CN114919321A - Stone large-plate painting making method and system - Google Patents
Stone large-plate painting making method and system Download PDFInfo
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- CN114919321A CN114919321A CN202210581329.6A CN202210581329A CN114919321A CN 114919321 A CN114919321 A CN 114919321A CN 202210581329 A CN202210581329 A CN 202210581329A CN 114919321 A CN114919321 A CN 114919321A
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- 238000010422 painting Methods 0.000 title claims abstract description 66
- 239000004575 stone Substances 0.000 title claims abstract description 51
- 238000000034 method Methods 0.000 title claims abstract description 42
- 239000000758 substrate Substances 0.000 claims abstract description 55
- 238000012545 processing Methods 0.000 claims abstract description 37
- 239000000843 powder Substances 0.000 claims abstract description 32
- 239000000463 material Substances 0.000 claims abstract description 13
- 239000003086 colorant Substances 0.000 claims abstract description 8
- 238000004519 manufacturing process Methods 0.000 claims abstract description 7
- 239000000654 additive Substances 0.000 claims abstract description 4
- 230000000996 additive effect Effects 0.000 claims abstract description 4
- 238000010146 3D printing Methods 0.000 claims description 16
- 239000003292 glue Substances 0.000 claims description 4
- 238000012805 post-processing Methods 0.000 claims description 2
- 238000005498 polishing Methods 0.000 claims 1
- 238000007639 printing Methods 0.000 claims 1
- 230000009286 beneficial effect Effects 0.000 abstract description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 4
- 239000002131 composite material Substances 0.000 abstract description 3
- 230000008676 import Effects 0.000 description 4
- 238000003754 machining Methods 0.000 description 2
- 238000005034 decoration Methods 0.000 description 1
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- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C5/00—Processes for producing special ornamental bodies
- B44C5/04—Ornamental plaques, e.g. decorative panels, decorative veneers
- B44C5/0438—Ornamental plaques, e.g. decorative panels, decorative veneers containing stone elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y10/00—Processes of additive manufacturing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y50/00—Data acquisition or data processing for additive manufacturing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C3/00—Processes, not specifically provided for elsewhere, for producing ornamental structures
- B44C3/04—Modelling plastic materials, e.g. clay
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- Dispersion Chemistry (AREA)
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Abstract
一种石材大板画作制作方法和系统，包括如下步骤：1)根据产品的设计方案，选择石材大板作为基板；2)根据设计方案中的画作对基板进行加工，使得基板上去除的部位构成的形状与画作相对应；3)采用增材制造方法，根据画作的颜色信息选取对应的彩色粉料填充至基板上去除的部位；4)待填充部分强度达到要求后，将基板进行打磨处理，达到成品要求。本发明为石材大板画作制作提供了一种通用性的方法，将原本水刀拼花方式无法完成复杂形状，颜色渐变，肌理丰富的画作拼花通过增减材复合加工的方式实现，有益于拓宽画作拼花的范围，提升其附加价值。
A method and system for making a stone slab painting, comprising the following steps: 1) according to a product design scheme, selecting a stone slab as a substrate; 2) processing the substrate according to the painting in the design scheme, so that the removed parts on the substrate constitute 3) Using the additive manufacturing method, according to the color information of the painting, select the corresponding color powder to fill the removed part on the substrate; 4) After the strength of the filled part meets the requirements, the substrate is polished. Meet the finished product requirements. The invention provides a universal method for making paintings on large stone slabs, and realizes the mosaic of paintings with complex shapes, gradations of colors and rich textures that cannot be completed by the original water jet mosaic method by the composite processing of adding and subtracting materials, which is beneficial to widen the paintings. The range of parquet to enhance its added value.
Description
技术领域technical field
本发明涉及石材加工领域，特别是指一种石材大板画作制作方法和系统。The invention relates to the field of stone processing, in particular to a method and system for making large stone slab paintings.
背景技术Background technique
石材是一种常用的建筑装饰用材料，大板常用于制作背景墙。单一材质的大板的纹理和花纹已无法满足背景需求，大板拼花应运而生，丰富了背景墙的色彩和样式。现有大板拼花加工流程为：①利用水刀将大板按设计图纸将拼花位置按要求去除；②选择对应颜色的石材，利用水刀切割出对应形状；③根据设计方案，将步骤②中切割出的拼花拼入大板相应位置；④对拼缝进行清理，涂胶，固化；⑤打磨。Stone is a commonly used building decoration material, and large slabs are often used to make background walls. The texture and pattern of a single-material slab can no longer meet the needs of the background, so the mosaic of slabs came into being, enriching the color and style of the background wall. The existing large slab parquet processing process is as follows: (1) Use a water jet to remove the large slab according to the design drawings to remove the mosaic position according to the requirements; (2) Select the stone of the corresponding color, and use the water jet to cut out the corresponding shape; (3) According to the design plan, step (2) The cut out parquet is spliced into the corresponding position of the large board; ④ Clean, glue and cure the joints; ⑤ Grind.
