CN114914643B - Alkaline dry battery electrolyte centrifugal absorption device - Google Patents
Alkaline dry battery electrolyte centrifugal absorption device Download PDFInfo
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- CN114914643B CN114914643B CN202210436179.XA CN202210436179A CN114914643B CN 114914643 B CN114914643 B CN 114914643B CN 202210436179 A CN202210436179 A CN 202210436179A CN 114914643 B CN114914643 B CN 114914643B
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- 239000003792 electrolyte Substances 0.000 title claims abstract description 70
- 238000010521 absorption reaction Methods 0.000 title claims abstract description 28
- 239000007788 liquid Substances 0.000 claims abstract description 207
- 238000002347 injection Methods 0.000 claims abstract description 179
- 239000007924 injection Substances 0.000 claims abstract description 179
- 238000007789 sealing Methods 0.000 claims abstract description 31
- 238000005086 pumping Methods 0.000 claims abstract description 9
- 238000001802 infusion Methods 0.000 claims description 14
- 230000003028 elevating effect Effects 0.000 claims description 4
- 238000009434 installation Methods 0.000 claims description 4
- 229910001030 Iron–nickel alloy Inorganic materials 0.000 claims description 3
- 230000009471 action Effects 0.000 claims description 3
- 239000000956 alloy Substances 0.000 claims description 3
- 238000010586 diagram Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 229910052748 manganese Inorganic materials 0.000 description 2
- 239000011572 manganese Substances 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 239000002253 acid Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005119 centrifugation Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- WJZHMLNIAZSFDO-UHFFFAOYSA-N manganese zinc Chemical compound [Mn].[Zn] WJZHMLNIAZSFDO-UHFFFAOYSA-N 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/60—Arrangements or processes for filling or topping-up with liquids; Arrangements or processes for draining liquids from casings
- H01M50/609—Arrangements or processes for filling with liquid, e.g. electrolytes
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/60—Arrangements or processes for filling or topping-up with liquids; Arrangements or processes for draining liquids from casings
- H01M50/673—Containers for storing liquids; Delivery conduits therefor
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- General Chemical & Material Sciences (AREA)
- Filling, Topping-Up Batteries (AREA)
- Secondary Cells (AREA)
Abstract
本发明公开了一种碱性干电池电解液离心吸收装置,涉及电解液注入吸收技术领域。本发明包括底座,底座顶部固定设置有离心组件,离心组件的正上方活动设置有顶板,顶板顶部相对两侧分别固定连接有抽真空组件以及储液组件,抽真空组件一端以及储组件一端分别固定连接于注液组件相对两侧面,注液组件内部活动设置有限位组件,限位组件底部固定连接有密封组件;注液组件包括上注液筒、下注液筒以及第一弹簧,上注液筒内部相对两拐角位置分别固定连接有第一弹簧,两个第一弹簧底部分别固定连接在下注液筒顶部相对两拐角上,下注液筒活动设置在上注液筒内部。本发明通过控制上注液筒以及下注液筒之间内部的容积来达到精准控制电解液注液量的目的。
The invention discloses an alkaline dry battery electrolyte centrifugal absorption device, which relates to the technical field of electrolyte injection and absorption. The invention comprises a base, a centrifugal assembly is fixedly arranged on the top of the base, a top plate is movablely arranged directly above the centrifugal assembly, a vacuum pumping assembly and a liquid storage assembly are respectively fixedly connected to the opposite sides of the top of the top plate, and one end of the vacuum pumping assembly and one end of the storage assembly are respectively fixed. Connected to the opposite sides of the liquid injection component, a limit component is movable inside the liquid injection component, and a sealing component is fixedly connected to the bottom of the limit component; the liquid injection component includes an upper liquid injection cylinder, a lower liquid injection cylinder and a first spring. There are first springs fixedly connected to the relative two corners inside the cylinder respectively, the bottoms of the two first springs are respectively fixedly connected to the two opposite corners on the top of the lower liquid injection cylinder, and the lower liquid injection cylinder is movably arranged inside the upper liquid injection cylinder. The present invention achieves the purpose of precisely controlling the liquid injection volume of the electrolyte by controlling the internal volume between the upper liquid injection cylinder and the lower liquid injection cylinder.
Description
技术领域technical field
本发明属于电解液注入吸收技术领域,特别是涉及一种碱性干电池电解液离心吸收装置。The invention belongs to the technical field of electrolyte injection and absorption, in particular to a centrifugal absorption device for alkaline dry battery electrolyte.
