CN114923552A - Intelligent weighing and loading system applied to mine - Google Patents
Intelligent weighing and loading system applied to mine Download PDFInfo
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- CN114923552A CN114923552A CN202210646166.5A CN202210646166A CN114923552A CN 114923552 A CN114923552 A CN 114923552A CN 202210646166 A CN202210646166 A CN 202210646166A CN 114923552 A CN114923552 A CN 114923552A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01G—WEIGHING
- G01G19/00—Weighing apparatus or methods adapted for special purposes not provided for in the preceding groups
- G01G19/02—Weighing apparatus or methods adapted for special purposes not provided for in the preceding groups for weighing wheeled or rolling bodies, e.g. vehicles
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01G—WEIGHING
- G01G23/00—Auxiliary devices for weighing apparatus
- G01G23/18—Indicating devices, e.g. for remote indication; Recording devices; Scales, e.g. graduated
- G01G23/36—Indicating the weight by electrical means, e.g. using photoelectric cells
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- G—PHYSICS
- G08—SIGNALLING
- G08G—TRAFFIC CONTROL SYSTEMS
- G08G1/00—Traffic control systems for road vehicles
- G08G1/01—Detecting movement of traffic to be counted or controlled
- G08G1/017—Detecting movement of traffic to be counted or controlled identifying vehicles
- G08G1/0175—Detecting movement of traffic to be counted or controlled identifying vehicles by photographing vehicles, e.g. when violating traffic rules
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Abstract
The invention discloses an intelligent weighing and loading system applied to a mine, which comprises: the system is reasonable in structure, and through remote centralized management, manual operation of personnel is reduced, cost is reduced, efficiency is improved, artificial prognosis is reduced, cheating loopholes are avoided, measuring data of all links are more objective and real, the artificial economic loss is avoided, vehicles are guided to be loaded in order, the order of the vehicles is optimized effectively, the problem of vehicle sequence is solved, and congestion working efficiency is improved greatly.
Description
Technical Field
The invention relates to the field of intelligent weighing systems, in particular to an intelligent weighing and loading system applied to mines.
Background
In the traditional delivery links of ordering, loading, weighing, settlement and the like in the mine industry, communication, coordination and coordination of a plurality of departments and a large number of personnel are required, a large amount of data information is generated in the whole process, the data information is transferred by circulation of various paper bills, data storage, data statistics and settlement are required to be carried out in a time-consuming and labor-consuming manner, and source tracing is very difficult when careless mistakes occur in related links; many continuous, repetitive and transactional work stations need to be configured with a large number of personnel to maintain normal operation, and the labor cost, communication cost and time cost are high; measurement in each link is easy to be manually intervened, and further economic benefits of enterprises are damaged. Therefore, an intelligent weighing and loading system is needed.
The existing intelligent weighing and loading system can only measure the weight of a truck frequently, and can lead to inaccurate weighing when the vehicle has parking position deviation, so that the weighing of the vehicle has cheating behaviors, and the vehicle can not be guided to be loaded and weighed usually. In view of the above problems, a solution is proposed as follows.
Disclosure of Invention
The invention aims to provide an intelligent weighing and loading system applied to mines, which has the advantages of high efficiency, cheating prevention, unattended operation in the whole process and intelligent guidable guide.
