CN114918261A - Method and device for setting convexity of intermediate blank and computer equipment - Google Patents
Method and device for setting convexity of intermediate blank and computer equipment Download PDFInfo
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Abstract
Description
技术领域technical field
本申请涉及无头轧制带钢的轧制技术,具体而言,涉及一种中间坯凸度的设定方法、装置及计算机设备。The present application relates to the rolling technology of endlessly rolling strip steel, and in particular, to a method, device and computer equipment for setting the crown of an intermediate billet.
背景技术Background technique
在现有的无头轧制工艺中,由于当前所有钢种及规格带钢的中间坯目标凸度均设置为中间坯厚度的固定百分比,该设置方法导致中间坯目标凸度与大多钢种实际中间坯凸度偏差很大,直接影响精轧机架实际弯/窜辊配置,对成品板形十分不利。In the existing endless rolling process, since the target crown of the intermediate billet is set as a fixed percentage of the thickness of the intermediate billet for all current steel grades and specifications, this setting method causes the target crown of the intermediate billet to be different from the actual billet of most steel grades. The deviation of the crown of the intermediate billet is very large, which directly affects the actual bending/roll-shifting configuration of the finishing stand, which is very unfavorable to the shape of the finished product.
所以,本领域技术人员急需一种中间坯凸度的设定方法来合理设定中间坯凸度。Therefore, those skilled in the art urgently need a method for setting the crown of the intermediate blank to reasonably set the crown of the intermediate blank.
发明内容SUMMARY OF THE INVENTION
本申请的实施例提供了一种中间坯凸度的设定方法、装置及计算机设备,进而至少在一定程度上可以合理设定中间坯凸度,从而能够合理分配精轧机架的弯/窜辊配置,最终能够优化成品板形。The embodiments of the present application provide a method, device and computer equipment for setting the crown of the intermediate blank, so that the crown of the intermediate blank can be reasonably set at least to a certain extent, so that the bending/shifting rolls of the finishing stand can be reasonably allocated configuration, which can ultimately optimize the finished plate shape.
本申请的其他特性和优点将通过下面的详细描述变得显然,或部分地通过本申请的实践而习得。Other features and advantages of the present application will become apparent from the following detailed description, or be learned in part by practice of the present application.
根据本申请的一个方面,提供了一种中间坯凸度的设定方法,所述方法包括:针对预设钢种的无头轧制过程,获取与所述预设钢种的各个成品厚度区间相对应的实际中间坯参数、实际成品参数、以及目标成品参数;根据各个成品厚度区间对应的实际中间坯参数、实际成品参数、以及目标成品参数,通过中间坯凸度设定模型计算各个成品厚度区间对应的中间坯凸度设定值;根据各个成品厚度区间对应的目标成品参数和中间坯凸度设定值,确定各个成品厚度区间对应的中间坯凸度设定范围。According to an aspect of the present application, there is provided a method for setting the crown of an intermediate blank, the method comprising: for an endless rolling process of a preset steel grade, obtaining the thickness interval of each finished product with the preset steel grade Corresponding actual intermediate billet parameters, actual finished product parameters, and target finished product parameters; according to the actual intermediate billet parameters, actual finished product parameters, and target finished product parameters corresponding to each finished product thickness interval, calculate the thickness of each finished product through the intermediate billet crown setting model The set value of the intermediate blank crown corresponding to the interval; according to the target finished product parameters corresponding to each finished product thickness interval and the set value of the intermediate blank crown, the set range of the intermediate blank crown corresponding to each finished product thickness interval is determined.
在本申请的一些实施例中,所述实际中间坯参数包括:实际中间坯凸度和实际中间坯厚度;所述实际成品参数包括:实际成品凸度和实际成品厚度;所述目标成品参数包括目标成品凸度控制范围。In some embodiments of the present application, the actual intermediate blank parameters include: the actual intermediate blank crown and the actual intermediate blank thickness; the actual finished product parameters include: the actual finished product crown and the actual finished product thickness; the target finished product parameters include Target finished product crown control range.
在本申请的一些实施例中,所述中间坯凸度设定模型为:In some embodiments of the present application, the intermediate blank crown setting model is:
CHbar=f(Cact,hact,CHact,Hact,Ctrg,Ccb,Cwe)CH bar =f(C act ,h act ,CH act ,H act ,C trg ,C cb ,C we )
其中,CHbar为中间坯凸度设定值,Cact为所述实际成品凸度,hact为所述实际成品厚度,CHact为所述实际中间坯凸度,Hact为所述实际中间坯厚度,Ctrg为目标成品凸度最优控制值,Ccb目标成品凸度控制下限值,Cwe目标成品凸度控制上限值。Wherein, CH bar is the set value of the intermediate billet crown, C act is the actual finished product crown, h act is the actual finished product thickness, CH act is the actual intermediate billet crown, H act is the actual intermediate billet Blank thickness, C trg is the optimal control value of the target product crown, C cb is the lower limit of the target product crown control, and C we is the target product crown control upper limit.
在本申请的一些实施例中,在获取与所述预设钢种的各个成品厚度区间对应的实际中间坯参数、实际成品参数、以及目标成品参数之前,所述方法还包括:获取所述预设钢种在无头轧制过程中轧制块数与带钢厚度的对应关系;根据所述轧制块数与带钢厚度的对应关系,确定至少一个成品厚度区间。In some embodiments of the present application, before acquiring the actual intermediate blank parameters, the actual finished product parameters, and the target finished product parameters corresponding to each finished product thickness interval of the preset steel grade, the method further includes: obtaining the preset finished product parameters. The corresponding relationship between the number of rolling blocks and the thickness of the strip steel in the endless rolling process of the steel type is set; at least one thickness interval of the finished product is determined according to the corresponding relationship between the number of rolling blocks and the thickness of the strip steel.