背景技术Background technique
碱性干电池是一种寿命比较长的一次性电池,它是在常见的锌锰酸性电池的基础上经过改进产生的。又称碱性锰干电池。形状和大小与普通的锰电池相同,由于提高了性能,常用作闪光电源;碱性干电池在进行生产过程中时,需要向电池内部注入电解液,电解液是电池的重要组成部分,在电池中正负极之间起到传导电子的作用,是电池获得高电压、高比能等优点的保证。Alkaline dry battery is a long-life disposable battery, which is improved on the basis of common zinc-manganese acid batteries. Also known as alkaline manganese dry battery. The shape and size are the same as ordinary manganese batteries. Due to the improved performance, it is often used as a flash power supply; during the production process of alkaline dry batteries, it is necessary to inject electrolyte into the battery. Electrolyte is an important part of the battery. The negative electrodes play the role of conducting electrons, which is the guarantee for the battery to obtain the advantages of high voltage and high specific energy.
目前在生产碱性干电池向其内部注入电解液时,为了保证电解液能够吸收至电池正极环和隔膜纸内部,通常会将电池内部抽真空后再注入电解液,真空环境有利于电解液的吸收,也避免电池中存在空气从而使得电解液干涸影响电池后续使用寿命,电解液注入电池内部后常用离心的方式来促进电解液快速吸收;在专利号为CN 105514340 B一种电池注液杯中,公开了一种具有较强的密封性的注液杯,以此来保证注液过程中避免空气混入电解液,同时通过营造负压环境的注液杯,减少了电解液残留量,但是该技术方案在使用过程中不能有效控制电解液的注入量,同时,注液时为了保证良好的密封性,注液头紧紧抵在电池注液口位置,压力过大可能造成电池表面的损坏,压力过小又有可能造成电解液泄露,并且其操作步骤过于繁琐,导致注液速度较慢。At present, when the electrolyte is injected into the interior of alkaline dry batteries, in order to ensure that the electrolyte can be absorbed into the positive electrode ring of the battery and the inside of the separator paper, the battery is usually vacuumed before injecting the electrolyte. The vacuum environment is conducive to the absorption of the electrolyte. , and avoid air in the battery so that the electrolyte dries up and affects the subsequent service life of the battery. After the electrolyte is injected into the battery, centrifugation is often used to promote the rapid absorption of the electrolyte; in a battery injection cup with the patent number CN 105514340 B, A liquid injection cup with strong sealing is disclosed, so as to ensure that air is not mixed into the electrolyte during the liquid injection process, and at the same time, the residual amount of electrolyte is reduced by creating a negative pressure environment in the liquid injection cup, but this technology The scheme cannot effectively control the amount of electrolyte injection during use. At the same time, in order to ensure good sealing during liquid injection, the liquid injection head is tightly against the position of the battery liquid injection port. Excessive pressure may cause damage to the battery surface. If it is too small, it may cause electrolyte leakage, and its operation steps are too cumbersome, resulting in a slow injection speed.
现有的碱性干电池电解液离心吸收装置在向电池中注入电解液时不能根据不同电池的规格大小注入不同量的电解液,即电解液的注入量得不到精准的控制,同时注液时为了保证电池的密封性以及抽真空时导致电池受到较大的挤压,容易损坏,为此我们提出一种碱性干电池电解液离心吸收装置。The existing alkaline dry battery electrolyte centrifugal absorption device cannot inject different amounts of electrolyte according to the specifications of different batteries when injecting electrolyte into the battery, that is, the injection amount of electrolyte cannot be accurately controlled. In order to ensure the tightness of the battery and cause the battery to be greatly squeezed and easily damaged during vacuuming, we propose a centrifugal absorption device for alkaline dry battery electrolyte.
发明内容Contents of the invention
本发明的目的在于提供一种碱性干电池电解液离心吸收装置,解决现有的电解液的注入量得不到精准的控制,同时注液时为了保证电池的密封性以及抽真空时导致电池受到较大的挤压,容易损坏的问题。The purpose of the present invention is to provide a centrifugal absorption device for alkaline dry battery electrolyte, which solves the problem that the injection volume of the existing electrolyte cannot be accurately controlled, and at the same time, in order to ensure the sealing of the battery and cause the battery to be damaged when the vacuum is pumped. Larger extrusion, easy damage problem.
为解决上述技术问题,本发明是通过以下技术方案实现的:In order to solve the problems of the technologies described above, the present invention is achieved through the following technical solutions:
本发明为一种碱性干电池电解液离心吸收装置,包括底座,所述底座顶部固定设置有离心组件,所述离心组件的正上方活动设置有顶板,所述顶板顶部相对两侧分别固定连接有抽真空组件以及储液组件,所述抽真空组件一端以及储组件一端分别固定连接于注液组件相对两侧面,所述注液组件内部活动设置有限位组件,所述限位组件底部固定连接有密封组件;所述顶板顶部中心位置开设有圆孔,所述圆孔内壁上固定连接有磁性吸环;所述底座顶部各拐角位置分别开设有安装槽,每个所述安装槽内部均固定连接有电动升降杆,四根所述电动升降杆顶部均固定连接在顶板的底部各拐角上。The invention relates to a centrifugal absorption device for alkaline dry battery electrolyte, which comprises a base, a centrifugal component is fixedly arranged on the top of the base, a top plate is movably arranged directly above the centrifugal component, and the opposite sides of the top of the top plate are respectively fixedly connected with A vacuum assembly and a liquid storage assembly, one end of the vacuum assembly and one end of the storage assembly are respectively fixedly connected to the opposite sides of the liquid injection assembly, a limit assembly is movable inside the liquid injection assembly, and the bottom of the limit assembly is fixedly connected to A sealing assembly; a round hole is opened at the center of the top of the top plate, and a magnetic suction ring is fixedly connected to the inner wall of the round hole; installation slots are respectively opened at each corner of the top of the base, and each installation slot is fixedly connected There are electric elevating rods, and the tops of the four electric elevating rods are fixedly connected to each corner of the bottom of the top plate.
