CN114914413A - Carbon-coated sodium ferrous fluorophosphate material, preparation thereof and application thereof in sodium ion battery - Google Patents
Carbon-coated sodium ferrous fluorophosphate material, preparation thereof and application thereof in sodium ion battery Download PDFInfo
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- CN114914413A CN114914413A CN202210440489.9A CN202210440489A CN114914413A CN 114914413 A CN114914413 A CN 114914413A CN 202210440489 A CN202210440489 A CN 202210440489A CN 114914413 A CN114914413 A CN 114914413A
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- carbon
- sodium
- ferrous
- fluorophosphate
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- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims abstract description 84
- 229910052799 carbon Inorganic materials 0.000 title claims abstract description 82
- 239000011734 sodium Substances 0.000 title claims abstract description 63
- 229910052708 sodium Inorganic materials 0.000 title claims abstract description 56
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 title claims abstract description 54
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 title claims abstract description 53
- 239000000463 material Substances 0.000 title claims abstract description 47
- DWYMPOCYEZONEA-UHFFFAOYSA-L fluoridophosphate Chemical compound [O-]P([O-])(F)=O DWYMPOCYEZONEA-UHFFFAOYSA-L 0.000 title claims abstract description 44
- FKNQFGJONOIPTF-UHFFFAOYSA-N Sodium cation Chemical compound [Na+] FKNQFGJONOIPTF-UHFFFAOYSA-N 0.000 title claims abstract description 22
- 229910001415 sodium ion Inorganic materials 0.000 title claims abstract description 22
- 238000002360 preparation method Methods 0.000 title claims abstract description 18
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 24
- 239000002994 raw material Substances 0.000 claims abstract description 18
- 239000002002 slurry Substances 0.000 claims abstract description 17
- 239000002245 particle Substances 0.000 claims abstract description 16
- 238000005118 spray pyrolysis Methods 0.000 claims abstract description 16
- 239000002243 precursor Substances 0.000 claims abstract description 15
- 239000012855 volatile organic compound Substances 0.000 claims abstract description 14
- 239000012298 atmosphere Substances 0.000 claims abstract description 13
- 229910052742 iron Inorganic materials 0.000 claims abstract description 13
- 229910052698 phosphorus Inorganic materials 0.000 claims abstract description 10
- 229910052731 fluorine Inorganic materials 0.000 claims abstract description 9
- 238000007740 vapor deposition Methods 0.000 claims abstract description 9
- 239000002131 composite material Substances 0.000 claims abstract description 8
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 claims abstract description 7
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims abstract description 7
- 239000011737 fluorine Substances 0.000 claims abstract description 7
- 239000011574 phosphorus Substances 0.000 claims abstract description 7
- 239000007921 spray Substances 0.000 claims abstract description 6
- 238000000034 method Methods 0.000 claims description 23
- 239000007789 gas Substances 0.000 claims description 15
- 230000008569 process Effects 0.000 claims description 15
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 14
- -1 organic acid salt Chemical class 0.000 claims description 14
- 238000010438 heat treatment Methods 0.000 claims description 12
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 11
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 claims description 9
- 238000001694 spray drying Methods 0.000 claims description 8
- 238000000498 ball milling Methods 0.000 claims description 7
- 229910052757 nitrogen Inorganic materials 0.000 claims description 7
- WQZGKKKJIJFFOK-GASJEMHNSA-N Glucose Natural products OC[C@H]1OC(O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-GASJEMHNSA-N 0.000 claims description 6
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 6
- 239000008103 glucose Substances 0.000 claims description 6
- WBJZTOZJJYAKHQ-UHFFFAOYSA-K iron(3+) phosphate Chemical compound [Fe+3].[O-]P([O-])([O-])=O WBJZTOZJJYAKHQ-UHFFFAOYSA-K 0.000 claims description 6
- 239000007774 positive electrode material Substances 0.000 claims description 6
- PUZPDOWCWNUUKD-UHFFFAOYSA-M sodium fluoride Chemical compound [F-].[Na+] PUZPDOWCWNUUKD-UHFFFAOYSA-M 0.000 claims description 6
- 239000007787 solid Substances 0.000 claims description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 6
