CN114932056A - Automatic color coating equipment and method for flat iron processing - Google Patents
Automatic color coating equipment and method for flat iron processing Download PDFInfo
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- CN114932056A CN114932056A CN202210427993.5A CN202210427993A CN114932056A CN 114932056 A CN114932056 A CN 114932056A CN 202210427993 A CN202210427993 A CN 202210427993A CN 114932056 A CN114932056 A CN 114932056A
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- color
- hollow ink
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 title claims abstract description 176
- 229910052742 iron Inorganic materials 0.000 title claims abstract description 88
- 238000009500 colour coating Methods 0.000 title claims abstract description 32
- 238000000034 method Methods 0.000 title claims abstract description 21
- 238000000576 coating method Methods 0.000 claims abstract description 100
- 239000011248 coating agent Substances 0.000 claims abstract description 97
- 239000003086 colorant Substances 0.000 claims abstract description 14
- 230000008569 process Effects 0.000 claims abstract description 10
- 239000003973 paint Substances 0.000 claims description 24
- 229910000831 Steel Inorganic materials 0.000 claims description 23
- 239000010959 steel Substances 0.000 claims description 23
- 239000007788 liquid Substances 0.000 claims description 17
- 238000010521 absorption reaction Methods 0.000 claims description 14
- 238000010422 painting Methods 0.000 claims description 13
- 238000002347 injection Methods 0.000 claims description 12
- 239000007924 injection Substances 0.000 claims description 12
- 238000003825 pressing Methods 0.000 claims description 10
- 230000005540 biological transmission Effects 0.000 claims description 5
- 235000000396 iron Nutrition 0.000 claims description 5
- 239000000835 fiber Substances 0.000 claims description 4
- 229920000728 polyester Polymers 0.000 claims description 4
- 238000005452 bending Methods 0.000 claims description 3
- 238000001035 drying Methods 0.000 claims description 3
- 239000013013 elastic material Substances 0.000 claims description 3
- 238000004080 punching Methods 0.000 claims description 3
- 238000010008 shearing Methods 0.000 claims description 3
- 238000003754 machining Methods 0.000 claims 1
- 230000002093 peripheral effect Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 16
- 238000005507 spraying Methods 0.000 description 5
- 238000003860 storage Methods 0.000 description 5
- 238000012423 maintenance Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 238000010276 construction Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 230000005489 elastic deformation Effects 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- PLXMOAALOJOTIY-FPTXNFDTSA-N Aesculin Natural products OC[C@@H]1[C@@H](O)[C@H](O)[C@@H](O)[C@H](O)[C@H]1Oc2cc3C=CC(=O)Oc3cc2O PLXMOAALOJOTIY-FPTXNFDTSA-N 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000005536 corrosion prevention Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- -1 galvanized flat iron Chemical compound 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000007591 painting process Methods 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
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- 239000000243 solution Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
- B05C1/06—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length by rubbing contact, e.g. by brushes, by pads
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
- B05C1/14—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a travelling band
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/11—Vats or other containers for liquids or other fluent materials
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
The invention discloses automatic color coating equipment and a color coating method for processing flat iron, wherein the equipment comprises a workbench, a bracket, a color wheel assembly, a rotating shaft and a driving motor; the color wheel assembly comprises a plurality of hollow ink boxes, wherein coating is injected into the hollow ink boxes, and the colors of the coating in the adjacent hollow ink boxes are different; the circumferential end parts of the hollow ink box are respectively provided with a coating piece, and the coating pieces are used for absorbing the coating in the hollow ink box and coating the coating on the flat iron; the automatic color coating equipment is simple in structure and easy to use, can continuously and uninterruptedly coat color on the flat iron in a production period, does not influence the normal conveying operation of the flat iron in the color coating process, does not stop waiting for the flat iron, is suitable for being applied to a flat iron complete production line, and improves the overall production efficiency; and can carry out multicolor coating to form color bands with alternate colors on the flat iron.
Description
Technical Field
The invention relates to the technical field of production and processing of grounding flat irons, in particular to automatic color coating equipment and a color coating method for processing flat irons.
