CN114914643B - Alkaline dry battery electrolyte centrifugal absorption device - Google Patents

Alkaline dry battery electrolyte centrifugal absorption device Download PDF

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CN114914643B
CN114914643B CN202210436179.XA CN202210436179A CN114914643B CN 114914643 B CN114914643 B CN 114914643B CN 202210436179 A CN202210436179 A CN 202210436179A CN 114914643 B CN114914643 B CN 114914643B
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liquid injection
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injection cylinder
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CN114914643A (en
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邢菊梅
杨海滨
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Zhejiang Huarong Battery Co ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/60Arrangements or processes for filling or topping-up with liquids; Arrangements or processes for draining liquids from casings
    • H01M50/609Arrangements or processes for filling with liquid, e.g. electrolytes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/60Arrangements or processes for filling or topping-up with liquids; Arrangements or processes for draining liquids from casings
    • H01M50/673Containers for storing liquids; Delivery conduits therefor
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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Abstract

本发明公开了一种碱性干电池电解液离心吸收装置,涉及电解液注入吸收技术领域。本发明包括底座,底座顶部固定设置有离心组件,离心组件的正上方活动设置有顶板,顶板顶部相对两侧分别固定连接有抽真空组件以及储液组件,抽真空组件一端以及储组件一端分别固定连接于注液组件相对两侧面,注液组件内部活动设置有限位组件,限位组件底部固定连接有密封组件;注液组件包括上注液筒、下注液筒以及第一弹簧,上注液筒内部相对两拐角位置分别固定连接有第一弹簧,两个第一弹簧底部分别固定连接在下注液筒顶部相对两拐角上,下注液筒活动设置在上注液筒内部。本发明通过控制上注液筒以及下注液筒之间内部的容积来达到精准控制电解液注液量的目的。

Figure 202210436179

The invention discloses an alkaline dry battery electrolyte centrifugal absorption device, which relates to the technical field of electrolyte injection and absorption. The invention comprises a base, a centrifugal assembly is fixedly arranged on the top of the base, a top plate is movablely arranged directly above the centrifugal assembly, a vacuum pumping assembly and a liquid storage assembly are respectively fixedly connected to the opposite sides of the top of the top plate, and one end of the vacuum pumping assembly and one end of the storage assembly are respectively fixed. Connected to the opposite sides of the liquid injection component, a limit component is movable inside the liquid injection component, and a sealing component is fixedly connected to the bottom of the limit component; the liquid injection component includes an upper liquid injection cylinder, a lower liquid injection cylinder and a first spring. There are first springs fixedly connected to the relative two corners inside the cylinder respectively, the bottoms of the two first springs are respectively fixedly connected to the two opposite corners on the top of the lower liquid injection cylinder, and the lower liquid injection cylinder is movably arranged inside the upper liquid injection cylinder. The present invention achieves the purpose of precisely controlling the liquid injection volume of the electrolyte by controlling the internal volume between the upper liquid injection cylinder and the lower liquid injection cylinder.

Figure 202210436179

Description

一种碱性干电池电解液离心吸收装置An alkaline dry battery electrolyte centrifugal absorption device

技术领域technical field

本发明属于电解液注入吸收技术领域,特别是涉及一种碱性干电池电解液离心吸收装置。The invention belongs to the technical field of electrolyte injection and absorption, in particular to a centrifugal absorption device for alkaline dry battery electrolyte.

背景技术Background technique

碱性干电池是一种寿命比较长的一次性电池,它是在常见的锌锰酸性电池的基础上经过改进产生的。又称碱性锰干电池。形状和大小与普通的锰电池相同,由于提高了性能,常用作闪光电源;碱性干电池在进行生产过程中时,需要向电池内部注入电解液,电解液是电池的重要组成部分,在电池中正负极之间起到传导电子的作用,是电池获得高电压、高比能等优点的保证。Alkaline dry battery is a long-life disposable battery, which is improved on the basis of common zinc-manganese acid batteries. Also known as alkaline manganese dry battery. The shape and size are the same as ordinary manganese batteries. Due to the improved performance, it is often used as a flash power supply; during the production process of alkaline dry batteries, it is necessary to inject electrolyte into the battery. Electrolyte is an important part of the battery. The negative electrodes play the role of conducting electrons, which is the guarantee for the battery to obtain the advantages of high voltage and high specific energy.

目前在生产碱性干电池向其内部注入电解液时,为了保证电解液能够吸收至电池正极环和隔膜纸内部,通常会将电池内部抽真空后再注入电解液,真空环境有利于电解液的吸收,也避免电池中存在空气从而使得电解液干涸影响电池后续使用寿命,电解液注入电池内部后常用离心的方式来促进电解液快速吸收;在专利号为CN 105514340 B一种电池注液杯中,公开了一种具有较强的密封性的注液杯,以此来保证注液过程中避免空气混入电解液,同时通过营造负压环境的注液杯,减少了电解液残留量,但是该技术方案在使用过程中不能有效控制电解液的注入量,同时,注液时为了保证良好的密封性,注液头紧紧抵在电池注液口位置,压力过大可能造成电池表面的损坏,压力过小又有可能造成电解液泄露,并且其操作步骤过于繁琐,导致注液速度较慢。At present, when the electrolyte is injected into the interior of alkaline dry batteries, in order to ensure that the electrolyte can be absorbed into the positive electrode ring of the battery and the inside of the separator paper, the battery is usually vacuumed before injecting the electrolyte. The vacuum environment is conducive to the absorption of the electrolyte. , and avoid air in the battery so that the electrolyte dries up and affects the subsequent service life of the battery. After the electrolyte is injected into the battery, centrifugation is often used to promote the rapid absorption of the electrolyte; in a battery injection cup with the patent number CN 105514340 B, A liquid injection cup with strong sealing is disclosed, so as to ensure that air is not mixed into the electrolyte during the liquid injection process, and at the same time, the residual amount of electrolyte is reduced by creating a negative pressure environment in the liquid injection cup, but this technology The scheme cannot effectively control the amount of electrolyte injection during use. At the same time, in order to ensure good sealing during liquid injection, the liquid injection head is tightly against the position of the battery liquid injection port. Excessive pressure may cause damage to the battery surface. If it is too small, it may cause electrolyte leakage, and its operation steps are too cumbersome, resulting in a slow injection speed.

现有的碱性干电池电解液离心吸收装置在向电池中注入电解液时不能根据不同电池的规格大小注入不同量的电解液,即电解液的注入量得不到精准的控制,同时注液时为了保证电池的密封性以及抽真空时导致电池受到较大的挤压,容易损坏,为此我们提出一种碱性干电池电解液离心吸收装置。The existing alkaline dry battery electrolyte centrifugal absorption device cannot inject different amounts of electrolyte according to the specifications of different batteries when injecting electrolyte into the battery, that is, the injection amount of electrolyte cannot be accurately controlled. In order to ensure the tightness of the battery and cause the battery to be greatly squeezed and easily damaged during vacuuming, we propose a centrifugal absorption device for alkaline dry battery electrolyte.

发明内容Contents of the invention

本发明的目的在于提供一种碱性干电池电解液离心吸收装置,解决现有的电解液的注入量得不到精准的控制,同时注液时为了保证电池的密封性以及抽真空时导致电池受到较大的挤压,容易损坏的问题。The purpose of the present invention is to provide a centrifugal absorption device for alkaline dry battery electrolyte, which solves the problem that the injection volume of the existing electrolyte cannot be accurately controlled, and at the same time, in order to ensure the sealing of the battery and cause the battery to be damaged when the vacuum is pumped. Larger extrusion, easy damage problem.