优选的,所述离心组件包括电机以及电池槽,所述电机固定连接在底座内部,且所述电机顶部输出端与电池槽底部固定连接,所述电池槽位于下注液筒的正下方。Preferably, the centrifugal assembly includes a motor and a battery tank, the motor is fixedly connected inside the base, and the top output end of the motor is fixedly connected to the bottom of the battery tank, and the battery tank is located directly below the lower liquid injection cylinder.
优选的,所述抽真空组件包括气泵、抽气软管、第一阀门以及出气管,所述气泵固定连接在顶板顶部左侧,且所述气泵进气口位置固定设置有抽气软管的一端,所述抽气软管另一端固定连接在第一阀门上,所述第一阀门一侧面与出气管一端固定连接,所述出气管另一端贯穿上注液筒左侧外壁至其内部。Preferably, the vacuum pumping assembly includes an air pump, a suction hose, a first valve and an air outlet pipe, the air pump is fixedly connected to the top left side of the top plate, and the air inlet of the air pump is fixedly provided with a suction hose One end, the other end of the suction hose is fixedly connected to the first valve, one side of the first valve is fixedly connected to one end of the air outlet pipe, and the other end of the air outlet pipe passes through the left outer wall of the upper liquid injection cylinder to its interior.
优选的,所述储液组件包括储液箱、输液管、第二阀门以及进液管,所述储液箱固定连接在顶板顶部右侧,且所述储液箱出液口与输液管一端固定连接,所述输液管另一端与第二阀门固定连接,所述第二阀门一端与进液管固定连接,所述进液管贯穿上注液筒右侧外壁至其内部。Preferably, the liquid storage assembly includes a liquid storage tank, an infusion tube, a second valve and a liquid inlet tube, the liquid storage tank is fixedly connected to the top right side of the top plate, and the liquid outlet of the liquid storage tank is connected to one end of the infusion tube Fixedly connected, the other end of the infusion tube is fixedly connected to the second valve, one end of the second valve is fixedly connected to the liquid inlet pipe, and the liquid inlet pipe runs through the right outer wall of the upper liquid injection cylinder to its interior.
优选的,所述抽真空组件与储液组件关于上注液筒中轴线对称分布;所述气泵与储液箱位置相邻。Preferably, the vacuum assembly and the liquid storage assembly are distributed symmetrically with respect to the central axis of the upper liquid injection cylinder; the air pump is located adjacent to the liquid storage tank.
所述注液组件包括上注液筒、下注液筒以及第一弹簧,所述上注液筒内部相对两拐角位置分别固定连接有第一弹簧,两个所述第一弹簧底部分别固定连接在下注液筒顶部相对两拐角上,所述下注液筒活动设置在上注液筒内部;所述注液组件还包括挡板,两个所述挡板分别固定连接在上注液筒相对两拐角上,且所述挡板临近第一弹簧;所述下注液筒相对两拐角上分别开设有活动槽,每个所述挡板均活动设置在活动槽内部;所述上注液筒顶部相对两拐角位置分别固定连接有伸缩杆,两个所述伸缩杆顶部均固定连接在顶板底部。The liquid injection assembly includes an upper liquid injection cylinder, a lower liquid injection cylinder, and a first spring. The upper liquid injection cylinder is fixedly connected with the first springs at the opposite corners, and the bottoms of the two first springs are respectively fixedly connected. On the opposite corners of the top of the lower liquid injection cylinder, the lower liquid injection cylinder is movably arranged inside the upper liquid injection cylinder; the liquid injection assembly also includes baffles, and the two baffles are respectively fixedly connected to the upper liquid injection cylinder. On the two corners, and the baffle is close to the first spring; the lower liquid injection cylinder is respectively provided with movable grooves on the opposite corners, and each of the baffles is movably arranged inside the movable groove; the upper liquid injection cylinder The two opposite corners of the top are respectively fixedly connected with telescopic rods, and the tops of the two telescopic rods are fixedly connected to the bottom of the top plate.
