal microneedle array template;

(4)将聚合物混合液浇注到步骤(3)中脱出高密度金属微针阵列模板中;(4) pouring the polymer mixture into the high-density metal microneedle array template released in step (3);

(5)进行抽真空处理,使浇注到高密度金属微针阵列模板中的聚合物混合液完全填满孔隙,不留气泡;(5) vacuuming, so that the polymer mixture poured into the high-density metal microneedle array template completely fills the pores without leaving air bubbles;

(6)进行烘干处理,使浇注到模板中的聚合物混合液材料固化成型,得到聚合物微针阵列的微针阵列部分及基板薄层部分;(6) performing drying treatment to solidify the polymer mixture liquid material poured into the template to obtain the microneedle array part and the substrate thin layer part of the polymer microneedle array;

(7)将步骤(6)制备的微针阵列的微针阵列部分和基板薄层与基板主体材料连接在一起,得到高密度任意曲面聚合物微针阵列。(7) Connect the microneedle array part of the microneedle array prepared in step (6) and the thin layer of the substrate with the main material of the substrate to obtain a high-density arbitrary curved polymer microneedle array.

优选地,步骤(1)中所述金属微针为经过或不经过刻蚀的针灸针、通针、无痛针头、金属丝中的至少一种。Preferably, in step (1), the metal microneedles are at least one of acupuncture needles, penetrating needles, painless needles, and metal wires that are etched or not etched.

优选地,所述金属微针主体直径优选为0.05、0.1、0.2、0.3、0.5毫米;金属微针针尖直径优选为0.002、0.005、0.01毫米。Preferably, the diameter of the metal microneedle body is preferably 0.05, 0.1, 0.2, 0.3, 0.5 mm; the diameter of the metal microneedle tip is preferably 0.002, 0.005, 0.01 mm.

优选地,步骤(1)中所述任意曲面基底为机加工或三维打印获得的任意曲面中的至少一种。Preferably, the arbitrary curved substrate in step (1) is at least one of an arbitrary curved surface obtained by machining or three-dimensional printing.

优选地,步骤(1)中所述磁铁磁场强度为0.3T~0.5T。Preferably, the magnetic field strength of the magnet in step (1) is 0.3T˜0.5T.

优选地,步骤(2)中所述模板材料为聚乙烯、聚四氟乙烯、聚二甲基硅氧烷和石膏中的至少一种。Preferably, the template material in step (2) is at least one of polyethylene, polytetrafluoroethylene, polydimethylsiloxane and gypsum.

优选地,当步骤(2)中所述模板材料为聚乙烯、聚四氟乙烯和石膏时,使用金属微针阵列原型在该材料制成的薄板上进行按压打孔获得微针模板。Preferably, when the template material in step (2) is polyethylene, polytetrafluoroethylene and gypsum, a metal microneedle array prototype is used to press and punch a thin plate made of the material to obtain a microneedle template.

优选地,当步骤(2)中所述模板材料为聚二甲基硅氧烷时,向准备好的容器内倒入聚二甲基硅氧烷,将金属微针阵列原型插入至混合液略微没过针尖面,抽真空15~30分钟至容器内无气泡后放入70℃烘箱固化3~4小时。Preferably, when the template material in step (2) is polydimethylsiloxane, pour the polydimethylsiloxane into the prepared container, and insert the metal microneedle array prototype into the mixture slightly Before the surface of the needle tip, vacuum for 15-30 minutes until there are no air bubbles in the container, and then put it into a 70°C oven to cure for 3-4 hours.

优选地,步骤(4)中聚合物混合液为聚乳酸、乳酸/乙醇酸共聚物、聚乙烯吡咯烷酮和聚乙烯醇中的至少一种,聚合物在聚合物混合液中的质量百分数为10%~80%。Preferably, in step (4), the polymer mixture is at least one of polylactic acid, lactic acid/glycolic acid copolymer, polyvinylpyrrolidone and polyvinyl alcohol, and the mass percentage of the polymer in the polymer mixture is 10% ~80%.

本发明的第二目的通过下述技术方案实现:The second object of the present invention is achieved through the following technical solutions:

一种高密度任意曲面聚合物微针阵列,其中微针与微针之间的间隙小于100微米,每平方毫米内微针的根数达到40根以上,针的高度达到900微米以上,微针的数量和尺寸可以根据需要具体调整。A high-density arbitrary curved polymer microneedle array, wherein the gap between the microneedles and the microneedles is less than 100 micrometers, the number of microneedles per square millimeter reaches more than 40, the height of the needles reaches more than 900 micrometers, and the microneedles The quantity and size can be adjusted as needed.