为解决上述技术问题,本发明是通过以下技术方案实现的:In order to solve the problems of the technologies described above, the present invention is achieved through the following technical solutions:

本发明为一种碱性干电池电解液离心吸收装置,包括底座,所述底座顶部固定设置有离心组件,所述离心组件的正上方活动设置有顶板,所述顶板顶部相对两侧分别固定连接有抽真空组件以及储液组件,所述抽真空组件一端以及储组件一端分别固定连接于注液组件相对两侧面,所述注液组件内部活动设置有限位组件,所述限位组件底部固定连接有密封组件;所述顶板顶部中心位置开设有圆孔,所述圆孔内壁上固定连接有磁性吸环;所述底座顶部各拐角位置分别开设有安装槽,每个所述安装槽内部均固定连接有电动升降杆,四根所述电动升降杆顶部均固定连接在顶板的底部各拐角上。The invention relates to a centrifugal absorption device for alkaline dry battery electrolyte, which comprises a base, a centrifugal component is fixedly arranged on the top of the base, a top plate is movably arranged directly above the centrifugal component, and the opposite sides of the top of the top plate are respectively fixedly connected with A vacuum assembly and a liquid storage assembly, one end of the vacuum assembly and one end of the storage assembly are respectively fixedly connected to the opposite sides of the liquid injection assembly, a limit assembly is movable inside the liquid injection assembly, and the bottom of the limit assembly is fixedly connected to A sealing assembly; a round hole is opened at the center of the top of the top plate, and a magnetic suction ring is fixedly connected to the inner wall of the round hole; installation slots are respectively opened at each corner of the top of the base, and each installation slot is fixedly connected There are electric elevating rods, and the tops of the four electric elevating rods are fixedly connected to each corner of the bottom of the top plate.

优选的,所述离心组件包括电机以及电池槽,所述电机固定连接在底座内部,且所述电机顶部输出端与电池槽底部固定连接,所述电池槽位于下注液筒的正下方。Preferably, the centrifugal assembly includes a motor and a battery tank, the motor is fixedly connected inside the base, and the top output end of the motor is fixedly connected to the bottom of the battery tank, and the battery tank is located directly below the lower liquid injection cylinder.

优选的,所述抽真空组件包括气泵、抽气软管、第一阀门以及出气管,所述气泵固定连接在顶板顶部左侧,且所述气泵进气口位置固定设置有抽气软管的一端,所述抽气软管另一端固定连接在第一阀门上,所述第一阀门一侧面与出气管一端固定连接,所述出气管另一端贯穿上注液筒左侧外壁至其内部。Preferably, the vacuum pumping assembly includes an air pump, a suction hose, a first valve and an air outlet pipe, the air pump is fixedly connected to the top left side of the top plate, and the air inlet of the air pump is fixedly provided with a suction hose One end, the other end of the suction hose is fixedly connected to the first valve, one side of the first valve is fixedly connected to one end of the air outlet pipe, and the other end of the air outlet pipe passes through the left outer wall of the upper liquid injection cylinder to its interior.

优选的,所述储液组件包括储液箱、输液管、第二阀门以及进液管,所述储液箱固定连接在顶板顶部右侧,且所述储液箱出液口与输液管一端固定连接,所述输液管另一端与第二阀门固定连接,所述第二阀门一端与进液管固定连接,所述进液管贯穿上注液筒右侧外壁至其内部。Preferably, the liquid storage assembly includes a liquid storage tank, an infusion tube, a second valve and a liquid inlet tube, the liquid storage tank is fixedly connected to the top right side of the top plate, and the liquid outlet of the liquid storage tank is connected to one end of the infusion tube Fixedly connected, the other end of the infusion tube is fixedly connected to the second valve, one end of the second valve is fixedly connected to the liquid inlet pipe, and the liquid inlet pipe runs through the right outer wall of the upper liquid injection cylinder to its interior.

优选的,所述抽真空组件与储液组件关于上注液筒中轴线对称分布;所述气泵与储液箱位置相邻。Preferably, the vacuum assembly and the liquid storage assembly are distributed symmetrically with respect to the central axis of the upper liquid injection cylinder; the air pump is located adjacent to the liquid storage tank.

所述注液组件包括上注液筒、下注液筒以及第一弹簧,所述上注液筒内部相对两拐角位置分别固定连接有第一弹簧,两个所述第一弹簧底部分别固定连接在下注液筒顶部相对两拐角上,所述下注液筒活动设置在上注液筒内部;所述注液组件还包括挡板,两个所述挡板分别固定连接在上注液筒相对两拐角上,且所述挡板临近第一弹簧;所述下注液筒相对两拐角上分别开设有活动槽,每个所述挡板均活动设置在活动槽内部;所述上注液筒顶部相对两拐角位置分别固定连接有伸缩杆,两个所述伸缩杆顶部均固定连接在顶板底部。The liquid injection assembly includes an upper liquid injection cylinder, a lower liquid injection cylinder, and a first spring. The upper liquid injection cylinder is fixedly connected with the first springs at the opposite corners, and the bottoms of the two first springs are respectively fixedly connected. On the opposite corners of the top of the lower liquid injection cylinder, the lower liquid injection cylinder is movably arranged inside the upper liquid injection cylinder; the liquid injection assembly also includes baffles, and the two baffles are respectively fixedly connected to the upper liquid injection cylinder. On the two corners, and the baffle is close to the first spring; the lower liquid injection cylinder is respectively provided with movable grooves on the opposite corners, and each of the baffles is movably arranged inside the movable groove; the upper liquid injection cylinder The two opposite corners of the top are respectively fixedly connected with telescopic rods, and the tops of the two telescopic rods are fixedly connected to the bottom of the top plate.

所述限位组件包括连杆、电磁铁、扭转弹簧以及限位块,所述连杆顶端活动设置在磁性吸环内部,且所述连杆贯穿上注液筒至其内部,所述连杆内部固定连接有电磁铁,所述电磁铁相对两侧面上分别固定连接有若干扭转弹簧,每个扭转弹簧上均活动连接有限位块,所述限位块的数量不少于二十个;所述电磁铁相对两侧面上分别分布有数量相等的限位块,且若干所述限位块阵列在电磁铁相对两侧面上,所述限位块为铁镍合金材料制成。The limit assembly includes a connecting rod, an electromagnet, a torsion spring and a limit block. The top end of the connecting rod is movably arranged inside the magnetic suction ring, and the connecting rod passes through the upper liquid injection cylinder to its interior. The connecting rod An electromagnet is fixedly connected inside, and a number of torsion springs are respectively fixedly connected to the opposite sides of the electromagnet, and each torsion spring is movably connected with a limit block, and the number of the limit blocks is not less than twenty; An equal number of limit blocks are respectively distributed on opposite sides of the electromagnet, and several limit blocks are arrayed on opposite sides of the electromagnet, and the limit blocks are made of iron-nickel alloy material.

所述密封组件包括连接板以及抵板,所述连接板顶部与连杆底部固定连接,且所述连接板两端固定连接在下注液筒相对两侧内壁上,所述下注液筒底部活动设置有抵板;所述密封组件还包括伸缩柱以及密封盖,所述伸缩柱顶部固定连接在连接板底部,且所述伸缩柱底部与密封盖固定连接,所述密封盖活动设置在抵板内部。The sealing assembly includes a connecting plate and a resisting plate, the top of the connecting plate is fixedly connected to the bottom of the connecting rod, and the two ends of the connecting plate are fixedly connected to the inner walls of the opposite sides of the lower liquid injection cylinder, and the bottom of the lower liquid injection cylinder is movable Arresting plate is provided; the sealing assembly also includes a telescopic column and a sealing cover, the top of the telescopic column is fixedly connected to the bottom of the connecting plate, and the bottom of the telescopic column is fixedly connected to the sealing cover, and the sealing cover is movably arranged on the abutting plate internal.