The technical purpose of the invention is realized by the following technical scheme:
the utility model provides an intelligence loading system of weighing for mine, includes:
the human face goods selection module: the human face goods selection module comprises a human face recognition function, a code scanning recognition function, an all-purpose card recognition function, a goods selection function, an LED display function and a bill printing function, integrates multiple recognition verification modes, is wide in applicability, can be adjusted in height in a lifting mode, and is more convenient for drivers of vehicles with different heights to use;
weighbridge weighing module: the weighing system is used for weighing the freight vehicles, is provided with an LED large screen, can display guide prompt information and weighing data including license plate numbers, gross weights, tare weights and net weights, and can customize display contents according to users;
an infrared grating module: the infrared grating module comprises an infrared grating device and a laser radar device and is used for guiding a standard parking position, so that the condition that a vehicle is not completely weighed to cause inaccurate weighing data is avoided, the infrared double-side correlation or single-side laser radar mode is adopted, the coverage range is fixed, the interference is not easy to occur, and the state judgment is more accurate;
the license plate recognition module: the license plate recognition module comprises a license plate recognition all-in-one machine, the license plate recognition all-in-one machine adopts a high-precision camera and is used for recognizing and recording the license plate number of the vehicle, and the license plate recognition all-in-one machine integrates the functions of license plate recognition, digital display, traffic guidance, light compensation and the like, so that the occupied area and the cost of equipment are saved;
view screen monitoring module: the system is used for recording the vehicle weighing process in all weather, all-round and no dead angle, and recording the information such as the weighing data, the date and the time which are automatically superposed by the video and the snapshot picture and are obtained by taking a evidence not less than ten seconds;
the barrier gate system module: the weighing device is used for preventing a vehicle from driving away from a weighing platform without weighing, so that weighing data are abnormal, and the weighing device is matched with a ground induction coil, has the functions of triggering a lifting rod and a dropping rod anti-smashing function in advance, saves the weighing process time, and avoids loss caused by rod dropping errors;
an anti-cheating module: the anti-cheating module comprises a physical anti-cheating function and a technical anti-cheating function, the physical anti-cheating function is designed to prevent edge pressing, weighing data abnormity caused by edge pressing of a vehicle is prevented, and the technical anti-cheating function integrates technical means such as video monitoring, weight curve detection, automatic skin weight out-of-tolerance alarm, system authority/log, background black box, cloud platform supervision, equipment state detection and the like to prevent cheating;
a traffic guidance module: the weighing system is used for guiding and controlling the vehicle to weigh up and down, the vehicle is guaranteed to weigh in sequence, the weighing end is matched with a traffic light, and the traffic light is used for forbidding subsequent vehicles to be weighed when the vehicle is on the weighing platform, and knowing whether the current wagon balance works normally or not and whether weighing is allowed or not through the traffic light;
a queuing and loading module: the queuing and loading module automatically arranges vehicle queuing according to the incoming information and the order information of the goods-picking vehicle, guides a goods-picking driver to queue and wait for loading in order, a loading center holds a PDA terminal to display the queuing vehicle information and the loading weight, and after confirming that the information of the goods-loading vehicle is correct, the goods can be arranged for loading;
the remote calling module: through technical means such as remote control, voice transmission, through equipment such as network connection power amplifier, stereo set, realize long-range function of shouting, need not to arrive at the scene in person and can solve the on-the-spot problem.
Preferably, the voice guidance module comprises an outdoor all-weather high-power broadband waterproof sound box, has vivid sound reproduction characteristics on various audios, is long in transmission distance, and has good waterproof and anti-corrosion properties on a shell.
Preferably, the system also comprises a queuing and calling module, after the user places an order, the vehicle goes to a steel plate bin, about 50 meters in front of an entrance of a loading area, a high-definition camera is arranged to automatically capture the number plate number, the system acquires the goods placed by the vehicle, combines the idle state of the bin, automatically allocates bin positions for the vehicle according to the sequence, pushes the information to the public number and displays the information to a large screen, and a driver can inquire queuing information at any time according to the display of the large screen.
Preferably, the system also comprises a vehicle scheduling module, after the user places an order, the system automatically positions the vehicle, displays the position information of the order-placing vehicle through a map, can monitor the conditions outside and inside the mine field with the square circle of 2 kilometers, displays the vehicle density through colors, guides drivers to enter and exit the mine field orderly, and improves the utilization efficiency of road resources.
Preferably, the system also comprises a fault alarm module, wherein the fault alarm module supports various alarm modes such as client alarm, short message alarm, telephone alarm, WeChat alarm, remote sound and the like, and informs maintenance personnel of the reason of the fault and the position of the fault at the first time, so that the maintenance personnel can maintain the fault conveniently, and unattended maintenance and management are realized.
Preferably, the power-off prevention module is further included, when the power-off prevention module is powered on, a voltage-stabilized power supply is provided for the core equipment in the cabinet, and when the power-off is performed, a standby power supply is provided for the core equipment to supply power continuously, so that the conditions that the industrial personal computer and other electronic components are damaged due to sudden power-off and data is lost are avoided.
Preferably, the intelligent network access system further comprises a network disconnection prevention module, wired and wireless network interfaces are arranged in the cabinet, and a wireless network access module is configured, so that when a wired network is disconnected, wireless network access is automatically switched, data cannot be uploaded due to sudden disconnection of the wired network, normal operation of the whole system is ensured, and services are guaranteed to be normally developed.