现有大板拼花工艺虽然能制成相对复杂的颜色或花纹形状，但仍然存在无法完成复杂形状，颜色渐变，肌理丰富的画作拼花等问题。Although the existing large-board parquet process can be made into relatively complex colors or patterns, there are still problems such as inability to complete complex shapes, color gradients, and texture-rich painting parquets.
发明内容SUMMARY OF THE INVENTION
本发明的主要目的在于克服现有技术中的拼花无法完成复杂形状，颜色渐变，肌理丰富的画作拼花的缺陷，提出一种石材大板画作制作方法和系统，通过增减材复合加工的方式实现复杂形状，颜色渐变，肌理丰富的画作，有益于拓宽画作拼花的范围，提升其附加价值。The main purpose of the present invention is to overcome the defects that the parquet in the prior art cannot complete the complex shape, color gradient, and texture-rich painting parquet, and propose a method and system for making a stone slab painting, which is realized by adding and subtracting materials. Paintings with complex shapes, color gradients, and rich textures are beneficial to broaden the scope of painting parquets and enhance their added value.
本发明采用如下技术方案：The present invention adopts following technical scheme:
一种石材大板画作制作方法，其特征在于，包括如下步骤：A method for making a stone slab painting, characterized in that it comprises the following steps:
1)根据产品的设计方案，选择石材大板作为基板；1) According to the design scheme of the product, choose the large stone slab as the substrate;
2)根据设计方案中的画作对基板进行加工，使得基板上去除的部位构成的形状与画作相对应；2) Process the substrate according to the painting in the design scheme, so that the shape of the removed parts on the substrate corresponds to the painting;
3)采用增材制造方法，根据画作的颜色信息选取对应的彩色粉料填充至基板上去除的部位；3) Using the additive manufacturing method, according to the color information of the painting, select the corresponding color powder to fill the removed part on the substrate;
4)待填充部分强度达到要求后，将基板进行打磨处理，达到成品要求。4) After the strength of the filled part meets the requirements, the substrate is polished to meet the requirements of the finished product.
优选的，步骤2)包括：Preferably, step 2) comprises:
2.1)采用造型软件制作刻画有画作的基板的三维模型并保存；2.1) Use modeling software to create a three-dimensional model of the substrate with the painting and save it;
2.2)把保存的三维模型导入计算机辅助制造软件进行处理后输出加工代码，2.2) Import the saved three-dimensional model into the computer-aided manufacturing software for processing and output the processing code,
2.3)将加工代码导入机床以对步骤1)的所述基板进行加工，使得基板上去除的部位构成的形状与画作相对应。2.3) Import the machining code into the machine tool to process the substrate in step 1), so that the shape of the removed part on the substrate corresponds to the painting.
优选的，步骤2.1)具体为Preferably, step 2.1) is specifically
2.1.1)采用造型软件将步骤1)选定的基板绘制成三维模型；2.1.1) Use modeling software to draw the substrate selected in step 1) into a three-dimensional model;
2.1.2)采用造型软件将画作进行缩放后平铺于三维模型的加工面，并将画作轮廓转换成二维线框，在加工面上沿二维线框刻画一定深度，进行相关运算后形成待加工区域，保存三维模型。2.1.2) Use modeling software to scale the painting and then tile it on the processing surface of the 3D model, and convert the outline of the painting into a 2D wireframe, depict a certain depth along the 2D wireframe on the processing surface, and perform related operations to form The area to be processed, save the 3D model.
优选的，步骤2.1)中，造型软件选用Rhino，并将基坐标的原点放置在基板三维模型的特征点，该特征点包括顶点或面中心点或体中心点。Preferably, in step 2.1), Rhino is used as the modeling software, and the origin of the base coordinates is placed at the feature point of the three-dimensional model of the substrate, and the feature point includes a vertex or a surface center point or a body center point.