在本申请的一些实施例中,所述根据各个成品厚度区间对应的实际中间坯参数、实际成品参数、以及目标成品参数,通过中间坯凸度设定模型计算各个成品厚度区间对应的中间坯凸度设定值,包括:针对每一个成品厚度区间,根据对应的实际中间坯参数、实际成品参数、以及目标成品参数,按照所述预设钢种的成品凸度控制准则和浪形控制准则,通过中间坯凸度设定模型计算各个成品厚度区间对应的中间坯凸度设定值。In some embodiments of the present application, according to the actual intermediate blank parameters, actual finished product parameters, and target finished product parameters corresponding to each finished product thickness interval, the intermediate blank convexity corresponding to each finished product thickness interval is calculated through the intermediate blank convexity setting model. The degree setting value includes: for each thickness interval of the finished product, according to the corresponding actual intermediate blank parameters, actual finished product parameters, and target finished product parameters, according to the finished product crown control criteria and wave shape control criteria of the preset steel grade, The intermediate blank crown setting value corresponding to each finished product thickness interval is calculated by the intermediate blank crown setting model.
在本申请的一些实施例中,所述根据各个成品厚度区间对应的目标成品参数和中间坯凸度设定值,确定各个成品厚度区间对应的中间坯凸度设定范围,包括:针对每一个成品厚度区间,根据对应的目标成品凸度控制范围和中间坯凸度设定值,按照成品凸度控制准则和浪形控制准则,对应确定凸度修正值,所述凸度修正值用于对应修正中间坯凸度设定值;根据对应的凸度修正值和对应的中间坯凸度设定值,确定对应的中间坯凸度设定范围。In some embodiments of the present application, determining the setting range of the intermediate blank convexity corresponding to each finished product thickness interval according to the target finished product parameter corresponding to each finished product thickness interval and the intermediate blank convexity setting value includes: for each finished product thickness interval In the thickness range of the finished product, according to the corresponding target finished product crown control range and the intermediate blank crown crown setting value, according to the finished product crown control criterion and wave shape control criterion, the crown correction value is determined correspondingly, and the crown correction value is used for the corresponding Correct the set value of the intermediate billet crown; according to the corresponding crown correction value and the corresponding intermediate billet crown set value, determine the corresponding intermediate billet crown set range.
在本申请的一些实施例中,所述根据对应的凸度修正值和对应的中间坯凸度设定值,确定对应的中间坯凸度设定范围,包括:计算对应的中间坯凸度设定值与对应的凸度修正值的和值,作为对应的中间坯凸度设定范围的上限;计算对应的中间坯凸度设定值与对应的凸度修正值的差值,作为对应的中间坯凸度设定范围的下限。In some embodiments of the present application, determining the corresponding intermediate blank crown setting range according to the corresponding crown correction value and the corresponding intermediate blank crown setting value includes: calculating the corresponding intermediate blank crown setting. The sum of the fixed value and the corresponding crown correction value is used as the upper limit of the corresponding intermediate blank crown setting range; the difference between the corresponding intermediate blank crown setting value and the corresponding crown correction value is calculated as the corresponding The lower limit of the intermediate crown crown setting range.
在本申请的一些实施例中,所述方法还包括:记录所述预设钢种的各个成品厚度区间对应的中间坯凸度设定范围,并保存于数据库,所述数据库保存有至少一种预设钢种的中间坯凸度设定范围数据。In some embodiments of the present application, the method further includes: recording the set ranges of the intermediate blank crowns corresponding to the thickness intervals of each finished product of the preset steel grade, and storing them in a database, where the database stores at least one The data of the setting range of the intermediate billet crown of the preset steel grade.
根据本申请的一个方面,提供了一种中间坯凸度设定装置,所述装置包括:获取单元,被用于针对预设钢种的无头轧制过程,获取与所述预设钢种的各个成品厚度区间对应的实际中间坯参数、实际成品参数、以及目标成品参数;计算单元,被用于根据各个成品厚度区间对应的实际中间坯参数、实际成品参数、以及目标成品参数,通过中间坯凸度设定模型计算各个成品厚度区间对应的中间坯凸度设定值;确定单元,被用于根据各个成品厚度区间对应的目标成品参数和中间坯凸度设定值,确定各个成品厚度区间对应的中间坯凸度设定范围。According to an aspect of the present application, there is provided a device for setting the crown of an intermediate blank, the device comprising: an obtaining unit, used for an endless rolling process for a preset steel grade, to obtain a device corresponding to the preset steel grade The actual intermediate billet parameters, actual finished product parameters, and target finished product parameters corresponding to each finished product thickness interval; the calculation unit is used to pass the intermediate billet parameters, actual finished product parameters, and target finished product parameters corresponding to each finished product thickness interval. The blank crown setting model calculates the intermediate blank crown setting value corresponding to each finished product thickness interval; the determination unit is used to determine the thickness of each finished product according to the target finished product parameters and the intermediate blank crown setting value corresponding to each finished product thickness interval The setting range of the intermediate blank crown corresponding to the interval.
根据本申请的一个方面,提供了一种计算机设备,其特征在于,所述计算机设备包括一个或多个处理器和一个或多个存储器,所述一个或多个存储器中存储有至少一条程序代码,所述至少一条程序代码由所述一个或多个处理器加载并执行以实现如所述的中间坯凸度的设定方法所执行的操作。According to one aspect of the present application, a computer device is provided, characterized in that the computer device includes one or more processors and one or more memories, wherein at least one piece of program code is stored in the one or more memories , the at least one piece of program code is loaded and executed by the one or more processors to implement the operations performed by the method for setting the crown of the intermediate blank.
