CN114933881A - Graphene-toughened epoxy resin-acrylate rubber-based adhesive and preparation method thereof - Google Patents

Graphene-toughened epoxy resin-acrylate rubber-based adhesive and preparation method thereof Download PDF

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CN114933881A
CN114933881A CN202210484086.4A CN202210484086A CN114933881A CN 114933881 A CN114933881 A CN 114933881A CN 202210484086 A CN202210484086 A CN 202210484086A CN 114933881 A CN114933881 A CN 114933881A
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epoxy resin
graphene
acrylate rubber
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李睿
张文怡
马士卿
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STOMATOLOGICAL HOSPITAL TIANJIN MEDICAL UNIVERSITY
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J163/00Adhesives based on epoxy resins; Adhesives based on derivatives of epoxy resins
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/02Non-macromolecular additives
    • C09J11/04Non-macromolecular additives inorganic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J133/00Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
    • C09J133/18Homopolymers or copolymers of nitriles
    • C09J133/20Homopolymers or copolymers of acrylonitrile

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  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
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Abstract

The invention discloses a graphene toughened epoxy resin-acrylate rubber-based adhesive and a preparation method thereof, wherein the graphene toughened epoxy resin-acrylate rubber-based adhesive comprises the following raw materials in parts by weight: 50-100 parts of epoxy resin, 50-100 parts of acrylate rubber, 5-7.5 parts of curing agent and 1-5 parts of graphene, wherein the graphene is dispersed in an acetone solvent by ultrasonic waves, then the epoxy resin, the acrylate rubber and the curing agent are added according to a proportion, and after magnetic stirring is carried out, the solvent is removed, so that a finished product is obtained. The adhesive prepared by the invention adopts a compounded toughening system, well solves the problem of insufficient toughness of the epoxy resin by utilizing the microstructure morphology of the graphene and the acrylate rubber and effectively reduces thermal expansion; debonding/delamination and pull-out of graphene effectively improves interfacial bond strength.