本发明具有以下有益效果:The present invention has the following beneficial effects:

1、本发明通过设置由第一弹簧相连接的上注液筒和下注液筒,通过控制上注液筒以及下注液筒之间内部的容积来达到精准控制电解液注液量的目的,注液前将下注液筒底部的抵板紧密的抵在电池表面,这样使得电池与上下注液筒之间形成密封的环境,此时电磁铁处于通电状态,上注液筒向下移动调整上下注液筒之间的容积时,下注液筒由于连杆处于固定状态而固定不动,观察上注液筒向下滑动时位于上注液筒外部连杆表面的限位块数量,通过观察限位块数量,可以清楚的了解到此时上下注液筒内部容积大小,调节到与该电池容积的预设值后,电磁铁断电,限位块展开抵住受第一弹簧向下压迫的下注液筒以及连杆,这样能够保证下注液筒所受到的压力不会全部挤压在电池表面,从而减轻电池由于密封时所受到的压力,避免电池因为压力过大而受到损坏;同时上下注液筒之间由于限位块的固定,内部容积不会发生改变,在向上下注液筒内部注液时,不会因为液体量过多而挤压上下注液筒,只会将上下注液筒内部充满电解液,上下注液筒内部全部的电解液即为电池所需加注的电解液量,这样既不会造成电解液的浪费,同时可以精准的控制电解液的加注量。1. The present invention achieves the purpose of accurately controlling the amount of electrolyte injection by setting the upper liquid injection cylinder and the lower liquid injection cylinder connected by the first spring, and by controlling the internal volume between the upper liquid injection cylinder and the lower liquid injection cylinder , before injecting liquid, press the bottom plate of the lower liquid injection cylinder against the surface of the battery tightly, so that a sealed environment is formed between the battery and the upper and lower liquid injection cylinders. At this time, the electromagnet is in the energized state, and the upper liquid injection cylinder moves downward When adjusting the volume between the upper and lower liquid injection cylinders, the lower liquid injection cylinder is fixed because the connecting rod is in a fixed state. Observe the number of limit blocks on the outer connecting rod surface of the upper liquid injection cylinder when the upper liquid injection cylinder slides down. By observing the number of limit blocks, we can clearly understand the internal volume of the upper and lower liquid injection cylinders at this time. After adjusting to the preset value of the battery volume, the electromagnet is powered off, and the limit blocks expand to resist the direction of the first spring. The lower pressure liquid injection cylinder and the connecting rod can ensure that the pressure on the liquid injection cylinder will not be completely squeezed on the surface of the battery, thereby reducing the pressure on the battery when it is sealed and preventing the battery from being damaged due to excessive pressure. damage; at the same time, due to the fixing of the limit block between the upper and lower liquid injection cylinders, the internal volume will not change. The inside of the upper and lower liquid injection cylinders will be filled with electrolyte, and all the electrolyte in the upper and lower liquid injection cylinders is the amount of electrolyte that the battery needs to fill. This will not cause waste of electrolyte, and at the same time can accurately control the electrolyte Refill amount.

2、本发明通过抽真空组件对上下注液筒以及电池内部完全抽真空后,继续抽气下注液筒会向上升高,这样即可了解到电池内部已经完全抽真空,此时停止抽真空即可,由于下注液筒与上注液筒之间通过第一弹簧连接,第一弹簧会阻止未抽完真空的下注液筒向上升高,当抽完真空时,下注液筒才会上升,这样可以大幅度减少抽真空而导致电池受压强挤压而损坏的问题出现。2. After the present invention completely evacuates the upper and lower liquid injection cylinders and the inside of the battery through the vacuum pumping component, the lower liquid injection cylinder will rise upwards after continuing to pump air, so that you can know that the inside of the battery has been completely evacuated, and stop vacuuming at this time That is, since the lower liquid injection cylinder and the upper liquid injection cylinder are connected by the first spring, the first spring will prevent the lower liquid injection cylinder that has not been evacuated from rising upwards. When the vacuum is exhausted, the lower liquid injection cylinder will It will rise, which can greatly reduce the problem of vacuuming and causing the battery to be damaged due to pressure.

3、本发明在抽真空过程中,首先贯通上下注液筒与电池内部,抽完真空后,隔断下注液筒与电池之间,此时上下注液筒内部处于真空负压转台,打开第二阀门,由于压强差作用,输液管内部的电解液被抽入上下注液筒内部,直至注满,关闭第二阀门后,打开与电池之间的隔断,由于电池内部电解液不易注满,因此电池内部空间大于上下注液筒内部空间,在表面积较大的压力下,上下注液筒内部的电解液快速进入电池内部,且不会产生电解液的残留在上下注液筒内部,从而保证了电解液注入量的精准,同时整体注入过程中电解液并未与空气发生接触,空气也并未随电解液注入电池内部,电池内部剩余空间也仍然处于真空状态,这样保证后续电池使用时电解液不会与空气接触而干涸的情况发生,提高了电池的使用寿命。3. In the vacuuming process of the present invention, the upper and lower liquid injection cylinders are first connected with the inside of the battery. After vacuuming, the space between the lower liquid injection cylinder and the battery is cut off. The second valve, due to the pressure difference, the electrolyte inside the infusion tube is pumped into the upper and lower filling cylinders until it is full. After closing the second valve, open the partition with the battery. Because the electrolyte inside the battery is not easy to fill, Therefore, the internal space of the battery is larger than the internal space of the upper and lower liquid injection cylinders. Under the pressure of the large surface area, the electrolyte in the upper and lower liquid injection cylinders quickly enters the interior of the battery, and there will be no electrolyte residue inside the upper and lower liquid injection cylinders, thus ensuring The accuracy of the electrolyte injection is ensured. At the same time, the electrolyte does not come into contact with the air during the overall injection process, and the air is not injected into the battery with the electrolyte, and the remaining space inside the battery is still in a vacuum state. The liquid will not dry up in contact with the air, which improves the service life of the battery.

4、本发明通过设置与下注液筒固定的连杆,并在连杆内部设置电磁铁,电磁铁通电时与磁性吸环相互吸附,使得连杆被固定不动,此时调整上下注液筒之间的容积大小不会对底部连接的电池造成过大的压力,调节完毕电磁铁断电时,连杆向下滑动被展开的限位块所卡住,使得连杆承载大部分来自下注液筒下坠的力,少部分力被电池所承受起到了密封的作用,避免电池离心旋转时电解液飞溅;同时连杆表面从上往下阵列的限位块不仅起到固定连杆的作用,同样对了解上下注液筒内部容积有着直观的显示。4. In the present invention, a connecting rod fixed to the lower injection cylinder is provided, and an electromagnet is arranged inside the connecting rod. When the electromagnet is energized, it is mutually adsorbed with the magnetic suction ring, so that the connecting rod is fixed. At this time, the upper and lower injection liquid is adjusted. The size of the volume between the cylinders will not cause excessive pressure on the battery connected to the bottom. After the adjustment is completed, when the electromagnet is powered off, the connecting rod slides downward and is blocked by the expanded limit block, so that most of the load on the connecting rod comes from the bottom. The falling force of the liquid injection cylinder, a small part of the force is borne by the battery to play a sealing role, avoiding the electrolyte splashing when the battery is centrifugally rotated; at the same time, the limit blocks arrayed on the surface of the connecting rod from top to bottom not only play the role of fixing the connecting rod , it also has an intuitive display for understanding the internal volume of the upper and lower filling cylinders.