Background
Grounding flat iron, such as galvanized flat iron, is steel used for lightning protection and grounding, has good corrosion prevention and rust prevention functions, is commonly used for lightning protection and grounding conductors, and is often used in the construction of building circuits. The flat iron is often required to be painted or painted when in use, the prior art mostly adopts a manual spraying or machine semi-automatic spraying mode to carry out corresponding processing treatment on the flat iron, the treatment efficiency and accuracy are not high, the space of a construction site is occupied, and the construction period is prolonged.
For example, chinese utility model patent (publication No. CN208583515U) discloses in 2019 a spray assist device for mounting to a distribution ground flat bar spray table, comprising: a support member pivotally disposed thereon about the longitudinal axis of the upper plate; a first actuating mechanism including at least one first cylinder fixed to the base, a piston of the first cylinder being fixed to an upper side of the support to effect pivoting of the support; a baffle plate which is arranged in the support in a longitudinally movable manner and has a fence corresponding to the pattern to be sprayed; and a second actuating mechanism including at least one second cylinder fixed to the support, a piston of the second cylinder being fixed to one side of the barrier in a longitudinal direction to effect movement thereof, the painting manner being capable of improving painting efficiency and also capable of performing batch painting as compared with on-site manual painting; however, when the spraying device is used, the flat iron needs to be placed on the equipment in a relatively static manner, the spraying operation needs to be waited, and the spraying operation cannot be continuously carried out, so that the equipment is not suitable for being arranged in a flat iron complete production line.
Disclosure of Invention
The invention aims to provide automatic color coating equipment and a color coating method for processing flat iron, aiming at the problems in the prior art.
In order to achieve the purpose, the invention adopts the technical scheme that:
the automatic color coating equipment for processing the flat iron comprises a workbench, wherein a pair of supports are arranged on the workbench, a color wheel assembly is arranged between the pair of supports, the color wheel assembly is sleeved on a rotatable rotating shaft, two ends of the rotating shaft are respectively and rotatably connected to the supports, and at least one end of the rotating shaft is connected with a driving motor; the color wheel assembly comprises a plurality of hollow ink boxes which surround and are fixed on the rotating shaft, the hollow ink boxes are sequentially and tightly arranged into a wheel shape, paint is injected into the hollow ink boxes, and the colors of the paint in the adjacent hollow ink boxes are arranged in a different way; the circumferential end parts of the hollow ink box are respectively provided with a coating piece, and the coating pieces are used for absorbing the coating in the hollow ink box and coating the coating on the flat iron; the distance between the lowest point of the periphery of the color wheel assembly and the workbench is not larger than the thickness of the flat iron, and the flat iron penetrates through the distance.
The automatic color coating equipment is simple in structure and easy to use, can continuously and uninterruptedly coat color on the flat iron (steel strip) in a production cycle, does not influence the normal conveying operation of the flat iron in the color coating process, does not stop waiting for the flat iron, is suitable for being applied to a flat iron complete production line, and improves the overall production efficiency; and can carry out multicolor coating to form color bands with alternate colors on the flat iron.
The bracket is used for supporting the rotating shaft and the color wheel assembly, and a channel for the flat iron to pass through is formed between the lowest point of the color wheel assembly and the table surface of the workbench, the flat iron runs along the conveying direction, and the color wheel assembly is sequentially coated by rotation; the distance between the coating pieces is slightly smaller than the thickness of the flat iron, so that the flat iron can normally pass through, and the coating pieces can be in butt contact with the upper surface of the flat iron.
The driving motor drives the rotating shaft to rotate, and the rotating shaft drives the color wheel assembly to rotate, namely, drives the hollow ink box to rotate, so that the hollow ink box sequentially passes through the upper part of the flat iron.
The hollow ink box is filled with paint to be coated, the paint is seeped out under the action of slight external force through the coating piece and coated on the flat iron, the adjacent colors of the hollow ink boxes are not interfered due to the independent arrangement of each hollow ink box, and the independent replacement and maintenance are facilitated due to the independent arrangement of each hollow ink box.
Furthermore, the hollow ink box comprises a main ink box and an auxiliary ink box which are communicated with each other, the auxiliary ink box is a pair of main ink box and is respectively arranged on two sides of the main ink box, the main ink box and the auxiliary ink box are both fan-shaped, the radial size of the main ink box is larger than that of the auxiliary ink box, the coating piece is arranged at the outer end of the main ink box, an injection opening is formed in at least one auxiliary ink box, and a plurality of connecting holes are respectively formed in the side walls of the auxiliary ink box.
