CN114918164A - Use process of Q420 galvanizing degreasing iron removal system - Google Patents
Use process of Q420 galvanizing degreasing iron removal system Download PDFInfo
- Publication number
- CN114918164A CN114918164A CN202210338360.7A CN202210338360A CN114918164A CN 114918164 A CN114918164 A CN 114918164A CN 202210338360 A CN202210338360 A CN 202210338360A CN 114918164 A CN114918164 A CN 114918164A
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- Prior art keywords
- plate
- cleaning box
- fixedly connected
- sliding
- support plate
- Prior art date
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 title claims abstract description 89
- 238000005238 degreasing Methods 0.000 title claims abstract description 35
- 229910052742 iron Inorganic materials 0.000 title claims abstract description 25
- 238000005246 galvanizing Methods 0.000 title claims abstract description 22
- 238000000034 method Methods 0.000 title claims abstract description 16
- 238000004140 cleaning Methods 0.000 claims abstract description 138
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 66
- 239000010959 steel Substances 0.000 claims abstract description 66
- 239000002344 surface layer Substances 0.000 claims abstract description 36
- 238000007790 scraping Methods 0.000 claims abstract description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 45
- 239000010410 layer Substances 0.000 claims description 34
- 239000007788 liquid Substances 0.000 claims description 33
- 238000005237 degreasing agent Methods 0.000 claims description 16
- 239000013527 degreasing agent Substances 0.000 claims description 16
- 238000010438 heat treatment Methods 0.000 claims description 15
- 238000003825 pressing Methods 0.000 claims description 14
- 239000000463 material Substances 0.000 claims description 11
- 239000003795 chemical substances by application Substances 0.000 claims description 10
- 239000012530 fluid Substances 0.000 claims description 10
- 238000004804 winding Methods 0.000 claims description 7
- 238000007747 plating Methods 0.000 claims description 6
- 238000007599 discharging Methods 0.000 claims description 3
- 239000000843 powder Substances 0.000 claims description 2
- 230000000712 assembly Effects 0.000 claims 2
- 238000000429 assembly Methods 0.000 claims 2
- 239000004519 grease Substances 0.000 abstract description 5
- 238000001035 drying Methods 0.000 description 5
- 230000000149 penetrating effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005554 pickling Methods 0.000 description 1
- 238000011282 treatment Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/12—Brushes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/20—Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/08—Cleaning involving contact with liquid the liquid having chemical or dissolving effect
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B7/00—Cleaning by methods not provided for in a single other subclass or a single group in this subclass
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Cleaning In General (AREA)
Abstract
The invention discloses a using process of a Q420 galvanizing degreasing iron removal system, which proposes the following scheme, which comprises a cleaning box, wherein two symmetrical plates are arranged in the cleaning box, a moving component for moving the plates is arranged above the cleaning box, the top of the cleaning box is provided with two groups of symmetrical cleaning components for primarily cleaning the surface layer of the plate, the cleaning box is internally provided with two groups of symmetrical scraping components for scraping oil stains and iron powder on the surface layer of the plate, the cleaning box has simple structure and convenient operation, can scrape the oil stains and the iron powder on the surface layer of the plate by mutually matching the fixed frame and the sliding plate, the surface layer of the plate can be cleaned in advance through the steel brush wheel before the plate enters the cleaning box, so that the plate can be conveniently degreased and deironized at the later stage, in addition, the steel brush wheel can be replaced regularly, and the situation that excessive grease and iron powder are accumulated in the steel brush wheel to influence the later stage to clean the plate in advance is prevented.
Description
Technical Field
The invention relates to the technical field of galvanizing degreasing, in particular to a Q420 galvanizing degreasing iron removal system and a using process thereof.
Background
Before galvanizing, the cold-rolled galvanized sheet needs to carry out production process treatments such as degreasing, pickling and cleaning on a workpiece, and the residual oil stain and iron powder on the sheet surface are removed, so that later galvanizing is facilitated.
But among the prior art, directly carry out degrease and deironing to the workpiece surface, but because the thickness that there is greasy dirt and iron powder on the workpiece surface is thicker, consequently can only carry out degrease and deironing to workpiece surface's grease and iron powder, can't clear away the grease and the iron powder on workpiece surface totally, influence the zinc-plating of follow-up work piece, so need carry out preliminary cleaning with workpiece surface's grease and iron powder through the iron brush, in addition the long-time clean greasy dirt of iron brush and iron powder, lead to piling up a large amount of greasy dirt and iron powder on the iron brush, can't carry out preliminary cleaning to subsequent work piece, consequently need regularly change the iron brush.
Disclosure of Invention
The invention aims to solve the defects in the prior art, and provides a Q420 galvanizing degreasing iron removal system which is compact in structure, can preliminarily clean a workpiece and can replace an iron brush at regular time, and a using process thereof.
In order to achieve the purpose, the invention adopts the following technical scheme:
the utility model provides a Q420 zinc-plating degrease deironing system, includes clean case, one side of clean case is equipped with the drain pipe, be equipped with two symmetrical panels in the clean case, the top of clean case is equipped with the removal subassembly that is used for removing panel, the top of clean case is equipped with two sets of symmetrical clearance subassemblies that are used for tentatively clearing up the panel top layer that are used for, the inside of clean case is equipped with two sets of symmetrical components that strike off that are used for striking off greasy dirt and iron powder to the panel top layer, one side of clean case is equipped with the interpolation subassembly that is used for adding corresponding solution to the clean incasement, the equal fixedly connected with supersonic generator in both sides of clean case, the equal fixedly connected with ultrasonic transducer of one side inner wall that the clean case was kept away from each other matches with supersonic generator.
Preferably, the removal subassembly includes the support of fixed connection in the clean case top, the top sliding connection of support has and is the U type slide bar that the opening is decurrent, and the bottom of U type slide bar slides and runs through the support, U type slide bar internal rotation is connected with the axis of rotation that is located the support below, two symmetrical reels of outer wall fixedly connected with of axis of rotation, the outer wall of reel has twined the hawser, one side fixedly connected with output shaft and axis of rotation fixed connection's of U type slide bar driving motor, the top fixedly connected with piston rod and the U type slide bar fixed connection's of support pneumatic cylinder can remove panel through pneumatic cylinder and driving motor's cooperation.
Preferably, the cleaning assembly comprises a left support plate fixedly connected to one side of the top of the cleaning box and a right support plate arranged on the other side of the top of the cleaning box, one side, close to each other, of the left support plate and the right support plate is rotatably connected with two symmetrical rotating shafts, a baffle is fixedly sleeved on the outer wall of each rotating shaft, a steel brush wheel is slidably connected to the outer wall of each rotating shaft, a thread layer is arranged on the outer wall of each rotating shaft, nuts which are in contact with the steel brush wheels are in threaded connection with the outer wall of each thread layer, one end of each rotating shaft penetrates through the left support plate in a rotating mode and is fixedly connected with a worm wheel, a stepping motor is fixedly connected to one side, away from the right support plate, of the cleaning box, an output shaft of the stepping motor is fixedly connected with a worm which is meshed with the worm wheel, two symmetrical guide plates are fixedly connected to the top of the left support plate, and one end, away from the left support plate, of the guide plates, extends into the right support plate, can drive two steel brush wheels through starting step motor and rotate in opposite directions, and then can carry out preliminary clearance to the greasy dirt on panel top layer and iron powder.