附图说明Description of drawings

为了更清楚地说明本发明实施例的技术方案,下面将对实施例描述所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following will briefly introduce the accompanying drawings that are required for the description of the embodiments. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. Those of ordinary skill in the art can also obtain other drawings based on these drawings without any creative effort.

图1为本发明提供的碱性干电池电解液离心吸收装置的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the alkaline dry battery electrolyte centrifugal absorption device provided by the present invention;

图2为本发明提供的碱性干电池电解液离心吸收装置的正视结构示意图;Fig. 2 is the schematic diagram of the front view of the alkaline dry battery electrolyte centrifugal absorption device provided by the present invention;

图3为本发明提供的碱性干电池电解液离心吸收装置的正视剖面结构示意图;Fig. 3 is the front view sectional structure schematic diagram of alkaline dry battery electrolyte centrifugal absorption device provided by the present invention;

图4为本发明图3中A处放大图;Fig. 4 is the enlarged view of place A in Fig. 3 of the present invention;

图5为本发明图3中B处放大图;Figure 5 is an enlarged view at B in Figure 3 of the present invention;

图6为本发明图5中C处放大图;Fig. 6 is an enlarged view at C in Fig. 5 of the present invention;

图7为本发明提供的碱性干电池电解液离心吸收装置的注液组件放大结构示意图;Figure 7 is a schematic diagram showing the enlarged structure of the liquid injection assembly of the alkaline dry battery electrolyte centrifugal absorption device provided by the present invention;

图8为本发明提供的碱性干电池电解液离心吸收装置的注液组件内部放大结构示意图;Fig. 8 is a schematic diagram of the internal enlarged structure of the liquid injection assembly of the alkaline dry battery electrolyte centrifugal absorption device provided by the present invention;

图9为本发明提供的碱性干电池电解液离心吸收装置的第一弹簧以及挡板剖面放大结构示意图;9 is a schematic diagram of the enlarged structure of the first spring and the baffle section of the alkaline dry battery electrolyte centrifugal absorption device provided by the present invention;

图10为本发明提供的碱性干电池电解液离心吸收装置的注液组件拆分结构示意图;Fig. 10 is a schematic diagram of the split structure of the liquid injection assembly of the alkaline dry battery electrolyte centrifugal absorption device provided by the present invention;

图11为本发明图10中D处放大图;Figure 11 is an enlarged view at D in Figure 10 of the present invention;

图12为本发明图10中E处放大图。Fig. 12 is an enlarged view of E in Fig. 10 of the present invention.

附图中,各标号所代表的部件列表如下:In the accompanying drawings, the list of parts represented by each label is as follows:

1、底座;2、电机;3、电池槽;4、电动升降杆;5、顶板;6、气泵;7、抽气软管;8、第一阀门;9、出气管;10、储液箱;11、输液管;12、第二阀门;13、进液管;14、伸缩杆;15、上注液筒;16、下注液筒;17、挡板;18、第一弹簧;19、连杆;20、电磁铁;21、扭转弹簧;22、限位块;23、连接板;24、伸缩柱;25、密封盖;26、抵板;27、磁性吸环。1. Base; 2. Motor; 3. Battery slot; 4. Electric lifting rod; 5. Top plate; 6. Air pump; 7. Suction hose; 8. First valve; ; 11, infusion tube; 12, second valve; 13, liquid inlet pipe; 14, telescoping rod; 15, upper liquid injection cylinder; 16, lower injection liquid cylinder; 17, baffle plate; Connecting rod; 20, electromagnet; 21, torsion spring; 22, limit block; 23, connecting plate; 24, telescopic column; 25, sealing cover;

具体实施方式Detailed ways

为使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施方式,进一步阐述本发明。In order to make the technical means, creative features, goals and effects achieved by the present invention easy to understand, the present invention will be further described below in conjunction with specific embodiments.

在本发明的描述中,需要说明的是,术语“上”、“下”、“内”、“外”“前端”、“后端”、“两端”、“一端”、“另一端”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "both ends", "one end", "another end" The orientation or positional relationship indicated by etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, use a specific Azimuth configuration and operation, therefore, should not be construed as limiting the invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and should not be understood as indicating or implying relative importance.

在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“设置有”、“连接”等,应做广义理解,例如“连接”,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that, unless otherwise specified and limited, the terms "installed", "set with", "connected", etc. should be understood in a broad sense, such as "connected", which may be a fixed connection , can also be detachably connected, or integrally connected; can be mechanically connected, can also be electrically connected; can be directly connected, can also be indirectly connected through an intermediary, and can be internal communication between two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.

参阅图1-12,本发明为一种碱性干电池电解液离心吸收装置,包括底座1,底座1顶部固定设置有离心组件,离心组件的正上方活动设置有顶板5,顶板5顶部相对两侧分别固定连接有抽真空组件以及储液组件,抽真空组件一端以及储组件一端分别固定连接于注液组件相对两侧面,注液组件内部活动设置有限位组件,限位组件底部固定连接有密封组件;顶板5顶部中心位置开设有圆孔,圆孔内壁上固定连接有磁性吸环27;底座1顶部各拐角位置分别开设有安装槽,每个安装槽内部均固定连接有电动升降杆4,四根电动升降杆4顶部均固定连接在顶板5的底部各拐角上;底座1用于支撑顶部的各组件,起到承载支撑作用,顶板5用于固定在其底部的注液组件,顶板5通过电动升降杆4的驱动上下升降,从而带动注液组件调节与电池的注液高度;磁性吸环27用于吸附固定住连杆19,当电磁铁20通电时,由于磁性吸附作用连杆19一端固定在磁性吸环27内部,使得上注液筒15与下注液筒16之间有着力点,从而轻松的改变两者之间容积大小。Referring to Figures 1-12, the present invention is a centrifugal absorption device for alkaline dry battery electrolyte, which includes a base 1, a centrifugal assembly is fixedly arranged on the top of the base 1, and a top plate 5 is movably arranged directly above the centrifugal assembly, and the top of the top plate 5 is on opposite sides A vacuum pumping component and a liquid storage component are respectively fixedly connected. One end of the vacuum pumping component and one end of the storage component are respectively fixedly connected to the opposite sides of the liquid injection component. A limit component is installed inside the liquid injection component, and a sealing component is fixedly connected to the bottom of the limit component. The central position of the top plate 5 is provided with a round hole, and the inner wall of the round hole is fixedly connected with a magnetic suction ring 27; each corner position of the top of the base 1 is respectively provided with a mounting groove, and each mounting groove is fixedly connected with an electric lifting rod 4, four The tops of the electric lifting rods 4 are all fixedly connected to the corners of the bottom of the top plate 5; the base 1 is used to support the components on the top to play a supporting role, and the top plate 5 is used to fix the liquid injection components at the bottom of the top plate. The electric lifting rod 4 is driven up and down, thereby driving the liquid injection component to adjust the liquid injection height with the battery; the magnetic suction ring 27 is used to absorb and fix the connecting rod 19. When the electromagnet 20 is energized, one end of the connecting rod 19 will It is fixed inside the magnetic suction ring 27, so that there is a point of force between the upper liquid injection cylinder 15 and the lower liquid injection cylinder 16, thereby easily changing the volume between the two.