本发明制得的高密度任意曲面微针与商品化微针相比,具有密度高、高度大、一步成型的显著特点。Compared with commercial microneedles, the high-density arbitrary curved microneedles prepared by the invention have the remarkable characteristics of high density, large height and one-step molding.

本发明的第三目的通过下述技术方案实现:The third object of the present invention is achieved through the following technical solutions:

一种高密度任意曲面聚合物微针阵列的应用。Application of a high-density arbitrarily curved polymer microneedle array.

具体地,所述高密度任意曲面聚合物微针阵列在药物递送、医疗美容、组织液提取和生物传感等领域的应用。Specifically, the high-density arbitrarily curved polymer microneedle array is used in the fields of drug delivery, medical cosmetology, tissue fluid extraction, and biosensing.

本发明的有益效果在于:The beneficial effects of the present invention are:

(1)本发明通过采用磁场作用下的金属微针自发紧密组装原理来制备高密度任意曲面聚合物微针阵列;该制备方法不依赖机加工、刻蚀或孔模基底模具等加工或组装方法,因而更为简单高效、可拓展性更高、灵活性和经济性更好,能够满足神经接口、药物输送以及皮下注射等需求。(1) The present invention prepares a high-density arbitrary curved polymer microneedle array by adopting the principle of spontaneous and compact assembly of metal microneedles under the action of a magnetic field; the preparation method does not rely on machining or assembly methods such as machining, etching, or hole mold base molds. , so it is simpler and more efficient, more scalable, more flexible and more economical, and can meet the needs of neural interface, drug delivery and subcutaneous injection.

(2)本发明突破了现有机加工或刻蚀等加工方法对高密度微针阵列制备的限制,所述制备方法所获得的高密度任意曲面聚合物微针阵列针间间距小于100微米,每平方毫米内微针的根数达到40根以上,显著提高了微针的组装密度,且针尖面形状变得更加容易控制,可实现兼备高密度和任意曲面特征的微针阵列的制备。(2) The present invention breaks through the limitation of the existing machining methods such as machining or etching on the preparation of high-density microneedle arrays. The number of microneedles in a square millimeter reaches more than 40, which significantly increases the assembly density of microneedles, and the shape of the tip surface becomes easier to control, enabling the preparation of microneedle arrays with both high density and arbitrary curved surface features.

(3)本发明所采用的金属微针单元可结合刻蚀等工艺提高锋利性,以进一步改善高密度任意曲面聚合物微针阵列的透皮能力和机械强度等性能。(3) The metal microneedle unit used in the present invention can be combined with etching and other processes to improve the sharpness, so as to further improve the skin penetration ability and mechanical strength of the high-density arbitrary curved polymer microneedle array.

(4)本发明所述制备的高密度任意曲面聚合物微针阵列贴合皮肤而且受力更均一且不易断裂;因其具有高密度的特征,在应用于药物递送和医疗美容时具有更高的载药量;用于组织液提取时能提取更大的样本量;而用于生物传感时能够在较小区域内更密集的检测。(4) The high-density arbitrary-curved surface polymer microneedle array prepared according to the present invention fits the skin and is more uniform in force and is not easy to break; because of its high density, it has higher performance when applied to drug delivery and medical cosmetology It can extract a larger sample size when used for tissue fluid extraction; and can detect more densely in a smaller area when used for biosensing.

附图说明Description of drawings

图1为实施例1中高密度金属微针阵列原型的制备示意图;1 is a schematic diagram of the preparation of the prototype of the high-density metal microneedle array in Example 1;

图2为实施例1中制备得到的高密度金属微针阵列原型的显微镜图像;Figure 2 is a microscope image of the prototype of the high-density metal microneedle array prepared in Example 1;

图3为实施例2中高密度任意曲面聚合物微针阵列的制备示意图;3 is a schematic diagram of the preparation of a high-density arbitrary curved polymer microneedle array in Example 2;

图4为实施例2中高密度任意曲面聚合物微针阵列扫描电镜图像;4 is a scanning electron microscope image of a high-density arbitrary curved polymer microneedle array in Example 2;

图5为实施例3中高密度任意曲面聚合物微针阵列的制备示意图;5 is a schematic diagram of the preparation of a high-density arbitrary curved polymer microneedle array in Example 3;

图6为实施例3中高密度任意曲面聚合物微针阵列的显微镜图像;6 is a microscope image of a high-density arbitrary curved polymer microneedle array in Example 3;