所述限位组件包括连杆、电磁铁、扭转弹簧以及限位块,所述连杆顶端活动设置在磁性吸环内部,且所述连杆贯穿上注液筒至其内部,所述连杆内部固定连接有电磁铁,所述电磁铁相对两侧面上分别固定连接有若干扭转弹簧,每个扭转弹簧上均活动连接有限位块,所述限位块的数量不少于二十个;所述电磁铁相对两侧面上分别分布有数量相等的限位块,且若干所述限位块阵列在电磁铁相对两侧面上,所述限位块为铁镍合金材料制成。The limit assembly includes a connecting rod, an electromagnet, a torsion spring and a limit block. The top end of the connecting rod is movably arranged inside the magnetic suction ring, and the connecting rod passes through the upper liquid injection cylinder to its interior. The connecting rod An electromagnet is fixedly connected inside, and a number of torsion springs are respectively fixedly connected to the opposite sides of the electromagnet, and each torsion spring is movably connected with a limit block, and the number of the limit blocks is not less than twenty; An equal number of limit blocks are respectively distributed on opposite sides of the electromagnet, and several limit blocks are arrayed on opposite sides of the electromagnet, and the limit blocks are made of iron-nickel alloy material.
所述密封组件包括连接板以及抵板,所述连接板顶部与连杆底部固定连接,且所述连接板两端固定连接在下注液筒相对两侧内壁上,所述下注液筒底部活动设置有抵板;所述密封组件还包括伸缩柱以及密封盖,所述伸缩柱顶部固定连接在连接板底部,且所述伸缩柱底部与密封盖固定连接,所述密封盖活动设置在抵板内部。The sealing assembly includes a connecting plate and a resisting plate, the top of the connecting plate is fixedly connected to the bottom of the connecting rod, and the two ends of the connecting plate are fixedly connected to the inner walls of the opposite sides of the lower liquid injection cylinder, and the bottom of the lower liquid injection cylinder is movable Arresting plate is provided; the sealing assembly also includes a telescopic column and a sealing cover, the top of the telescopic column is fixedly connected to the bottom of the connecting plate, and the bottom of the telescopic column is fixedly connected to the sealing cover, and the sealing cover is movably arranged on the abutting plate internal.
本发明具有以下有益效果:The present invention has the following beneficial effects:
1、本发明通过设置由第一弹簧相连接的上注液筒和下注液筒,通过控制上注液筒以及下注液筒之间内部的容积来达到精准控制电解液注液量的目的,注液前将下注液筒底部的抵板紧密的抵在电池表面,这样使得电池与上下注液筒之间形成密封的环境,此时电磁铁处于通电状态,上注液筒向下移动调整上下注液筒之间的容积时,下注液筒由于连杆处于固定状态而固定不动,观察上注液筒向下滑动时位于上注液筒外部连杆表面的限位块数量,通过观察限位块数量,可以清楚的了解到此时上下注液筒内部容积大小,调节到与该电池容积的预设值后,电磁铁断电,限位块展开抵住受第一弹簧向下压迫的下注液筒以及连杆,这样能够保证下注液筒所受到的压力不会全部挤压在电池表面,从而减轻电池由于密封时所受到的压力,避免电池因为压力过大而受到损坏;同时上下注液筒之间由于限位块的固定,内部容积不会发生改变,在向上下注液筒内部注液时,不会因为液体量过多而挤压上下注液筒,只会将上下注液筒内部充满电解液,上下注液筒内部全部的电解液即为电池所需加注的电解液量,这样既不会造成电解液的浪费,同时可以精准的控制电解液的加注量。1. The present invention achieves the purpose of accurately controlling the amount of electrolyte injection by setting the upper liquid injection cylinder and the lower liquid injection cylinder connected by the first spring, and by controlling the internal volume between the upper liquid injection cylinder and the lower liquid injection cylinder , before injecting liquid, press the bottom plate of the lower liquid injection cylinder against the surface of the battery tightly, so that a sealed environment is formed between the battery and the upper and lower liquid injection cylinders. At this time, the electromagnet is in the energized state, and the upper liquid injection cylinder moves downward When adjusting the volume between the upper and lower liquid injection cylinders, the lower liquid injection cylinder is fixed because the connecting rod is in a fixed state. Observe the number of limit blocks on the outer connecting rod surface of the upper liquid injection cylinder when the upper liquid injection cylinder slides down. By observing the number of limit blocks, we can clearly understand the internal volume of the upper and lower liquid injection cylinders at this time. After adjusting to the preset value of the battery volume, the electromagnet is powered off, and the limit blocks expand to resist the direction of the first spring. The lower pressure liquid injection cylinder and the connecting rod can ensure that the pressure on the liquid injection cylinder will not be completely squeezed on the surface of the battery, thereby reducing the pressure on the battery when it is sealed and preventing the battery from being damaged due to excessive pressure. damage; at the same time, due to the fixing of the limit block between the upper and lower liquid injection cylinders, the internal volume will not change. The inside of the upper and lower liquid injection cylinders will be filled with electrolyte, and all the electrolyte in the upper and lower liquid injection cylinders is the amount of electrolyte that the battery needs to fill. This will not cause waste of electrolyte, and at the same time can accurately control the electrolyte Refill amount.