其中,离心组件包括电机2以及电池槽3,电机2固定连接在底座1内部,且电机2顶部输出端与电池槽3底部固定连接,电池槽3位于下注液筒16的正下方,电机2用于启动电池槽3旋转,在高速旋转下起到离心作用,电池槽3内部用于放置待注液的碱性干电池。Wherein, the centrifugal assembly includes a motor 2 and a battery tank 3, the motor 2 is fixedly connected inside the base 1, and the output end of the top of the motor 2 is fixedly connected to the bottom of the battery tank 3, the battery tank 3 is located directly below the lower liquid injection cylinder 16, and the motor 2 It is used to start the rotation of the battery tank 3, which plays a centrifugal role under high-speed rotation, and the inside of the battery tank 3 is used to place alkaline dry batteries to be injected.

其中,抽真空组件包括气泵6、抽气软管7、第一阀门8以及出气管9,气泵6固定连接在顶板5顶部左侧,且气泵6进气口位置固定设置有抽气软管7的一端,抽气软管7另一端固定连接在第一阀门8上,第一阀门8一侧面与出气管9一端固定连接,出气管9另一端贯穿上注液筒15左侧外壁至其内部,气泵6用于抽取电池内部的空气,通过抽气软管7将空气进行运输,第一阀门8用于封闭注液组件,使得注液组件以及电池内部在抽真空后处于负压真空状态,出气管9用于连接第一阀门8和上注液筒15。Among them, the vacuum assembly includes an air pump 6, an air suction hose 7, a first valve 8, and an air outlet pipe 9. The air pump 6 is fixedly connected to the top left side of the top plate 5, and the air inlet of the air pump 6 is fixedly provided with an air suction hose 7. One end of the suction hose 7 is fixedly connected to the first valve 8, one side of the first valve 8 is fixedly connected to one end of the air outlet pipe 9, and the other end of the air outlet pipe 9 runs through the left outer wall of the upper liquid injection cylinder 15 to its interior. , the air pump 6 is used to extract the air inside the battery, and the air is transported through the suction hose 7, and the first valve 8 is used to close the liquid injection assembly, so that the liquid injection assembly and the interior of the battery are in a negative pressure vacuum state after vacuuming, The air outlet pipe 9 is used to connect the first valve 8 and the upper liquid injection cylinder 15 .

其中,储液组件包括储液箱10、输液管11、第二阀门12以及进液管13,储液箱10固定连接在顶板5顶部右侧,且储液箱10出液口与输液管11一端固定连接,输液管11另一端与第二阀门12固定连接,第二阀门12一端与进液管13固定连接,进液管13贯穿上注液筒15右侧外壁至其内部,储液箱10内部用于存储电解液,通过输液管11将电解液输入注液组件内部,第二阀门12作为电解液运输的开关,由于注液组件内部抽真空后处于负压状态,因此打开第二阀门12电解液会被吸入注液组件内部,因此不需要液泵来向注液组件内部泵液;输液管11内部始终充满电解液;进液管13用于连接第二阀门12与上注液筒15。Wherein, the liquid storage assembly includes a liquid storage tank 10, an infusion tube 11, a second valve 12, and a liquid inlet tube 13. The liquid storage tank 10 is fixedly connected to the top right side of the top plate 5, and the liquid outlet of the liquid storage tank 10 is connected to the infusion tube 11. One end is fixedly connected, the other end of the infusion tube 11 is fixedly connected to the second valve 12, one end of the second valve 12 is fixedly connected to the liquid inlet pipe 13, and the liquid inlet pipe 13 runs through the outer wall on the right side of the upper liquid injection cylinder 15 to its interior, and the liquid storage tank The interior of 10 is used to store the electrolyte, and the electrolyte is input into the liquid injection assembly through the infusion tube 11, and the second valve 12 is used as a switch for electrolyte transportation. Since the interior of the liquid injection assembly is in a negative pressure state after being evacuated, the second valve is opened 12 The electrolyte will be sucked into the liquid injection assembly, so no liquid pump is needed to pump liquid to the interior of the liquid injection assembly; the interior of the infusion tube 11 is always filled with electrolyte; the liquid inlet pipe 13 is used to connect the second valve 12 and the upper liquid injection cylinder 15.

其中,抽真空组件与储液组件关于上注液筒15中轴线对称分布;气泵6与储液箱10位置相邻,气泵6与储液箱10均固定在顶板5上。Wherein, the vacuum assembly and the liquid storage assembly are distributed symmetrically with respect to the central axis of the upper liquid injection cylinder 15;

注液组件包括上注液筒15、下注液筒16以及第一弹簧18,上注液筒15内部相对两拐角位置分别固定连接有第一弹簧18,两个第一弹簧18底部分别固定连接在下注液筒16顶部相对两拐角上,下注液筒16活动设置在上注液筒15内部;注液组件还包括挡板17,两个挡板17分别固定连接在上注液筒15相对两拐角上,且挡板17临近第一弹簧18;下注液筒16相对两拐角上分别开设有活动槽,每个挡板17均活动设置在活动槽内部;上注液筒15顶部相对两拐角位置分别固定连接有伸缩杆14,两个伸缩杆14顶部均固定连接在顶板5底部;伸缩杆14用于驱动上注液筒15上下升降,从而改变上注液筒15与下注液筒16内部的容积大小,可以适应不同大小规格电池的注液,上注液筒15与下注液筒16之间紧密贴合滑动,两者内部根据电池所注入电解液容量多少调节容积大小,保证上注液筒15与下注液筒16内部所盛装的电解液容量与该电池所需注入的电解液容量一致;挡板17用于格挡第一弹簧18,起到保护第一弹簧18的作用,避免第一弹簧18与电解液接触,同时起到密封作用,挡板17在活动槽内部上下活动;第一弹簧18作为上注液筒15与下注液筒16之间的连接媒介,不仅起到连接两者的作用,同时通过第一弹簧18的弹性作用,适当调节挤压在电池顶部注液口的压力,避免压力过大而损坏电池,当下注液筒16底部的抵板26抵在电池注液口上时,上注液筒15向下施加压力,以此来保证抵板26与电池注液口的密封性良好,在第一弹簧18的弹性作用下,下注液筒16起到缓冲减轻压力的作用。The liquid injection assembly includes an upper liquid injection cylinder 15, a lower liquid injection cylinder 16, and a first spring 18. The upper liquid injection cylinder 15 is fixedly connected with the first springs 18 at opposite corners, and the bottoms of the two first springs 18 are respectively fixedly connected. On the two opposite corners at the top of the lower liquid injection cylinder 16, the lower liquid injection cylinder 16 is movably arranged inside the upper liquid injection cylinder 15; On the two corners, and the baffle plate 17 is close to the first spring 18; the lower liquid injection cylinder 16 is respectively provided with movable grooves on the relative two corners, and each baffle plate 17 is movably arranged inside the movable groove; the top of the upper liquid injection cylinder 15 is opposite to the two The corner positions are respectively fixedly connected with telescopic rods 14, and the tops of the two telescopic rods 14 are fixedly connected to the bottom of the top plate 5; The internal volume of 16 can adapt to the liquid injection of batteries of different sizes and specifications. The upper liquid injection cylinder 15 and the lower liquid injection cylinder 16 are closely fitted and slid. The electrolyte capacity contained in the upper liquid injection cylinder 15 and the lower liquid injection cylinder 16 is consistent with the electrolyte capacity injected into the battery; the baffle plate 17 is used to block the first spring 18 and protect the first spring 18. function, to avoid contact between the first spring 18 and the electrolyte, and at the same time play a sealing role, the baffle 17 moves up and down inside the movable tank; the first spring 18 is used as the connection medium between the upper liquid injection cylinder 15 and the lower liquid injection cylinder 16, It not only plays the role of connecting the two, but also properly adjusts the pressure squeezed on the liquid injection port on the top of the battery through the elastic effect of the first spring 18, so as to avoid damage to the battery due to excessive pressure. When abutting on the battery liquid injection port, the upper liquid injection cylinder 15 exerts pressure downwards to ensure that the sealing performance between the abutment plate 26 and the battery liquid injection port is good, and under the elasticity of the first spring 18, the lower liquid injection cylinder 16 Acts as a buffer to relieve stress.