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 claims description 5
- 238000004321 preservation Methods 0.000 claims description 5
- 239000004576 sand Substances 0.000 claims description 5
- 238000005507 spraying Methods 0.000 claims description 5
- CIWBSHSKHKDKBQ-JLAZNSOCSA-N Ascorbic acid Chemical compound OC[C@H](O)[C@H]1OC(=O)C(O)=C1O CIWBSHSKHKDKBQ-JLAZNSOCSA-N 0.000 claims description 4
- 229910019142 PO4 Inorganic materials 0.000 claims description 4
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 claims description 4
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims description 4
- MNNHAPBLZZVQHP-UHFFFAOYSA-N diammonium hydrogen phosphate Chemical compound [NH4+].[NH4+].OP([O-])([O-])=O MNNHAPBLZZVQHP-UHFFFAOYSA-N 0.000 claims description 4
- 239000003085 diluting agent Substances 0.000 claims description 4
- 239000002904 solvent Substances 0.000 claims description 4
- 239000005955 Ferric phosphate Substances 0.000 claims description 3
- LFVGISIMTYGQHF-UHFFFAOYSA-N ammonium dihydrogen phosphate Chemical compound [NH4+].OP(O)([O-])=O LFVGISIMTYGQHF-UHFFFAOYSA-N 0.000 claims description 3
- 229910000387 ammonium dihydrogen phosphate Inorganic materials 0.000 claims description 3
- 229940032958 ferric phosphate Drugs 0.000 claims description 3
- 229940062993 ferrous oxalate Drugs 0.000 claims description 3
- 229910000398 iron phosphate Inorganic materials 0.000 claims description 3
- OWZIYWAUNZMLRT-UHFFFAOYSA-L iron(2+);oxalate Chemical compound [Fe+2].[O-]C(=O)C([O-])=O OWZIYWAUNZMLRT-UHFFFAOYSA-L 0.000 claims description 3
- 229910000399 iron(III) phosphate Inorganic materials 0.000 claims description 3
- 235000019837 monoammonium phosphate Nutrition 0.000 claims description 3
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 claims description 3
- 239000010452 phosphate Substances 0.000 claims description 3
- 239000011775 sodium fluoride Substances 0.000 claims description 3
- 235000013024 sodium fluoride Nutrition 0.000 claims description 3
- DDFHBQSCUXNBSA-UHFFFAOYSA-N 5-(5-carboxythiophen-2-yl)thiophene-2-carboxylic acid Chemical compound S1C(C(=O)O)=CC=C1C1=CC=C(C(O)=O)S1 DDFHBQSCUXNBSA-UHFFFAOYSA-N 0.000 claims description 2
- 239000004254 Ammonium phosphate Substances 0.000 claims description 2
- 229920000858 Cyclodextrin Polymers 0.000 claims description 2
- 239000002202 Polyethylene glycol Substances 0.000 claims description 2
- 229920002472 Starch Polymers 0.000 claims description 2
- 229910000147 aluminium phosphate Inorganic materials 0.000 claims description 2
- 229910000148 ammonium phosphate Inorganic materials 0.000 claims description 2
- 235000019289 ammonium phosphates Nutrition 0.000 claims description 2
- 239000011668 ascorbic acid Substances 0.000 claims description 2
- 229960005070 ascorbic acid Drugs 0.000 claims description 2
- 235000010323 ascorbic acid Nutrition 0.000 claims description 2
- WQZGKKKJIJFFOK-VFUOTHLCSA-N beta-D-glucose Chemical compound OC[C@H]1O[C@@H](O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-VFUOTHLCSA-N 0.000 claims description 2
- 235000015165 citric acid Nutrition 0.000 claims description 2
- 229910000388 diammonium phosphate Inorganic materials 0.000 claims description 2
- 235000019838 diammonium phosphate Nutrition 0.000 claims description 2
- BNIILDVGGAEEIG-UHFFFAOYSA-L disodium hydrogen phosphate Chemical compound [Na+].[Na+].OP([O-])([O-])=O BNIILDVGGAEEIG-UHFFFAOYSA-L 0.000 claims description 2
- 150000002170 ethers Chemical class 0.000 claims description 2
- 235000001727 glucose Nutrition 0.000 claims description 2
- 239000011261 inert gas Substances 0.000 claims description 2
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 claims description 2
- 238000003801 milling Methods 0.000 claims description 2
- 229910000403 monosodium phosphate Inorganic materials 0.000 claims description 2
- 235000019799 monosodium phosphate Nutrition 0.000 claims description 2
- 235000011007 phosphoric acid Nutrition 0.000 claims description 2
- 229920001223 polyethylene glycol Polymers 0.000 claims description 2
- 230000001681 protective effect Effects 0.000 claims description 2
- 238000004537 pulping Methods 0.000 claims description 2
- HFHDHCJBZVLPGP-UHFFFAOYSA-N schardinger α-dextrin Chemical compound O1C(C(C2O)O)C(CO)OC2OC(C(C2O)O)C(CO)OC2OC(C(C2O)O)C(CO)OC2OC(C(O)C2O)C(CO)OC2OC(C(C2O)O)C(CO)OC2OC2C(O)C(O)C1OC2CO HFHDHCJBZVLPGP-UHFFFAOYSA-N 0.000 claims description 2
- 229910000029 sodium carbonate Inorganic materials 0.000 claims description 2
- AJPJDKMHJJGVTQ-UHFFFAOYSA-M sodium dihydrogen phosphate Chemical compound [Na+].OP(O)([O-])=O AJPJDKMHJJGVTQ-UHFFFAOYSA-M 0.000 claims description 2