图7为实施例3中任意曲面微针结构示意图;7 is a schematic diagram of the structure of any curved microneedle in Example 3;

图8为实施例3中任意曲面微针结构示意图;8 is a schematic diagram of the structure of any curved microneedle in Example 3;

图9为实施例6中聚乙烯模板实物图;Fig. 9 is the physical figure of polyethylene template in embodiment 6;

图10为实施例6中高密度任意曲面聚合物微针阵列扫描电镜图像;10 is a scanning electron microscope image of a high-density arbitrary curved polymer microneedle array in Example 6;

图11为市售商品化微针A图像;Figure 11 is an image of commercially available microneedles A;

图12为市售商品化微针B图像;Figure 12 is an image B of a commercially available commercialized microneedle;

图13为市售商品化微针C图像;Figure 13 is an image of commercially available microneedles C;

图14本发明制作的微针与市售商品化微针的针高对比图;Fig. 14 is a needle height comparison diagram of the microneedle made by the present invention and the commercially available commercial microneedle;

图15本发明制作的微针与市售商品化微针的针间距对比图;Figure 15 is a comparison diagram of the needle spacing between the microneedle made by the present invention and the commercially available commercial microneedle;

其中,金属微针-1,磁铁-2,曲面基底-3。Among them, metal microneedles-1, magnets-2, and curved substrates-3.

具体实施方式Detailed ways

下面结合实施例及附图对本发明作进一步详细的描述,但本发明的实施方式不限于此。The present invention will be described in further detail below with reference to the embodiments and the accompanying drawings, but the embodiments of the present invention are not limited thereto.

实施例1Example 1

本实施例提供一种金属微针主体直径为0.05毫米高密度平面聚二甲基硅氧烷微针阵列,其制备方法包括以下步骤:This embodiment provides a high-density planar polydimethylsiloxane microneedle array with a main body diameter of 0.05 mm of metal microneedles, and the preparation method includes the following steps:

图1和图2分别为本实施例中高密度金属微针阵列原型的制备示意图以及制备得到的高密度任意曲面聚合物微针阵列原型的显微镜图像。FIG. 1 and FIG. 2 are a schematic diagram of the preparation of a prototype of a high-density metal microneedle array in this example and a microscope image of the prepared prototype of a high-density arbitrarily curved polymer microneedle array.

在一次性杯中称量好3g聚二甲基硅氧烷,用叉子将其搅拌10分钟混合均匀后放入真空泵内,抽真空15分钟除去气泡;将准备好的36根直径为0.05毫米、长度为40毫米的金属丝用圆管固定,垂直立在磁铁上,使所有针尖在同一平面;在磁场作用下,所有针尖都自发紧密接触到基底;向管内加入少量聚二甲基硅氧烷,放入70℃烘箱固化1h,使针与圆管紧密连接并固定;烘干后得到平面金属微针阵列原型。向准备好的容器内倒入聚二甲基硅氧烷,将金属微针阵列原型插入至混合液略微没过针尖,抽真空15~30分钟至无气泡后放入70℃烘箱固化3h;将金属微针阵列原型从聚二甲基硅氧烷模板中脱出,得到平面聚二甲基硅氧烷模板。Weigh 3g of polydimethylsiloxane in a disposable cup, stir it with a fork for 10 minutes and mix it evenly, put it into a vacuum pump, and vacuum for 15 minutes to remove air bubbles; A metal wire with a length of 40 mm is fixed with a round tube and stands vertically on the magnet, so that all the needle tips are in the same plane; under the action of the magnetic field, all the needle tips spontaneously and closely contact the substrate; add a small amount of polydimethylsiloxane into the tube , put it in a 70°C oven to cure for 1 h, so that the needle and the round tube are tightly connected and fixed; after drying, a flat metal microneedle array prototype is obtained. Pour polydimethylsiloxane into the prepared container, insert the metal microneedle array prototype until the mixture is slightly below the needle tip, vacuumize for 15 to 30 minutes until no bubbles are present, and then put it in a 70°C oven to cure for 3 hours; The metal microneedle array prototype was released from the polydimethylsiloxane template, resulting in a planar polydimethylsiloxane template.

