CN114918614A

CN114918614A - Honeycomb hole washing machine inner container manufacturing method and honeycomb hole washing machine

Info

Publication number: CN114918614A
Application number: CN202210473663.XA
Authority: CN
Inventors: 潘俊剑
Original assignee: Zhejiang Blue Whale Intelligent Equipment Manufacturing Co ltd
Current assignee: Zhejiang Blue Whale Intelligent Equipment Manufacturing Co ltd
Priority date: 2022-04-29
Filing date: 2022-04-29
Publication date: 2022-08-19

Abstract

The invention discloses a method for manufacturing an inner container of a honeycomb hole washing machine and the honeycomb hole washing machine, wherein the method comprises the following steps: preparing a liner base material, punching according to a geometric shape, forming in an area, manufacturing the liner and the like, thereby forming a plurality of through holes arranged along the liner with a closed geometric shape to form connecting bands so as to form isolated convex parts separated by the connecting bands. The honeycomb hole washing machine provided by the invention realizes the effects of improving the washing effect of the washing machine and preventing clothes from being damaged easily by arranging the honeycomb holes.

Description

Honeycomb hole washing machine inner container manufacturing method and honeycomb hole washing machine

Technical Field

The invention relates to the technical field of washing equipment, in particular to a method for manufacturing an inner container of a honeycomb hole washing machine and the honeycomb hole washing machine.

Background

The washing machine is a household appliance for replacing manual washing, and mainly comprises a wave wheel type washing machine and a drum type washing machine. Among them, drum washing machines are originated in europe, and washing methods thereof are designed by simulating the principle of hitting clothes with a hammer, and are becoming more and more popular in recent years. Compared with the pulsator washing machine, the drum washing machine is superior to the pulsator washing machine in the aspects of no clothes winding, uniform washing, wear rate and the like, and is more water-saving.

For the drum washing machine, the washing efficiency is improved; in addition, in the process of high rotating speed during dewatering, the clothes are easy to be hooked due to extrusion between the clothes and the wall holes of the equipment, so that the service life of the clothes is influenced.

Disclosure of Invention

The invention aims to provide an inner container of a washing machine with good washing effect and no damage to clothes and a manufacturing method thereof.

In order to achieve the purpose of the invention, the scheme adopted by the invention is as follows:

as a first aspect of the present invention, there is provided a method for manufacturing an inner container of a honeycomb hole washing machine, comprising the steps of:

taking a metal plate as a liner base material;

punching the liner base material according to a closed geometric shape and arranging all the geometric shapes according to a determinant to form a plurality of through holes arranged along the geometric shape;

stamping the base material in the inner area of each geometric shape to enable the inner part of each geometric shape to be convexly arranged towards one side;

fixing the liner substrate to the liner structure, or winding to form a liner wall;

wherein the geometric shapes include triangles, quadrilaterals, pentagons, hexagons, heptagons, and octagons.

According to the manufacturing method of the honeycomb hole washing machine inner container, wherein: the geometric shapes of the triangular pieces and the triangular pieces are regular triangles, regular quadrangles, regular pentagons, regular hexagons, regular heptagons or regular octagons, and two adjacent rows of the triangular pieces and the regular heptagons are arranged in a staggered mode.

According to the manufacturing method of the honeycomb hole washing machine inner container, wherein: the geometric shape is a regular hexagon, and two adjacent rows are arranged in a staggered manner; the through holes are arranged on the outer edge of the geometric shape and are symmetrically arranged, and the through holes are respectively arranged at one vertex of the regular hexagon and the other two spaced vertexes.

As a second aspect of the present invention, there is provided a method for manufacturing an inner container of a honeycomb hole washing machine, comprising the steps of:

cutting a metal plate to form a rectangular liner base material, and arranging 3-6 washing areas on the liner base material; the adjacent washing zones are separated by separating zones, 1/2 separating zones are respectively arranged on the outer sides of the washing zones at two ends, so that the inner container base material and the inner container base material form the separating zones when the inner container base material is formed into an annular structure in an end-to-end connection mode after being wound;

arranging a connecting belt in at least one washing area, wherein the connecting belt is formed by mutually connecting a plurality of regular hexagons arranged in a staggered determinant manner; punching the liner base material downwards along the communicating belt to form a through hole and unpunched areas positioned in the middle of the regular hexagons, wherein each regular hexagonal area is formed into a washing unit;

stamping the liner base material to enable the un-punched area in the middle of each washing unit to be upwards convexly arranged to form a convex part; each convex part is separated and isolated by a communicating belt and the communicating belts are communicated with each other;

the through holes are symmetrically arranged and comprise three top through holes arranged at one vertex of the regular hexagon and two other vertex points at intervals, and two side through holes arranged between any two top through holes.

According to the manufacturing method of the honeycomb hole washing machine inner container, wherein: the convex part is formed by stamping a Y-shaped part, so that three convex inclined surfaces which are uniformly arranged at 120 degrees are formed on the convex part.

According to the manufacturing method of the honeycomb hole washing machine inner container, wherein: the convex portion is also formed with a Y-shaped ridge portion.