优选的，步骤2.2)中，所述计算机辅助制造软件采用PowerMill软件，选定机床，根据待加工区域的大小确定工序，根据工序选择合适的工具和加工策略，设置合适工艺参数，通过机床后置处理输出所述加工代码。Preferably, in step 2.2), the computer-aided manufacturing software adopts PowerMill software, selects the machine tool, determines the process according to the size of the area to be processed, selects appropriate tools and processing strategies according to the process, sets appropriate process parameters, and sets the The processing outputs the processing code.
优选的，步骤3)具体包括：Preferably, step 3) specifically includes:
3.1)提取画作不同位置的色彩信息，并转换成3D打印设备可识别的数字化信息；3.1) Extract the color information at different positions of the painting and convert it into digital information that can be recognized by 3D printing equipment;
3.2)将配置好的若干种颜色的石材粉料分别加入3D打印设备相应的料盒；3.2) Add the configured stone powders of several colors to the corresponding material boxes of the 3D printing equipment;
3.3)3D打印设备根据3.1)的数字化信息进行配色得到彩色粉料；3.3) The 3D printing equipment performs color matching according to the digital information in 3.1) to obtain color powder;
3.4)3D打印设备彩色粉料与胶水混合打印至基板上去除的部位。3.4) The 3D printing equipment mixes the color powder and glue to print the removed parts on the substrate.
优选的，若干种颜色的所述石材粉料至少包括有黑色石材粉料、品红石材粉料、青色石材粉料和黄色石材粉料。Preferably, the stone powders of several colors include at least black stone powder, magenta stone powder, cyan stone powder and yellow stone powder.
一种石材大板画作制作系统，其特征在于，应用所述的一种石材大板画作制作方法，包括：A system for making a large-scale stone painting, characterized in that, applying the method for making a large-scale stone painting, comprising:
基板，采用石材大板；The substrate is made of large stone slabs;
三维模型制作软件，用于制作刻画有画作的基板的三维模型并输出加工代码；3D model making software for making 3D models of substrates with paintings and outputting processing codes;
机床，根据加工代码对基板进行加工，使得基板上去除的部位构成的形状与画作相对应；The machine tool processes the substrate according to the processing code, so that the shape of the removed parts on the substrate corresponds to the painting;
3D打印设备，根据画作的颜色信息选取对应的彩色粉料填充至基板上去除的部位。The 3D printing equipment selects the corresponding color powder to fill the removed parts on the substrate according to the color information of the painting.
优选的，所述三维模型制作软件包括有造型软件和计算机辅助制造软件。Preferably, the three-dimensional model making software includes modeling software and computer-aided manufacturing software.
由上述对本发明的描述可知，与现有技术相比，本发明具有如下有益效果：As can be seen from the above description of the present invention, compared with the prior art, the present invention has the following beneficial effects:
本发明的石材大板画作制作方法和系统，为石材大板画作制作提供了一种通用性的方法，将原本水刀拼花方式无法完成复杂形状，颜色渐变，肌理丰富的画作拼花通过增减材复合加工的方式实现，有益于拓宽画作拼花的范围，提升其附加价值。The method and system for making paintings on large stone slabs of the present invention provide a universal method for making paintings on large slabs of stone. The realization of composite processing is beneficial to broaden the scope of painting parquet and enhance its added value.
附图说明Description of drawings
图1为本发明方法的基本流程示意图。FIG. 1 is a schematic flow chart of the basic flow of the method of the present invention.
以下结合附图和具体实施例对本发明作进一步详述。The present invention will be described in further detail below with reference to the accompanying drawings and specific embodiments.
具体实施方式Detailed ways
以下通过具体实施方式对本发明作进一步的描述。The present invention will be further described below through specific embodiments.
本发明中，对于术语“第一”、“第二”、“第三”等仅用于区别类似的对象，而不必用于描述特定的顺序或先后次序，也不能理解为指示或暗示相对重要性。对于描述中，采用了“上”、“下”、“左”、“右”、“前”和“后”等指示的方位或位置关系为基于附图所示的方位或位置关系，仅是为了便于描述本发明，而不是指示或暗示所指的装置必须具有特定的方位、以特定的方位构造和操作，因此不能理解为对本发明保护范围的限制。对于本领域的普通技术人员而言，可以根据具体情况理解上述术语在本申请中的具体含义。In the present invention, the terms "first", "second", "third", etc. are only used to distinguish similar objects, and are not necessarily used to describe a specific sequence or sequence, nor should they be construed as indicating or implying relative importance sex. In the description, the orientation or positional relationship indicated by "up", "down", "left", "right", "front" and "rear" is based on the orientation or positional relationship shown in the drawings, only In order to facilitate the description of the present invention, it is not indicated or implied that the referred device must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as limiting the protection scope of the present invention. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific situations.