将模板用等离子清洗机处理5~10分钟后,在模板旁边滴加少量1H,1H,2H,2H-全氟辛基三氯硅烷于化学通风橱中过夜,使其均匀沉积在模板表面。向模板倒入聚二甲基硅氧烷,抽真空30分钟至无气泡后,放入70℃烘箱固化1小时;将微针阵列从模板中脱出,得到高密度平面聚二甲基硅氧烷微针阵列。After the template was treated with a plasma cleaner for 5 to 10 minutes, a small amount of 1H,1H,2H,2H-perfluorooctyltrichlorosilane was added dropwise beside the template overnight in a chemical fume hood to make it uniformly deposited on the surface of the template. Pour polydimethylsiloxane into the template, vacuumize for 30 minutes until there are no bubbles, and then put it in a 70°C oven to cure for 1 hour; remove the microneedle array from the template to obtain a high-density planar polydimethylsiloxane Microneedle array.

实施例2Example 2

本实施例提供一种微针主体直径为0.2毫米高密度平面聚二甲基硅氧烷微针阵列,其制备方法包括以下步骤:This embodiment provides a high-density planar polydimethylsiloxane microneedle array with a microneedle body diameter of 0.2 mm, and the preparation method includes the following steps:

在一次性杯中称量好3g聚二甲基硅氧烷,用叉子将其搅拌10分钟混合均匀后放入真空泵内,抽真空15分钟除去气泡;将准备好的100根微针主体直径为0.2毫米、长度为40毫米、微针针尖直径为0.002毫米的不锈钢针灸针用圆管固定,将其针尖面朝下垂直立在磁铁上,使所有针尖在同一平面;在磁场作用下,所有针尖都自发紧密接触到基底;向管内加入少量聚二甲基硅氧烷,放入70℃烘箱固化1h,使针与圆管紧密连接并固定;烘干后得到平面金属微针阵列原型。向准备好的容器内倒入聚二甲基硅氧烷,将金属微针阵列原型插入至混合液略微没过针尖,抽真空15~30分钟至无气泡后放入70℃烘箱固化3h;将金属微针阵列原型从聚二甲基硅氧烷模板中脱出,得到平面聚二甲基硅氧烷模板。Weigh 3g of polydimethylsiloxane in a disposable cup, stir it with a fork for 10 minutes and mix it evenly, put it in a vacuum pump, and vacuum for 15 minutes to remove air bubbles; the diameter of the prepared 100 microneedles is A stainless steel acupuncture needle with a diameter of 0.2 mm, a length of 40 mm and a microneedle tip diameter of 0.002 mm is fixed with a round tube, and the needle tip is placed vertically on the magnet so that all needle tips are in the same plane; under the action of the magnetic field, all needle tips are A small amount of polydimethylsiloxane was added to the tube and cured in a 70°C oven for 1 hour, so that the needle and the round tube were tightly connected and fixed; a flat metal microneedle array prototype was obtained after drying. Pour polydimethylsiloxane into the prepared container, insert the metal microneedle array prototype until the mixture is slightly below the needle tip, vacuumize for 15 to 30 minutes until no bubbles are present, and then put it in a 70°C oven to cure for 3 hours; The metal microneedle array prototype was released from the polydimethylsiloxane template, resulting in a planar polydimethylsiloxane template.

将模板用等离子清洗机处理5~10分钟后,在模板旁边滴加少量1H,1H,2H,2H-全氟辛基三氯硅烷于化学通风橱中过夜,使其均匀沉积在模板表面。向模板倒入聚二甲基硅氧烷,抽真空30分钟至无气泡后,放入70℃烘箱固化1小时;将微针阵列从模板中脱出,得到高密度平面聚二甲基硅氧烷微针阵列。After the template was treated with a plasma cleaner for 5 to 10 minutes, a small amount of 1H,1H,2H,2H-perfluorooctyltrichlorosilane was added dropwise beside the template overnight in a chemical fume hood to make it uniformly deposited on the surface of the template. Pour polydimethylsiloxane into the template, vacuumize for 30 minutes until there are no bubbles, and then put it in a 70°C oven to cure for 1 hour; remove the microneedle array from the template to obtain a high-density planar polydimethylsiloxane Microneedle array.

图3所示为本实施例的高密度任意曲面聚合物微针阵列的制备示意图,所述金属微针阵列原型包括金属微针1和磁铁2;图4所示本实施例的高密度任意曲面聚合物微针阵列扫描电镜图像。FIG. 3 shows a schematic diagram of the preparation of the high-density arbitrary-curved polymer microneedle array of this embodiment, and the metal microneedle array prototype includes metal microneedles 1 and magnets 2; FIG. 4 shows the high-density arbitrary curved surface of this embodiment. SEM image of a polymer microneedle array.