Preferably, the cleaning assembly further comprises a fixed plate fixedly connected to one side, away from the left support plate, of the top of the cleaning box and in contact with the right support plate, a first bolt penetrates through one side, away from the fixed plate, of the right support plate in a rotating mode, one end, close to the fixed plate, of the first bolt is in threaded connection with the fixed plate, two symmetrical sliding grooves are formed in the top of the right support plate, one end of the guide plate extends into the sliding grooves and is in sliding connection with the sliding grooves, a pressing plate is connected in the sliding grooves in a sliding mode, two symmetrical bottom ends of the right support plate are in threaded connection with second bolts extending into the sliding grooves, the bottom ends of the second bolts are in rotating connection with the pressing plate, the second bolts and the first bolts are unscrewed, the fixed connection of the right support plate and the fixed plate and the guide plate can be removed respectively, and therefore the steel brush wheel can be taken out conveniently.
Preferably, the scraping component comprises two symmetrical fixed frames fixedly connected in the cleaning box, a plurality of left scraping plates are fixedly connected in the fixed frames at equal intervals, two symmetrical sliding plates matched with the fixed frames are fixedly connected in the cleaning box, a plurality of right scraping plates are fixedly connected in the sliding plates at equal intervals, the plates are located between the adjacent fixed frames and the adjacent sliding plates, one side, far away from the baffle, of each sliding plate is fixedly connected with a sliding block which penetrates through the cleaning box in a sliding mode, one side, far away from the left support plate, of the cleaning box is fixedly connected with a rotating motor, an output shaft of the rotating motor is fixedly connected with a screw rod which penetrates through the sliding block in a threaded mode, the fixed frames and the sliding plates can be clamped by the sliding plates through starting the rotating motor, and when the plates move upwards, the left scraping plates and the right scraping plates can scrape oil stains or iron powder on the surface layers of the plates.
Preferably, it includes degreasing agent case, the degree of helping agent case and the water tank of fixed connection in clean case one side to add the subassembly, the top fixedly connected with suction pump of degree of helping agent case, the fixed cover of liquid outlet of suction pump is equipped with the drain pipe that extends to the clean incasement, the fixed cover of inlet of suction pump is equipped with three feed liquor pipe that extends to in degreasing agent case, the degree of helping agent case and the water tank respectively, and is three the equal fixed cover of outer wall of feed liquor pipe is equipped with the solenoid valve, can once carry the degreasing agent case, the degree of helping agent case and the interior solution of water tank to the clean incasement through the suction pump.
Preferably, the fixed cover of inlet of suction pump is equipped with four-way logical angle valve, four-way logical angle valve's inlet is linked together with three feed liquor pipe, can make a plurality of feed liquor pipes of suction pump intercommunication through four-way logical angle valve.
Preferably, one side of the pressing plate, which is far away from the second bolt, is fixedly connected with a rubber layer, and the material guide plate can be more stably fixed through the rubber layer.
Preferably, one side fixedly connected with that the right support plate is kept away from by the cleaning box is an oven below the support, four electromagnetic plates are fixedly connected in the oven, a plurality of heating tubes respectively located between two adjacent electromagnetic plates are fixedly connected in the oven, the plates can be dried through the heating tubes, and the electromagnetic plates can adsorb the residual iron powder on two sides of the plates.
The use process of the Q420 galvanizing degreasing iron removal system comprises the following steps:
s1, starting a driving motor to drive a rotating shaft to rotate, winding the cable by the rotating shaft, enabling the plate to move upwards, starting a hydraulic cylinder, and enabling a piston rod of the hydraulic cylinder to push a U-shaped sliding rod to slide towards the direction of the cleaning box so that the plate is positioned right above the cleaning box;
s2, reversely rotating the rotating shaft and the reel, enabling the plate to move downwards, enabling the plate to fall between two adjacent steel brush wheels, starting the stepping motor to drive the worm to rotate, driving the two steel brush wheels to start to rotate oppositely, and enabling the steel brush wheels to preliminarily clean the front and back surfaces of the plate in the process that the plate falls between the two steel brush wheels;
s3, after the plate falls into the cleaning box, starting a water suction pump, conveying degreasing fluid in the degreasing agent box into the cleaning box through a liquid inlet pipe by the water suction pump, decomposing oil stains on the surface layer of the plate by the degreasing fluid, then starting an ultrasonic generator and an ultrasonic transducer, and emitting ultrasonic waves to clean the oil stains on the surface layer of the plate;
s4, after oil stain cleaning is finished, a rotating motor is started to drive a screw rod to rotate, the screw rod is in threaded connection with a sliding block, the sliding block drives a sliding plate to move towards the left side, the sliding plate and a fixed frame clamp a plate, a driving motor is started to drive a rotating shaft to rotate, the plate is lifted upwards through a cable, a left scraper and a right scraper can scrape the oil stain on the surface layer of the plate, then the plate is made to move back and forth, and the oil stain on the side surface layer of the plate is scraped for multiple times through the left scraper and the right scraper;
s5, after oil stain is removed, discharging degreasing liquid through a drain pipe of the cleaning box, conveying the grading agent in the grading agent box into the cleaning box through a water suction pump, repeating the operation of the step S4 to remove iron powder on the surface layer of the plate, conveying clear water in the water tank into the cleaning box through the operation again, and repeating the operation of the step S4 to clean the plate;
s6, starting a driving motor to drive a rotating shaft to rotate, pulling the plate out of the cleaning box, then enabling a piston rod of a hydraulic cylinder to contract to drive the plate to move above the drying oven, moving the plate into the drying oven, starting a heating tube, heating air in the drying oven by the heating tube, starting an electromagnetic plate after drying the plate, enabling the plate to move up and down in a reciprocating manner through the rotating shaft, and further adsorbing the residual iron powder on the surface layer of the plate through the electromagnetic plate;
s7, when a large amount of oil stains and iron powder are accumulated in the steel brush wheel, the first bolt and the second bolt are unscrewed respectively, the fixation between the right support plate and the fixed plate and between the right support plate and the guide plate is released, then the right support plate is pulled outwards and taken out, the rotating shaft is separated from the right support plate, then the nut is unscrewed, the fixation of the nut on the steel brush wheel is released, the steel brush wheel is moved rightwards, and the steel brush wheel is taken out and replaced.