Description

Graphene-toughened epoxy resin-acrylate rubber-based adhesive and preparation method thereof
Technical Field
The invention belongs to the technical field of adhesives, and particularly relates to a graphene toughened epoxy resin/acrylate rubber-based adhesive and a preparation method thereof.
Background
The adhesive is a polymer matrix composite material which can bond workpieces through surface adhesion and form a high-shear strength lap joint structure. At present, the varieties of the adhesives at home and abroad have more than 5000 brands, and the synthetic adhesives are rapidly developed along with the increase of various performance requirements of the market.
Epoxy resin is a thermosetting binder, and has strong adhesion, stability and corrosion resistance. However, since the crosslinked cured epoxy resin material is hard and brittle and has poor impact resistance and peeling resistance, it is desired to toughen an epoxy resin adhesive material while effectively controlling its adhesive properties, heat resistance, mechanical properties, and the like.
The acrylate rubber is a flexible macromolecule, has strong molecular polarity, and has excellent oil resistance, mechanical property and thermal oxidation resistance. In the cross-linking and curing process of blending the epoxy resin and the acrylate rubber, along with the increase of the molecular weight of the components, the compatibility of the two components is poor and phase separation occurs. Researches show that the morphology of the microstructure can influence the mechanical and toughening properties of the modified material. The high-performance epoxy resin modified material is prepared by controlling the microscopic morphology of the material. However, the strength and toughening effect of the adhesive are poor, and the application of the adhesive is limited.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides a graphene toughened epoxy resin-acrylate rubber-based adhesive and a preparation method thereof.
The technical purpose of the invention is realized by the following technical scheme.
The raw material formula of the adhesive consists of 50-100 parts by weight of epoxy resin, 50-100 parts by weight of acrylate rubber, 5-7.5 parts by weight of curing agent and 1-5 parts by weight of graphene, and the adhesive is prepared according to the following steps: firstly, uniformly dispersing graphene in a solvent, then sequentially adding epoxy resin, acrylate rubber and a curing agent and uniformly dispersing to obtain a dispersion liquid, and then carrying out vacuum drying on the dispersion liquid to remove the solvent, wherein mechanical stirring, magnetic stirring or ultrasonic dispersion is adopted to realize uniform dispersion for 20-60 min.
The raw material formula preferably comprises 50-80 parts by weight of epoxy resin, 60-80 parts by weight of acrylate rubber, 5-7 parts by weight of curing agent and 3-5 parts by weight of graphene.
The epoxy resin is bisphenol A epoxy resin or glycidyl ester epoxy resin.
The acrylate rubber is a random copolymer consisting of acrylonitrile, butyl acrylate, ethyl acrylate and glycidyl methacrylate.
The curing agent is one of 4, 4-diaminodiphenylmethane or hexahydropiperidine.
The solvent is one of acetone, tetrahydrofuran, formamide or acetamide.
The vacuum drying time is 8-12 hours.
Mechanical stirring, magnetic stirring or ultrasonic dispersion is adopted to realize uniform dispersion for 30-50 min.
The adhesive prepared by the invention adopts a compounded toughening system, well solves the problem of insufficient toughness of the epoxy resin by utilizing the microstructure morphology of the graphene and the acrylate rubber, and effectively reduces thermal expansion; debonding/delamination and pull-out of graphene sheets effectively improves interfacial bond strength. According to the technical scheme, the principle of debonding/delaminating and pulling out of the graphene sheet is utilized, the advantages of the graphene and the acrylate rubber are utilized, the fracture toughness of the polymer is effectively improved, the problem of insufficient toughness of the epoxy resin is solved, the adhesive has excellent mechanical properties while being rapidly cured, and the adhesive is expected to be applied to the field of oral cavity models.
Drawings
Fig. 1 is a TEM photograph of graphene obtained by peeling natural graphite powder by Hummers method in an example of the present invention.
FIG. 2 is a schematic diagram of the structure of the adhesive obtained in the embodiment of the present invention adhering to a copper sheet.
Detailed Description
The technical solution of the present invention will be further described with reference to the following specific examples. The basic description of the drugs used in the examples is as follows:
(1) bisphenol a type (DGEBA, Ev ═ 0.51): analytically pure Shanghai resin Limited liability company with the structural formula shown in the specification
Figure BSA0000272572320000021
(2) Acrylate rubber (ACM, Tg 38 ℃, Mw 3.5 × 105 g/mol): analytically pure, random copolymer of Acrylonitrile (AN), butyl acrylate (EA), ethyl acrylate (BA) and glycidyl methacrylate, having the structure shown in the following formula
Figure BSA0000272572320000031
(3) Curing agent 4, 4' -diaminodiphenylmethane (DDM): analytically pure, Shanghai resin Co., Ltd, the structural formula is shown below
Figure BSA0000272572320000032
(4) Graphene is self-made, as shown in fig. 1, has a graphene sheet structure, and is obtained by peeling natural graphite powder by Hummers method, for example, as follows: natural graphite powder was added to 230mL of high concentration H2SO4(98 wt%) at 0 deg.C, potassium permanganate was added slowly with constant stirring. The mixture was then heated to 35 ℃ and stirred for 30min, deionized water was slowly added, and heated to 90 ℃ and stirred for 15min, followed by the addition of deionized water and hydrogen peroxide (30 wt%). The mixture was filtered with suction and washed with aqueous hydrochloric acid (5 wt%), and the sulfate ions were detected by adding BaCl2 and washed well. Finally, the filtrate is placed in a vacuum drying oven and heated at 60 ℃ for drying to obtain brown powder, and then the powder is placed in a muffle furnace and heated at 700 ℃ for 30 seconds to obtain the required graphene (sheet).