实施例3Example 3

本实施例提供一种微针直径为0.2毫米高密度曲面聚二甲基硅氧烷微针阵列,其制备方法包括以下步骤:This embodiment provides a high-density curved polydimethylsiloxane microneedle array with a microneedle diameter of 0.2 mm, the preparation method of which includes the following steps:

图5所示为本实施例的高密度任意曲面聚合物微针阵列的制备示意图,所述金属微针阵列原型包括金属微针1,磁铁2和为曲面基底3;图6所示为本实施例的高密度任意曲面聚合物微针阵列的显微镜图像。FIG. 5 shows a schematic diagram of the preparation of the high-density arbitrary curved polymer microneedle array of this embodiment. The prototype of the metal microneedle array includes metal microneedles 1, magnets 2 and a curved substrate 3; FIG. 6 shows this embodiment. Microscopy image of a high-density arbitrarily curved polymer microneedle array.

在一次性杯中称量好3g聚二甲基硅氧烷,用叉子将其搅拌10分钟混合均匀后放入真空泵内,抽真空15分钟除去气泡;将准备好的100根直径为0.2毫米、长度为40毫米的不锈钢针用圆管固定,将其针尖面朝下垂直立在磁铁上的经机加工或三维打印获得的曲面基底上,在磁场作用下,所有针尖都自发紧密接触到基底;向管内加入少量聚二甲基硅氧烷,放入70℃烘箱固化1h,使针与圆管紧密连接并固定;烘干后得到曲面金属微针阵列原型。向准备好的容器内倒入聚二甲基硅氧烷,将金属微针阵列原型插入至混合液略微没过针尖,抽真空15~30分钟至无气泡后放入70℃烘箱固化3h;将金属微针阵列原型从聚二甲基硅氧烷模板中脱出,得到曲面聚二甲基硅氧烷模板。Weigh 3g of polydimethylsiloxane in a disposable cup, stir it with a fork for 10 minutes and mix it evenly, put it into a vacuum pump, and vacuum for 15 minutes to remove air bubbles; A stainless steel needle with a length of 40 mm was fixed with a round tube, and its needle tip was vertically standing on the surface of the curved substrate obtained by machining or 3D printing on the magnet. Under the action of the magnetic field, all needle tips spontaneously and closely contacted the substrate; A small amount of polydimethylsiloxane was added to the tube, and it was put into a 70°C oven to cure for 1 hour, so that the needle and the round tube were tightly connected and fixed; after drying, the prototype of the curved metal microneedle array was obtained. Pour polydimethylsiloxane into the prepared container, insert the metal microneedle array prototype until the mixture is slightly below the needle tip, vacuumize for 15 to 30 minutes until no bubbles are present, and then put it in a 70°C oven to cure for 3 hours; The metal microneedle array prototype was released from the polydimethylsiloxane template to obtain a curved polydimethylsiloxane template.

将模板用等离子清洗机处理5~10分钟后,在模板旁边滴加少量1H,1H,2H,2H-全氟辛基三氯硅烷于化学通风橱中过夜,使其均匀沉积在模板表面。向模板倒入聚二甲基硅氧烷,抽真空30分钟至无气泡后,放入70℃烘箱固化1小时;将微针阵列从模板中脱出,得到高密度曲面聚二甲基硅氧烷微针阵列。After the template was treated with a plasma cleaner for 5 to 10 minutes, a small amount of 1H,1H,2H,2H-perfluorooctyltrichlorosilane was added dropwise beside the template overnight in a chemical fume hood to make it uniformly deposited on the surface of the template. Pour polydimethylsiloxane into the template, vacuumize for 30 minutes until there are no bubbles, and then put it in a 70°C oven to cure for 1 hour; remove the microneedle array from the template to obtain a high-density curved polydimethylsiloxane Microneedle array.

同理,可改变曲面基底制得任意曲面的高密度聚合物微针结构示意图见图7和图8。In the same way, the schematic diagram of the high-density polymer microneedle structure of any curved surface can be obtained by changing the curved surface substrate, as shown in FIG. 7 and FIG. 8 .