The invention has the beneficial effects that: through remote centralized management, the manual operation of personnel is reduced, the cost is reduced, the effect is improved, the man-made intervention is reduced, the loophole is avoided, the cheating phenomenon is prevented, the metering data of each link is more objective and real, the man-made economic loss is avoided, vehicles are guided to be loaded in order, the order of the vehicles is effectively optimized, the problem of vehicle congestion is solved, and the working efficiency is greatly improved.
Drawings
FIG. 1 is a schematic diagram of the system of the embodiment
Reference numerals: 1. a human face goods selection module; 2. a weighbridge weighing module; 3. an infrared grating module; 4. a license plate recognition module; 5. a screen monitoring module; 6. a barrier gate system module; 7. an anti-cheating module; 8. a traffic guidance module; 9. a queuing and loading module; 10. a remote shouting module; 11. a voice guidance module; 12. a queuing and calling module; 13. a vehicle scheduling module; 14. a fault alarm module; 15. a power-failure prevention module; 16. and a network breaking prevention module.
Detailed Description
The following description is only a preferred embodiment of the present invention, and the protection scope is not limited to the embodiment, and any technical solution that falls under the idea of the present invention should fall within the protection scope of the present invention. It should also be noted that modifications and embellishments within the scope of the invention may occur to those skilled in the art without departing from the principle of the invention.
As shown in fig. 1, an intelligent weighing and loading system applied to a mine comprises:
face selection module 1: the face goods selection module 1 comprises a face recognition function, a code scanning recognition function, an all-purpose card recognition function, a goods selection function, an LED display function and a bill printing function, integrates multiple recognition verification modes, is wide in applicability, can be adjusted in height in a lifting mode, and is more convenient for drivers of vehicles with different heights to use.
Weighbridge weighing module 2: the weighing device is used for weighing the loading vehicle, is provided with an LED large screen, can display guide prompt information, can also display weighing data, comprises a license plate number, gross weight, tare weight and net weight, and can customize display contents according to a user.
The infrared grating module 3: the infrared grating module 3 comprises an infrared grating device and a laser radar device and is used for guiding a standard parking position, avoiding the inaccurate weighing data caused by the fact that a vehicle is not completely weighed, fixing the coverage range in an infrared bilateral correlation or unilateral laser radar mode, and judging the state more accurately.
License plate recognition module 4: the license plate recognition module 4 comprises a license plate recognition all-in-one machine, the license plate recognition all-in-one machine adopts a high-precision camera and is used for recognizing and recording license plate numbers of vehicles, and the license plate recognition all-in-one machine integrates the functions of license plate recognition, digital display, traffic guidance, light compensation and the like, so that the occupied area and the cost of equipment are saved.
View screen monitoring module 5: the system is used for recording the vehicle weighing process in all weather, all-round and no dead angle, recording the evidence-taking video not less than ten seconds, and automatically superposing weighing data, date, time and other information on the video and the snap pictures.
The barrier system module 6: the weighing device is used for preventing a vehicle from driving away from a weighing platform when not being weighed, so that weighing data is abnormal, and the matched ground induction coil has the functions of triggering a lifting rod in advance and preventing smashing when dropping the rod, so that weighing process time is saved, and loss caused by rod dropping errors is avoided.
The anti-cheating module 7: the anti-cheating module 7 comprises a physical anti-cheating function and a technical anti-cheating function, the physical anti-cheating function is designed to prevent edge pressing, weighing data abnormity caused by edge pressing of a vehicle is prevented, and the technical anti-cheating function integrates technical means such as video monitoring, weight curve detection, automatic skin weight out-of-tolerance alarm, system authority/log, background black box, cloud platform supervision, equipment state detection and the like to prevent cheating.
The traffic guidance module 8: the weighing device is used for guiding and controlling the weighing of the vehicle, ensuring that the vehicle is weighed in sequence, and the weighing end is matched with a traffic light, so that the subsequent vehicle is forbidden to be weighed when the vehicle is on the weighing platform, and whether the current wagon balance works normally or not is known through the traffic light, and whether weighing is allowed or not is judged.
The queuing and loading module 9: the queuing and loading module 9 automatically arranges the vehicles to queue according to the incoming information and the order information of the goods-picking vehicles, guides a goods-picking driver to queue and wait for loading in order, holds the PDA terminal by a loading center to display the queuing vehicle information and the loading weight, and arranges the goods for loading after confirming that the loading vehicle information is correct.
Remote shouting module 10: through technical means such as remote control, voice transmission, through equipment such as network connection power amplifier, stereo set, realize long-range function of shouting, need not to arrive at the scene in person and can solve the on-the-spot problem.
