CN114920471A - Production process of fluidized lime - Google Patents

Production process of fluidized lime Download PDF

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Publication number
CN114920471A
CN114920471A CN202210298657.5A CN202210298657A CN114920471A CN 114920471 A CN114920471 A CN 114920471A CN 202210298657 A CN202210298657 A CN 202210298657A CN 114920471 A CN114920471 A CN 114920471A
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CN
China
Prior art keywords
lime
dispersant
agent
fluidized
fluidization
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Pending
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CN202210298657.5A
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Chinese (zh)
Inventor
虞畅
潘前勤
唐文节
顾渊
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Huzhou Zhebao Calcium Polytron Technology Co ltd
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Huzhou Zhebao Calcium Polytron Technology Co ltd
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Priority to CN202210298657.5A priority Critical patent/CN114920471A/en
Publication of CN114920471A publication Critical patent/CN114920471A/en
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2/00Lime, magnesia or dolomite
    • C04B2/10Preheating, burning calcining or cooling
    • C04B2/104Ingredients added before or during the burning process
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21CPROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C7/00Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00
    • C21C7/04Removing impurities by adding a treating agent
    • C21C7/064Dephosphorising; Desulfurising
    • C21C7/0645Agents used for dephosphorising or desulfurising
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/40Production or processing of lime, e.g. limestone regeneration of lime in pulp and sugar mills

Abstract

The invention discloses a production process of fluidized lime, which comprises the following steps: the method comprises the following steps: washing limestone with water to remove impurities, air drying, crushing, grinding to obtain limestone powder, mixing the dispersant, the hydrophobing agent and the mixed additive of the fluidization enhancer, calcining the limestone powder after mixing the limestone powder with the mixed additive, grinding, air drying, sieving and separating. According to the invention, a mixed additive of a dispersing agent, a hydrophobic agent and a fluidization reinforcing agent is adopted, methyl silicone oil is adopted as the hydrophobic agent, and polymer grafted graphene oxide is adopted as the fluidization reinforcing agent, so that the prepared fluidized lime can effectively coat the hydrophobic agent on the surface of lime, the fluidity of the product is increased, the air is isolated, the influence of the lime powder on molten steel during steel making and desulfurization due to the fact that the lime powder absorbs moisture in the air is avoided, and the pipeline blockage during steel making and desulfurization is avoided.