2、本发明通过抽真空组件对上下注液筒以及电池内部完全抽真空后,继续抽气下注液筒会向上升高,这样即可了解到电池内部已经完全抽真空,此时停止抽真空即可,由于下注液筒与上注液筒之间通过第一弹簧连接,第一弹簧会阻止未抽完真空的下注液筒向上升高,当抽完真空时,下注液筒才会上升,这样可以大幅度减少抽真空而导致电池受压强挤压而损坏的问题出现。2. After the present invention completely evacuates the upper and lower liquid injection cylinders and the inside of the battery through the vacuum pumping component, the lower liquid injection cylinder will rise upwards after continuing to pump air, so that you can know that the inside of the battery has been completely evacuated, and stop vacuuming at this time That is, since the lower liquid injection cylinder and the upper liquid injection cylinder are connected by the first spring, the first spring will prevent the lower liquid injection cylinder that has not been evacuated from rising upwards. When the vacuum is exhausted, the lower liquid injection cylinder will It will rise, which can greatly reduce the problem of vacuuming and causing the battery to be damaged due to pressure.
3、本发明在抽真空过程中,首先贯通上下注液筒与电池内部,抽完真空后,隔断下注液筒与电池之间,此时上下注液筒内部处于真空负压转台,打开第二阀门,由于压强差作用,输液管内部的电解液被抽入上下注液筒内部,直至注满,关闭第二阀门后,打开与电池之间的隔断,由于电池内部电解液不易注满,因此电池内部空间大于上下注液筒内部空间,在表面积较大的压力下,上下注液筒内部的电解液快速进入电池内部,且不会产生电解液的残留在上下注液筒内部,从而保证了电解液注入量的精准,同时整体注入过程中电解液并未与空气发生接触,空气也并未随电解液注入电池内部,电池内部剩余空间也仍然处于真空状态,这样保证后续电池使用时电解液不会与空气接触而干涸的情况发生,提高了电池的使用寿命。3. In the vacuuming process of the present invention, the upper and lower liquid injection cylinders are first connected with the inside of the battery. After vacuuming, the space between the lower liquid injection cylinder and the battery is cut off. The second valve, due to the pressure difference, the electrolyte inside the infusion tube is pumped into the upper and lower filling cylinders until it is full. After closing the second valve, open the partition with the battery. Because the electrolyte inside the battery is not easy to fill, Therefore, the internal space of the battery is larger than the internal space of the upper and lower liquid injection cylinders. Under the pressure of the large surface area, the electrolyte in the upper and lower liquid injection cylinders quickly enters the interior of the battery, and there will be no electrolyte residue inside the upper and lower liquid injection cylinders, thus ensuring The accuracy of the electrolyte injection is ensured. At the same time, the electrolyte does not come into contact with the air during the overall injection process, and the air is not injected into the battery with the electrolyte, and the remaining space inside the battery is still in a vacuum state. The liquid will not dry up in contact with the air, which improves the service life of the battery.
4、本发明通过设置与下注液筒固定的连杆,并在连杆内部设置电磁铁,电磁铁通电时与磁性吸环相互吸附,使得连杆被固定不动,此时调整上下注液筒之间的容积大小不会对底部连接的电池造成过大的压力,调节完毕电磁铁断电时,连杆向下滑动被展开的限位块所卡住,使得连杆承载大部分来自下注液筒下坠的力,少部分力被电池所承受起到了密封的作用,避免电池离心旋转时电解液飞溅;同时连杆表面从上往下阵列的限位块不仅起到固定连杆的作用,同样对了解上下注液筒内部容积有着直观的显示。4. In the present invention, a connecting rod fixed to the lower injection cylinder is provided, and an electromagnet is arranged inside the connecting rod. When the electromagnet is energized, it is mutually adsorbed with the magnetic suction ring, so that the connecting rod is fixed. At this time, the upper and lower injection liquid is adjusted. The size of the volume between the cylinders will not cause excessive pressure on the battery connected to the bottom. After the adjustment is completed, when the electromagnet is powered off, the connecting rod slides downward and is blocked by the expanded limit block, so that most of the load on the connecting rod comes from the bottom. The falling force of the liquid injection cylinder, a small part of the force is borne by the battery to play a sealing role, avoiding the electrolyte splashing when the battery is centrifugally rotated; at the same time, the limit blocks arrayed on the surface of the connecting rod from top to bottom not only play the role of fixing the connecting rod , it also has an intuitive display for understanding the internal volume of the upper and lower filling cylinders.
附图说明Description of drawings
为了更清楚地说明本发明实施例的技术方案,下面将对实施例描述所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following will briefly introduce the accompanying drawings that are required for the description of the embodiments. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. Those of ordinary skill in the art can also obtain other drawings based on these drawings without any creative effort.