Compared with the prior art, the invention provides a Q420 galvanizing degreasing iron removal system which has the following beneficial effects:
1. the top both sides difference fixedly connected with left extension board and right extension board of this Q galvanizing degreasing deironing system's clean box, one side that left side extension board and right extension board are close to each other is rotated and is connected with the pivot, the fixed cover of outer wall of pivot is equipped with the baffle, the outer wall sliding connection of pivot has the steel brush wheel, the outer wall of pivot is equipped with the screw thread layer, the outer wall threaded connection on screw thread layer has the nut that touches with the steel brush wheel mutually, and when panel fell between two steel brush wheels, two steel brush wheels began to do the rotation in opposite directions, and then can carry out clearance for the first time with the greasy dirt on panel top layer and iron powder.
2. One side that this Q zinc-plating degrease deironing system's right extension board is close to left extension board is equipped with the fixed plate of fixed connection at clean roof portion, one side that the fixed plate was kept away from to right extension board is rotated and is run through first bolt, the one end and the fixed plate threaded connection that first bolt is close to the fixed plate, the top of right extension board is equipped with two symmetrical spouts, sliding connection has stock guide and clamp plate in the spout, the top threaded connection of right extension board has the bottom to extend to the oven in the spout, and the bottom of oven rotates with the clamp plate to be connected, unscrews first bolt and second bolt respectively, can relieve the fixed connection between right extension board and pivot and the stock guide, makes things convenient for follow-up change brush wheel.
3. The cleaning box of the Q galvanizing degreasing deferrization system is internally and fixedly connected with a fixed frame, a plurality of left scrapers are fixedly connected in the fixed frame at equal intervals, a sliding plate is connected in the cleaning box in a sliding way, a plurality of right scraping plates are fixedly connected in the sliding plate at equal intervals, a plate positioned between the fixed frame and the sliding plate is placed on the inner wall of the bottom of the cleaning box, one side of the sliding plate is fixedly connected with a sliding block which penetrates through the sliding cleaning box, one side of the cleaning box is fixedly connected with a rotating motor, an output shaft of the rotating motor is fixedly connected with a screw rod which is threaded through the sliding block, the rotating motor is started to drive the screw rod to rotate, the screw rod drives the sliding block and the sliding plate to slide towards the plate, and then sliding plate and fixed frame can be with the panel centre gripping, when the axis of rotation drove panel rebound, can strike off the greasy dirt on panel top layer and iron powder through left scraper blade and right scraper blade.
4. The top sliding connection of this Q galvanization degrease deironing system's support is opening decurrent U type slide bar, and the bottom of U type slide bar slides and runs through the support, U type slide bar internal rotation is connected with the axis of rotation, the outer wall sliding connection of axis of rotation has two symmetrical reels, the outer wall of reel has twined the hawser, one side fixedly connected with output shaft and axis of rotation fixed connection's of U type slide bar driving U type slide bar and reel rotation start driving motor, and then can drive panel through reel winding hawser and reciprocate.
The invention has simple structure and convenient operation, can scrape off oil stains and iron powder on the surface layer of the plate by mutually matching the fixed frame and the sliding plate, can clean the surface layer of the plate in advance by the steel brush wheel before the plate enters the cleaning box, is convenient for degreasing and deironing the plate in the later period, and can also regularly replace the steel brush wheel to prevent the plate from being cleaned in advance in the later period due to the influence of excessive grease and iron powder accumulated in the steel brush wheel.
Drawings
Fig. 1 is a front sectional view of a Q420 galvanizing degreasing iron removal system provided by the invention.
Fig. 2 is a sectional view in the direction a of a Q420 galvanizing degreasing iron removal system according to the present invention.
Fig. 3 is a view of the cleaning box of a Q420 galvanizing degreasing iron removal system in the direction B.
Fig. 4 is a C-direction cross-sectional view of a cleaning box of a Q420 galvanizing degreasing iron removal system according to the present invention.
Fig. 5 is a cross-sectional view of a steel brush wheel of a Q420 galvanizing degreasing iron removal system in a direction D.
Fig. 6 is a front sectional view of a right support plate of a Q420 galvanizing degreasing iron removal system provided by the invention.
Fig. 7 is a three-dimensional view of a fixing frame of a Q420 galvanizing degreasing iron removal system provided by the invention.
Fig. 8 is a sectional view of a Q420 galvanizing degreasing iron removal system according to the second embodiment in the direction a.
Fig. 9 is a view in the direction E of the oven in example two.
In the figure: 1. a cleaning tank; 2. a support; 3. a U-shaped slide bar; 4. a rotating shaft; 5. a reel; 6. a drive motor; 7. a hydraulic cylinder; 8. a plate material; 9. a fixing frame; 10. a left squeegee; 11. a sliding plate; 12. a right squeegee blade; 13. an ultrasonic transducer; 14. an ultrasonic generator; 15. a degreasing agent box; 16. a grading aid box; 17. a water tank; 18. a water pump; 19. a liquid inlet pipe; 20. an electromagnetic valve; 21. a liquid outlet pipe; 22. a slider; 23. a screw rod; 24. rotating the motor; 25. a cable; 26. a left support plate; 27. a right support plate; 28. a rotating shaft; 29. a baffle plate; 30. a steel brush wheel; 31. a threaded layer; 32. a nut; 33. a worm gear; 34. a stepping motor; 35. a worm; 36. a stock guide; 37. a fixing plate; 38. a first bolt; 39. a chute; 40. a second bolt; 41. pressing a plate; 42. an oven; 43. a heat-generating tube; 44. an electromagnetic plate; 45. a four-way through angle valve; 46. a rubber layer.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like, are used in the orientations and positional relationships indicated in the drawings, which are based on the orientations and positional relationships indicated in the drawings, and are used for convenience of description and simplicity of description, but do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention.
Example 1:
referring to fig. 1-8, a Q420 zinc-plating degrease deironing system, including cleaning box 1, one side of cleaning box 1 is equipped with the drain pipe, be equipped with two symmetrical panel 8 in the cleaning box 1, cleaning box 1's top is equipped with the removal subassembly that is used for removing panel 8, cleaning box 1's top is equipped with two sets of symmetrical clearance subassemblies that are used for carrying out preliminary clearance to 8 top layers of panel, cleaning box 1's inside is equipped with two sets of symmetrical subassemblies that strike off that are used for striking off greasy dirt and iron powder to 8 top layers of panel, one side of cleaning box 1 is equipped with the interpolation subassembly that is used for adding corresponding solution in the cleaning box 1, the equal fixedly connected with supersonic generator 14 in both sides of cleaning box 1, the equal fixedly connected with ultrasonic transducer 13 that matches with supersonic generator 14 of one side inner wall that cleaning box 1 kept away from each other.