实施例4Example 4

本实施例提供一种高密度乳酸/乙醇酸共聚物微针阵列,其制备方法包括以下步骤:The present embodiment provides a high-density lactic acid/glycolic acid copolymer microneedle array, the preparation method of which includes the following steps:

同实施例2或3,将微针材料改变为乳酸/乙醇酸共聚物。具体方法如下:Same as Example 2 or 3, the microneedle material was changed to lactic acid/glycolic acid copolymer. The specific method is as follows:

称取0.2g乳酸/乙醇酸共聚物和0.8g二乙二醇二甲醚,将乳酸/乙醇酸共聚物溶解在二乙二醇二甲醚中得到20%的乳酸/乙醇酸共聚物溶液。向模板倒入乳酸/乙醇酸共聚物溶液,抽真空15分钟至无气泡后放在室温下干燥24小时;将微针阵列从模板中脱出,得到高密度曲面乳酸/乙醇酸共聚物微针阵列。0.2 g of lactic acid/glycolic acid copolymer and 0.8 g of diethylene glycol dimethyl ether were weighed, and the lactic acid/glycolic acid copolymer was dissolved in diethylene glycol dimethyl ether to obtain a 20% lactic acid/glycolic acid copolymer solution. Pour the lactic acid/glycolic acid copolymer solution into the template, vacuumize for 15 minutes until no bubbles are present, and then dry at room temperature for 24 hours; remove the microneedle array from the template to obtain a high-density curved lactic acid/glycolic acid copolymer microneedle array .

实施例5Example 5

本实施例提供一种高密度聚乙烯醇微针阵列,其制备方法包括以下步骤:The present embodiment provides a high-density polyvinyl alcohol microneedle array, the preparation method of which includes the following steps:

同实施例2或3,将微针材料改变为聚乙烯醇。具体方法如下:Same as Example 2 or 3, the microneedle material was changed to polyvinyl alcohol. The specific method is as follows:

称取4.5g聚乙烯醇溶于30ml水中得到15%的聚乙烯醇溶液。向模板倒入聚乙烯醇溶液,抽真空15分钟至无气泡后放在室温下干燥48小时;将微针阵列从模板中脱出,得到高密度的聚乙烯醇微针阵列。Weigh 4.5 g of polyvinyl alcohol and dissolve it in 30 ml of water to obtain a 15% polyvinyl alcohol solution. The polyvinyl alcohol solution was poured into the template, vacuumed for 15 minutes until no bubbles were present, and then dried at room temperature for 48 hours; the microneedle array was removed from the template to obtain a high-density polyvinyl alcohol microneedle array.

实施例6Example 6

本实施例提供一种高密度微针阵列聚乙烯板模板,其制备方法包括以下步骤:This embodiment provides a high-density microneedle array polyethylene plate template, and the preparation method includes the following steps:

同实施例2或3,将模板材料聚二甲基硅氧烷改为聚乙烯板(图9和图10)。具体方法如下:As in Example 2 or 3, the template material polydimethylsiloxane was changed to polyethylene board (FIG. 9 and FIG. 10). The specific method is as follows:

将聚乙烯板放置在加热板上加热至50摄氏度微微变软后,用金属微针阵列原型在其上按压并冷却定型,得到高密度聚乙烯模板。After the polyethylene plate was placed on a heating plate and heated to 50 degrees Celsius to soften slightly, the metal microneedle array prototype was pressed on it and cooled to form a high-density polyethylene template.

图9为本实施例中聚乙烯模板实物图;图10为本实施例中高密度任意曲面聚合物微针阵列扫描电镜图像。Fig. 9 is a physical view of the polyethylene template in this embodiment; Fig. 10 is a scanning electron microscope image of a high-density arbitrary curved polymer microneedle array in this embodiment.

实施例7Example 7

本实施例提供实施例1-5制备的高密度微针阵列与商品化微针产品效果对比。This example provides a comparison of the effects of the high-density microneedle arrays prepared in Examples 1-5 and commercial microneedle products.

图11、图12和图13所示为不同商品化微针A、B、C产品的扫描电镜图像;由图14和图15可知,本发明所述实施例1-5制备的微针阵列针间距达到单根针的直径大小,针的高度达到950微米,每平方毫米内针的根数达到40根以上。而商品化微针的针间距大于250微米,微针高度小于400微米,每平方毫米内针的根数在25根以下。由此可知,相比于商品化微针A、B、C产品,本发明实施例1-5制得的微针阵列相比于目前市售微针针间间距更小,微针高度更高。Fig. 11, Fig. 12 and Fig. 13 are SEM images of different commercialized microneedle products A, B and C; it can be seen from Fig. 14 and Fig. 15 that the microneedle array needles prepared in Examples 1-5 of the present invention The pitch reaches the diameter of a single needle, the height of the needle reaches 950 microns, and the number of needles per square millimeter reaches more than 40. However, the needle spacing of commercial microneedles is greater than 250 microns, the height of microneedles is less than 400 microns, and the number of needles per square millimeter is less than 25. It can be seen that, compared with the commercial microneedle products A, B, and C, the microneedle arrays prepared in Examples 1-5 of the present invention have smaller spacing between the microneedles and higher height of the microneedles than the current commercially available microneedles. .