基于上述方案,本申请至少有以下优点或进步效果:Based on the above solution, the present application has at least the following advantages or advancement effects:
本申请提供的一种中间坯凸度的设定方法,通过中间坯凸度设定模型计算中间坯凸度,再根据计算结果得到中间坯凸度设定范围,所得的中间坯凸度设定范围可以用于设定无头轧制过程中带钢中间坯的凸度,而非将中间坯目标凸度均设置为中间坯厚度的固定百分比,能够避免导致中间坯目标凸度与大多钢种实际中间坯凸度出现较大偏差,从而可以合理设置精轧机架的弯/窜辊设置,优化最终成品的板形。The present application provides a method for setting the crown of an intermediate blank. The crown of the intermediate blank is calculated through the setting model of the crown of the intermediate blank, and then the setting range of the crown of the intermediate blank is obtained according to the calculation result, and the obtained crown of the intermediate blank is set The range can be used to set the crown of the strip intermediate during endless rolling, instead of setting the target crown of the intermediate as a fixed percentage of the thickness of the intermediate, which can avoid causing the target crown of the intermediate to be different from most steel grades. There is a large deviation in the actual intermediate billet crown, so that the bending/roll-shifting settings of the finishing stand can be reasonably set to optimize the shape of the final product.
应当理解的是,以上的一般描述和后文的细节描述仅是示例性和解释性的,并不能限制本申请。It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not limiting of the present application.
附图说明Description of drawings
此处的附图被并入说明书中并构成本说明书的一部分,示出了符合本申请的实施例,并与说明书一起用于解释本申请的原理。显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。在附图中:The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the application and together with the description serve to explain the principles of the application. Obviously, the drawings in the following description are only some embodiments of the present application, and for those of ordinary skill in the art, other drawings can also be obtained from these drawings without creative effort. In the attached image:
图1示出了本申请一个实施例的中间坯凸度的设定方法的流程简图;FIG. 1 shows a schematic flow chart of a method for setting the crown of an intermediate blank according to an embodiment of the present application;
图2示出了本申请一个实施例的中间坯凸度的设定方法的流程简图;FIG. 2 shows a schematic flowchart of a method for setting the crown of an intermediate blank according to an embodiment of the present application;
图3示出了本申请一个实施例的中间坯凸度的设定方法的流程简图;FIG. 3 shows a schematic flowchart of a method for setting the crown of an intermediate blank according to an embodiment of the present application;
图4示出了本申请一个实施例的预设钢种在无头轧制过程中轧制块数与带钢厚度的对应关系简图;FIG. 4 shows a schematic diagram of the corresponding relationship between the number of rolling blocks and the thickness of the strip in the endless rolling process of a preset steel grade according to an embodiment of the present application;
图5示出了本申请的一个实施例中的中间坯凸度设定装置结构简图;FIG. 5 shows a schematic structural diagram of an intermediate blank crown setting device in an embodiment of the present application;
图6示出了适于用来实现本申请实施例的计算机系统结构示意图。FIG. 6 shows a schematic structural diagram of a computer system suitable for implementing the embodiments of the present application.
具体实施方式Detailed ways
现在将参考附图更全面地描述示例实施方式。然而,示例实施方式能够以多种形式实施,且不应被理解为限于在此阐述的范例;相反,提供这些实施方式使得本申请将更加全面和完整,并将示例实施方式的构思全面地传达给本领域的技术人员。Example embodiments will now be described more fully with reference to the accompanying drawings. Example embodiments, however, can be embodied in various forms and should not be construed as limited to the examples set forth herein; rather, these embodiments are provided so that this application will be thorough and complete, and will fully convey the concept of example embodiments to those skilled in the art.
此外,所描述的特征、结构或特性可以以任何合适的方式结合在一个或更多实施例中。在下面的描述中,提供许多具体细节从而给出对本申请的实施例的充分理解。然而,本领域技术人员将意识到,可以实践本申请的技术方案而没有特定细节中的一个或更多,或者可以采用其它的方法、组元、装置、步骤等。在其它情况下,不详细示出或描述公知方法、装置、实现或者操作以避免模糊本申请的各方面。Furthermore, the described features, structures, or characteristics may be combined in any suitable manner in one or more embodiments. In the following description, numerous specific details are provided in order to give a thorough understanding of the embodiments of the present application. However, those skilled in the art will appreciate that the technical solutions of the present application may be practiced without one or more of the specific details, or other methods, components, devices, steps, etc. may be employed. In other instances, well-known methods, devices, implementations, or operations have not been shown or described in detail to avoid obscuring aspects of the present application.
附图中所示的方框图仅仅是功能实体,不一定必须与物理上独立的实体对应。即,可以采用软件形式来实现这些功能实体,或在一个或多个硬件模块或集成电路中实现这些功能实体,或在不同网络和/或处理器装置和/或微设定器装置中实现这些功能实体。The block diagrams shown in the drawings are merely functional entities and do not necessarily necessarily correspond to physically separate entities. That is, these functional entities may be implemented in the form of software, or in one or more hardware modules or integrated circuits, or in different network and/or processor devices and/or microcontroller devices functional entity.
附图中所示的流程图仅是示例性说明,不是必须包括所有的内容和操作/步骤,也不是必须按所描述的顺序执行。例如,有的操作/步骤还可以分解,而有的操作/步骤可以合并或部分合并,因此实际执行的顺序有可能根据实际情况改变。The flowcharts shown in the figures are only exemplary illustrations and do not necessarily include all contents and operations/steps, nor do they have to be performed in the order described. For example, some operations/steps can be decomposed, and some operations/steps can be combined or partially combined, so the actual execution order may be changed according to the actual situation.
接下来,将结合附图对本申请的方法实施例进行详细说明。Next, the method embodiments of the present application will be described in detail with reference to the accompanying drawings.