According to the invention, the moving assembly comprises a support 2 fixedly connected above the cleaning box 1, the top of the support 2 is slidably connected with a U-shaped sliding rod 3 with a downward opening, the bottom end of the U-shaped sliding rod 3 penetrates through the support 2 in a sliding manner, a rotating shaft 4 positioned below the support 2 is rotatably connected in the U-shaped sliding rod 3, the outer wall of the rotating shaft 4 is fixedly connected with two symmetrical reels 5, the outer walls of the reels 5 are wound with cables 25, one side of the U-shaped sliding rod 3 is fixedly connected with a driving motor 6 with an output shaft fixedly connected with the rotating shaft 4, the top of the support 2 is fixedly connected with a hydraulic cylinder 7 with a piston rod fixedly connected with the U-shaped sliding rod 3, and a plate 8 can be moved by matching the hydraulic cylinder 7 and the driving motor 6.
According to the cleaning box, the two sides of the top of the cleaning box 1 are respectively and fixedly connected with the left support plate 26 and the right support plate 27, one side, close to each other, of each of the left support plate 26 and the right support plate 27 is rotatably connected with the rotating shaft 28, the baffle 29 is fixedly sleeved on the outer wall of the rotating shaft 28, the steel brush wheels 30 are slidably connected to the outer wall of the rotating shaft 28, the outer wall of the rotating shaft 28 is provided with the threaded layer 31, the outer wall of the threaded layer 31 is in threaded connection with the nuts 32 in contact with the steel brush wheels 30, when a plate 8 falls between the two steel brush wheels 30, the two steel brush wheels 30 start to rotate oppositely, and therefore oil stains and iron powder on the surface layer of the plate 8 can be cleaned for the first time.
In the invention, the cleaning component comprises a left support plate 26 fixedly connected to one side of the top of the cleaning box 1 and a right support plate 27 arranged on the other side of the top of the cleaning box 1, one side of the left support plate 26 and the right support plate 27 close to each other is rotatably connected with two symmetrical rotating shafts 28, a baffle plate 29 is fixedly sleeved on the outer wall of the rotating shaft 28, a steel brush wheel 30 is slidably connected with the outer wall of the rotating shaft 28, a thread layer 31 is arranged on the outer wall of the rotating shaft 28, a nut 32 which is in contact with the steel brush wheel 30 is in threaded connection with the outer wall of the thread layer 31, one end of the rotating shaft 28 rotatably penetrates through the left support plate 26 and is fixedly connected with a worm wheel 33, a stepping motor 34 is fixedly connected to one side of the cleaning box 1 far away from the right support plate 27, a worm 35 which is engaged with the worm wheel 33 is fixedly connected with the output shaft of the stepping motor 34, two symmetrical guide plates 36 are fixedly connected with the top of the left support plate 26, and one end of the guide plate 36 far away from the left support plate 26 extends into the right support plate 27, can drive two steel brush wheels 30 and rotate in opposite directions through starting step motor 34, and then can carry out preliminary clearance to the greasy dirt on panel 8 top layer and iron powder.
According to the cleaning box, the two sides of the top of the cleaning box 1 are respectively and fixedly connected with the left support plate 26 and the right support plate 27, one side, close to each other, of each of the left support plate 26 and the right support plate 27 is rotatably connected with the rotating shaft 28, the baffle 29 is fixedly sleeved on the outer wall of the rotating shaft 28, the steel brush wheels 30 are slidably connected to the outer wall of the rotating shaft 28, the outer wall of the rotating shaft 28 is provided with the threaded layer 31, the outer wall of the threaded layer 31 is in threaded connection with the nuts 32 in contact with the steel brush wheels 30, when a plate 8 falls between the two steel brush wheels 30, the two steel brush wheels 30 start to rotate oppositely, and therefore oil stains and iron powder on the surface layer of the plate 8 can be cleaned for the first time.
In the invention, the cleaning assembly further comprises a fixed plate 37 fixedly connected to one side of the top of the cleaning box 1 far away from the left support plate 26 and in contact with the right support plate 27, a first bolt 38 is rotatably penetrated through one side of the right support plate 27 far away from the fixed plate 37, one end of the first bolt 38 close to the fixed plate 37 is in threaded connection with the fixed plate 37, two symmetrical sliding grooves 39 are formed in the top of the right support plate 27, one end of a material guide plate 36 extends into the sliding grooves 39 and is in sliding connection with the sliding grooves 39, a pressing plate 41 is slidably connected in the sliding grooves 39, two symmetrical bottom ends of the top of the right support plate 27 are in threaded connection with second bolts 40 extending into the sliding grooves 39, the bottom ends of the second bolts 40 are rotatably connected with the pressing plate 41, and the fixed connection of the right support plate 27 and the fixed plate 37 and the material guide plate 36 can be released by unscrewing the second bolts 40 and the first bolts 38, so that the steel brush wheel 30 can be conveniently taken out.
In the invention, a fixing plate 37 fixedly connected to the top of the cleaning box 1 is arranged on one side of a right support plate 27 close to a left support plate 26, a first bolt 38 penetrates through one side of the right support plate 27 far away from the fixing plate 37 in a rotating mode, one end of the first bolt 38 close to the fixing plate 37 is in threaded connection with the fixing plate 37, two symmetrical sliding grooves 39 are arranged on the top of the right support plate 27, a material guide plate 36 and a pressing plate 41 are connected in the sliding grooves 39 in a sliding mode, an oven 42 with the bottom end extending into the sliding grooves 39 is in threaded connection with the top of the right support plate 27, the bottom end of the oven 42 is in rotating connection with the pressing plate 41, the first bolt 38 and the second bolt 40 are respectively unscrewed, the fixed connection between the right support plate 27 and the rotating shaft 28 and the material guide plate 36 can be released, and the subsequent replacement of the steel brush wheel 30 is facilitated.
In the invention, the scraping component comprises two symmetrical fixed frames 9 fixedly connected in the cleaning box 1, a plurality of left scrapers 10 are fixedly connected in the fixed frames 9 at equal intervals, two symmetrical sliding plates 11 matched with the fixed frames 9 are fixedly connected in the cleaning box 1, a plurality of right scrapers 12 are fixedly connected in the sliding plates 11 at equal intervals, the plate 8 is positioned between the adjacent fixed frames 9 and the sliding plates 11, one side of the sliding plate 11 far away from a baffle plate 29 is fixedly connected with a sliding block 22 which penetrates through the cleaning box 1 in a sliding way, one side of the cleaning box 1 far away from a left supporting plate 26 is fixedly connected with a rotating motor 24, an output shaft of the rotating motor 24 is fixedly connected with a screw 23 of which the screw penetrates through the sliding block 22, the fixed frames 9 and the sliding plates 11 can clamp the plate 8 by starting the rotating motor 24, when the plate 8 moves upward, the left scraper 10 and the right scraper 12 can scrape off oil or iron powder on the surface layer of the plate 8.