Description

Production process of fluidized lime
Technical Field
The invention relates to the technical field of limestone production, in particular to a production process of fluidized lime.
Background
After the iron ore containing vanadium is smelted into molten iron containing vanadium, the vanadium is usually extracted first, and then steel making can be carried out. Vanadium titano-magnetite is an important vanadium-containing iron ore and has huge reserves in China. Enterprises such as Pan steel, bearing steel, Kun steel and Wei steel adopt vanadium titano-magnetite for smelting. Compared with the common molten iron, the molten iron smelted by the vanadium-titanium magnetite blast furnace has higher vanadium content, and vanadium is an important resource, so vanadium must be extracted before the molten iron is smelted to prepare vanadium slag. At present, the production methods for preparing vanadium slag at home and abroad are more, and mainly comprise a new zealand ladle vanadium blowing process, a south African ladle vanadium extraction process, a Russian and Chinese converter vanadium extraction process and the like, and other vanadium extraction processes also comprise a vanadium-containing steel slag vanadium extraction process, a stone coal vanadium extraction process and the like, wherein the converter vanadium extraction process is optimal, and the technical and economic indexes are best.
In a semi-steel smelting enterprise for extracting vanadium from molten iron, an external molten iron pretreatment desulfurization process, namely a molten iron desulfurization (KR/blowing) -converter vanadium extraction-converter steelmaking-LF/VD (ladle refining/vacuum refining) -continuous casting route is generally adopted, and the molten iron desulfurization adopts single blowing of granular magnesium, granular magnesium and lime powder to meet the requirements of blowing or molten iron KR stirring process.
For most steels, S is a harmful element, which in steel segregates to severely deteriorate the quality of the steel, significantly reducing the plasticity of the steel at high temperatures, leading to the phenomenon of "hot embrittlement" of the steel. With the increasing demand of customers for steel quality, the content of harmful element S in steel is also decreasing, and at present, low-sulfur steel with S content less than 0.010% accounts for more than 50% of the demand of steel in industrially developed countries, and the demand of ultra-low-sulfur steel with sulfur content of 0.001% -0.003% is also greatly increased.
In the steelmaking desulfurizer, lime is an important raw material, and the reaction of lime (CaO) is CaO + [ S ] ═ CaS + [ O ]; however, the more CaO is added, the better the addition amount is, and as the addition amount of CaO increases, the difficulty in melting the slag increases, the viscosity of the slag increases, the fluidity deteriorates, the kinetic conditions for the desulfurization reaction deteriorate, and the desulfurization rate decreases. In order to isolate the atmosphere and avoid the influence of lime powder on molten steel during steel making and desulfurization due to the fact that the lime powder absorbs moisture in the air, and meanwhile avoid pipeline blockage during steel making and desulfurization, the invention researches the production process of fluidized lime for the steel making desulfurizer.
Disclosure of Invention
Based on the technical problems in the background art, the invention provides a production process of fluidized lime.
The technical scheme of the invention is as follows:
a process for producing fluidized lime comprising the steps of:
A. washing limestone raw materials to remove impurities, drying in the air, and crushing by a hammer crusher to obtain crushed stones with the diameter of 8-10 mm; then the crushed stone is input into a vertical mill to be ground and sieved to prepare limestone powder with the particle size of 4-6 mm;
B. mixing additives of a dispersing agent, a hydrophobic agent and a fluidization enhancing agent;
C. adding limestone powder and mixed additives into a mixer, and uniformly mixing to obtain a calcined raw material;
D. feeding the calcined raw material into a fluidized bed kiln for calcination, separating by a cyclone separator, and cooling to 250-280 ℃ to obtain a lime semi-finished product, wherein the calcination temperature is 950-1080 ℃, and the calcination time is 1.5-2 h;
E. and grinding the lime semi-finished product by using a vertical mill, airing, sieving by using a 250-mesh sieve, and separating by using a cyclone separator to obtain a lime finished product.
Preferably, the dispersant is a mixture of an organic polycarboxylate dispersant and an inorganic polyphosphate dispersant.
Further preferably, the mass ratio of the organic polycarboxylate dispersant to the inorganic polyphosphate dispersant is 1: (0.8-2.5).
Preferably, the hydrophobic agent is methyl silicone oil.
Preferably, the fluidization enhancer is polymer grafted graphene oxide.
Further preferably, the polymer grafted graphene oxide is an alkenyl monomer grafted graphene oxide.
The alkenyl monomer can be any one of styrene, sodium styrene sulfonate, methyl methacrylate, butyl methacrylate, hydroxyethyl methacrylate, glycidyl methacrylate, dimethylaminoethyl methacrylate, diethylaminoethyl methacrylate, methyl acrylate, butyl acrylate, hydroxyethyl acrylate, glycidyl acrylate, dimethylaminoethyl acrylate, diethylaminoethyl acrylate, tert-butyl acrylate, acrylamide, methacrylic acid, acrylic acid, 4-vinylpyridine, 2-vinylpyridine, 4-vinylpyridinone or acrylonitrile.
Preferably, in the mixed additive, the mass ratio of the dispersing agent to the hydrophobic agent to the fluidization enhancing agent is (50-70) to 100: (6-10).