请参阅图1,图1示出了本申请一个实施例的中间坯凸度的设定方法的流程简图,所述方法可以包括步骤S101-S103:Please refer to FIG. 1. FIG. 1 shows a flowchart of a method for setting the crown of an intermediate blank according to an embodiment of the present application. The method may include steps S101-S103:
步骤S101,针对预设钢种的无头轧制过程,获取与所述预设钢种的各个成品厚度区间相对应的实际中间坯参数、实际成品参数、以及目标成品参数。Step S101 , for the endless rolling process of the preset steel grade, obtain actual intermediate billet parameters, actual finished product parameters, and target finished product parameters corresponding to each finished product thickness interval of the preset steel grade.
步骤S102,根据各个成品厚度区间对应的实际中间坯参数、实际成品参数、以及目标成品参数,通过中间坯凸度设定模型计算各个成品厚度区间对应的中间坯凸度设定值。Step S102, according to the actual intermediate blank parameters, actual finished product parameters, and target finished product parameters corresponding to each finished product thickness interval, calculate the intermediate blank convexity setting value corresponding to each finished product thickness interval through the intermediate blank convexity setting model.
步骤S103,根据各个成品厚度区间对应的目标成品参数和中间坯凸度设定值,确定各个成品厚度区间对应的中间坯凸度设定范围。Step S103, according to the target finished product parameters corresponding to each finished product thickness interval and the intermediate blank convexity setting value, determine the intermediate blank convexity setting range corresponding to each finished product thickness interval.
在本申请中,针对无头轧制中带钢的各个厚度区间开发一种特有的中间坯凸度的设定方法,可以根据各个成品厚度区间相对应的实际中间坯参数、实际成品参数、以及目标成品参数按照中间坯凸度设定模型计算各个成品厚度区间对应的中间坯凸度设定值,再进一步确定各个成品厚度区间对应的中间坯凸度设定范围,能够合理设定中间坯凸度。In this application, a unique method for setting the crown of the intermediate billet is developed for each thickness interval of the strip in endless rolling, which can be based on the actual intermediate billet parameters, actual finished product parameters, and The target finished product parameter calculates the set value of the intermediate billet crown corresponding to each finished product thickness interval according to the intermediate billet crown setting model, and then further determines the intermediate billet crown setting range corresponding to each finished product thickness interval, which can reasonably set the intermediate billet crown. Spend.
在本申请的一个实施例中,所述实际中间坯参数可以包括:实际中间坯凸度和实际中间坯厚度;所述实际成品参数可以包括:实际成品凸度和实际成品厚度;所述目标成品参数可以包括目标成品凸度控制范围。In an embodiment of the present application, the actual intermediate blank parameters may include: actual intermediate blank crown and actual intermediate blank thickness; the actual finished product parameters may include: actual finished product crown and actual finished product thickness; the target finished product Parameters can include target finished crown control ranges.
在本实施例中,所述中间坯凸度设定模型可以为:In this embodiment, the intermediate blank crown setting model may be:
CHbar=f(Cact,hact,CHact,Hact,Ctrg,Ccb,Cwe)CH bar =f(C act ,h act ,CH act ,H act ,C trg ,C cb ,C we )
其中,CHbar为中间坯凸度设定值,Cact为所述实际成品凸度,hact为所述实际成品厚度,CHact为所述实际中间坯凸度,Hact为所述实际中间坯厚度,Ctrg为目标成品凸度最优控制值,Ccb目标成品凸度控制下限值,Cwe目标成品凸度控制上限值。Wherein, CH bar is the set value of the intermediate billet crown, C act is the actual finished product crown, h act is the actual finished product thickness, CH act is the actual intermediate billet crown, H act is the actual intermediate billet Blank thickness, C trg is the optimal control value of the target product crown, C cb is the lower limit of the target product crown control, and C we is the target product crown control upper limit.
请参阅图2,图2示出了本申请一个实施例的中间坯凸度的设定方法的流程简图,在获取与所述预设钢种的各个成品厚度区间对应的实际中间坯参数、实际成品参数、以及目标成品参数之前,所述方法还包括步骤S201-S202:Please refer to FIG. 2. FIG. 2 shows a flowchart of a method for setting the crown of an intermediate blank according to an embodiment of the present application. After obtaining the actual intermediate blank parameters, Before the actual finished product parameters and the target finished product parameters, the method further includes steps S201-S202:
步骤S201,获取所述预设钢种在无头轧制过程中轧制块数与带钢厚度的对应关系。Step S201, obtaining the corresponding relationship between the number of rolling blocks and the thickness of the strip in the endless rolling process of the preset steel grade.
步骤S202,根据所述轧制块数与带钢厚度的对应关系,确定至少一个成品厚度区间。Step S202, at least one thickness interval of the finished product is determined according to the corresponding relationship between the number of rolling blocks and the thickness of the strip.
在本申请中,针对无头轧制工艺,可以在一次无头轧制中轧制出不同厚度区间的带钢,在无头轧制过程中,轧制块数和带钢厚度有对应关系。而不同成品厚度对应的实际中间坯参数、实际成品参数、以及目标成品参数不尽相同,所以为了有针对性设定无头轧制生产的中间坯凸度,可以先根据无头轧制过程中轧制块数与带钢厚度的对应关系确定至少一个成品厚度区间,再根据成品厚度区间对应设定中间坯凸度。In the present application, for the endless rolling process, strips with different thickness ranges can be rolled in one endless rolling. During the endless rolling, there is a corresponding relationship between the number of rolling blocks and the thickness of the strip. However, the actual intermediate billet parameters, actual finished product parameters, and target finished product parameters corresponding to different thicknesses of finished products are not the same. Therefore, in order to set the crown of the intermediate billet produced by endless rolling in a targeted manner, it is possible to The corresponding relationship between the number of rolling blocks and the thickness of the strip determines at least one thickness interval of the finished product, and then the crown of the intermediate blank is correspondingly set according to the thickness interval of the finished product.