图1为本发明提供的碱性干电池电解液离心吸收装置的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the alkaline dry battery electrolyte centrifugal absorption device provided by the present invention;
图2为本发明提供的碱性干电池电解液离心吸收装置的正视结构示意图;Fig. 2 is the schematic diagram of the front view of the alkaline dry battery electrolyte centrifugal absorption device provided by the present invention;
图3为本发明提供的碱性干电池电解液离心吸收装置的正视剖面结构示意图;Fig. 3 is the front view sectional structure schematic diagram of alkaline dry battery electrolyte centrifugal absorption device provided by the present invention;
图4为本发明图3中A处放大图;Fig. 4 is the enlarged view of place A in Fig. 3 of the present invention;
图5为本发明图3中B处放大图;Figure 5 is an enlarged view at B in Figure 3 of the present invention;
图6为本发明图5中C处放大图;Fig. 6 is an enlarged view at C in Fig. 5 of the present invention;
图7为本发明提供的碱性干电池电解液离心吸收装置的注液组件放大结构示意图;Figure 7 is a schematic diagram showing the enlarged structure of the liquid injection assembly of the alkaline dry battery electrolyte centrifugal absorption device provided by the present invention;
图8为本发明提供的碱性干电池电解液离心吸收装置的注液组件内部放大结构示意图;Fig. 8 is a schematic diagram of the internal enlarged structure of the liquid injection assembly of the alkaline dry battery electrolyte centrifugal absorption device provided by the present invention;
图9为本发明提供的碱性干电池电解液离心吸收装置的第一弹簧以及挡板剖面放大结构示意图;9 is a schematic diagram of the enlarged structure of the first spring and the baffle section of the alkaline dry battery electrolyte centrifugal absorption device provided by the present invention;
图10为本发明提供的碱性干电池电解液离心吸收装置的注液组件拆分结构示意图;Fig. 10 is a schematic diagram of the split structure of the liquid injection assembly of the alkaline dry battery electrolyte centrifugal absorption device provided by the present invention;
图11为本发明图10中D处放大图;Figure 11 is an enlarged view at D in Figure 10 of the present invention;
图12为本发明图10中E处放大图。Fig. 12 is an enlarged view of E in Fig. 10 of the present invention.
附图中,各标号所代表的部件列表如下:In the accompanying drawings, the list of parts represented by each label is as follows:
1、底座;2、电机;3、电池槽;4、电动升降杆;5、顶板;6、气泵;7、抽气软管;8、第一阀门;9、出气管;10、储液箱;11、输液管;12、第二阀门;13、进液管;14、伸缩杆;15、上注液筒;16、下注液筒;17、挡板;18、第一弹簧;19、连杆;20、电磁铁;21、扭转弹簧;22、限位块;23、连接板;24、伸缩柱;25、密封盖;26、抵板;27、磁性吸环。1. Base; 2. Motor; 3. Battery slot; 4. Electric lifting rod; 5. Top plate; 6. Air pump; 7. Suction hose; 8. First valve; ; 11, infusion tube; 12, second valve; 13, liquid inlet pipe; 14, telescoping rod; 15, upper liquid injection cylinder; 16, lower injection liquid cylinder; 17, baffle plate; Connecting rod; 20, electromagnet; 21, torsion spring; 22, limit block; 23, connecting plate; 24, telescopic column; 25, sealing cover;
具体实施方式Detailed ways
为使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施方式,进一步阐述本发明。In order to make the technical means, creative features, goals and effects achieved by the present invention easy to understand, the present invention will be further described below in conjunction with specific embodiments.
在本发明的描述中,需要说明的是,术语“上”、“下”、“内”、“外”“前端”、“后端”、“两端”、“一端”、“另一端”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "both ends", "one end", "another end" The orientation or positional relationship indicated by etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, use a specific Azimuth configuration and operation, therefore, should not be construed as limiting the invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and should not be understood as indicating or implying relative importance.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“设置有”、“连接”等,应做广义理解,例如“连接”,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that, unless otherwise specified and limited, the terms "installed", "set with", "connected", etc. should be understood in a broad sense, such as "connected", which may be a fixed connection , can also be detachably connected, or integrally connected; can be mechanically connected, can also be electrically connected; can be directly connected, can also be indirectly connected through an intermediary, and can be internal communication between two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.