实施例8Example 8

本实施例提供本发明所制得的高密度微针阵列与商品化微针产品载药量对比,具体包括以下步骤:This example provides a comparison of the drug loading between the high-density microneedle array prepared by the present invention and the commercial microneedle product, which specifically includes the following steps:

微针搭载的药物为胰岛素(诺和灵,300IU/3mL)。The drug carried by the microneedles is insulin (Novolin, 300IU/3mL).

将胰岛素溶液稀释至5IU,每200微升胰岛素溶液中浸泡一个高密度微针贴片,浸泡时间为30分钟。30分钟后取出高密度微针贴片,用高效液相色谱法测定浸泡后的溶液中胰岛素的浓度。同理检测浸泡了商品化微针贴片的胰岛素溶液和未浸泡微针贴片的胰岛素溶液。经过检测,浸泡过高密度微针贴片的溶液中胰岛素的含量<浸泡过商品化微针贴片的溶液中胰岛素含量<未浸泡微针贴片的胰岛素含量,即本发明所制得的高密度微针载药量大于商品化微针载药量。Dilute the insulin solution to 5IU and soak one high-density microneedle patch in every 200 microliters of insulin solution for 30 minutes. After 30 minutes, the high-density microneedle patch was taken out, and the concentration of insulin in the soaked solution was measured by high performance liquid chromatography. In the same way, the insulin solution soaked with the commercial microneedle patch and the insulin solution not soaked with the microneedle patch were tested. After testing, the content of insulin in the solution soaked in the high-density microneedle patch<the insulin content in the solution soaked in the commercial microneedle patch<the insulin content of the unsoaked microneedle patch, that is, the high-density microneedle patch prepared by the present invention. The drug loading of the density microneedles is greater than that of commercial microneedles.

上述实施例为本发明较佳的实施方式,但本发明的实施方式并不受上述实施例的限制,其他的任何未背离本发明的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本发明的保护范围之内。The above-mentioned embodiments are preferred embodiments of the present invention, but the embodiments of the present invention are not limited by the above-mentioned embodiments, and any other changes, modifications, substitutions, combinations, The simplification should be equivalent replacement manners, which are all included in the protection scope of the present invention.

Claims (9)