在本申请的一个实施例中,所述根据各个成品厚度区间对应的实际中间坯参数、实际成品参数、以及目标成品参数,通过中间坯凸度设定模型计算各个成品厚度区间对应的中间坯凸度设定值的方法可以包括:针对每一个成品厚度区间,根据对应的实际中间坯参数、实际成品参数、以及目标成品参数,按照所述预设钢种的成品凸度控制准则和浪形控制准则,通过中间坯凸度设定模型计算各个成品厚度区间对应的中间坯凸度设定值。In an embodiment of the present application, according to the actual intermediate blank parameters, actual finished product parameters, and target finished product parameters corresponding to each finished product thickness interval, the intermediate blank convexity corresponding to each finished product thickness interval is calculated by using the intermediate blank convexity setting model. The method for setting the value of the thickness may include: for each thickness interval of the finished product, according to the corresponding actual intermediate billet parameters, actual finished product parameters, and target finished product parameters, according to the finished product crown control criterion and wave shape control of the preset steel grade According to the criterion, the set value of the intermediate blank crown corresponding to each finished product thickness interval is calculated through the intermediate blank crown setting model.
请参阅图3,图3示出了本申请一个实施例的中间坯凸度的设定方法的流程简图,所述根据各个成品厚度区间对应的目标成品参数和中间坯凸度设定值,确定各个成品厚度区间对应的中间坯凸度设定范围的方法可以包括步骤S301-S302:Please refer to FIG. 3. FIG. 3 shows a schematic flowchart of a method for setting the crown of an intermediate blank according to an embodiment of the present application. According to the target finished product parameters corresponding to each thickness interval of the finished product and the setting value of the crown of the intermediate blank, The method for determining the setting range of the intermediate blank convexity corresponding to each finished product thickness interval may include steps S301-S302:
步骤S301,针对每一个成品厚度区间,根据对应的目标成品凸度控制范围和中间坯凸度设定值,按照成品凸度控制准则和浪形控制准则,对应确定凸度修正值,所述凸度修正值用于对应修正中间坯凸度设定值。Step S301, for each finished product thickness interval, according to the corresponding target finished product crown control range and the intermediate blank crown crown setting value, according to the finished product crown control criterion and the wave shape control criterion, correspondingly determine the crown correction value. The degree correction value is used to correspondingly correct the set value of the crown of the intermediate blank.
步骤S302,根据对应的凸度修正值和对应的中间坯凸度设定值,确定对应的中间坯凸度设定范围。Step S302 , according to the corresponding crown correction value and the corresponding intermediate blank crown setting value, determine the corresponding intermediate blank crown setting range.
在本实施例中,所述根据对应的凸度修正值和对应的中间坯凸度设定值,确定对应的中间坯凸度设定范围可以包括:In this embodiment, according to the corresponding convexity correction value and the corresponding intermediate blank convexity setting value, determining the corresponding intermediate blank convexity setting range may include:
计算对应的中间坯凸度设定值与对应的凸度修正值的和值,作为对应的中间坯凸度设定范围的上限;计算对应的中间坯凸度设定值与对应的凸度修正值的差值,作为对应的中间坯凸度设定范围的下限。Calculate the sum of the corresponding intermediate blank crown setting value and the corresponding crown correction value, as the upper limit of the corresponding intermediate blank crown setting range; calculate the corresponding intermediate blank crown setting value and the corresponding crown correction value The difference between the values is used as the lower limit of the setting range of the corresponding intermediate billet crown.
在本申请中,为了提高所述设定方法的灵活性,可以根据所述成品凸度控制准则和所述浪形控制准则,对所述中间坯凸度设定值进行修正,从而得到中间坯凸度控制范围。根据所述中间坯凸度控制范围,本领域技术人员可以判断后续无头轧制过程中的实际中间坯凸度是否合理。如果所述实际中间坯凸度在所述中间坯凸度控制范围内,则可以确定当前实际中间坯凸度相对合理;如果所述实际中间坯凸度在所述中间坯凸度控制范围外,则可以确定当前实际中间坯凸度不合理,需要及时调整无头轧制过程中的中间坯凸度设定值。In the present application, in order to improve the flexibility of the setting method, the set value of the intermediate blank crown can be corrected according to the finished product crown control criterion and the wave shape control criterion, so as to obtain the intermediate blank Convexity control range. According to the control range of the intermediate billet crown, those skilled in the art can judge whether the actual intermediate billet crown in the subsequent endless rolling process is reasonable. If the actual intermediate billet crown is within the intermediate billet crown control range, it can be determined that the current actual intermediate billet crown is relatively reasonable; if the actual intermediate billet crown is outside the intermediate billet crown control range, Then it can be determined that the current actual intermediate billet crown is unreasonable, and the set value of the intermediate billet crown during the endless rolling process needs to be adjusted in time.
在本申请的一个实施例中,所述方法还可以包括:记录所述预设钢种的各个成品厚度区间对应的中间坯凸度设定范围,并保存于数据库,所述数据库保存有至少一种预设钢种的中间坯凸度设定范围数据。In an embodiment of the present application, the method may further include: recording the intermediate blank crown setting ranges corresponding to each finished product thickness interval of the preset steel grade, and saving them in a database, where the database saves at least one The set range data of the intermediate billet crown of the preset steel grades.