In the invention, a fixed frame 9 is fixedly connected in a cleaning box 1, a plurality of left scrapers 10 are fixedly connected in the fixed frame 9 at equal intervals, a sliding plate 11 is connected in the cleaning box 1 in a sliding manner, a plurality of right scrapers 12 are fixedly connected in the sliding plate 11 at equal intervals, a plate 8 positioned between the fixed frame 9 and the sliding plate 11 is placed on the inner wall of the bottom of the cleaning box 1, a sliding block 22 penetrating through the sliding cleaning box 1 is fixedly connected to one side of the sliding plate 11, a rotating motor 24 is fixedly connected to one side of the cleaning box 1, a screw 23 penetrating through the sliding block 22 is fixedly connected to an output shaft of the rotating motor 24, the rotating motor 24 is started to drive the screw 23 to rotate, the screw 23 drives the sliding block 22 and the sliding plate 11 to slide towards the plate 8, and then the sliding plate 8 can be clamped by the sliding plate 11 and the fixed frame 9, when the rotating shaft 4 drives the plate 8 to move upwards, the left scraper 10 and the right scraper 12 can scrape off oil stains and iron powder on the surface layer of the plate 8.
According to the invention, the adding assembly comprises a degreasing agent box 15, a concentration aid box 16 and a water tank 17 which are fixedly connected to one side of the cleaning box 1, a water suction pump 18 is fixedly connected to the top of the concentration aid box 16, a liquid outlet of the water suction pump 18 is fixedly sleeved with a liquid outlet pipe 21 extending into the cleaning box 1, three liquid inlet pipes 19 respectively extending into the degreasing agent box 15, the concentration aid box 16 and the water tank 17 are fixedly sleeved on a liquid inlet of the water suction pump 18, electromagnetic valves 20 are fixedly sleeved on the outer walls of the three liquid inlet pipes 19, and solutions in the degreasing agent box 15, the concentration aid box 16 and the water tank 17 can be conveyed into the cleaning box 1 at one time through the water suction pump 18.
In the invention, a four-way through angle valve 45 is fixedly sleeved on a liquid inlet of the water suction pump 18, a liquid inlet of the four-way through angle valve 45 is communicated with three liquid inlet pipes 19, and the water suction pump 18 can be communicated with a plurality of liquid inlet pipes 19 through the four-way through angle valve 45.
In the invention, the rubber layer 46 is fixedly connected to the side of the pressing plate 41 far away from the second bolt 40, and the guide plate 36 can be more stably fixed through the rubber layer 46.
Example 2:
referring to fig. 1-9, a Q420 zinc-plating degrease deironing system, including clean box 1, one side of clean box 1 is equipped with the drain pipe, be equipped with two symmetrical panel 8 in the clean box 1, the top of clean box 1 is equipped with the removal subassembly that is used for removing panel 8, the top of clean box 1 is equipped with two sets of symmetrical clearance subassemblies that are used for tentatively clearing up panel 8 top layer, the inside of clean box 1 is equipped with two sets of symmetrical subassemblies that strike off that are used for striking off greasy dirt and iron powder to panel 8 top layer, one side of clean box 1 is equipped with the interpolation subassembly that is used for adding corresponding solution in the clean box 1, the equal fixedly connected with supersonic generator 14 in both sides of clean box 1, the equal fixedly connected with of one side inner wall that clean box 1 kept away from each other has ultrasonic transducer 13 that matches with supersonic generator 14.
According to the invention, the moving assembly comprises a support 2 fixedly connected above the cleaning box 1, a U-shaped slide rod 3 with a downward opening is connected to the top of the support 2 in a sliding manner, the bottom end of the U-shaped slide rod 3 penetrates through the support 2 in a sliding manner, a rotating shaft 4 positioned below the support 2 is connected in the U-shaped slide rod 3 in a rotating manner, two symmetrical reels 5 are fixedly connected to the outer wall of the rotating shaft 4, cables 25 are wound on the outer walls of the reels 5, a driving motor 6 with an output shaft fixedly connected with the rotating shaft 4 is fixedly connected to one side of the U-shaped slide rod 3, a hydraulic cylinder 7 with a piston rod fixedly connected with the U-shaped slide rod 3 is fixedly connected to the top of the support 2, and a plate 8 can be moved through the matching of the hydraulic cylinder 7 and the driving motor 6.
In the invention, the cleaning component comprises a left support plate 26 fixedly connected with one side of the top of the cleaning box 1 and a right support plate 27 arranged on the other side of the top of the cleaning box 1, one side of the left support plate 26 and the right support plate 27 close to each other is rotatably connected with two symmetrical rotating shafts 28, the outer wall of the rotating shaft 28 is fixedly sleeved with a baffle plate 29, the outer wall of the rotating shaft 28 is slidably connected with a steel brush wheel 30, the outer wall of the rotating shaft 28 is provided with a threaded layer 31, the outer wall of the threaded layer 31 is in threaded connection with a nut 32 contacted with the steel brush wheel 30, one end of the rotating shaft 28 rotatably penetrates through the left support plate 26 and is fixedly connected with a worm wheel 33, one side of the cleaning box 1 far away from the right support plate 27 is fixedly connected with a stepping motor 34, the output shaft of the stepping motor 34 is fixedly connected with a worm 35 meshed with the worm wheel 33, the top of the left support plate 26 is fixedly connected with two symmetrical guide plates 36, and one end of the guide plates 36 far away from the left support plate 26 extends into the right support plate 27, can drive two steel brush wheels 30 and rotate in opposite directions through starting step motor 34, and then can carry out preliminary clearance to the greasy dirt on panel 8 top layer and iron powder.
In the invention, the cleaning assembly further comprises a fixed plate 37 fixedly connected to one side of the top of the cleaning box 1 far away from the left support plate 26 and in contact with the right support plate 27, a first bolt 38 is rotatably penetrated through one side of the right support plate 27 far away from the fixed plate 37, one end of the first bolt 38 close to the fixed plate 37 is in threaded connection with the fixed plate 37, two symmetrical sliding grooves 39 are formed in the top of the right support plate 27, one end of a material guide plate 36 extends into the sliding grooves 39 and is in sliding connection with the sliding grooves 39, a pressing plate 41 is slidably connected in the sliding grooves 39, two symmetrical bottom ends of the top of the right support plate 27 are in threaded connection with second bolts 40 extending into the sliding grooves 39, the bottom ends of the second bolts 40 are rotatably connected with the pressing plate 41, and the fixed connection of the right support plate 27 and the fixed plate 37 and the material guide plate 36 can be released by unscrewing the second bolts 40 and the first bolts 38, so that the steel brush wheel 30 can be conveniently taken out.