限位组件包括连杆19、电磁铁20、扭转弹簧21以及限位块22,连杆19顶端活动设置在磁性吸环27内部,且连杆19贯穿上注液筒15至其内部,连杆19内部固定连接有电磁铁20,电磁铁20相对两侧面上分别固定连接有若干扭转弹簧21,每个扭转弹簧21上均活动连接有限位块22,限位块22的数量不少于二十个;电磁铁20相对两侧面上分别分布有数量相等的限位块22,且若干限位块22阵列在电磁铁20相对两侧面上,限位块22为铁镍合金材料制成,连杆19用于控制上注液筒15与下注液筒16之间的容积大小,连杆19一端与顶板5固定,另一端与连接板23固定,当伸缩杆14改变长度时,下注液筒16不动,上注液筒15向下移动,从而改变上注液筒15与下注液筒16之间的容积大小,此时连杆19作为着力点,下注液筒16通过连杆19的支撑,不会施加给电池较大的压力,电磁铁20在通电时具有磁性,能够对磁性吸环27与限位块22进行磁性吸附,使得连杆19固定在磁性吸环27内部,限位块22吸附在电磁铁20上,当电磁铁20断电时,磁性吸环27不再固定连杆19,下注液筒16在第一弹簧18的弹性作用下,带动连杆19向下滑动,此时限位块22不再吸附于电磁铁20上,由于扭转弹簧件21的作用,限位块22向外展开,连杆19向下滑动过程中其中两个限位块22固定在上注液筒15上,从而对连杆19起到固定作用,此时上注液筒15与下注液筒16之间容积大小固定不变。The limit assembly includes a connecting rod 19, an electromagnet 20, a torsion spring 21 and a limit block 22. The top end of the connecting rod 19 is movably arranged inside the magnetic suction ring 27, and the connecting rod 19 runs through the upper liquid injection cylinder 15 to its inside. 19. An electromagnet 20 is fixedly connected inside, and a number of torsion springs 21 are respectively fixedly connected to the opposite sides of the electromagnet 20. Each torsion spring 21 is movably connected to a limit block 22, and the number of limit blocks 22 is not less than twenty. A number of equal limit blocks 22 are respectively distributed on the opposite sides of the electromagnet 20, and a number of limit blocks 22 are arrayed on the opposite sides of the electromagnet 20, the limit blocks 22 are made of iron-nickel alloy material, and the connecting rod 19 is used to control the volume between the upper liquid injection cylinder 15 and the lower liquid injection cylinder 16. One end of the connecting rod 19 is fixed to the top plate 5, and the other end is fixed to the connecting plate 23. When the telescopic rod 14 changes length, the lower liquid injection cylinder 16 does not move, and the upper liquid injection cylinder 15 moves downward, thereby changing the volume between the upper liquid injection cylinder 15 and the lower liquid injection cylinder 16. At this time, the connecting rod 19 is used as the focus point, and the lower liquid injection cylinder 16 passes through the connecting rod 19. The support of the battery will not exert a large pressure on the battery. The electromagnet 20 is magnetic when it is energized, and can magnetically adsorb the magnetic suction ring 27 and the limit block 22, so that the connecting rod 19 is fixed inside the magnetic suction ring 27. The bit block 22 is adsorbed on the electromagnet 20. When the electromagnet 20 is powered off, the magnetic suction ring 27 no longer fixes the connecting rod 19, and the lower injection cylinder 16 drives the connecting rod 19 downward under the elastic action of the first spring 18. Sliding, now the limit block 22 is no longer adsorbed on the electromagnet 20, due to the effect of the torsion spring 21, the limit block 22 expands outwards, and the two limit blocks 22 are fixed on the top during the downward sliding of the connecting rod 19. On the liquid injection cylinder 15, thereby the connecting rod 19 is fixed. At this time, the volume between the upper liquid injection cylinder 15 and the lower liquid injection cylinder 16 is fixed.

密封组件包括连接板23以及抵板26,连接板23顶部与连杆19底部固定连接,且连接板23两端固定连接在下注液筒16相对两侧内壁上,下注液筒16底部活动设置有抵板26;密封组件还包括伸缩柱24以及密封盖25,伸缩柱24顶部固定连接在连接板23底部,且伸缩柱24底部与密封盖25固定连接,密封盖25活动设置在抵板26内部,连接板23用于将连杆19固定在下注液筒16内壁上,伸缩柱24用于带动密封盖25上下升降,密封盖25用于密封住下注液筒16,抵板26用于抵在电池注液口周围,抵板26在下注液筒16底部旋转。The sealing assembly includes a connecting plate 23 and a supporting plate 26. The top of the connecting plate 23 is fixedly connected to the bottom of the connecting rod 19, and the two ends of the connecting plate 23 are fixedly connected to the inner walls of the opposite sides of the lower liquid injection cylinder 16, and the bottom of the lower liquid injection cylinder 16 is movable. There is a backing plate 26; the sealing assembly also includes a telescopic post 24 and a sealing cover 25, the top of the telescopic post 24 is fixedly connected to the bottom of the connecting plate 23, and the bottom of the telescopic post 24 is fixedly connected to the sealing cover 25, and the sealing cover 25 is movably arranged on the backing plate 26 Inside, the connecting plate 23 is used to fix the connecting rod 19 on the inner wall of the lower liquid injection cylinder 16, the telescopic column 24 is used to drive the sealing cover 25 to lift up and down, the sealing cover 25 is used to seal the lower liquid injection cylinder 16, and the bottom plate 26 is used to Arresting around the liquid injection port of the battery, the abutment plate 26 rotates at the bottom of the lower liquid injection cylinder 16 .