The matching arrangement of the main ink box and the auxiliary ink box has the following advantages: firstly, the storage amount of the paint (dye) is increased, and the storage amount is too small only by depending on the middle main ink box because the width of the flat iron is about 5 cm; secondly, the filling opening is convenient to arrange, so that the material is convenient to feed, and the normal operation of the coating piece is not influenced; and thirdly, the structural stability can be improved, and the hollow ink box is conveniently and fixedly connected with the mounting disc on the rotating shaft.
Furthermore, the orthographic projection profile of the circumferential end face of the main ink box is a parallelogram, and the other two sides of the main ink box are respectively provided with an inclined wall; the injection opening is formed in the circumferential outer end face of the auxiliary ink box, and a plug is arranged on the injection opening.
The adjacent butt-joint matched surfaces of the main ink boxes are inclined surfaces or curved surfaces, so that the outer end surfaces of the main ink boxes are also curved surfaces or inclined surfaces, after the coating piece is arranged, the coating piece can imprint parallelogram or rhombus patterns, and the patterns can form 45-degree inclined color bands on the flat iron.
The coating is arranged in the main ink box and the auxiliary ink box, when the whole color wheel rotates, the coating flows to the coating part when the hollow ink box operates downwards, the coating part absorbs the coating to coat, and when the hollow ink box operates upwards, the coating flows to the center to avoid that the coating part continues to absorb excessive coating so as to avoid exosmosis.
Further, the width of the coating piece is not smaller than that of the flat iron, and the orthographic projection outline of the coating piece is a parallelogram. The whole width direction of the flat iron can be coated with color.
Further, the coating piece is detachably arranged on the hollow ink box, and the coating piece is a porous elastic material piece, such as sponge, can absorb paint for coating and also has the elastic deformation capacity; yellow paint or green paint is arranged in the hollow ink box, and yellow-green alternate color bands are formed on the flat iron.
Furthermore, a pair of mounting discs is arranged on the rotating shaft, the size of a transmission shaft between the pair of mounting discs is larger than the size of two ends of the transmission shaft, the color wheel assembly is arranged between the pair of mounting discs, and a plurality of mounting holes connected with the hollow ink box are formed in the mounting discs.
The arrangement of a pair of mounting discs can clamp and fix each hollow ink box, and the ink boxes are distributed in a wheel shape, so that the whole mounting is facilitated.
Furthermore, the support includes first support and second support, connect through the bearing frame on the first horizontal plate of first support the one end of axis of rotation, the outside of second support is equipped with the second horizontal plate, driving motor installs on the second horizontal plate, the other end of axis of rotation passes the second support with driving motor connects.
Furthermore, the piece of coating is cavernosum or polyester fiber body, the tip of cavity ink horn is interior to be equipped with round block arch, the block of piece circumference of coating is in on the block arch, a porous clamp plate has still been preset in the inside of piece of coating, the size of porous clamp plate is greater than the bellied interior circumference size of block, porous clamp plate with still be equipped with the elastic component between the block arch, the elastic component is spring or rubber column, porous clamp plate is porous rubber slab or porous plastic board.
Furthermore, the inner side of the coating piece is at least provided with a liquid absorption column, at least one liquid absorption column extends into and is close to the other end of the hollow ink box, the liquid absorption column and the coating piece are of an integrated structure, and the liquid absorption column is a sponge column or a polyester fiber column.
Further, an automatic color coating method of the flat iron comprises the following steps: the coiled steel strip is horizontally conveyed to the automatic color coating equipment after sequentially passing through a leveling process and a punching process, the color coating method is in contact with the steel strip through the rotating color wheel assembly, and the coating in the hollow ink box of the color wheel assembly is coated on the continuously moving steel strip through the coating piece; the adjacent hollow ink boxes are coated with the steel belt into yellow-green alternate color bands through the arrangement of different colors of coatings, and the steel belt is always horizontally conveyed; and after drying the painted steel strip, shearing and/or bending to obtain various types of flat irons.