In the invention, the scraping component comprises two symmetrical fixed frames 9 fixedly connected in the cleaning box 1, a plurality of left scrapers 10 are fixedly connected in the fixed frames 9 at equal intervals, two symmetrical sliding plates 11 matched with the fixed frames 9 are fixedly connected in the cleaning box 1, a plurality of right scrapers 12 are fixedly connected in the sliding plates 11 at equal intervals, the plate 8 is positioned between the adjacent fixed frames 9 and the sliding plates 11, one side of the sliding plate 11 far away from a baffle plate 29 is fixedly connected with a sliding block 22 which penetrates through the cleaning box 1 in a sliding way, one side of the cleaning box 1 far away from a left supporting plate 26 is fixedly connected with a rotating motor 24, an output shaft of the rotating motor 24 is fixedly connected with a screw 23 of which the screw penetrates through the sliding block 22, the fixed frames 9 and the sliding plates 11 can clamp the plate 8 by starting the rotating motor 24, when the plate 8 moves upward, the left scraper 10 and the right scraper 12 can scrape off oil stains or iron powder on the surface layer of the plate 8.
According to the invention, the adding component comprises a degreasing agent box 15, a concentration aid box 16 and a water tank 17 which are fixedly connected to one side of the cleaning box 1, a water suction pump 18 is fixedly connected to the top of the concentration aid box 16, a liquid outlet of the water suction pump 18 is fixedly sleeved with a liquid outlet pipe 21 extending into the cleaning box 1, three liquid inlet pipes 19 respectively extending into the degreasing agent box 15, the concentration aid box 16 and the water tank 17 are fixedly sleeved on a liquid inlet of the water suction pump 18, electromagnetic valves 20 are fixedly sleeved on the outer walls of the three liquid inlet pipes 19, and the solutions in the degreasing agent box 15, the concentration aid box 16 and the water tank 17 can be conveyed into the cleaning box 1 at one time through the water suction pump 18.
In the invention, a liquid inlet fixing sleeve of the water pump 18 is provided with a four-way through angle valve 45, a liquid inlet of the four-way through angle valve 45 is communicated with three liquid inlet pipes 19, and the water pump 18 can be communicated with a plurality of liquid inlet pipes 19 through the four-way through angle valve 45.
In the invention, the rubber layer 46 is fixedly connected to the side of the pressing plate 41 far away from the second bolt 40, and the guide plate 36 can be more stably fixed through the rubber layer 46.
According to the invention, one side of the cleaning box 1, which is far away from the right support plate 27, is fixedly connected with the oven 42 positioned below the support 2, four electromagnetic plates 44 are fixedly connected in the oven 42, a plurality of heating tubes 43 respectively positioned between two adjacent electromagnetic plates 44 are fixedly connected in the oven 42, the plate 8 can be dried through the heating tubes 43, and the electromagnetic plates 44 can adsorb residual iron powder on two sides of the plate 8.
The working principle is as follows: firstly, the plate 8 is connected through the cable 25, the driving motor 6 is started to drive the rotating shaft 4 to rotate, the rotating shaft 4 winds the cable 25, the plate 8 is pulled upwards, then the hydraulic cylinder 7 is started, the piston rod of the hydraulic cylinder 7 pushes the U-shaped sliding rod 3 to slide towards the direction of the cleaning box 1, the plate 8 is positioned right above the cleaning box 1, secondly, the rotating shaft 4 and the winding wheel 5 are rotated reversely, the plate 8 moves downwards, the plate 8 falls between two adjacent steel brush wheels 30 under the influence of the material guide plate 36 in the descending process, the stepping motor 34 is started to drive the worm 35 to rotate, the worm 35 is respectively meshed with the two worm wheels 33, the two steel brush wheels 30 start to rotate oppositely along with the rotation of the worm 35, and the steel brush wheels 30 can primarily clean the front side and the back side of the plate 8 in the process that the plate 8 falls from between the two steel brush wheels 30, thirdly, after the plate 8 falls into the cleaning box 1, starting a water pump 18, conveying degreasing fluid in a degreasing agent box 15 into the cleaning box 1 through a liquid inlet pipe 19 and a liquid outlet pipe 21 by the water pump 18, decomposing oil stains on the surface layer of the plate 8 by the degreasing fluid, then starting an ultrasonic generator 14 and an ultrasonic transducer 13, emitting ultrasonic waves to clean the oil stains on the surface layer of the plate 8, fourthly, after the oil stains are cleaned, starting a rotating motor 24 to drive a screw rod 23 to rotate, connecting the screw rod 23 with a sliding block 22 in a threaded manner, driving the sliding block 11 to move towards the left side along with the rotation of the screw rod 23, clamping the plate 8 by the sliding block 11 and a fixed frame 9, starting the driving motor 6 to drive a rotating shaft 4 to rotate, lifting the plate 8 upwards through a cable 25, scraping the oil stains on the surface layer of the plate 8 by a left scraper 10 and a right scraper 12 in the upward process of the plate 8, then the plate 8 moves up and down, the surface layer on the side of the plate 8 is scraped for many times by the left scraper 10 and the right scraper 12, the oil stain is removed, degreasing fluid is discharged by a drain pipe of the cleaning box 1, the builder in the builder box 16 is conveyed into the cleaning box 1 by the water pump 18, the operation of the fourth step is repeated to remove iron powder on the surface layer of the plate 8, then the clean water in the water tank 17 is conveyed into the cleaning box 1 by the operation again, the plate 8 is cleaned by the operation of the fourth step, the driving motor 6 is started to drive the rotating shaft 4 to rotate, the plate 8 is pulled out from the cleaning box 1, the piston rod of the hydraulic cylinder 7 contracts to drive the plate 8 to move to the upper part of the oven 42, the plate 8 is moved into the oven 42, the heating tube 43 is started, the heating tube 43 heats the air in the oven 42, and the plate 8 is dried, after drying, the electromagnetic plate 44 is started, the plate 8 is made to reciprocate up and down through the rotating shaft 4, and then the residual iron powder on the surface layer of the plate 8 can be adsorbed through the electromagnetic plate 44, in the seventh step, after a large amount of oil stains and iron powder are accumulated in the steel brush wheel 30, the first bolt 38 and the second bolt 40 are unscrewed respectively, the fixation between the right support plate 27 and the fixed plate 37 and between the right support plate 27 and the guide plate 36 is released, then the right support plate 27 is pulled outwards and taken out, the rotating shaft 28 is separated from the right support plate 27, then the nut 32 is unscrewed, the fixation of the nut 32 on the steel brush wheel 30 is released, the steel brush wheel 30 is moved rightwards, and therefore the steel brush wheel 30 is taken out for replacement.