According to the manufacturing method of the honeycomb hole washing machine inner container, wherein: the highest point of the convex part is arranged to protrude 5-12mm from the connecting band.

According to the manufacturing method of the honeycomb hole washing machine inner container, wherein: the width of the connecting band is 2-5mm, and the diameter of the through hole is 1-2 mm.

As a third aspect of the present invention, there is provided a honeycomb hole washing machine, comprising a casing and an inner container disposed in the casing, wherein the inner container comprises an inner container wall disposed annularly; wherein the inner container wall is manufactured according to any one of the above methods.

The honeycomb hole washing machine is particularly suitable as a commercial washing machine.

The invention has the following advantages:

1. the inner container is provided with a plurality of communicating bands which are communicated with each other, through holes are arranged in the communicating bands, and each communicating band forms a closed geometric shape, such as a regular hexagon shape; and the areas in the shapes are convexly arranged into convex parts, so that concave-convex holes are formed to increase the friction between the meshes and the clothes, the friction of the clothes during washing is greatly improved, and the washing rate of the washing machine is increased.

2. The hexagonal convex parts are hexagonal honeycomb micro convex holes (also called honeycomb holes), and the honeycomb micro convex holes can form light and thin water films to wrap clothes when the roller rotates, so that the possibility of pilling and silking caused by friction between the clothes and the inner container wall is reduced, and the service life of the clothes is prolonged.

3. The diameter of the through hole is not more than 2mm and is arranged in the communicating belt, thereby ensuring that the condition that the service life of the clothes is influenced by the thread hooking can not occur even in the high-speed dehydration.

Drawings

FIG. 1 is a schematic view of the manufacturing process of the inner container of the honeycomb-hole washing machine of the present invention;

FIG. 2 is a schematic diagram of a front view of a liner substrate according to an embodiment of the present invention;

FIG. 3 is a schematic diagram of a front view of a washing zone of the embodiment of FIG. 1;

FIG. 4 is a schematic diagram of an arrangement of the washing units of FIG. 3;

FIG. 5 is a schematic front view of the single wash unit of FIG. 3;

FIG. 6 is a cross-sectional view of the AA section of FIG. 4; FIG. 7 is a cross-sectional view of section BB of FIG. 4;

fig. 8 is a schematic front view of a liner substrate according to another embodiment of the present invention.

Detailed Description

In order that those skilled in the art will better understand the invention and thus more clearly define the scope of the invention as claimed, it is described in detail below with respect to certain specific embodiments thereof. It should be noted that the following is only a few embodiments of the present invention, and the specific direct description of the related structures is only for the convenience of understanding the present invention, and the specific features do not of course directly limit the scope of the present invention. Conventional choices and substitutions made by those skilled in the art in light of the present disclosure are to be considered within the scope of the present invention as claimed.

A method for manufacturing an inner container of a honeycomb hole washing machine comprises the following steps:

taking a metal plate as a liner base material;

punching holes on the liner base material according to a closed geometric shape and arranging all the geometric shapes according to a determinant to form a plurality of through holes arranged along the geometric shape;

fixing the liner base material on the liner structure or winding to form a liner wall;

wherein the geometric shapes include triangles, quadrilaterals, pentagons, hexagons, heptagons, and octagons. Preferably, the geometric shape is a regular triangle, a regular quadrangle, a regular pentagon, a regular hexagon, a regular heptagon or a regular octagon, and two adjacent rows are arranged in a staggered manner.

In some preferred embodiments, the sum geometry is a regular hexagon, and two adjacent rows are arranged in a staggered manner; the through holes are arranged on the outer edge of the geometric shape and are symmetrically arranged, and the through holes are respectively arranged at one vertex of the regular hexagon and the other two spaced vertexes.

Example one

As shown in fig. 1, a method for manufacturing an inner container of a honeycomb-hole washing machine is realized according to the following steps:

first, as shown in fig. 2, a metal plate material is cut or punched out to form a liner base material having a rectangular shape as shown in fig. 2. Wherein the metal plate is generally stainless steel plate or similar metal or alloy plate, and has a thickness of 0.3-1 cm.

In this embodiment, the liner substrate is provided with 4 washing zones 11. Of course, the number of washing zones 11 can also be other values, such as 2, 3 or 5, 6, without limitation.

As shown in fig. 2, in the present embodiment, two adjacent washing zones 11 are separated by a partition 12, and the partition 12 is used for a rib to be disposed, thereby forming a lifting rib for lifting the clothes when the washing machine is in operation.

In this embodiment, 3 separating regions 12 are formed between 4 washing regions 11, and 1/2 separating regions (i.e. formed as side separating regions 13) are respectively disposed at the outer sides of the washing regions 11 at the two ends of the base material, when the liner base material is wound and then connected end to form a washing machine liner with a ring structure, 2 side separating regions 13 at the two ends of the base material are combined to form a complete separating region for the arrangement of the convex ribs.

As shown in fig. 2, in the present embodiment, the partition 13 and the side partition 13 are respectively provided with a plurality of through holes to facilitate fixing of the ribs or drainage of the inner container.