Compared with the prior art, the invention has the beneficial effects that: 1. the automatic color coating equipment is simple in structure and easy to use, can continuously and uninterruptedly coat color on the flat iron in a production period, does not influence the normal conveying operation of the flat iron in the color coating process, does not stop waiting for the flat iron, is suitable for being applied to a flat iron complete production line, and improves the overall production efficiency; and can carry on the polychrome coating, form the colour bar with alternate colors on the flat iron; 2. the bracket is used for supporting the rotating shaft and the color wheel assembly, and a channel for the flat iron to pass through is formed between the lowest point of the color wheel assembly and the table surface of the workbench, the flat iron runs along the conveying direction, and the color wheel assembly is sequentially coated by rotation; 3. the hollow ink boxes are filled with paint to be coated, the paint seeps out under the action of slight external force through the coating piece and is coated on the flat iron, each hollow ink box is independently arranged, so that the adjacent colors of the hollow ink boxes are not interfered, and the independent arrangement is convenient for independent replacement and maintenance; 4. the matching arrangement of the main ink box and the auxiliary ink box can increase the storage amount of the coating, and is convenient to arrange an injection port, so that the material feeding is convenient and the normal operation of a coating piece is not influenced; structural stability can also be increased and it is convenient for the cavity ink horn is with the epaxial mounting disc fixed connection of rotation.
Drawings
FIG. 1 is a schematic perspective view of an automatic color coating apparatus for processing flat iron according to the present invention;
FIG. 2 is a schematic side view of an automatic color coating apparatus for processing flat iron according to the present invention;
FIG. 3 is a schematic perspective view of the hollow ink cartridge of the present invention;
FIG. 4 is a perspective view of the hollow ink cartridge of the present invention;
FIG. 5 is a schematic top view of the hollow ink cartridge of the present invention;
FIG. 6 is another schematic structural view of the empty ink cartridge of the present invention;
FIG. 7 is a schematic structural view of a porous platen according to the present invention;
FIG. 8 is a schematic view showing still another structure of the hollow ink cartridge of the present invention;
in the figure: 1. a work table; 2. a first bracket; 3. a second bracket; 4. a rotating shaft; 5. a drive motor; 6. a bearing seat; 7. mounting a disc; 8. a hollow ink cartridge; 801. a main ink cartridge; 802. a sub ink cartridge; 9. flat iron; 10. coating the piece; 11. an injection port; 12. a plug; 13. pressing a plate; 14. a spring; 15. clamping the protrusion; 16. and (5) sucking the liquid column.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it is to be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "middle", "upper", "lower", "left", "right", "inner", "outer", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
The first embodiment is as follows:
as shown in fig. 1 to 5, an automatic color coating device for processing flat iron comprises a workbench 1, wherein a pair of brackets is arranged on the workbench 1, a color wheel assembly is arranged between the pair of brackets, the color wheel assembly is sleeved on a rotatable rotating shaft 4, two ends of the rotating shaft 4 are respectively rotatably connected to the brackets, and at least one end of the rotating shaft is connected with a driving motor 5; the color wheel assembly comprises a plurality of hollow ink boxes 8 which surround and are fixed on the rotating shaft 4, the hollow ink boxes 8 are sequentially and tightly arranged to form a wheel shape, paint is injected into the hollow ink boxes 8, and the colors of the paint in the adjacent hollow ink boxes 8 are arranged in a different way; the circumferential end parts of the hollow ink box 8 are respectively provided with a coating piece 10, and the coating pieces 10 are used for absorbing the coating in the hollow ink box 8 and coating the coating on the flat iron 9; the distance between the lowest point of the periphery of the color wheel assembly and the workbench 1 is not larger than the thickness of the flat iron 9, and the flat iron 9 penetrates through the distance.
The automatic color coating equipment is simple in structure and easy to use, can continuously and uninterruptedly coat color on the flat iron 9 (steel belt) in a production period, does not influence the normal conveying operation of the flat iron 9 in the color coating process, does not stop waiting for the flat iron 9, is suitable for being applied to a flat iron complete production line, and improves the overall production efficiency; and can be coated in multiple colors to form color bands with different colors on the flat iron 9.