The voice guidance module 11: the voice guidance module 11 comprises an outdoor all-weather high-power broadband waterproof sound box, has vivid sound reproduction characteristics for various audios, is long in transmission distance, and has good waterproof and anti-corrosion properties on a shell.
The queuing and calling module 12: after a user places an order, the vehicle goes to the steel plate bin, about 50 meters before an entrance of a loading area, the high-definition camera is arranged, a license plate number is automatically grabbed, a system acquires the order-placed goods of the vehicle, the idle state of the goods bin is combined, bin positions are automatically allocated for the vehicle according to the sequence, information is pushed to the public number and displayed on a large screen, and a driver can inquire queuing information at any time according to the display of the large screen.
The vehicle dispatching module 13: after a user places an order, the system automatically positions the vehicle, displays the position information of the order-placing vehicle through a map, can monitor the conditions outside and inside a mine field with the square circle of 2 kilometers, displays the vehicle density through colors, guides a driver to enter and exit the mine field orderly, and improves the utilization efficiency of road resources.
The failure alarm module 14: the fault alarm module 14 supports various alarm modes such as client alarm, short message alarm, telephone alarm, WeChat alarm, remote sound and the like, and informs maintenance personnel of the reason of the fault and the position of the fault at the first time, so that the maintenance personnel can maintain the fault and realize unattended maintenance and management.
The power-off prevention module 15: the power-off prevention module 15 provides a voltage-stabilized power supply for core equipment in the cabinet when the cabinet is powered on, provides a standby power supply for the core equipment when the cabinet is powered off, and continuously supplies power, so that the conditions that the industrial personal computer and other electronic components are damaged and data is lost due to sudden power off are avoided.
The disconnection preventing module 16: the cabinet is internally provided with wired and wireless network interfaces and is provided with a wireless internet access module, when a wired network is disconnected, wireless internet access is automatically switched, data cannot be uploaded due to sudden interruption of the wired network, the whole normal operation of the system is ensured, and services are guaranteed to be normally developed.
The invention has the advantages that: through remote centralized management, manual operation of personnel is reduced, cost reduction and efficiency increase are achieved, the module technology is exquisite, the performance is excellent, the fault rate is low, the modular design is adopted, and the universality and interchangeability of parts are high. The artificial intervention is reduced, the leak is avoided, the anti-skid and anti-pressing edge design is adopted, and the cheating is prevented by multiple means. Through online remote supervision data, each link is mastered in real time, and the metering data is more objective and real, so that the method is more favorable for avoiding artificial economic loss. Each part is dampproofing and corrosion-resistant, and product long service life, and guide vehicle in order carries out the loading, effectively optimizes the vehicle order, solves the problem that the vehicle blocks up, great improvement the work efficiency.
Claims (7)
1. The utility model provides an intelligence loading system of weighing for mine which characterized in that includes:
face selection module (1): the human face goods selection module (1) comprises a human face recognition function, a code scanning recognition function, an all-purpose card recognition function, a goods selection function, an LED display function and a bill printing function, integrates multiple recognition and verification modes, is wide in applicability, can be lifted to adjust the height, and is more convenient for drivers of vehicles with different heights to use;
weighbridge weighing module (2): the weighing device is used for weighing the loaded vehicle, is provided with an LED large screen, can display guide prompt information and weighing data including license plate numbers, gross weights, tare weights and net weights, and can customize display contents according to users;
echelette module (3): the infrared grating module (3) comprises an infrared grating device and a laser radar device, is used for guiding a standard parking position, avoids inaccurate weighing data caused by incomplete weighing of a vehicle, adopts an infrared double-side correlation or single-side laser radar mode, has a fixed coverage range, is not easy to be interfered, and is more accurate in state judgment;
license plate recognition module (4): the license plate recognition module (4) comprises a license plate recognition all-in-one machine, the license plate recognition all-in-one machine adopts a high-precision camera and is used for recognizing and recording the license plate number of a vehicle, and the license plate recognition all-in-one machine integrates the functions of license plate recognition, digital display, traffic guidance, light compensation and the like, so that the occupied area and the cost of equipment are saved;
view screen monitoring module (5): the system is used for recording the vehicle weighing process in all weather, all-round and no dead angle, recording the evidence obtaining video not less than ten seconds, and automatically superposing weighing data, date, time and other information on the video and the snap pictures;