A use process of a Q420 galvanizing degreasing iron removal system comprises the following steps:
s1, starting the driving motor 6 to drive the rotating shaft 4 to rotate, winding the cable 25 by the rotating shaft 4, moving the plate 8 upwards, starting the hydraulic cylinder 7, and pushing the U-shaped sliding rod 3 to slide towards the direction of the cleaning box 1 by a piston rod of the hydraulic cylinder 7 so that the plate 8 is positioned right above the cleaning box 1;
s2, reversely rotating the rotating shaft 4 and the reel 5, enabling the plate 8 to move downwards, enabling the plate 8 to fall between two adjacent steel brush wheels 30, starting the stepping motor 34 to drive the worm 35 to rotate, driving the two steel brush wheels 30 to start to rotate oppositely, and enabling the steel brush wheels 30 to preliminarily clean the front and back surfaces of the plate 8 in the process that the plate 8 falls between the two steel brush wheels 30;
s3, after the plate 8 falls into the cleaning box 1, starting a water suction pump 18, conveying degreasing fluid in a degreasing agent box 15 into the cleaning box 1 through a liquid inlet pipe 19 by the water suction pump 18, decomposing oil stains on the surface layer of the plate 8 by the degreasing fluid, then starting an ultrasonic generator 14 and an ultrasonic transducer 13, and transmitting ultrasonic waves to clean the oil stains on the surface layer of the plate 8;
s4, after oil stain cleaning is finished, starting the rotating motor 24 to drive the screw rod 23 to rotate, enabling the screw rod 23 to be in threaded connection with the sliding block 22, enabling the sliding block 22 to drive the sliding plate 11 to move towards the left side, enabling the sliding plate 11 and the fixed frame 9 to clamp the plate 8, starting the driving motor 6 to drive the rotating shaft 4 to rotate, enabling the plate 8 to be lifted upwards through the mooring rope 25, enabling the left scraper 10 and the right scraper 12 to scrape the oil stain on the surface layer of the plate 8, enabling the plate 8 to move up and down back, and scraping the oil stain on the surface layer of the side of the plate 8 through the left scraper 10 and the right scraper 12 for multiple times;
s5, after oil stain is removed, discharging degreasing liquid through the degreasing agent box 15, conveying the strength agent in the strength agent box 16 into the cleaning box 1 through the water suction pump 18, repeating the operation of the step S4 to remove iron powder on the surface layer of the plate 8, then conveying clean water in the water tank 17 into the cleaning box 1 through the operation again, and repeating the operation of the step S4 to clean the plate 8;
s6, starting the driving motor 6 to drive the rotating shaft 4 to rotate, pulling the plate 8 out of the cleaning box 1, then enabling the piston rod of the hydraulic cylinder 7 to contract to drive the plate 8 to move to the position above the oven 42, moving the plate 8 into the oven 42, starting the heating tube 43, enabling the heating tube 43 to heat air in the oven 42, starting the electromagnetic plate 44 after the plate 8 is dried, enabling the plate 8 to move up and down in a reciprocating mode through the rotating shaft 4, and further enabling the residual iron powder on the surface layer of the plate 8 to be adsorbed through the electromagnetic plate 44;
s7, when a large amount of oil stains and iron powders are accumulated in the steel brush wheel 30, the first bolt 38 and the second bolt 40 are unscrewed respectively, the fixation between the right support plate 27 and the fixed plate 37 and the guide plate 36 is released, then the right support plate 27 is pulled outwards and taken out, the rotating shaft 28 is separated from the right support plate 27, then the nut 32 is unscrewed, the fixation of the nut 32 on the steel brush wheel 30 is released, the steel brush wheel 30 is moved rightwards, and the steel brush wheel 30 is taken out and replaced.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (3)
1. A use process of a Q420 galvanizing degreasing iron removal system comprises a cleaning box (1), and is characterized in that a drain pipe is arranged on one side of the cleaning box (1), two symmetrical plates (8) are arranged in the cleaning box (1), a moving assembly used for moving the plates (8) is arranged above the cleaning box (1), two symmetrical cleaning assemblies used for primarily cleaning the surfaces of the plates (8) are arranged at the top of the cleaning box (1), two symmetrical scraping assemblies used for scraping oil stains and iron powder on the surfaces of the plates (8) are arranged in the cleaning box (1), an adding assembly used for adding corresponding solution into the cleaning box (1) is arranged on one side of the cleaning box (1), ultrasonic generators (14) are fixedly connected to two sides of the cleaning box (1), the inner walls of the sides, far away from each other, of the cleaning boxes (1) are fixedly connected with ultrasonic transducers (13);
the movable assembly comprises a support (2) fixedly connected above the cleaning box (1), the top of the support (2) is connected with a U-shaped sliding rod (3) in a sliding mode, a rotating shaft (4) is connected in the U-shaped sliding rod (3) in a rotating mode, the outer wall of the rotating shaft (4) is fixedly connected with two symmetrical reels (5), the outer walls of the reels (5) are wound with cables (25), one side of the U-shaped sliding rod (3) is fixedly connected with a driving motor (6), and the top of the support (2) is fixedly connected with a hydraulic cylinder (7);
the cleaning assembly comprises a left support plate (26) fixedly connected to one side of the top of the cleaning box (1) and a right support plate (27) placed on the other side of the top of the cleaning box (1), one side, close to each other, of the left support plate (26) and the right support plate (27) is rotatably connected with two symmetrical rotating shafts (28), a baffle (29) is fixedly sleeved on the outer wall of each rotating shaft (28), a steel brush wheel (30) is slidably connected to the outer wall of each rotating shaft (28), a threaded layer (31) is arranged on the outer wall of each rotating shaft (28), a nut (32) is in threaded connection with the outer wall of each threaded layer (31), a worm wheel (33) is fixedly connected to one end of each rotating shaft (28), a stepping motor (34) is fixedly connected to one side of the cleaning box (1), a worm (35) is fixedly connected to an output shaft of each stepping motor (34), and two symmetrical guide plates (36) are fixedly connected to the top of the left support plate (26), one end of the material guide plate (36) far away from the left support plate (26) extends into the right support plate (27);
the cleaning assembly further comprises a fixing plate (37) which is fixedly connected to one side, far away from the left support plate (26), of the top of the cleaning box (1) and is in contact with the right support plate (27), a first bolt (38) penetrates through one side of the right support plate (27) in a rotating mode, one end of the first bolt (38) is in threaded connection with the fixing plate (37), two symmetrical sliding grooves (39) are formed in the top of the right support plate (27), one end of each guide plate (36) is in sliding connection with the corresponding sliding groove (39), a pressing plate (41) is connected in the corresponding sliding groove (39) in a sliding mode, two symmetrical second bolts (40) are in threaded connection with the top of the right support plate (27), and the bottom end of each second bolt (40) is in rotating connection with the corresponding pressing plate (41);