The bracket is used for supporting the rotating shaft 4 and the color wheel assembly, a channel for the flat iron 9 to pass through is formed between the lowest point of the color wheel assembly and the table surface of the workbench 1, the flat iron 9 runs along the conveying direction, and the color wheel assembly is sequentially coated by rotation; the distance between the coating pieces is slightly smaller than the thickness of the flat iron, so that the flat iron can normally pass through, and the coating pieces can be in butt contact with the upper surface of the flat iron.
The driving motor 5 drives the rotating shaft 4 to rotate, the rotating shaft 4 drives the color wheel assembly to rotate, namely, drives the hollow ink box 8 to rotate, and the hollow ink box passes through the upper part of the flat iron 9 in sequence.
The hollow ink cartridges 8 are filled with paint to be coated, the paint seeps out under the action of slight external force through the coating pieces 10 and is coated on the flat iron 9, each hollow ink cartridge 8 is independently arranged, so that the color between adjacent hollow ink cartridges is not interfered, and the independent arrangement is convenient for independent replacement and maintenance.
Further, the hollow ink cartridge 8 includes a main ink cartridge 801 and an auxiliary ink cartridge 802 which are communicated with each other, the auxiliary ink cartridges 802 are a pair and are respectively disposed on two sides of the main ink cartridge 801, cross sections of the main ink cartridge 801 and the auxiliary ink cartridge 802 are fan-shaped, a radial dimension of the main ink cartridge 801 is larger than a radial dimension of the auxiliary ink cartridge 802, the coating member 10 is disposed on an outer end portion of the main ink cartridge 801, an injection port 11 is disposed on at least one of the auxiliary ink cartridges 802, and a plurality of connecting holes are respectively disposed on side walls of the auxiliary ink cartridge 802.
The cooperative arrangement of the main cartridge 801 and the sub cartridge 802 has the following advantages: firstly, the storage amount of the paint (dye) is increased, and the storage amount is too small only by depending on the middle main ink box because the width of the flat iron is about 5 cm; the injection port 11 is convenient to arrange, so that the material feeding is convenient, and the normal operation of a coating piece is not influenced; thirdly, the structural stability can be increased, and the hollow ink box 8 is also conveniently and fixedly connected with the mounting disc on the rotating shaft 4.
Furthermore, the orthographic projection profile of the circumferential end face of the main ink box 801 is a parallelogram, and the other two sides of the main ink box 801 are respectively provided with an inclined wall; the injection port 11 is arranged on the circumferential outer end surface of the sub ink box 802, and a plug 12 is arranged on the injection port 11.
The surfaces of the adjacent main ink boxes 801 in butt joint are inclined surfaces or curved surfaces, so that the outer end surfaces of the main ink boxes 801 are also curved surfaces or inclined surfaces, after the coating piece 10 is arranged, the coating piece 10 can imprint parallelogram or rhombus patterns, and the patterns can form 45-degree inclined color bands on the flat iron 9.
The coating is arranged in the main ink box 801 and the auxiliary ink box 802, when the whole color wheel rotates, the coating flows to the coating part 10 when the hollow ink box 8 runs downwards, the coating part 10 absorbs the coating to coat, and when the hollow ink box 8 runs upwards, the coating flows to the center, so that the coating part 10 is prevented from continuously absorbing excessive coating, and the external seepage is avoided.
Further, the width of the coating member 10 is not less than the width of the flat iron 9, and the orthographic projection profile of the coating member 10 is a parallelogram. The whole width direction of the flat iron 9 can be coated with color.
Further, the coating member 10 is detachably mounted on the hollow ink cartridge 8, and the coating member 10 is a porous elastic material member, such as a sponge, capable of absorbing paint for coating and having elastic deformation capability; yellow paint or green paint is arranged in the hollow ink box 8, and yellow-green alternate color bands are formed on the flat iron 9.
Further, be equipped with a pair of mounting disc 7 on the axis of rotation 4, it is a pair of transmission shaft size between the mounting disc 7 is greater than the size at both ends, it is a pair of install between the mounting disc 7 the colour wheel subassembly, be equipped with on the mounting disc 7 a plurality of with the mounting hole that vice ink horn 802 is connected.