在本申请中,可以通过数据库保存不同钢种在不同厚度区间的中间坯凸度设定范围,在某种钢种的无头轧制时,可以从所述数据库中读取对应的中间坯凸度设定范围。能够在无头轧制工艺下,针对中间坯凸度设定实现分钢种、分厚度区间的精准设定。In the present application, the setting range of the intermediate billet crowns of different steel grades in different thickness ranges can be stored in the database, and the corresponding intermediate billet crowns can be read from the database during endless rolling of a certain steel type. degree setting range. Under the endless rolling process, accurate setting of different steel grades and different thickness ranges can be achieved for the crown setting of the intermediate billet.
为了让本领域技术人员可以更深入理解本申请,接下来将结合一个完整实施例对本申请提供的技术方案进行说明。In order for those skilled in the art to have a deeper understanding of the present application, the technical solutions provided by the present application will be described below with reference to a complete embodiment.
以某无头轧制产线的三机架粗轧+五机架精轧连轧机组为例,采用本申请提供的中间坯凸度的设定方法。Taking the three-stand rough rolling + five-stand finishing rolling tandem mill of an endless rolling production line as an example, the method for setting the crown of the intermediate billet provided in the present application is adopted.
具体实施例如下:Specific examples are as follows:
请参阅图4,图4示出了本申请一个实施例的预设钢种在无头轧制过程中轧制块数与带钢厚度的对应关系简图。Referring to FIG. 4 , FIG. 4 shows a schematic diagram of the corresponding relationship between the number of rolling blocks and the thickness of the strip in the endless rolling process of a preset steel grade according to an embodiment of the present application.
选取无头轧制的某酸洗板钢种SMAB,厚度规格在1.17-3.5mm范围内,该钢种在无头轧制过程中轧制块数与带钢厚度的对应关系为先减薄、再返厚。如图4所示,401表示第1块带钢的目标成品厚度为3.5mm,402表示第25块带钢的目标成品厚度为1.2mm,403表示第68块带钢的目标成品厚度为1.9mm,轧制过程中拉速可以稳定在5.1m/min。Select a pickling plate steel grade SMAB that is endlessly rolled, and the thickness specification is in the range of 1.17-3.5mm. Thicken again. As shown in Figure 4, 401 indicates that the target thickness of the first strip is 3.5mm, 402 indicates that the target thickness of the 25th strip is 1.2mm, and 403 indicates that the target thickness of the 68th strip is 1.9mm. , the pulling speed can be stabilized at 5.1m/min during the rolling process.
将1.17-3.5mm划分为10个厚度区间,基于该钢种的成品目标凸度控制准则和浪形准则,通过所述中间坯凸度设定模型分别对不同厚度层别下的中间坯凸度设定值进行最优化计算,计算结果可以如表1所示:1.17-3.5mm is divided into 10 thickness intervals. Based on the target crown control criterion and wave shape criterion of the steel grade, the intermediate blank crown setting model is used to determine the intermediate blank crown under different thickness levels. The set value is optimized for calculation, and the calculation results can be shown in Table 1:
表1Table 1
根据确定的中间坯凸度设定值,再根据成品凸度控制范围及标准,进一步确定对应确定凸度修正值,所述凸度修正值用于对应修正中间坯凸度设定值,结果可以如表2所示:According to the determined intermediate blank crown setting value, and then according to the finished product crown control range and standard, the corresponding crown correction value is further determined. The crown correction value is used to correspondingly correct the intermediate blank crown crown setting value. The result is As shown in table 2:
表2综上所述,最终某酸洗板钢种SMAB对应的中间坯控制范围可以如表3所示:Table 2 In summary, the final control range of the intermediate blank corresponding to a certain pickling steel grade SMAB can be shown in Table 3:
表3table 3
本申请通过现场实际应用,可以合理设定无头连轧过程的中间坯凸度。中间坯凸度设定的合理与否对于精轧各机架弯/窜辊配置、机架间比例凸度分配及成品凸度精度控制精度均具有较大影响,中间坯凸度应与成品凸度控制一样,形成闭环控制设定,为实现产品最终轧制目标、保障板形控制指令提供重要依据。Through the practical application of the present application, the crown of the intermediate blank in the endless continuous rolling process can be reasonably set. Whether the setting of the intermediate billet crown is reasonable or not has a great influence on the bending/roll shifting configuration of each stand in the finishing rolling, the proportional crown distribution between the stands, and the control accuracy of the finished product crown. Like the degree control, the closed-loop control setting is formed, which provides an important basis for realizing the final rolling target of the product and ensuring the shape control instruction.
接下来,将结合附图介绍本申请的一个装置实施例。Next, an apparatus embodiment of the present application will be introduced with reference to the accompanying drawings.
请参阅图5,图5示出了本申请的一个实施例中的中间坯凸度设定装置结构简图,所述装置500包括:获取单元501、计算单元502、以及确定单元503。Please refer to FIG. 5 , which shows a schematic structural diagram of an apparatus for setting the crown of an intermediate blank according to an embodiment of the present application. The
所述装置500具体配置可以为:获取单元501,被用于针对预设钢种的无头轧制过程,获取与所述预设钢种的各个成品厚度区间对应的实际中间坯参数、实际成品参数、以及目标成品参数;计算单元502,被用于根据各个成品厚度区间对应的实际中间坯参数、实际成品参数、以及目标成品参数,通过中间坯凸度设定模型计算各个成品厚度区间对应的中间坯凸度设定值;确定单元503,被用于根据各个成品厚度区间对应的目标成品参数和中间坯凸度设定值,确定各个成品厚度区间对应的中间坯凸度设定范围。The specific configuration of the
请参阅图6,图6示出了适于用来实现本申请实施例的计算机系统结构示意图。Please refer to FIG. 6. FIG. 6 shows a schematic structural diagram of a computer system suitable for implementing the embodiments of the present application.