Preferably, in the step C, the mass ratio of the limestone powder to the mixed additive is 100: (0.5-1.2).
Preferably, in the step D, the content of calcium oxide in the lime semi-finished product is more than or equal to 90%.
The invention has the advantages that: the production process of the fluidized lime comprises the following steps: washing limestone with water to remove impurities, air drying, crushing, grinding to obtain limestone powder, mixing the limestone powder and a mixed additive of a dispersing agent, a hydrophobizing agent and a fluidization reinforcing agent, calcining, grinding, air drying, sieving and separating. According to the invention, a mixed additive of a dispersing agent, a hydrophobic agent and a fluidization reinforcing agent is adopted, methyl silicone oil is adopted as the hydrophobic agent, and polymer grafted graphene oxide is adopted as the fluidization reinforcing agent, so that the prepared fluidized lime can effectively coat the hydrophobic agent on the surface of lime, the fluidity of the product is increased, the air is isolated, the influence of the lime powder on molten steel during steel making and desulfurization due to the fact that the lime powder absorbs moisture in the air is avoided, and the pipeline blockage during steel making and desulfurization is avoided.
Detailed Description
Example 1
1. A process for producing fluidized lime comprising the steps of:
A. washing limestone raw materials to remove impurities, drying in the air, and crushing by a hammer crusher to obtain crushed stones with the diameter of 8-10 mm; then the crushed stone is input into a vertical mill to be ground and sieved to prepare limestone powder with the grain diameter of 4-6 mm;
B. mixing additives of a dispersing agent, a hydrophobic agent and a fluidization enhancing agent;
C. adding limestone powder and mixed additives into a mixer, and uniformly mixing to obtain a calcined raw material;
D. feeding the calcined raw material into a fluidized bed furnace for calcination, then separating by a cyclone separator and cooling to 260 ℃ to obtain a lime semi-finished product, wherein the calcination temperature is 995 ℃, and the calcination time is 1.8 h;
E. and grinding the lime semi-finished product by using a vertical mill, airing, sieving by using a 250-mesh sieve, and separating by using a cyclone separator to obtain a lime finished product.
The dispersant is a mixture of an organic polycarboxylate dispersant and an inorganic polyphosphate dispersant; the mass ratio of the organic polycarboxylate dispersant to the inorganic polyphosphate dispersant is 1: 1.5.
the hydrophobic agent is methyl silicone oil.
The fluidization reinforcing agent is polymer grafted graphene oxide; the polymer grafted graphene oxide is alkenyl monomer grafted graphene oxide.
The alkenyl monomer is methacrylic acid.
In the mixed additive, the mass ratio of the dispersing agent to the hydrophobing agent to the fluidization enhancer is 65: 100: 7.
in the step C, the mass ratio of the limestone powder to the mixed additive is 100: 0.9.
in the step D, the content of calcium oxide in the lime semi-finished product is more than or equal to 90 percent.
Example 2
A process for producing fluidized lime comprising the steps of:
A. washing limestone raw materials to remove impurities, drying, and crushing by a hammer crusher to obtain crushed stone with the diameter of 8-10 mm; then the crushed stone is input into a vertical mill to be ground and sieved to prepare limestone powder with the particle size of 4-6 mm;
B. mixing additives of a dispersing agent, a hydrophobic agent and a fluidization enhancing agent;
C. adding limestone powder and mixed additives into a mixer, and uniformly mixing to obtain a calcined raw material;
D. feeding the calcined raw material into a fluidized bed furnace for calcination, separating by a cyclone separator, and cooling to 280 ℃ to obtain a lime semi-finished product, wherein the calcination temperature is 950 ℃, and the calcination time is 2 hours;
E. and grinding the lime semi-finished product by using a vertical mill, airing, sieving by using a 250-mesh sieve, and separating by using a cyclone separator to obtain a lime finished product.
The dispersant is a mixture of an organic polycarboxylate dispersant and an inorganic polyphosphate dispersant; the mass ratio of the organic polycarboxylate dispersant to the inorganic polyphosphate dispersant is 1: 0.8.
the hydrophobic agent is methyl silicone oil.
The fluidization reinforcing agent is polymer grafted graphene oxide; the polymer grafted graphene oxide is alkenyl monomer grafted graphene oxide.
The alkenyl monomer is sodium styrene sulfonate.
In the mixed additive, the mass ratio of the dispersing agent to the hydrophobing agent to the fluidization enhancer is 70: 100: 6.
in the step C, the mass ratio of the limestone powder to the mixed additive is 100: 1.2.
in the step D, the content of calcium oxide in the lime semi-finished product is more than or equal to 90 percent.
Example 3
A production process of fluidized lime comprises the following steps:
A. washing limestone raw materials to remove impurities, drying, and crushing by a hammer crusher to obtain crushed stone with the diameter of 8-10 mm; then the crushed stone is input into a vertical mill to be ground and sieved to prepare limestone powder with the grain diameter of 4-6 mm;
B. mixing additives of a dispersing agent, a hydrophobic agent and a fluidization enhancing agent;
C. adding limestone powder and a mixed additive into a mixer, and uniformly mixing to obtain a calcined raw material;