- KKCBUQHMOMHUOY-UHFFFAOYSA-N sodium oxide Chemical compound [O-2].[Na+].[Na+] KKCBUQHMOMHUOY-UHFFFAOYSA-N 0.000 claims description 2
- 229910001948 sodium oxide Inorganic materials 0.000 claims description 2
- 239000008107 starch Substances 0.000 claims description 2
- 235000019698 starch Nutrition 0.000 claims description 2
- 239000000126 substance Substances 0.000 claims description 2
- VTLYFUHAOXGGBS-UHFFFAOYSA-N Fe3+ Chemical compound [Fe+3] VTLYFUHAOXGGBS-UHFFFAOYSA-N 0.000 claims 1
- 150000002894 organic compounds Chemical class 0.000 claims 1
- 238000000576 coating method Methods 0.000 abstract description 11
- 239000011248 coating agent Substances 0.000 abstract description 6
- 239000012535 impurity Substances 0.000 abstract description 5
- 239000012071 phase Substances 0.000 description 15
- 239000000725 suspension Substances 0.000 description 14
- 238000005245 sintering Methods 0.000 description 10
- 230000000052 comparative effect Effects 0.000 description 8
- BFDWBSRJQZPEEB-UHFFFAOYSA-L sodium fluorophosphate Chemical compound [Na+].[Na+].[O-]P([O-])(F)=O BFDWBSRJQZPEEB-UHFFFAOYSA-L 0.000 description 8
- 239000013078 crystal Substances 0.000 description 5
- 238000005087 graphitization Methods 0.000 description 5
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 5
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 5
- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 description 4
- 239000010405 anode material Substances 0.000 description 4
- 239000011230 binding agent Substances 0.000 description 4
- 239000003575 carbonaceous material Substances 0.000 description 4
- 238000013329 compounding Methods 0.000 description 4
- 239000006258 conductive agent Substances 0.000 description 4
- 229910001416 lithium ion Inorganic materials 0.000 description 4
- 239000012299 nitrogen atmosphere Substances 0.000 description 4
- 238000011160 research Methods 0.000 description 4
- DURPTKYDGMDSBL-UHFFFAOYSA-N 1-butoxybutane Chemical compound CCCCOCCCC DURPTKYDGMDSBL-UHFFFAOYSA-N 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 3
- 238000001354 calcination Methods 0.000 description 3
- 238000011161 development Methods 0.000 description 3
- 239000005416 organic matter Substances 0.000 description 3
- 235000021317 phosphate Nutrition 0.000 description 3
- 239000002033 PVDF binder Substances 0.000 description 2
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 2
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 description 2
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 2
- 239000006230 acetylene black Substances 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000005253 cladding Methods 0.000 description 2
- 239000011247 coating layer Substances 0.000 description 2
- 238000005137 deposition process Methods 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 238000004146 energy storage Methods 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 239000003960 organic solvent Substances 0.000 description 2
- 229920002981 polyvinylidene fluoride Polymers 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 230000002195 synergetic effect Effects 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- OTMSDBZUPAUEDD-UHFFFAOYSA-N Ethane Chemical compound CC OTMSDBZUPAUEDD-UHFFFAOYSA-N 0.000 description 1
- 102000004310 Ion Channels Human genes 0.000 description 1
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 1
- KEAYESYHFKHZAL-UHFFFAOYSA-N Sodium Chemical compound [Na] KEAYESYHFKHZAL-UHFFFAOYSA-N 0.000 description 1
- 238000002441 X-ray diffraction Methods 0.000 description 1
- 239000011149 active material Substances 0.000 description 1
- 239000013543 active substance Substances 0.000 description 1
- 150000001335 aliphatic alkanes Chemical class 0.000 description 1
- 150000001336 alkenes Chemical class 0.000 description 1
- 150000001345 alkine derivatives Chemical class 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- HSFWRNGVRCDJHI-UHFFFAOYSA-N alpha-acetylene Natural products C#C HSFWRNGVRCDJHI-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical group [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 239000006182 cathode active material Substances 0.000 description 1
- 239000010406 cathode material Substances 0.000 description 1
- 239000008367 deionised water Substances 0.000 description 1
- 229910021641 deionized water Inorganic materials 0.000 description 1
- 150000001993 dienes Chemical class 0.000 description 1