The arrangement of the pair of mounting plates 7 can clamp and fix each hollow ink box 8, and the ink boxes are distributed in a wheel shape, so that the integral mounting is convenient.
Further, the support includes first support 2 and second support 3, connect through bearing frame 6 on the first horizontal plate of first support 2 the one end of axis of rotation 4, the outside of second support 3 is equipped with the second horizontal plate, driving motor 5 installs on the second horizontal plate, the other end of axis of rotation 4 passes the second support with driving motor 5 is connected.
Example two:
this embodiment provides another configuration of the applicator.
As shown in fig. 6 and 7, the coating member 10 is a sponge, a circle of engaging protrusions 15 are arranged on the inner periphery of the end of the hollow ink cartridge 8, the coating member 10 is circumferentially engaged with the engaging protrusions 15, a porous pressing plate 13 is preset inside the coating member 10, the size of the porous pressing plate 13 is larger than the inner periphery of the engaging protrusions 15, and a plurality of springs 14 are arranged between the porous pressing plate 13 and the engaging protrusions 15.
The sponge body has better adsorption capacity, is slightly hard, and has certain strength and shape maintenance; the arrangement of the porous pressing plate 13 can further improve the strength of the sponge body, inhibit unnecessary deformation, simultaneously the porous pressing plate 13 also plays a certain blocking role, avoids excessive exosmosis of coating liquid, the porous pressing plate 13 can also provide downward overall pressure when the coating piece 10 is coated, and the sponge body is ensured to be in contact with the flat iron 9 once to finish painting. The clamping protrusions 15 play a role in limiting and mounting connection, and the springs 14 enable the porous pressure plate to have restoring capacity.
Further, as shown in fig. 8, at least one liquid absorption column 16 is disposed inside the coating member 10, at least one liquid absorption column 16 extends into and is close to the other end of the hollow ink cartridge 8, the liquid absorption column 16 and the coating member 10 are integrated, and the liquid absorption column 16 is a sponge column.
By the provision of the liquid absorption column 16, the liquid absorption column 16 can be always in contact with the liquid during rotation when the amount of the coating material in the hollow ink cartridge is small, maintaining the wetting of the coating member 10.
Example three:
the embodiment provides a method for painting flat iron.
An automatic color coating method of flat iron comprises the following steps: firstly, horizontally conveying coiled steel strips to the automatic coloring equipment after sequentially performing a leveling process and a punching process;
the rotating color wheel assembly is contacted with the steel strip, and the paint in the hollow ink box of the color wheel assembly is coated on the continuously moving steel strip through the coating piece; the adjacent hollow ink boxes are coated with the steel belt into yellow-green alternate color bands through the arrangement of different colors of coatings, and the steel belt is always horizontally conveyed;
and after drying the painted steel strip, shearing and/or bending to obtain various types of flat irons.
The painting process can be continuously carried out, a steel belt is not required to stop for waiting for painting, the steel belt can be horizontally conveyed all the time to finish painting, and the production efficiency of the whole production line is improved.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The automatic color coating equipment for processing the flat iron comprises a workbench and is characterized in that a pair of supports are arranged on the workbench, a color wheel assembly is arranged between the pair of supports, the color wheel assembly is sleeved on a rotatable rotating shaft, two ends of the rotating shaft are respectively connected to the supports in a rotating mode, and at least one end of the rotating shaft is connected with a driving motor; the color wheel assembly comprises a plurality of hollow ink boxes which surround and are fixed on the rotating shaft, the hollow ink boxes are sequentially and tightly arranged into a wheel shape, paint is injected into the hollow ink boxes, and the colors of the paint in the adjacent hollow ink boxes are arranged in a different way; the circumferential end parts of the hollow ink box are respectively provided with a coating piece, and the coating pieces are used for absorbing the coating in the hollow ink box and coating the coating on the flat iron; the distance between the lowest point of the periphery of the color wheel assembly and the workbench is not larger than the thickness of the flat iron, and the flat iron penetrates through the distance.