D. feeding the calcined raw material into a fluidized bed furnace for calcination, separating by a cyclone separator, and cooling to 250 ℃ to obtain a lime semi-finished product, wherein the calcination temperature is 1080 ℃ and the calcination time is 1.5 h;
E. and grinding the lime semi-finished product by using a vertical mill, airing, sieving by using a 250-mesh sieve, and separating by using a cyclone separator to obtain a lime finished product.
The dispersant is a mixture of an organic polycarboxylate dispersant and an inorganic polyphosphate dispersant; the mass ratio of the organic polycarboxylate dispersant to the inorganic polyphosphate dispersant is 1: 2.5.
the hydrophobic agent is methyl silicone oil.
The fluidization reinforcing agent is polymer grafted graphene oxide; the polymer grafted graphene oxide is alkenyl monomer grafted graphene oxide.
The alkenyl monomer is dimethylaminoethyl acrylate.
In the mixed additive, the mass ratio of the dispersing agent to the hydrophobing agent to the fluidization enhancer is 50: 100: 10.
in the step C, the mass ratio of the limestone powder to the mixed additive is 100: 0.5.
in the step D, the content of calcium oxide in the lime semi-finished product is more than or equal to 90 percent.
Example 4
A production process of fluidized lime comprises the following steps:
A. washing limestone raw materials to remove impurities, drying, and crushing by a hammer crusher to obtain crushed stone with the diameter of 8-10 mm; then the crushed stone is input into a vertical mill to be ground and sieved to prepare limestone powder with the grain diameter of 4-6 mm;
B. mixing additives of a dispersing agent, a hydrophobic agent and a fluidization enhancing agent;
C. adding limestone powder and mixed additives into a mixer, and uniformly mixing to obtain a calcined raw material;
D. feeding the calcined raw material into a fluidized bed kiln for calcination, separating by a cyclone separator, and cooling to 275 ℃ to obtain a lime semi-finished product, wherein the calcination temperature is 1080 ℃ and the calcination time is 1.6 h;
E. and grinding the lime semi-finished product by using a vertical mill, airing, sieving by using a 250-mesh sieve, and separating by using a cyclone separator to obtain a lime finished product.
The dispersant is a mixture of an organic polycarboxylate dispersant and an inorganic polyphosphate dispersant; the mass ratio of the organic polycarboxylate dispersant to the inorganic polyphosphate dispersant is 1: 2.5.
the hydrophobic agent is methyl silicone oil.
The fluidization reinforcing agent is polymer grafted graphene oxide; the polymer grafted graphene oxide is alkenyl monomer grafted graphene oxide.
The alkenyl monomer is sodium styrene sulfonate.
In the mixed additive, the mass ratio of the dispersing agent to the hydrophobing agent to the fluidization enhancer is 55: 100: 10.
in the step C, the mass ratio of the limestone powder to the mixed additive is 100: 0.7.
in the step D, the content of calcium oxide in the lime semi-finished product is more than or equal to 90 percent.
Example 5
A production process of fluidized lime comprises the following steps:
A. washing limestone raw materials to remove impurities, drying, and crushing by a hammer crusher to obtain crushed stone with the diameter of 8-10 mm; then the crushed stone is input into a vertical mill to be ground and sieved to prepare limestone powder with the grain diameter of 4-6 mm;
B. mixing additives of a dispersing agent, a hydrophobic agent and a fluidization enhancing agent;
C. adding limestone powder and a mixed additive into a mixer, and uniformly mixing to obtain a calcined raw material;
D. feeding the calcined raw material into a fluidized bed kiln for calcination, separating by a cyclone separator, and cooling to 250 ℃ to obtain a lime semi-finished product, wherein the calcination temperature is 985 ℃, and the calcination time is 1.5 h;
E. and grinding the lime semi-finished product by using a vertical mill, airing, sieving by using a 250-mesh sieve, and separating by using a cyclone separator to obtain a lime finished product.
The dispersant is a mixture of an organic polycarboxylate dispersant and an inorganic polyphosphate dispersant; the mass ratio of the organic polycarboxylate dispersant to the inorganic polyphosphate dispersant is 1: 1.7.
the hydrophobic agent is methyl silicone oil.
The fluidization reinforcing agent is polymer grafted graphene oxide; the polymer grafted graphene oxide is alkenyl monomer grafted graphene oxide.
The alkenyl monomer is 2-vinylpyridine.
In the mixed additive, the mass ratio of the dispersing agent to the hydrophobing agent to the fluidization enhancer is 50: 100: 7.
in the step C, the mass ratio of the limestone powder to the mixed additive is 100: 0.5.
in the step D, the content of calcium oxide in the lime semi-finished product is more than or equal to 90 percent.
Comparative example 1
The polymer grafted graphene oxide in example 1 was replaced with unmodified graphene oxide.
The physical and chemical properties and performance of the limes prepared in the above examples 1-5 and comparative example 1 were tested by using DL/T1483-2015, and the results are shown in Table 1.
Table 1: physical and chemical properties and performance test results of the fluidized lime;
CaO(wt.%) C(wt.%) S(wt.%) degree of Activity (mL)
Example 1 94.18 0.01 0.02 562
Example 2 93.77 0.01 0.02 547
Example 3 93.65 0.01 0.02 551
Example 4 94.08 0.01 0.02 555
Example 5 94.11 0.01 0.02 557
Comparative example 1 94.12 0.01 0.02 516
From the above test data, it can be seen that the fluidized lime prepared by the present invention has very good activity.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered as the technical solutions and the inventive concepts of the present invention within the technical scope of the present invention.