In the examples of the preparation described below, acetone was chosen as solvent, ultrasonic dispersion and magnetic stirring were chosen, the ultrasonic power was 500w and the magnetic stirring speed was 200 revolutions per minute, each portion being 0.1 g.
Example 1
(1) Taking materials: weighing 50 parts of epoxy resin, 50 parts of acrylate rubber, 5 parts of curing agent and 1 part of natural graphite powder;
(2) preparation of graphene toughened epoxy resin/acrylate rubber-based adhesive sample: firstly, dispersing graphene sheets in an acetone solvent by ultrasound, then adding epoxy resin, acrylate rubber and a curing agent according to a proportion, stirring continuously for 20min by using magnetic stirring to obtain an acetone solution of epoxy resin/acrylate rubber with uniformly dispersed graphene, slowly pouring the dissolved solution into a polytetrafluoroethylene mold, and vacuumizing in a vacuum drying oven for 8h at room temperature to remove the solvent to obtain a finished product.
Example 2
(1) Taking materials: weighing 100 parts of epoxy resin, 50 parts of acrylate rubber, 7.5 parts of curing agent and 1 part of natural graphite powder;
(2) preparing a graphene toughened epoxy resin/acrylate rubber-based adhesive sample: firstly, dispersing graphene sheets in an acetone solvent by ultrasound, then adding epoxy resin, acrylate rubber and a curing agent according to a proportion, and stirring continuously for 30min by using magnetic stirring to obtain an acetone solution of the epoxy resin/acrylate rubber with uniformly dispersed graphene. Slowly pouring the dissolved solution into a polytetrafluoroethylene mold, and vacuumizing for 10 hours in a vacuum drying oven at room temperature to remove the solvent to obtain a finished product.
Example 3
(1) Taking materials: weighing 50 parts of epoxy resin, 100 parts of acrylate rubber, 7.5 parts of curing agent and 1 part of natural graphite powder;
(2) preparing a graphene toughened epoxy resin/acrylate rubber-based adhesive sample: firstly, dispersing graphene sheets in an acetone solvent by ultrasound, then adding epoxy resin, acrylate rubber and a curing agent according to a proportion, and stirring continuously for 50min by using magnetic stirring to obtain an acetone solution of the epoxy resin/acrylate rubber with uniformly dispersed graphene. Slowly pouring the dissolved solution into a polytetrafluoroethylene mold, and vacuumizing in a vacuum drying oven for 12 hours at room temperature to remove the solvent to obtain a finished product.
Example 4
(1) Taking materials: weighing 50 parts of epoxy resin, 50 parts of acrylate rubber, 5 parts of curing agent and 5 parts of natural graphite powder;
(2) preparation of graphene toughened epoxy resin/acrylate rubber-based adhesive sample: firstly, graphene sheets are dispersed in an acetone solvent by ultrasonic waves, then epoxy resin, acrylate rubber and a curing agent are added according to the proportion, and the mixture is stirred continuously for 40min by magnetic stirring to obtain an acetone solution of the epoxy resin/acrylate rubber with uniformly dispersed graphene. Slowly pouring the dissolved solution into a polytetrafluoroethylene mold, and vacuumizing in a vacuum drying oven for 12h at room temperature to remove the solvent to obtain a finished product.
Preparing a tensile adhesion test sample, coating one end of a copper sheet with the prepared finished product (adhesive), covering another copper sheet on a coating area, clamping the two copper sheets by using a clamp, and heating the copper sheets in a vacuum oven for 5-10min at 50-60 ℃ to prepare the tensile adhesion test sample. As shown in fig. 2, the hatched area is the area coated with the adhesive, a is the thickness (1mm) of the copper sheet, b is the length (60mm) of the copper sheet, c is the width (20mm) of the copper sheet, and d is the length (20mm) of the hatched area. Adhesion strength test method: universal tester (mitre bar, UTM2), test conditions: the size of the adhering area is 20X 0.01mm, and the deformation speed is 2mm min -1 The mechanical sensor is 2 kN. Fracture toughness test method: universal testing machine (Sansi crossbar, UTM2) was obtained from a single edge notched bend specimen test, according to ASTM D5045-99. The force loading rate during the test was 1.0 mm/min. The sample size was 6mm × 12mm × 48 mm. The fracture toughness can be calculated by the formula:
Figure BSA0000272572320000051
where F is the applied load and F (x/W) is a constant calculated by crack length.
Example one Example two Example three Example four
Adhesion force N 678 643 510 716
Fracture toughness MPa m 1/2 1.496 1.372 1.394 1.743
The preparation method disclosed by the invention utilizes the advantages of the graphene and the acrylate rubber, effectively improves the fracture toughness of the polymer, solves the problem of insufficient toughness of the epoxy resin, enables the adhesive to be rapidly cured and simultaneously to have excellent mechanical properties, and is expected to be applied to the field of oral cavity models.
The preparation of the adhesive can be realized by adjusting the process parameters according to the content of the invention, and the adhesive shows the performance basically consistent with the invention through tests. The invention has been described in an illustrative manner, and it is to be understood that any simple variations, modifications or other equivalent changes which can be made by one skilled in the art without departing from the spirit of the invention fall within the scope of the invention.