本发明的工作原理为:将待注液的电池放置在电池槽3内部,通过电动升降杆4驱动顶板5向下移动,使得抵板26与电池相互接触;根据电池所需注入的电解液容量,伸缩杆14驱动上注液筒15向下移动适当距离,使得上注液筒15与下注液筒16之间的容积大小刚好为该电池所需注入的电解液容量,此时电磁铁20处于通电状态,连杆19一端由于磁性吸附作用固定在磁性吸环27内部,若干限位块22也同样吸附在电磁铁20表面;容积大小调节完毕后,将电磁铁20断电,断电后连杆19一端没有磁性吸环27的固定,由于第一弹簧18被压缩,带动下注液筒16以及与其连接的连杆19向下滑动,此时限位块22没有电磁铁20得吸附后,通过扭转弹簧件21的弹性作用展开,其中两个位于连杆19同一高度的限位块22将连杆19固定在上注液筒15上,使得连杆19与下注液筒16不会继续下降;伸缩柱24带动密封盖25向上升起,使得下注液筒16与电池内部处于相连通状态,启动气泵6,气泵6将电池、下注液筒16以及上注液筒15内部的空气全部吸出,关闭第一阀门8后伸缩柱24带动密封盖25盖住下注液筒16底部开口,此时下注液筒16与上注液筒15之间的空间以及电池内部均处于真空负压状态,打开第二阀门12,由于上注液筒15内部处于真空负压状态,因此通过输液管11将电解液吸入上注液筒15以及下注液筒16内部,直至填满,关闭第二阀门12,再通过伸缩柱24升起密封盖25,电池内部的真空负压环境将下注液筒16以及上注液筒15内所有的电解液吸入其内部;启动电机2带动电池槽3以及其内部的电池旋转,电池顶部与抵板26连接也共同旋转,在旋转过程中电解液被离心吸收,此过程中电池仍然处于真空状态。The working principle of the present invention is: place the battery to be injected inside the battery tank 3, drive the top plate 5 to move downward through the electric lifting rod 4, so that the contact plate 26 and the battery are in contact with each other; , the telescopic rod 14 drives the upper liquid injection cylinder 15 to move down an appropriate distance, so that the volume between the upper liquid injection cylinder 15 and the lower liquid injection cylinder 16 is just the electrolyte capacity that the battery needs to inject. At this time, the electromagnet 20 In the energized state, one end of the connecting rod 19 is fixed inside the magnetic suction ring 27 due to magnetic adsorption, and several limit blocks 22 are also adsorbed on the surface of the electromagnet 20; after the volume adjustment is completed, the electromagnet 20 is powered off. One end of the connecting rod 19 is not fixed by the magnetic suction ring 27. Since the first spring 18 is compressed, the lower liquid injection cylinder 16 and the connecting rod 19 connected to it are driven to slide downward. Expanded by the elastic action of the torsion spring 21, two stoppers 22 at the same height as the connecting rod 19 fix the connecting rod 19 on the upper liquid injection cylinder 15, so that the connecting rod 19 and the lower liquid injection cylinder 16 will not continue Descending; the telescopic column 24 drives the sealing cover 25 to rise upwards, so that the lower liquid injection cylinder 16 is in a connected state with the inside of the battery, and the air pump 6 is started, and the air pump 6 will discharge the air in the battery, the lower liquid injection cylinder 16 and the upper liquid injection cylinder 15. Suck it all out, close the first valve 8, and then the telescopic column 24 drives the sealing cover 25 to cover the bottom opening of the lower liquid injection cylinder 16. At this time, the space between the lower liquid injection cylinder 16 and the upper liquid injection cylinder 15 and the inside of the battery are under vacuum negative pressure. state, open the second valve 12, since the inside of the upper liquid injection cylinder 15 is in a vacuum negative pressure state, the electrolyte is sucked into the upper liquid injection cylinder 15 and the lower liquid injection cylinder 16 through the infusion tube 11 until they are filled, and the second valve is closed. The valve 12 lifts the sealing cover 25 through the telescopic column 24, and the vacuum negative pressure environment inside the battery sucks all the electrolyte in the lower liquid injection cylinder 16 and the upper liquid injection cylinder 15 into its interior; the starter motor 2 drives the battery tank 3 and The internal battery rotates, and the top of the battery is connected with the supporting plate 26 and rotates together. During the rotation, the electrolyte is centrifugally absorbed, and the battery is still in a vacuum state during this process.

以上显示和描述了本发明的基本原理和主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The basic principles and main features of the present invention and the advantages of the present invention have been shown and described above. Those skilled in the industry should understand that the present invention is not limited by the above-mentioned embodiments, and what described in the above-mentioned embodiments and the description only illustrates the principles of the present invention, and the present invention will also have other functions without departing from the spirit and scope of the present invention. Variations and improvements are possible, which fall within the scope of the claimed invention. The protection scope of the present invention is defined by the appended claims and their equivalents.

Claims (9)