Claims (9)

1. A process for producing fluidized lime, comprising the steps of:
A. washing limestone raw materials to remove impurities, drying in the air, and crushing by a hammer crusher to obtain crushed stones with the diameter of 8-10 mm; then the crushed stone is input into a vertical mill to be ground and sieved to prepare limestone powder with the grain diameter of 4-6 mm;
B. a mixed additive of a dispersant, a hydrophobizing agent and a fluidization enhancer;
C. adding limestone powder and mixed additives into a mixer, and uniformly mixing to obtain a calcined raw material;
D. feeding the calcined raw material into a fluidized bed furnace for calcination, then separating by a cyclone separator and cooling to the temperature of 250-280 ℃ to obtain a lime semi-finished product, wherein the calcination temperature is 950-1080 ℃, and the calcination time is 1.5-2 h;
E. and grinding the lime semi-finished product by using a vertical mill, airing, sieving by using a 250-mesh sieve, and separating by using a cyclone separator to obtain a lime finished product.
2. A process for the production of fluidized lime according to claim 1 wherein the dispersant is a mixture of an organic polycarboxylate dispersant and an inorganic polyphosphate dispersant.
3. The process for producing fluidized lime according to claim 2, wherein the mass ratio of the organic polycarboxylate dispersant to the inorganic polyphosphate dispersant is 1: (0.8-2.5).
4. A process for the production of fluidized lime according to claim 1 wherein the hydrophobic agent is methyl silicone oil.
5. The process for producing fluidized lime according to claim 1, wherein the fluidization enhancer is polymer-grafted graphene oxide.
6. The process for producing fluidized lime according to claim 5, wherein the polymer-grafted graphene oxide is an alkenyl monomer-grafted graphene oxide.
7. The process for producing fluidized lime according to claim 1, wherein the mixing additive comprises a dispersant, a hydrophobizing agent and a fluidization enhancer in a mass ratio of (50-70) to 100: (6-10).
8. The process for producing fluidized lime according to claim 1, wherein in the step C, the mass ratio of the limestone powder to the mixed additive is 100: (0.5-1.2).
9. The process for producing fluidized lime according to claim 1, wherein in the step D, the calcium oxide content in the lime semi-finished product is not less than 90%.
CN202210298657.5A 2022-03-25 2022-03-25 Production process of fluidized lime Pending CN114920471A (en)

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Publication number Priority date Publication date Assignee Title
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CN104844020A (en) * 2015-05-08 2015-08-19 湖南衡山皕成钙业有限公司 Method for producing high-efficient active lime
US9322073B1 (en) * 2013-03-14 2016-04-26 ALMAMET USA, Inc. Preparation of flux lime for a BOF converter including conversion of troublesome fines to high quality fluidized lime
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Publication number Priority date Publication date Assignee Title
CN1986838A (en) * 2006-12-30 2007-06-27 李继宗 Steel making lime additive and its production process
US9322073B1 (en) * 2013-03-14 2016-04-26 ALMAMET USA, Inc. Preparation of flux lime for a BOF converter including conversion of troublesome fines to high quality fluidized lime
CN104844020A (en) * 2015-05-08 2015-08-19 湖南衡山皕成钙业有限公司 Method for producing high-efficient active lime
CN107619203A (en) * 2017-09-28 2018-01-23 广西华洋矿源材料有限公司 A kind of production method of active calcium oxide
CN108467211A (en) * 2018-06-19 2018-08-31 郑小华 A kind of active lime and its production technology
CN110981228A (en) * 2019-12-30 2020-04-10 贵州安凯达实业股份有限公司 High-calcium active lime

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