barrier system module (6): the weighing device is used for preventing a vehicle from driving away from a weighing platform without weighing, so that weighing data are abnormal, and the weighing device is matched with a ground induction coil, has the functions of triggering a lifting rod and a dropping rod anti-smashing function in advance, saves the weighing process time, and avoids loss caused by rod dropping errors;
anti-cheating module (7): the anti-cheating module (7) comprises a physical anti-cheating function and a technical anti-cheating function, wherein the physical anti-cheating function is designed for preventing edge pressing, weighing data abnormity caused by edge pressing of a vehicle is prevented, and the technical anti-cheating function integrates technical means such as video monitoring, weight curve detection, automatic skin weight out-of-tolerance alarm, system authority/log, background black box, cloud platform supervision, equipment state detection and the like to prevent cheating;
traffic guidance module (8): the weighing platform is used for guiding and controlling the vehicles to weigh up and down, the vehicles are weighed in sequence, the weighing end is matched with a traffic light, and the traffic light is used for forbidding the subsequent vehicles to be weighed when the vehicles are on the weighing platform, and knowing whether the current wagon balance works normally or not and whether weighing is allowed or not through the traffic light;
queuing and loading module (9): the queuing and loading module (9) automatically arranges vehicle queuing according to the incoming information and the order information of the goods-picking vehicle, guides a goods-picking driver to queue for loading in order, holds the PDA terminal by a loading center to display the queuing vehicle information and the loading weight, and arranges the goods for loading after confirming that the information of the goods-loading vehicle is correct;
remote shouting module (10): through technical means such as remote control, speech transmission, through equipment such as network connection power amplifier, stereo set, realize long-range function of shouting, need not can solve the on-the-spot problem of visiting in person.
2. The intelligent weighing and loading system applied to the mine according to claim 1, further comprising a voice guide module (11), wherein the voice guide module (11) comprises an outdoor all-weather high-power broadband waterproof sound box, has a vivid sound reproduction characteristic for various audio frequencies, is long in transmission distance, and has good waterproof and anti-corrosion properties on a shell.
3. The intelligent weighing and loading system applied to the mine according to claim 2, characterized by further comprising a queuing and calling module (12), wherein after a user places an order, a vehicle goes to a steel plate bin, about 50 meters before an entrance of a loading area, a high-definition camera is arranged to automatically capture a license plate number, the system acquires goods placed by the vehicle, automatically allocates bin positions for the vehicle according to the sequence by combining the idle state of the bin, pushes information to a public number and displays the information to a large screen, and a driver can inquire queuing information at any time according to the display of the large screen.
4. The intelligent weighing and loading system applied to the mine is characterized by further comprising a vehicle scheduling module (13), after a user places an order, the system automatically positions the vehicle, displays the position information of the vehicle for placing the order through a map, can monitor the conditions outside and inside a mine field of 2 kilometers, displays the vehicle density through colors, guides drivers to enter and exit the mine field in order, and improves the utilization efficiency of road resources.
5. The intelligent weighing and loading system applied to the mine according to claim 4, further comprising a fault alarm module (14), wherein the fault alarm module (14) supports various alarm modes such as client alarm, short message alarm, telephone alarm, WeChat alarm, remote sound and the like, and informs maintenance personnel of the reason of the fault and the position of the fault at the first time, so that the maintenance personnel can maintain the fault and realize unattended maintenance and management.
6. The intelligent weighing and loading system applied to the mine according to claim 5, further comprising a power-off prevention module (15), wherein the power-off prevention module (15) provides a voltage-stabilized power supply for core equipment in the cabinet when the power is on, and provides a standby power supply for the core equipment when the power is off, so that the power is continuously supplied, and the conditions that the industrial personal computer and other electronic components are damaged and data is lost due to sudden power off are avoided.
7. The intelligent weighing and loading system applied to the mine according to claim 6, further comprising a network breaking prevention module (16), wherein wired and wireless network interfaces are arranged in the cabinet, and a wireless networking module is configured, so that when a wired network is disconnected, wireless networking is automatically switched, data cannot be uploaded due to sudden interruption of the wired network, normal operation of the whole system is ensured, and services are guaranteed to be normally developed.
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| CN116862424A (en) * | 2023-07-06 | 2023-10-10 | 重庆地质矿产研究院 | Mine car integrated management platform and device that weighs |
| CN117470360A (en) * | 2023-12-27 | 2024-01-30 | 江苏迈鼎科技(集团)有限公司 | Intelligent unattended wagon balance system based on guiding |
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