需要说明的是,图6示出的计算机系统600仅是一个示例,不应对本申请实施例的功能和使用范围带来任何限制。It should be noted that the
如图6所示,计算机系统600包括中央处理单元(Central Processing Unit,CPU)601,其可以根据存储在只读存储器(Read-Only Memory,ROM)602中的程序或者从储存部分608加载到随机访问存储器(Random Access Memory,RAM)603中的程序而执行各种适当的动作和处理,例如执行上述实施例中所述的方法。在RAM 603中,还存储有系统操作所需的各种程序和数据。CPU 601、ROM 602以及RAM 603通过总线604彼此相连。输入/输出(Input/Output,I/O)接口605也连接至总线604。As shown in FIG. 6 , the
以下部件连接至I/O接口605:包括键盘、鼠标等的输入部分606;包括诸如阴极射线管(Cathode Ray Tube,CRT)、液晶显示器(Liquid Crystal Display,LCD)等以及扬声器等的输出部分607;包括硬盘等的储存部分608;以及包括诸如LAN(Local Area Network,局域网)卡、调制解调器等的网络接口卡的通信部分609。通信部分609经由诸如因特网的网络执行通信处理。驱动器610也根据需要连接至I/O接口605。可拆卸介质611,诸如磁盘、光盘、磁光盘、半导体存储器等等,根据需要安装在驱动器610上,以便于从其上读出的计算机程序根据需要被安装入储存部分608。The following components are connected to the I/O interface 605: an
特别地,根据本申请的实施例,上文参考流程图描述的过程可以被实现为计算机软件程序。例如,本申请的实施例包括一种计算机程序产品,其包括承载在计算机可读介质上的计算机程序,该计算机程序包含用于执行流程图所示的方法的程序代码。在这样的实施例中,该计算机程序可以通过通信部分609从网络上被下载和安装,和/或从可拆卸介质611被安装。在该计算机程序被中央处理单元(CPU)601执行时,执行本申请的系统中限定的各种功能。In particular, according to embodiments of the present application, the processes described above with reference to the flowcharts may be implemented as computer software programs. For example, embodiments of the present application include a computer program product comprising a computer program carried on a computer-readable medium, the computer program containing program code for performing the method illustrated in the flowchart. In such an embodiment, the computer program may be downloaded and installed from the network via the
需要说明的是,本申请实施例所示的计算机可读介质可以是计算机可读信号介质或者计算机可读存储介质或者是上述两者的任意组合。计算机可读存储介质例如可以是——但不限于——电、磁、光、电磁、红外线、或半导体的系统、装置或器件,或者任意以上的组合。计算机可读存储介质的更具体的例子可以包括但不限于:具有一个或多个导线的电连接、便携式计算机磁盘、硬盘、随机访问存储器(RAM)、只读存储器(ROM)、可擦式可编程只读存储器(Erasable Programmable Read Only Memory,EPROM)、闪存、光纤、便携式紧凑磁盘只读存储器(Compact Disc Read-Only Memory,CD-ROM)、光存储器件、磁存储器件、或者上述的任意合适的组合。在本申请中,计算机可读存储介质可以是任何包含或存储程序的有形介质,该程序可以被指令执行系统、装置或者器件使用或者与其结合使用。而在本申请中,计算机可读的信号介质可以包括在基带中或者作为载波一部分传播的数据信号,其中承载了计算机可读的程序代码。这种传播的数据信号可以采用多种形式,包括但不限于电磁信号、光信号或上述的任意合适的组合。计算机可读的信号介质还可以是计算机可读存储介质以外的任何计算机可读介质,该计算机可读介质可以发送、传播或者传输用于由指令执行系统、装置或者器件使用或者与其结合使用的程序。计算机可读介质上包含的程序代码可以用任何适当的介质传输,包括但不限于:无线、有线等等,或者上述的任意合适的组合。It should be noted that the computer-readable medium shown in the embodiments of the present application may be a computer-readable signal medium or a computer-readable storage medium, or any combination of the above two. The computer-readable storage medium can be, for example, but not limited to, an electrical, magnetic, optical, electromagnetic, infrared, or semiconductor system, apparatus or device, or a combination of any of the above. More specific examples of computer readable storage media may include, but are not limited to, electrical connections with one or more wires, portable computer disks, hard disks, random access memory (RAM), read only memory (ROM), erasable Erasable Programmable Read Only Memory (EPROM), flash memory, optical fiber, portable Compact Disc Read-Only Memory (CD-ROM), optical storage device, magnetic storage device, or any suitable of the above The combination. In this application, a computer-readable storage medium can be any tangible medium that contains or stores a program that can be used by or in conjunction with an instruction execution system, apparatus, or device. In this application, however, a computer-readable signal medium may include a data signal propagated in baseband or as part of a carrier wave, carrying computer-readable program code therein. Such propagated data signals may take a variety of forms, including but not limited to electromagnetic signals, optical signals, or any suitable combination of the foregoing. A computer-readable signal medium can also be any computer-readable medium other than a computer-readable storage medium that can transmit, propagate, or transport the program for use by or in connection with the instruction execution system, apparatus, or device . Program code embodied on a computer-readable medium may be transmitted using any suitable medium, including but not limited to wireless, wired, etc., or any suitable combination of the foregoing.