另外，在本申请的描述中，除非另有说明，“多个”是指两个或两个以上。“和/或”，描述关联对象的关联关系，表示可以存在三种关系，例如，A和/或B，可以表示：单独存在A，同时存在A和B，单独存在B这三种情况。字符“/”一般表示前后关联对象是一种“或”的关系。In addition, in the description of this application, unless otherwise specified, "a plurality" means two or more. "And/or", which describes the association relationship of the associated objects, means that there can be three kinds of relationships, for example, A and/or B, which can mean that A exists alone, A and B exist at the same time, and B exists alone. The character "/" generally indicates that the related objects are an "or" relationship.
参见图1，一种石材大板画作制作方法，包括如下步骤：Referring to Figure 1, a method for making a stone slab painting includes the following steps:
1)根据产品的设计方案，选择石材大板作为基板。该步骤中，可根据需要完成的产品的设计方案选择合适尺寸和颜色的石材大板作为基板，设计方案包括有画作，画作的尺寸、颜色和形状可根据需求设计。1) According to the design of the product, choose a large stone slab as the substrate. In this step, a large stone slab of suitable size and color can be selected as the substrate according to the design scheme of the product to be completed. The design scheme includes paintings, and the size, color and shape of the paintings can be designed according to requirements.
2)根据设计方案中的画作对基板进行加工，使得基板上去除的部位构成的形状与画作相对应。即根据需绘制的画作的尺寸和形状对基板进行加工，可包括：2) The substrate is processed according to the painting in the design scheme, so that the shape of the removed parts on the substrate corresponds to the painting. That is, the substrate is processed according to the size and shape of the painting to be drawn, which can include:
2.1)采用造型软件制作刻画有画作的基板的三维模型并保存，该造型软件可选用Rhino，并将基坐标的原点放置在基板三维模型的特征点，该特征点包括但不限于顶点或面中心点或体中心点，本实施例中，选择底面中心点作为基坐标原点。实际应用中，造型软件还可以采用其他三维模型制作软件，不限于此。2.1) Use modeling software to create and save the 3D model of the substrate with the painting. The modeling software can choose Rhino, and place the origin of the base coordinates at the feature point of the 3D model of the substrate, including but not limited to the vertex or the center of the surface. point or body center point. In this embodiment, the bottom surface center point is selected as the origin of the base coordinate. In practical applications, the modeling software may also use other three-dimensional model making software, but is not limited to this.
制作刻画有画作的基板的三维模型并保存的具体操作如下：The specific operations for making and saving the 3D model of the substrate with the painting are as follows:
2.1.1)采用造型软件将步骤1)选定的基板绘制成三维模型。2.1.1) Use modeling software to draw the substrate selected in step 1) into a three-dimensional model.
2.1.2)采用造型软件将画作进行缩放至合适尺寸后平铺于三维模型的加工面，并将画作的轮廓转换成二维线框，在加工面上沿二维线框向下刻画一定深度，进行相关运算后形成待加工区域，保存三维模型。具体的，在Rhino中将画作轮廓转换成线框，并沿基板的上表面向下刻画5mm深度，刻画深度不限于此，还可根据实际情况设置。2.1.2) Use modeling software to scale the painting to a suitable size and then tile it on the processing surface of the 3D model, convert the outline of the painting into a 2D wireframe, and trace a certain depth down the processing surface along the 2D wireframe , after performing relevant operations, the area to be processed is formed, and the 3D model is saved. Specifically, the outline of the drawing is converted into a wire frame in Rhino, and a depth of 5mm is drawn down along the upper surface of the substrate. The depth of the drawing is not limited to this, and can also be set according to the actual situation.
2.2)把保存的三维模型导入计算机辅助制造软件进行处理后输出加工代码。该步骤中，计算机辅助制造软件采用PowerMill软件，选定机床，根据待加工区域的大小确定工序，根据工序选择合适的工具和加工策略，设置合适工艺参数，通过机床后置处理输出加工代码。实际应用中，计算机辅助制造软件还可以采用其他类似软件，不限于此。2.2) Import the saved 3D model into the computer-aided manufacturing software for processing and then output the processing code. In this step, the computer-aided manufacturing software adopts PowerMill software, selects the machine tool, determines the process according to the size of the area to be processed, selects the appropriate tool and processing strategy according to the process, sets the appropriate process parameters, and outputs the processing code through the post-processing of the machine tool. In practical applications, the computer-aided manufacturing software can also use other similar software, but is not limited to this.