参阅图1-12,本发明为一种碱性干电池电解液离心吸收装置,包括底座1,底座1顶部固定设置有离心组件,离心组件的正上方活动设置有顶板5,顶板5顶部相对两侧分别固定连接有抽真空组件以及储液组件,抽真空组件一端以及储组件一端分别固定连接于注液组件相对两侧面,注液组件内部活动设置有限位组件,限位组件底部固定连接有密封组件;顶板5顶部中心位置开设有圆孔,圆孔内壁上固定连接有磁性吸环27;底座1顶部各拐角位置分别开设有安装槽,每个安装槽内部均固定连接有电动升降杆4,四根电动升降杆4顶部均固定连接在顶板5的底部各拐角上;底座1用于支撑顶部的各组件,起到承载支撑作用,顶板5用于固定在其底部的注液组件,顶板5通过电动升降杆4的驱动上下升降,从而带动注液组件调节与电池的注液高度;磁性吸环27用于吸附固定住连杆19,当电磁铁20通电时,由于磁性吸附作用连杆19一端固定在磁性吸环27内部,使得上注液筒15与下注液筒16之间有着力点,从而轻松的改变两者之间容积大小。Referring to Figures 1-12, the present invention is a centrifugal absorption device for alkaline dry battery electrolyte, which includes a
其中,离心组件包括电机2以及电池槽3,电机2固定连接在底座1内部,且电机2顶部输出端与电池槽3底部固定连接,电池槽3位于下注液筒16的正下方,电机2用于启动电池槽3旋转,在高速旋转下起到离心作用,电池槽3内部用于放置待注液的碱性干电池。Wherein, the centrifugal assembly includes a
其中,抽真空组件包括气泵6、抽气软管7、第一阀门8以及出气管9,气泵6固定连接在顶板5顶部左侧,且气泵6进气口位置固定设置有抽气软管7的一端,抽气软管7另一端固定连接在第一阀门8上,第一阀门8一侧面与出气管9一端固定连接,出气管9另一端贯穿上注液筒15左侧外壁至其内部,气泵6用于抽取电池内部的空气,通过抽气软管7将空气进行运输,第一阀门8用于封闭注液组件,使得注液组件以及电池内部在抽真空后处于负压真空状态,出气管9用于连接第一阀门8和上注液筒15。Among them, the vacuum assembly includes an
其中,储液组件包括储液箱10、输液管11、第二阀门12以及进液管13,储液箱10固定连接在顶板5顶部右侧,且储液箱10出液口与输液管11一端固定连接,输液管11另一端与第二阀门12固定连接,第二阀门12一端与进液管13固定连接,进液管13贯穿上注液筒15右侧外壁至其内部,储液箱10内部用于存储电解液,通过输液管11将电解液输入注液组件内部,第二阀门12作为电解液运输的开关,由于注液组件内部抽真空后处于负压状态,因此打开第二阀门12电解液会被吸入注液组件内部,因此不需要液泵来向注液组件内部泵液;输液管11内部始终充满电解液;进液管13用于连接第二阀门12与上注液筒15。Wherein, the liquid storage assembly includes a
其中,抽真空组件与储液组件关于上注液筒15中轴线对称分布;气泵6与储液箱10位置相邻,气泵6与储液箱10均固定在顶板5上。Wherein, the vacuum assembly and the liquid storage assembly are distributed symmetrically with respect to the central axis of the upper
注液组件包括上注液筒15、下注液筒16以及第一弹簧18,上注液筒15内部相对两拐角位置分别固定连接有第一弹簧18,两个第一弹簧18底部分别固定连接在下注液筒16顶部相对两拐角上,下注液筒16活动设置在上注液筒15内部;注液组件还包括挡板17,两个挡板17分别固定连接在上注液筒15相对两拐角上,且挡板17临近第一弹簧18;下注液筒16相对两拐角上分别开设有活动槽,每个挡板17均活动设置在活动槽内部;上注液筒15顶部相对两拐角位置分别固定连接有伸缩杆14,两个伸缩杆14顶部均固定连接在顶板5底部;伸缩杆14用于驱动上注液筒15上下升降,从而改变上注液筒15与下注液筒16内部的容积大小,可以适应不同大小规格电池的注液,上注液筒15与下注液筒16之间紧密贴合滑动,两者内部根据电池所注入电解液容量多少调节容积大小,保证上注液筒15与下注液筒16内部所盛装的电解液容量与该电池所需注入的电解液容量一致;挡板17用于格挡第一弹簧18,起到保护第一弹簧18的作用,避免第一弹簧18与电解液接触,同时起到密封作用,挡板17在活动槽内部上下活动;第一弹簧18作为上注液筒15与下注液筒16之间的连接媒介,不仅起到连接两者的作用,同时通过第一弹簧18的弹性作用,适当调节挤压在电池顶部注液口的压力,避免压力过大而损坏电池,当下注液筒16底部的抵板26抵在电池注液口上时,上注液筒15向下施加压力,以此来保证抵板26与电池注液口的密封性良好,在第一弹簧18的弹性作用下,下注液筒16起到缓冲减轻压力的作用。The liquid injection assembly includes an upper
限位组件包括连杆19、电磁铁20、扭转弹簧21以及限位块22,连杆19顶端活动设置在磁性吸环27内部,且连杆19贯穿上注液筒15至其内部,连杆19内部固定连接有电磁铁20,电磁铁20相对两侧面上分别固定连接有若干扭转弹簧21,每个扭转弹簧21上均活动连接有限位块22,限位块22的数量不少于二十个;电磁铁20相对两侧面上分别分布有数量相等的限位块22,且若干限位块22阵列在电磁铁20相对两侧面上,限位块22为铁镍合金材料制成,连杆19用于控制上注液筒15与下注液筒16之间的容积大小,连杆19一端与顶板5固定,另一端与连接板23固定,当伸缩杆14改变长度时,下注液筒16不动,上注液筒15向下移动,从而改变上注液筒15与下注液筒16之间的容积大小,此时连杆19作为着力点,下注液筒16通过连杆19的支撑,不会施加给电池较大的压力,电磁铁20在通电时具有磁性,能够对磁性吸环27与限位块22进行磁性吸附,使得连杆19固定在磁性吸环27内部,限位块22吸附在电磁铁20上,当电磁铁20断电时,磁性吸环27不再固定连杆19,下注液筒16在第一弹簧18的弹性作用下,带动连杆19向下滑动,此时限位块22不再吸附于电磁铁20上,由于扭转弹簧件21的作用,限位块22向外展开,连杆19向下滑动过程中其中两个限位块22固定在上注液筒15上,从而对连杆19起到固定作用,此时上注液筒15与下注液筒16之间容积大小固定不变。The limit assembly includes a connecting