1.一种高密度任意曲面聚合物微针阵列的制备方法,其特征在于,包括以下步骤:1. a preparation method of high-density arbitrary curved polymer microneedle array, is characterized in that, comprises the following steps: (1)金属微针阵列原型的制备:将两个及以上的金属微针主体直径范围为0.05~0.5毫米、金属微针针尖直径范围为0.001~0.01毫米的锥形金属微针垂直或斜放在磁铁上,在高强度磁场作用下金属微针自发的紧密排列,在金属微针和磁铁之间添加任意曲面基底,通过磁力作用使金属微针和基底紧密接触,得到与基底具有相同空间特征的金属微针阵列原型;(1) Preparation of metal microneedle array prototype: Place two or more conical metal microneedles with a diameter of the main body of the metal microneedle ranging from 0.05 to 0.5 mm and a diameter of the tip of the metal microneedle ranging from 0.001 to 0.01 mm vertically or obliquely. On the magnet, the metal microneedles are spontaneously and closely arranged under the action of a high-intensity magnetic field, and an arbitrary curved substrate is added between the metal microneedles and the magnet, and the metal microneedles and the substrate are brought into close contact by the magnetic force to obtain the same spatial characteristics as the substrate. The prototype of metal microneedle array; (2)模板的制备:利用步骤(1)得到的金属微针阵列原型和模板材料制备模板;(2) Preparation of template: a template is prepared by using the metal microneedle array prototype and template material obtained in step (1); (3)将金属微针阵列原型从模板中脱出,获得高密度金属微针阵列模板;(3) extracting the metal microneedle array prototype from the template to obtain a high-density metal microneedle array template; (4)将聚合物混合液浇注到步骤(3)中脱出高密度金属微针阵列模板中;(4) pouring the polymer mixture into the high-density metal microneedle array template released in step (3); (5)进行抽真空处理,使浇注到高密度金属微针阵列模板中的聚合物混合液完全填满孔隙,不留气泡;(5) vacuuming, so that the polymer mixture poured into the high-density metal microneedle array template completely fills the pores without leaving air bubbles; (6)进行烘干处理,使浇注到模板中的聚合物混合液材料固化成型,得到聚合物微针阵列的微针阵列部分及基板薄层部分;(6) performing drying treatment to solidify the polymer mixture liquid material poured into the template to obtain the microneedle array part and the substrate thin layer part of the polymer microneedle array; (7)将步骤(6)制备的微针阵列的微针阵列部分和基板薄层与基板主体材料连接在一起,得到高密度任意曲面聚合物微针阵列。(7) Connect the microneedle array part of the microneedle array prepared in step (6) and the thin layer of the substrate with the main material of the substrate to obtain a high-density arbitrary curved polymer microneedle array. 2.根据权利要求1所述的高密度任意曲面聚合物微针阵列的制备方法,其特征在于,步骤(1)中所述金属微针为经过或不经过刻蚀的针灸针、通针、无痛针头、金属丝中的至少一种。2. The method for preparing a high-density arbitrary curved polymer microneedle array according to claim 1, wherein the metal microneedles in step (1) are acupuncture needles with or without etching, acupuncture needles, At least one of painless needles and wires. 3.根据权利要求1所述的高密度任意曲面聚合物微针阵列的制备方法,其特征在于,所述金属微针主体直径为0.05、0.1、0.2、0.3、0.5毫米;金属微针针尖直径为0.002、0.005、0.01毫米。3. The method for preparing a high-density arbitrary curved polymer microneedle array according to claim 1, wherein the diameter of the metal microneedle body is 0.05, 0.1, 0.2, 0.3, 0.5 mm; the diameter of the metal microneedle tip 0.002, 0.005, 0.01 mm. 4.根据权利要求1所述的高密度任意曲面聚合物微针阵列的制备方法,其特征在于,步骤(1)中所述任意曲面基底为机加工或三维打印获得的任意曲面中的至少一种。4 . The method for preparing a high-density arbitrary curved polymer microneedle array according to claim 1 , wherein the arbitrary curved substrate in step (1) is at least one of any curved surfaces obtained by machining or three-dimensional printing. 5 . kind. 5.根据权利要求1所述的高密度任意曲面聚合物微针阵列的制备方法,其特征在于,步骤(1)中所述磁铁磁场强度为0.3T~0.5T。5 . The method for preparing a high-density arbitrarily curved polymer microneedle array according to claim 1 , wherein the magnetic field strength of the magnet in step (1) is 0.3T˜0.5T. 6 . 6.根据权利要求1所述的高密度任意曲面聚合物微针阵列的制备方法,其特征在于,步骤(2)中所述模板材料为聚乙烯、聚四氟乙烯、聚二甲基硅氧烷和石膏中的至少一种。6. The method for preparing a high-density arbitrary curved polymer microneedle array according to claim 1, wherein the template material in step (2) is polyethylene, polytetrafluoroethylene, polydimethylsiloxane At least one of alkane and gypsum. 7.根据权利要求1所述的高密度任意曲面聚合物微针阵列的制备方法,其特征在于,步骤(4)中聚合物混合液为聚乳酸、乳酸/乙醇酸共聚物、聚乙烯吡咯烷酮和聚乙烯醇中的至少一种,聚合物在聚合物混合液中的质量百分数为10%~80%。7. The preparation method of high-density arbitrarily curved polymer microneedle array according to claim 1, characterized in that, in step (4), the polymer mixture is polylactic acid, lactic acid/glycolic acid copolymer, polyvinylpyrrolidone and For at least one of the polyvinyl alcohols, the mass percentage of the polymer in the polymer mixture is 10% to 80%. 8.一种高密度任意曲面聚合物微针阵列,其特征在于,所述高密度任意曲面聚合物微针阵列微针与微针之间的间隙小于100微米,每平方毫米内微针的根数达到40根以上,针的高度达到900微米以上,微针的数量和尺寸可以根据需要具体调整。8. A high-density arbitrarily curved polymer microneedle array, characterized in that, the gap between the microneedle and the microneedle of the high-density arbitrarily curved polymer microneedle array is less than 100 microns, and the root of the microneedle in every square millimeter is less than 100 microns. The number of micro-needles is more than 40, and the height of needles is more than 900 microns. The number and size of micro-needles can be adjusted according to needs. 9.一种权利要求9所述的高密度任意曲面聚合物微针阵列在药物递送、医疗美容、组织液提取和生物传感领域的应用。9. An application of the high-density arbitrarily curved polymer microneedle array of claim 9 in the fields of drug delivery, medical cosmetology, tissue fluid extraction and biosensing.
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