其中，机床可选择6轴机器人雕刻加工系统等。工序可包括有粗加工、半精加工和精加工工序等，工艺参数可包括有主轴转速、进给速度、轴向切深、径向切深等。Among them, the machine tool can choose a 6-axis robot engraving and processing system. Processes can include roughing, semi-finishing and finishing, etc., and process parameters can include spindle speed, feed rate, axial depth of cut, radial depth of cut, etc.
2.3)将选定的基板固定于机床的工作台，将加工代码导入机床以对步骤1)的基板进行加工，使得基板上去除的部位构成的形状与画作相对应。2.3) Fix the selected base plate on the table of the machine tool, and import the machining code into the machine tool to process the base plate in step 1), so that the shape of the removed parts on the base plate corresponds to the painting.
3)采用增材制造方法，根据画作的颜色信息选取对应的彩色粉料填充至基板上去除的部位。该步骤具体包括：3) Using the additive manufacturing method, according to the color information of the painting, the corresponding color powder is selected to fill the removed parts on the substrate. This step specifically includes:
3.1)提取画作不同位置的色彩信息，并转换成3D打印设备可识别的数字化信息。3.1) Extract the color information of different positions of the painting and convert it into digital information that can be recognized by 3D printing equipment.
3.2)将配置好的若干种颜色的石材粉料分别加入3D打印设备相应的料盒。其中，若干种颜色的所述石材粉料至少包括有黑色石材粉料、品红石材粉料、青色石材粉料和黄色石材粉料等。3.2) Add the configured stone powders of several colors to the corresponding material boxes of the 3D printing equipment. Wherein, the stone powder materials of several colors include at least black stone powder materials, magenta stone powder materials, cyan stone powder materials, yellow stone powder materials, and the like.
3.3)3D打印设备根据3.1)的数字化信息进行配色得到彩色粉料。3.3) The 3D printing equipment performs color matching according to the digital information in 3.1) to obtain color powder.
3.4)3D打印设备彩色粉料与胶水混合打印至基板上去除的部位。3.4) The 3D printing equipment mixes the color powder and glue to print the removed parts on the substrate.
4)待填充部分强度达到要求后，将基板进行打磨处理，达到成品要求。4) After the strength of the filled part meets the requirements, the substrate is polished to meet the requirements of the finished product.
本发明的方法大致包括基板选择、基板加工、3D打印加工填充、打磨等，将原本水刀拼花方式无法完成复杂形状，颜色渐变，肌理丰富的画作拼花通过增减材复合加工的方式实现，有益于拓宽画作拼花的范围，提升其附加价值。The method of the invention roughly includes substrate selection, substrate processing, 3D printing processing, filling, grinding, etc. The original water jet mosaic method can not complete the complex shape, color gradation, and texture-rich painting mosaic is realized by adding and subtracting materials composite processing, which is beneficial. To broaden the scope of parquet paintings and enhance their added value.
本发明一种石材大板画作制作系统，其采用上述的一种石材大板画作制作方法制作石材大板画作，该系统可包括：The present invention is a production system for stone slab paintings, which adopts the above-mentioned method for producing stone slab paintings to produce stone slab paintings. The system may include:
基板，采用石材大板。The base plate is made of stone slabs.
三维模型制作软件，用于制作刻画有画作的基板的三维模型并输出加工代码，其可包括有造型软件和计算机辅助制造软件。The three-dimensional model making software is used to make a three-dimensional model of a substrate with paintings and output processing codes, which may include modeling software and computer-aided manufacturing software.
机床，根据加工代码对基板进行加工，使得基板上去除的部位构成的形状与画作相对应。The machine tool processes the substrate according to the processing code, so that the shape of the removed parts on the substrate corresponds to the painting.
3D打印设备，根据画作的颜色信息选取对应的彩色粉料填充至基板上去除的部位。The 3D printing equipment selects the corresponding color powder to fill the removed parts on the substrate according to the color information of the painting.
上述仅为本发明的具体实施方式，但本发明的设计构思并不局限于此，凡利用此构思对本发明进行非实质性的改动，均应属于侵犯本发明保护范围的行为。The above are only specific embodiments of the present invention, but the design concept of the present invention is not limited to this, and any non-substantial modification of the present invention by using this concept should be regarded as an act of infringing the protection scope of the present invention.
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