Next, as shown in fig. 3, the central region of each washing zone 11 is provided with a washing function zone 111, and the washing function zone 111 is spaced from the edge by a suitable distance to form an edge portion 112 at the outer edge of the washing zone.

In the present embodiment, the washing functional regions 111 are punched downward to form a plurality of washing units 14. The washing unit 14 comprises a plurality of through holes 15 arranged in an array and an un-punched area surrounded by the through holes 15, thereby forming the washing unit 14 with a closed geometric shape.

In the present embodiment, the washing units 14 are regular hexagons, and the washing units 14 are arranged in a row and offset from each other to form the arrangement shown in fig. 4. Therefore, on one hand, the washing units 14 can be arranged closely, and on the other hand, the washing units 14 can be communicated with each other to form a net-shaped structure.

Again, the inner bag base material is press-molded so that an unpunched area located in the middle of each washing unit 14 is protruded upward to be formed as a convex portion 142. Wherein, the periphery of each washing unit 14 forms a hexagonal shape and has a communication band 141 with a proper width, and the through hole 15 is disposed on the communication band 141. Therefore, the protrusions 142 are isolated by the communication bands 141, and the communication bands 141 are communicated with each other. Fig. 7 and 8 show cross-sectional views of each washing unit 14 in the two horizontal and vertical cross-sections AA and BB.

As shown in fig. 4, in the present embodiment, the through holes 15 are symmetrically arranged, and each washing unit 14 has 9 through holes 15, which respectively include three top through holes 151 disposed at one vertex of a regular hexagon and two other vertices spaced apart, and two side through holes 152 disposed between any two of the top through holes.

In the present embodiment, the convex portion 142 is formed by a Y-shaped stamping during the stamping process, so as to form three convex inclined surfaces 143 uniformly arranged at 120 ° on the un-punched area.

In this embodiment, the height of the highest point of the convex part protruding from the connecting band is 5-12mm, preferably 8-12 mm.

In this embodiment, the width of the connecting band is 2-5mm, and the diameter of the through hole is 1-2 mm; most preferably 3mm and 1.8mm respectively.

Example two

As shown in fig. 8, a method for manufacturing an inner container of a honeycomb washing machine is the same as the first embodiment except that the Y-shaped member for press-molding the convex portions 142 in the first embodiment has a proper width to form ridge portions 144 between the convex inclined surfaces 143, and the ridge portions 144 have 3 and extend uniformly from three apexes of the washing unit 14 to the center to intersect each other, so that adjacent ridge portions 144 are disposed at an angle of 120 °.

Preferably, the inner container of the washing machine is disposed with one ridge portion 144 thereof being reset on the back surface of the washing machine when being assembled, so that the inner container has the same washing effect when being rotated in the forward direction and the reverse direction.

EXAMPLE III

A honeycomb hole washing machine comprises a shell and an inner container arranged in the shell, wherein the inner container wall of the inner container is manufactured by the manufacturing method of the first embodiment or the second embodiment.

Claims

1. The method for manufacturing the honeycomb hole washing machine inner container comprises the following steps:

taking a metal plate as a liner base material;

performing punch forming on the base material of each geometric shape internal area to enable the internal part of each geometric shape to be convexly arranged towards one side;

2. The method of claim 1, wherein the geometric shape of the sum is regular triangle, regular quadrangle, regular pentagon, regular hexagon, regular heptagon or regular octagon, and two adjacent rows are arranged in a staggered manner.

3. The method for manufacturing an inner container of a honeycomb-hole washing machine according to claim 1, wherein the geometric shape of the inner container is a regular hexagon, and two adjacent rows are arranged in a staggered manner; the through holes are arranged on the outer edge of the geometric shape and are symmetrically arranged, and the through holes are respectively arranged at one vertex of the regular hexagon and the other two vertexes at intervals.

4. The making process of inner container of honeycomb washing machine includes the following steps:

arranging a connecting belt in at least one washing area, wherein the connecting belt is formed by mutually connecting a plurality of regular hexagons arranged in a staggered determinant manner; punching the liner base material downwards along the communicating strip to form through holes and un-punched areas positioned in the middle of regular hexagons, wherein each regular hexagon area is formed into a washing unit;

5. The method of claim 4, wherein the protrusions are formed by stamping a Y-shaped piece to form three convex slopes uniformly arranged at 120 ° on the protrusions.

6. The method of claim 5, wherein the protrusion is further formed as a Y-shaped ridge.

7. The method for manufacturing the honeycomb hole washing machine inner container according to claim 5 or 6, wherein the highest point of the convex part is arranged to protrude 5-12mm from the connecting band.

8. The method for manufacturing the honeycomb hole washing machine inner container according to claim 5, wherein the width of the connecting belt is 2-5mm, and the diameter of the through hole is 1-2 mm.

9. A honeycomb hole washing machine comprises a shell and an inner container arranged in the shell, wherein the inner container comprises an annular inner container wall; characterized in that the inner container wall is manufactured according to the method of any one of claims 1 to 8.