附图中的流程图和框图,图示了按照本申请各种实施例的系统、方法和计算机程序产品的可能实现的体系架构、功能和操作。其中,流程图或框图中的每个方框可以代表一个模块、程序段、或代码的一部分,上述模块、程序段、或代码的一部分包含一个或多个用于实现规定的逻辑功能的可执行指令。也应当注意,在有些作为替换的实现中,方框中所标注的功能也可以以不同于附图中所标注的顺序发生。例如,两个接连地表示的方框实际上可以基本并行地执行,它们有时也可以按相反的顺序执行,这依所涉及的功能而定。也要注意的是,框图或流程图中的每个方框、以及框图或流程图中的方框的组合,可以用执行规定的功能或操作的专用的基于硬件的系统来实现,或者可以用专用硬件与计算机指令的组合来实现。The flowchart and block diagrams in the Figures illustrate the architecture, functionality, and operation of possible implementations of systems, methods and computer program products according to various embodiments of the present application. Wherein, each block in the flowchart or block diagram may represent a module, program segment, or part of code, and the above-mentioned module, program segment, or part of code contains one or more executables for realizing the specified logical function instruction. It should also be noted that, in some alternative implementations, the functions noted in the blocks may occur out of the order noted in the figures. For example, two blocks shown in succession may, in fact, be executed substantially concurrently, or the blocks may sometimes be executed in the reverse order, depending upon the functionality involved. It is also noted that each block of the block diagrams or flowchart illustrations, and combinations of blocks in the block diagrams or flowchart illustrations, can be implemented in special purpose hardware-based systems that perform the specified functions or operations, or can be implemented using A combination of dedicated hardware and computer instructions is implemented.
描述于本申请实施例中所涉及到的单元可以通过软件的方式实现,也可以通过硬件的方式来实现,所描述的单元也可以设置在处理器中。其中,这些单元的名称在某种情况下并不构成对该单元本身的限定。The units involved in the embodiments of the present application may be implemented in software or hardware, and the described units may also be provided in a processor. Among them, the names of these units do not constitute a limitation on the unit itself under certain circumstances.
作为另一方面,本申请还提供了一种计算机程序产品或计算机程序,该计算机程序产品或计算机程序包括计算机指令,该计算机指令存储在计算机可读存储介质中。计算机设备的处理器从计算机可读存储介质读取该计算机指令,处理器执行该计算机指令,使得该计算机设备执行上述实施例中所述的中间坯凸度的设定方法。As another aspect, the present application also provides a computer program product or computer program, where the computer program product or computer program includes computer instructions, and the computer instructions are stored in a computer-readable storage medium. The processor of the computer device reads the computer instruction from the computer-readable storage medium, and the processor executes the computer instruction, so that the computer device executes the method for setting the crown of the intermediate blank described in the above embodiments.
作为另一方面,本申请还提供了一种计算机可读介质,该计算机可读介质可以是上述实施例中描述的电子设备中所包含的;也可以是单独存在,而未装配入该电子设备中。上述计算机可读介质承载有一个或者多个程序,当上述一个或者多个程序被一个该电子设备执行时,使得该电子设备实现上述实施例中所述的中间坯凸度的设定方法。As another aspect, the present application also provides a computer-readable medium. The computer-readable medium may be included in the electronic device described in the above embodiments; it may also exist alone without being assembled into the electronic device. middle. The computer-readable medium carries one or more programs, and when the one or more programs are executed by an electronic device, the electronic device can implement the method for setting the crown of the intermediate blank described in the above embodiments.
应当注意,尽管在上文详细描述中提及了用于动作执行的设备的若干模块或者单元,但是这种划分并非强制性的。实际上,根据本申请的实施方式,上文描述的两个或更多模块或者单元的特征和功能可以在一个模块或者单元中具体化。反之,上文描述的一个模块或者单元的特征和功能可以进一步划分为由多个模块或者单元来具体化。It should be noted that although several modules or units of the apparatus for action performance are mentioned in the above detailed description, this division is not mandatory. Indeed, according to embodiments of the present application, the features and functions of two or more modules or units described above may be embodied in one module or unit. Conversely, the features and functions of one module or unit described above may be further divided into multiple modules or units to be embodied.
通过以上的实施方式的描述,本领域的技术人员易于理解,这里描述的示例实施方式可以通过软件实现,也可以通过软件结合必要的硬件的方式来实现。因此,根据本申请实施方式的技术方案可以以软件产品的形式体现出来,该软件产品可以存储在一个非易失性存储介质(可以是CD-ROM,U盘,移动硬盘等)中或网络上,包括若干指令以使得一台计算设备(可以是个人计算机、服务器、触控终端、或者网络设备等)执行根据本申请实施方式的方法。From the description of the above embodiments, those skilled in the art can easily understand that the exemplary embodiments described herein may be implemented by software, or may be implemented by software combined with necessary hardware. Therefore, the technical solutions according to the embodiments of the present application may be embodied in the form of software products, and the software products may be stored in a non-volatile storage medium (which may be CD-ROM, U disk, mobile hard disk, etc.) or on the network , which includes several instructions to cause a computing device (which may be a personal computer, a server, a touch terminal, or a network device, etc.) to execute the method according to the embodiments of the present application.
本领域技术人员在考虑说明书及实践这里公开的实施方式后,将容易想到本申请的其它实施方案。本申请旨在涵盖本申请的任何变型、用途或者适应性变化,这些变型、用途或者适应性变化遵循本申请的一般性原理并包括本申请未公开的本技术领域中的公知常识或惯用技术手段。Other embodiments of the present application will readily occur to those skilled in the art upon consideration of the specification and practice of the embodiments disclosed herein. This application is intended to cover any variations, uses or adaptations of this application that follow the general principles of this application and include common knowledge or conventional techniques in the technical field not disclosed in this application .
应当理解的是,本申请并不局限于上面已经描述并在附图中示出的精确结构,并且可以在不脱离其范围进行各种修改和改变。本申请的范围仅由所附的权利要求来限制。It is to be understood that the present application is not limited to the precise structures described above and illustrated in the accompanying drawings and that various modifications and changes may be made without departing from the scope thereof. The scope of the application is limited only by the appended claims.
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