密封组件包括连接板23以及抵板26,连接板23顶部与连杆19底部固定连接,且连接板23两端固定连接在下注液筒16相对两侧内壁上,下注液筒16底部活动设置有抵板26;密封组件还包括伸缩柱24以及密封盖25,伸缩柱24顶部固定连接在连接板23底部,且伸缩柱24底部与密封盖25固定连接,密封盖25活动设置在抵板26内部,连接板23用于将连杆19固定在下注液筒16内壁上,伸缩柱24用于带动密封盖25上下升降,密封盖25用于密封住下注液筒16,抵板26用于抵在电池注液口周围,抵板26在下注液筒16底部旋转。The sealing assembly includes a connecting
本发明的工作原理为:将待注液的电池放置在电池槽3内部,通过电动升降杆4驱动顶板5向下移动,使得抵板26与电池相互接触;根据电池所需注入的电解液容量,伸缩杆14驱动上注液筒15向下移动适当距离,使得上注液筒15与下注液筒16之间的容积大小刚好为该电池所需注入的电解液容量,此时电磁铁20处于通电状态,连杆19一端由于磁性吸附作用固定在磁性吸环27内部,若干限位块22也同样吸附在电磁铁20表面;容积大小调节完毕后,将电磁铁20断电,断电后连杆19一端没有磁性吸环27的固定,由于第一弹簧18被压缩,带动下注液筒16以及与其连接的连杆19向下滑动,此时限位块22没有电磁铁20得吸附后,通过扭转弹簧件21的弹性作用展开,其中两个位于连杆19同一高度的限位块22将连杆19固定在上注液筒15上,使得连杆19与下注液筒16不会继续下降;伸缩柱24带动密封盖25向上升起,使得下注液筒16与电池内部处于相连通状态,启动气泵6,气泵6将电池、下注液筒16以及上注液筒15内部的空气全部吸出,关闭第一阀门8后伸缩柱24带动密封盖25盖住下注液筒16底部开口,此时下注液筒16与上注液筒15之间的空间以及电池内部均处于真空负压状态,打开第二阀门12,由于上注液筒15内部处于真空负压状态,因此通过输液管11将电解液吸入上注液筒15以及下注液筒16内部,直至填满,关闭第二阀门12,再通过伸缩柱24升起密封盖25,电池内部的真空负压环境将下注液筒16以及上注液筒15内所有的电解液吸入其内部;启动电机2带动电池槽3以及其内部的电池旋转,电池顶部与抵板26连接也共同旋转,在旋转过程中电解液被离心吸收,此过程中电池仍然处于真空状态。The working principle of the present invention is: place the battery to be injected inside the
以上显示和描述了本发明的基本原理和主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The basic principles and main features of the present invention and the advantages of the present invention have been shown and described above. Those skilled in the industry should understand that the present invention is not limited by the above-mentioned embodiments, and what described in the above-mentioned embodiments and the description only illustrates the principles of the present invention, and the present invention will also have other functions without departing from the spirit and scope of the present invention. Variations and improvements are possible, which fall within the scope of the claimed invention. The protection scope of the present invention is defined by the appended claims and their equivalents.
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Address after: 314002 building 1-5, No. 517, Dongda Road, Qixing street, Nanhu District, Jiaxing City, Zhejiang Province Patentee after: Zhejiang Huarong Battery Co.,Ltd. Country or region after: China Address before: Building 1-5, No. 517 Dongda Road, Qixing Street, Nanhu District, Jiaxing City, Zhejiang Province Patentee before: Zhejiang Huarong Battery Co.,Ltd. Country or region before: China |