1.一种碱性干电池电解液离心吸收装置,包括底座(1),其特征在于:所述底座(1)顶部固定设置有离心组件,所述离心组件的正上方活动设置有顶板(5),所述顶板(5)顶部相对两侧分别固定连接有抽真空组件以及储液组件,所述抽真空组件一端以及储组件一端分别固定连接于注液组件相对两侧面,所述注液组件内部活动设置有限位组件,所述限位组件底部固定连接有密封组件,所述顶板(5)顶部中心位置开设有圆孔,所述圆孔内壁上固定连接有磁性吸环(27);1. A centrifugal absorption device for alkaline dry battery electrolyte, comprising a base (1), characterized in that: a centrifugal component is fixed on the top of the base (1), and a top plate (5) is movable directly above the centrifugal component , the top opposite sides of the top plate (5) are respectively fixedly connected with a vacuum pumping assembly and a liquid storage assembly, one end of the vacuum pumping assembly and one end of the storage assembly are respectively fixedly connected to the opposite two sides of the liquid injection assembly, and the inside of the liquid injection assembly A limiting component is movable, the bottom of the limiting component is fixedly connected with a sealing component, a round hole is opened at the top center of the top plate (5), and a magnetic suction ring (27) is fixedly connected to the inner wall of the round hole; 所述注液组件包括上注液筒(15)、下注液筒(16)以及第一弹簧(18),所述上注液筒(15)内部相对两拐角位置分别固定连接有第一弹簧(18),两个所述第一弹簧(18)底部分别固定连接在下注液筒(16)顶部相对两拐角上,所述下注液筒(16)活动设置在上注液筒(15)内部,所述上注液筒(15)顶部相对两拐角位置分别固定连接有伸缩杆(14),两个所述伸缩杆(14)顶部均固定连接在顶板(5)底部;The liquid injection assembly includes an upper liquid injection cylinder (15), a lower liquid injection cylinder (16) and a first spring (18), and the upper liquid injection cylinder (15) is fixedly connected with first springs at opposite corners. (18), the bottoms of the two first springs (18) are respectively fixedly connected to the two opposite corners on the top of the lower liquid injection cylinder (16), and the lower liquid injection cylinder (16) is movably arranged on the upper liquid injection cylinder (15) Inside, telescopic rods (14) are fixedly connected to the top of the upper liquid injection cylinder (15) opposite to the two corners, and the tops of the two telescopic rods (14) are fixedly connected to the bottom of the top plate (5); 所述限位组件包括连杆(19)、电磁铁(20)、扭转弹簧(21)以及限位块(22),所述限位块(22)为铁镍合金材料制成,所述连杆(19)顶端活动设置在磁性吸环(27)内部,且所述连杆(19)贯穿上注液筒(15)至其内部,所述连杆(19)内部固定连接有电磁铁(20),所述电磁铁(20)相对两侧面上分别固定连接有若干扭转弹簧(21),每个扭转弹簧(21)上均活动连接有限位块(22),所述限位块(22)的数量不少于二十个;所述限位块(22)没有电磁铁(20)得吸附后,通过所述扭转弹簧(21)的弹性作用展开,其中两个位于连杆(19)同一高度的限位块(22)将连杆(19)固定在上注液筒(15)上;The limiting assembly includes a connecting rod (19), an electromagnet (20), a torsion spring (21) and a limiting block (22), the limiting block (22) is made of iron-nickel alloy material, and the connecting The top of the rod (19) is movably arranged inside the magnetic suction ring (27), and the connecting rod (19) runs through the upper liquid injection cylinder (15) to the inside, and the connecting rod (19) is fixedly connected with an electromagnet ( 20), a number of torsion springs (21) are fixedly connected to the opposite sides of the electromagnet (20), and each torsion spring (21) is movably connected to a limit block (22), and the limit block (22) ) is not less than twenty; the limit block (22) is not adsorbed by the electromagnet (20), and is expanded by the elastic action of the torsion spring (21), two of which are located on the connecting rod (19) The limit block (22) of the same height fixes the connecting rod (19) on the upper liquid injection cylinder (15); 所述密封组件包括连接板(23)以及抵板(26),所述连接板(23)顶部与连杆(19)底部固定连接,且所述连接板(23)两端固定连接在下注液筒(16)相对两侧内壁上,所述下注液筒(16)底部活动设置有抵板(26)。The sealing assembly includes a connecting plate (23) and abutting plate (26), the top of the connecting plate (23) is fixedly connected to the bottom of the connecting rod (19), and both ends of the connecting plate (23) are fixedly connected to the lower injection liquid On the inner walls of the opposite sides of the cylinder (16), the bottom of the lower liquid injection cylinder (16) is movably provided with a resisting plate (26). 2.根据权利要求1所述的一种碱性干电池电解液离心吸收装置,其特征在于,所述离心组件包括电机(2)以及电池槽(3),所述电机(2)固定连接在底座(1)内部,且所述电机(2)顶部输出端与电池槽(3)底部固定连接,所述电池槽(3)位于下注液筒(16)的正下方。2. The alkaline dry battery electrolyte centrifugal absorption device according to claim 1, characterized in that the centrifugal assembly includes a motor (2) and a battery tank (3), and the motor (2) is fixedly connected to the base (1) inside, and the top output end of the motor (2) is fixedly connected to the bottom of the battery tank (3), and the battery tank (3) is located directly below the lower liquid injection cylinder (16). 3.根据权利要求2所述的一种碱性干电池电解液离心吸收装置,其特征在于,所述底座(1)顶部各拐角位置分别开设有安装槽,每个所述安装槽内部均固定连接有电动升降杆(4),四根所述电动升降杆(4)顶部均固定连接在顶板(5)的底部各拐角上。3. A centrifugal absorption device for alkaline dry battery electrolyte according to claim 2, characterized in that, each corner of the top of the base (1) is respectively provided with installation grooves, and each installation groove is fixedly connected inside There are electric elevating rods (4), and the tops of the four electric elevating rods (4) are all fixedly connected to the bottom corners of the top plate (5). 4.根据权利要求3所述的一种碱性干电池电解液离心吸收装置,其特征在于,所述抽真空组件包括气泵(6)、抽气软管(7)、第一阀门(8)以及出气管(9),所述气泵(6)固定连接在顶板(5)顶部左侧,且所述气泵(6)进气口位置固定设置有抽气软管(7)的一端,所述抽气软管(7)另一端固定连接在第一阀门(8)上,所述第一阀门(8)一侧面与出气管(9)一端固定连接,所述出气管(9)另一端贯穿上注液筒(15)左侧外壁至其内部。4. A centrifugal absorption device for alkaline dry battery electrolyte according to claim 3, characterized in that the vacuum assembly includes an air pump (6), an air suction hose (7), a first valve (8) and The air outlet pipe (9), the air pump (6) is fixedly connected to the top left side of the top plate (5), and the air inlet of the air pump (6) is fixed at one end of the suction hose (7). The other end of the air hose (7) is fixedly connected to the first valve (8), one side of the first valve (8) is fixedly connected to one end of the air outlet pipe (9), and the other end of the air outlet pipe (9) runs through the upper Fill the outer wall of the left side of the liquid injection cylinder (15) to its inside. 5.根据权利要求4所述的一种碱性干电池电解液离心吸收装置,其特征在于,所述储液组件包括储液箱(10)、输液管(11)、第二阀门(12)以及进液管(13),所述储液箱(10)固定连接在顶板(5)顶部右侧,且所述储液箱(10)出液口与输液管(11)一端固定连接,所述输液管(11)另一端与第二阀门(12)固定连接,所述第二阀门(12)一端与进液管(13)固定连接,所述进液管(13)贯穿上注液筒(15)右侧外壁至其内部。5. A centrifugal absorption device for alkaline dry battery electrolyte according to claim 4, characterized in that the liquid storage assembly includes a liquid storage tank (10), an infusion tube (11), a second valve (12) and The liquid inlet pipe (13), the liquid storage tank (10) is fixedly connected to the top right side of the top plate (5), and the liquid outlet of the liquid storage tank (10) is fixedly connected to one end of the infusion tube (11), the The other end of the infusion tube (11) is fixedly connected to the second valve (12), and one end of the second valve (12) is fixedly connected to the liquid inlet pipe (13), and the liquid inlet pipe (13) runs through the upper liquid injection cylinder ( 15) Right outer wall to its interior. 6.根据权利要求5所述的一种碱性干电池电解液离心吸收装置,其特征在于,所述抽真空组件与储液组件关于上注液筒(15)中轴线对称分布;所述气泵(6)与储液箱(10)位置相邻。6. A centrifugal absorption device for alkaline dry battery electrolyte according to claim 5, characterized in that, the vacuum pumping assembly and the liquid storage assembly are symmetrically distributed about the central axis of the upper liquid injection cylinder (15); the air pump ( 6) Adjacent to the position of the liquid storage tank (10). 7.根据权利要求6所述的一种碱性干电池电解液离心吸收装置,其特征在于,所述注液组件还包括挡板(17),两个所述挡板(17)分别固定连接在上注液筒(15)相对两拐角上,且所述挡板(17)临近第一弹簧(18);所述下注液筒(16)相对两拐角上分别开设有活动槽,每个所述挡板(17)均活动设置在活动槽内部。7. A centrifugal absorption device for alkaline dry battery electrolyte according to claim 6, characterized in that the liquid injection assembly further includes a baffle (17), and the two baffles (17) are respectively fixedly connected to The upper liquid injection cylinder (15) is opposite to the two corners, and the baffle (17) is close to the first spring (18); the lower liquid injection cylinder (16) is respectively provided with movable grooves on the opposite two corners, each of which The above-mentioned baffles (17) are all movably arranged inside the movable groove. 8.根据权利要求7所述的一种碱性干电池电解液离心吸收装置,其特征在于,所述电磁铁(20)相对两侧面上分别分布有数量相等的限位块(22),且若干所述限位块(22)阵列在电磁铁(20)相对两侧面上。8. A centrifugal absorption device for alkaline dry battery electrolyte according to claim 7, characterized in that there are equal numbers of limit blocks (22) distributed on the opposite sides of the electromagnet (20), and several The limiting blocks (22) are arrayed on opposite sides of the electromagnet (20). 9.根据权利要求8所述的一种碱性干电池电解液离心吸收装置,其特征在于,所述密封组件还包括伸缩柱(24)以及密封盖(25),所述伸缩柱(24)顶部固定连接在连接板(23)底部,且所述伸缩柱(24)底部与密封盖(25)固定连接,所述密封盖(25)活动设置在抵板(26)内部。9. A centrifugal absorption device for alkaline dry battery electrolyte according to claim 8, characterized in that the sealing assembly further includes a telescopic column (24) and a sealing cover (25), and the top of the telescopic column (24) It is fixedly connected to the bottom of the connecting plate (23), and the bottom of the telescopic column (24) is fixedly connected to the sealing cover (25), and the sealing cover (25) is movably arranged inside the abutting plate (26).
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CN116995378B (en) * 2023-09-05 2024-05-10 浙江恒威电池股份有限公司 Rotary injection device for alkaline battery electrolyte and use method

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