a liquid inlet of the water pump (18) is fixedly sleeved with a four-way through angle valve (45), and a liquid inlet of the four-way through angle valve (45) is communicated with the three liquid inlet pipes (19);
a rubber layer (46) is fixedly connected to one side of the pressure plate (41);
one side of the cleaning box (1) is fixedly connected with an oven (42), four electromagnetic plates (44) are fixedly connected in the oven (42), and a plurality of heating tubes (43) respectively positioned between two adjacent electromagnetic plates (44) are fixedly connected in the oven (42);
it comprises the following steps:
s1, starting a driving motor (6) to drive a rotating shaft (4) to rotate, winding a cable (25) by the rotating shaft (4), moving a plate (8) upwards, starting a hydraulic cylinder (7), and pushing a U-shaped sliding rod (3) to slide towards the direction of the cleaning box (1) by a piston rod of the hydraulic cylinder (7) so that the plate (8) is positioned right above the cleaning box (1);
s2, reversely rotating the rotating shaft (4) and the winding wheel (5), enabling the plate (8) to move downwards, enabling the plate (8) to fall between two adjacent steel brush wheels (30), starting the stepping motor (34) to drive the worm (35) to rotate, driving the two steel brush wheels (30) to start to rotate in opposite directions, and enabling the steel brush wheels (30) to preliminarily clean the front and back surfaces of the plate (8) in the process that the plate (8) falls between the two steel brush wheels (30);
s3, after the plate (8) falls into the cleaning box (1), starting a water suction pump (18), conveying degreasing fluid in a degreasing agent box (15) into the cleaning box (1) through a liquid inlet pipe (19) by the water suction pump (18), decomposing oil stains on the surface layer of the plate (8) by the degreasing fluid, then starting an ultrasonic generator (14) and an ultrasonic transducer (13), and emitting ultrasonic waves to clean the oil stains on the surface layer of the plate (8);
s4, after oil stain cleaning is finished, a rotating motor (24) is started to drive a screw rod (23) to rotate, the screw rod (23) is in threaded connection with a sliding block (22), the sliding block (22) drives a sliding plate (11) to move towards the left side, the sliding plate (11) and a fixed frame (9) clamp a plate (8), a driving motor (6) is started to drive a rotating shaft (4) to rotate, the plate (8) is lifted upwards through a mooring rope (25), oil stain on the surface layer of the plate (8) can be scraped down through a left scraper (10) and a right scraper (12), the plate (8) is then moved up and down back and forth, and oil stain on the surface layer on the side of the plate (8) is scraped through the left scraper (10) and the right scraper (12) for multiple times;
s5, after oil stain removal is finished, discharging degreasing fluid through a drain pipe of the cleaning box (1), conveying the builder in the builder box (16) into the cleaning box (1) through a water pump (18), repeating the operation of the step S4 to remove iron powder on the surface layer of the plate (8), then conveying clear water in the water tank (17) into the cleaning box (1) through the operation again, and repeating the operation of the step S4 to clean the plate (8);
s6, starting a driving motor (6) to drive a rotating shaft (4) to rotate, pulling out a plate (8) from a cleaning box (1), then enabling a piston rod of a hydraulic cylinder (7) to contract to drive the plate (8) to move to the upper side of an oven (42), moving the plate (8) into the oven (42), starting a heating tube (43), heating air in the oven (42) by the heating tube (43), starting an electromagnetic plate (44) after the plate (8) is dried, and enabling the plate (8) to move up and down in a reciprocating mode through the rotating shaft (4), so that residual iron powder on the surface layer of the plate (8) can be adsorbed by the electromagnetic plate (44);
s7, when a large amount of oil stains and iron powders are accumulated in the steel brush wheel (30), the first bolt (38) and the second bolt (40) are unscrewed respectively, the fixing between the right support plate (27), the fixing plate (37) and the material guide plate (36) is released, then the right support plate (27) is pulled outwards and taken out, the rotating shaft (28) is separated from the right support plate (27), then the nut (32) is unscrewed, the fixing of the nut (32) on the steel brush wheel (30) is released, the steel brush wheel (30) is moved rightwards, and therefore the steel brush wheel (30) is taken out and replaced.
2. The use process of the Q420 galvanized degreasing iron removal system according to claim 1, wherein the scraping component comprises two symmetrical fixed frames (9) fixedly connected in the cleaning box (1), a plurality of left scrapers (10) are fixedly connected in the fixed frames (9) at equal intervals, two symmetrical sliding plates (11) are fixedly connected in the cleaning box (1), a plurality of right scrapers (12) are fixedly connected in the sliding plates (11) at equal intervals, a sliding block (22) is fixedly connected to one side of the sliding plate (11), a rotating motor (24) is fixedly connected to one side of the cleaning box (1), and a screw rod (23) is fixedly connected to an output shaft of the rotating motor (24).
3. The use process of Q420 zinc-plating degrease deironing system of claim 1, characterized in that, it includes degreasing agent case (15), helping degree agent case (16) and water tank (17) of fixed connection in clean case (1) one side to add the subassembly, the top fixedly connected with suction pump (18) of helping degree agent case (16), the fixed cover in liquid outlet of suction pump (18) is equipped with drain pipe (21), the fixed cover of liquid inlet of suction pump (18) is equipped with three feed liquor pipe (19), and is three the equal fixed cover of outer wall of feed liquor pipe (19) is equipped with solenoid valve (20).
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| CN202210338360.7A CN114918164A (en) | 2021-05-08 | 2021-06-21 | Use process of Q420 galvanizing degreasing iron removal system |
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| CN202110500639 | 2021-05-08 | ||
| CN202110683475.5A CN113275278B (en) | 2021-05-08 | 2021-06-21 | Q420 galvanizing degreasing iron removal device and using method thereof |
| CN202210338360.7A CN114918164A (en) | 2021-05-08 | 2021-06-21 | Use process of Q420 galvanizing degreasing iron removal system |
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| CN205343383U (en) * | 2015-12-23 | 2016-06-29 | 合沐佳成都新材料有限公司 | Panel production line scraper means |
| CN207914191U (en) * | 2018-01-05 | 2018-09-28 | 佛山市顺德区镒诚吸塑有限公司 | A kind of cleaner for plastics-sticking internal container processing |
| US10730721B2 (en) * | 2018-03-02 | 2020-08-04 | Otis Elevator Company | Rope cleaning device |
| CN210160023U (en) * | 2019-04-18 | 2020-03-20 | 天津市伟旺达科技发展有限公司 | Surface cleaning device for bicycle processing plates |
| CN210676105U (en) * | 2019-07-09 | 2020-06-05 | 四川营山五四机械有限责任公司 | Automobile panel belt cleaning device |
| CN210438809U (en) * | 2019-07-22 | 2020-05-01 | 昆明华信金属材料制造有限公司 | Hot-dip galvanized steel sheet production system |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113275278A (en) * | 2021-05-08 | 2021-08-20 | 宜兴大平杆塔制造有限公司 | Q420 galvanizing degreasing iron removal device and using method thereof |
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| Publication number | Publication date |
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| CN113275278A (en) | 2021-08-20 |
| CN113275278B (en) | 2022-04-05 |
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Application publication date: 20220819 |