Claims (10)

1. The graphene-toughened epoxy resin-acrylate rubber-based adhesive is characterized by comprising 50-100 parts by weight of epoxy resin, 50-100 parts by weight of acrylate rubber, 5-7.5 parts by weight of curing agent and 1-5 parts by weight of graphene, and is prepared according to the following steps: firstly, uniformly dispersing graphene in a solvent, then sequentially adding epoxy resin, acrylate rubber and a curing agent and uniformly dispersing to obtain a dispersion liquid, and then carrying out vacuum drying on the dispersion liquid to remove the solvent, wherein mechanical stirring, magnetic stirring or ultrasonic dispersion is adopted to realize uniform dispersion for 20-60 min.
2. The graphene toughened epoxy resin-acrylate rubber-based adhesive as claimed in claim 1, wherein the raw material formula comprises 50-80 parts by weight of epoxy resin, 60-80 parts by weight of acrylate rubber, 5-7 parts by weight of curing agent and 3-5 parts by weight of graphene.
3. The graphene-toughened epoxy resin-acrylate rubber-based adhesive according to claim 1 or 2, wherein the epoxy resin is one of a bisphenol a-based epoxy resin or a glycidyl ester-based epoxy resin; the acrylate rubber is a random copolymer consisting of acrylonitrile, butyl acrylate, ethyl acrylate and glycidyl methacrylate; the curing agent is one of 4, 4-diaminodiphenylmethane or hexahydropiperidine; the solvent is one of acetone, tetrahydrofuran, formamide or acetamide.
4. The graphene-toughened epoxy resin-acrylate rubber-based adhesive as claimed in claim 1 or 2, wherein the vacuum drying time is 8-12 hours.
5. The graphene-toughened epoxy resin-acrylate rubber-based adhesive as claimed in claim 1 or 2, wherein the uniform dispersion is achieved by mechanical stirring, magnetic stirring or ultrasonic dispersion for 30-50 min.
6. The preparation method of the graphene toughened epoxy resin-acrylate rubber-based adhesive is characterized in that a raw material formula comprises 50-100 parts by weight of epoxy resin, 50-100 parts by weight of acrylate rubber, 5-7.5 parts by weight of curing agent and 1-5 parts by weight of graphene, and the adhesive is prepared according to the following steps: firstly, uniformly dispersing graphene in a solvent, then sequentially adding epoxy resin, acrylate rubber and a curing agent and uniformly dispersing to obtain a dispersion liquid, and then carrying out vacuum drying on the dispersion liquid to remove the solvent, wherein mechanical stirring, magnetic stirring or ultrasonic dispersion is adopted to realize uniform dispersion for 20-60 min.
7. The preparation method of the graphene toughened epoxy resin-acrylate rubber-based adhesive as claimed in claim 6, wherein the raw material formula comprises 50-80 parts by weight of epoxy resin, 60-80 parts by weight of acrylate rubber, 5-7 parts by weight of curing agent and 3-5 parts by weight of graphene.
8. The method for preparing the graphene-toughened epoxy resin-acrylate rubber-based adhesive according to claim 6, wherein the epoxy resin is one of bisphenol A epoxy resin or glycidyl ester epoxy resin; the acrylate rubber is a random copolymer consisting of acrylonitrile, butyl acrylate, ethyl acrylate and glycidyl methacrylate; the curing agent is one of 4, 4-diaminodiphenylmethane or hexahydropiperidine; the solvent is one of acetone, tetrahydrofuran, formamide or acetamide.
9. The preparation method of the graphene-toughened epoxy resin-acrylate rubber-based adhesive according to claim 6, wherein the vacuum drying time is 8-12 hours.
10. The preparation method of the graphene toughened epoxy resin-acrylate rubber-based adhesive according to claim 6, wherein the uniform dispersion is achieved by mechanical stirring, magnetic stirring or ultrasonic dispersion for 30-50 min.
CN202210484086.4A 2022-05-06 2022-05-06 Graphene-toughened epoxy resin-acrylate rubber-based adhesive and preparation method thereof Pending CN114933881A (en)

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Application publication date: 20220823