2. The automatic color-coating device for flat iron processing according to claim 1, wherein the hollow ink box comprises a pair of main ink box and a pair of auxiliary ink box which are communicated with each other, the pair of auxiliary ink box is respectively arranged at two sides of the main ink box, the main ink box and the auxiliary ink box are both in fan shape, the radial dimension of the main ink box is larger than that of the auxiliary ink box, the coating member is arranged at the outer end part of the main ink box, an injection opening is arranged on at least one of the auxiliary ink boxes, and a plurality of connecting holes are respectively arranged on the side walls of the auxiliary ink boxes.
3. The automatic color coating equipment for flat iron machining according to claim 2, wherein the orthographic projection profile of the circumferential end face of the main ink box is parallelogram, and the other two sides of the main ink box are respectively provided with an inclined wall; the injection opening is formed in the circumferential outer end face of the auxiliary ink box, and a plug is arranged on the injection opening.
4. The automatic painting apparatus for flat iron processing according to claim 1, characterized in that said coating member has a width not less than the width of said flat iron, said coating member having an orthographic profile of a parallelogram.
5. The automatic color-coating device for flat iron processing according to claim 1, wherein the coating member is detachably mounted on the hollow ink cartridge, and the coating member is a porous elastic material member; yellow paint or green paint is arranged in the hollow ink box, and yellow-green alternate color bands are formed on the flat iron.
6. The automatic color coating device for flat iron processing according to claim 1, wherein a pair of mounting discs are arranged on the rotating shaft, the size of a transmission shaft between the pair of mounting discs is larger than that of two ends of the transmission shaft, the color wheel assembly is arranged between the pair of mounting discs, and a plurality of mounting holes connected with the hollow ink box are formed in the mounting discs.
7. The automatic color coating equipment for flat iron processing according to claim 1, wherein the bracket comprises a first bracket and a second bracket, a first horizontal plate of the first bracket is connected with one end of the rotating shaft through a bearing seat, a second horizontal plate is arranged on the outer side of the second bracket, the driving motor is installed on the second horizontal plate, and the other end of the rotating shaft penetrates through the second bracket to be connected with the driving motor.
8. The automatic color coating equipment for flat iron processing according to claim 1, wherein the coating member is a sponge body or a polyester fiber body, a circle of clamping protrusions are arranged on the inner periphery of the end part of the hollow ink box, the coating member is circumferentially clamped on the clamping protrusions, a porous pressing plate is preset inside the coating member, the size of the porous pressing plate is larger than the inner peripheral size of the clamping protrusions, and an elastic member is arranged between the porous pressing plate and the clamping protrusions.
9. The automatic color coating equipment for flat iron processing according to claim 1, wherein at least one liquid absorption column is arranged on the inner side of the coating member, at least one liquid absorption column extends into and is close to the other end of the hollow ink box, the liquid absorption column and the coating member are of an integrated structure, and the liquid absorption column is a sponge column or a polyester fiber column.
10. A painting method having the automatic painting apparatus for flat iron processing according to claim 1, wherein a coiled steel strip is horizontally conveyed to the automatic painting apparatus after sequentially passing through a leveling process and a punching process, the painting method is in contact with the steel strip through the rotating color wheel assembly, and paint in a hollow ink cartridge of the color wheel assembly is applied to the continuously moving steel strip through the coating member; the adjacent hollow ink boxes coat the steel belt into yellow-green alternate color bands through the arrangement of different colors of coatings, and the steel belt is always horizontally conveyed; and after drying the painted steel strip, shearing and/or bending to obtain various types of flat irons.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210427993.5A CN114932056A (en) | 2022-04-22 | 2022-04-22 | Automatic color coating equipment and method for flat iron processing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210427993.5A CN114932056A (en) | 2022-04-22 | 2022-04-22 | Automatic color coating equipment and method for flat iron processing |
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| CN114932056A true CN114932056A (en) | 2022-08-23 |
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| CN202210427993.5A Pending CN114932056A (en) | 2022-04-22 | 2022-04-22 | Automatic color coating equipment and method for flat iron processing |
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| CN217911337U (en) * | 2022-04-22 | 2022-11-29 | 中建三局安装工程有限公司 | Automatic color coating equipment for processing flat iron |
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| US20060045981A1 (en) * | 2002-06-14 | 2006-03-02 | Kansai Paint Co., Ltd | Pressure fed coating roller, roller coating device, automated coating apparatus using this device |
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