- 239000003792 electrolyte Substances 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 125000002534 ethynyl group Chemical group [H]C#C* 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 125000001153 fluoro group Chemical group F* 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N iron oxide Inorganic materials [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000002715 modification method Methods 0.000 description 1
- 238000000643 oven drying Methods 0.000 description 1
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 1
- 239000001294 propane Substances 0.000 description 1
- MWWATHDPGQKSAR-UHFFFAOYSA-N propyne Chemical compound CC#C MWWATHDPGQKSAR-UHFFFAOYSA-N 0.000 description 1
- 229910000030 sodium bicarbonate Inorganic materials 0.000 description 1
- 235000017557 sodium bicarbonate Nutrition 0.000 description 1
- BAZAXWOYCMUHIX-UHFFFAOYSA-M sodium perchlorate Chemical compound [Na+].[O-]Cl(=O)(=O)=O BAZAXWOYCMUHIX-UHFFFAOYSA-M 0.000 description 1
- 229910001488 sodium perchlorate Inorganic materials 0.000 description 1
- 239000007790 solid phase Substances 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/36—Selection of substances as active materials, active masses, active liquids
- H01M4/362—Composites
- H01M4/366—Composites as layered products
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/054—Accumulators with insertion or intercalation of metals other than lithium, e.g. with magnesium or aluminium
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/36—Selection of substances as active materials, active masses, active liquids
- H01M4/58—Selection of substances as active materials, active masses, active liquids of inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFy; of polyanionic structures, e.g. phosphates, silicates or borates
- H01M4/5825—Oxygenated metallic salts or polyanionic structures, e.g. borates, phosphates, silicates, olivines
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/62—Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
- H01M4/624—Electric conductive fillers
- H01M4/625—Carbon or graphite
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M2004/026—Electrodes composed of, or comprising, active material characterised by the polarity
- H01M2004/028—Positive electrodes
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Abstract
The invention belongs to the technical field of sodium ion batteries, and particularly discloses a preparation method of a carbon-coated sodium ferrous fluorophosphate material, which comprises the steps of carrying out spray drying-roasting treatment on raw material slurry containing an iron source, a phosphorus source, a fluorine source, a sodium source and an organic carbon source, or carrying out spray pyrolysis treatment to obtain carbon composite precursor particles; and then placing the precursor particles in an atmosphere containing volatile organic compounds and performing vapor deposition carbon treatment at the temperature of 200-350 ℃ to prepare the carbon-coated sodium ferrous fluorophosphate material. The invention also comprises the material prepared by the preparation method and the application of the material in a sodium ion battery. The preparation method can effectively solve the problems of impurity phase, non-uniform carbon coating structure, non-ideal conductivity and the like in the preparation process of the sodium ferrous fluorophosphate, and can effectively improve the electrochemical performance of the sodium ferrous fluorophosphate.
Description
The technical field is as follows:
the invention belongs to the technical field of sodium ion battery materials, and particularly relates to the technical field of positive active materials of sodium ion batteries.
The background art comprises the following steps:
lithium ion batteries have been widely used in portable electronic products due to their advantages of high energy density, long cycle life, and the like. With the development of society, the demand for energy storage is strong. However, the limited lithium resource limits the further development of the lithium ion battery, and a suitable energy storage system needs to be developed urgently. Abundant sodium resources and reaction mechanisms similar to those of lithium ion batteries make sodium ion batteries stand out, and iron-based phosphates are the most widely researched.
Na 2 FePO 4 The crystal structure of the F material exhibits a layered structure, dioctahedral [ Fe ] 2 O 7 F 2 ]The unit is made of coplanar FeO 4 F 2 Octahedron composed of F atoms connected in chain form and connected with PO 4 The tetrahedron junctions form layers with two-dimensional ion channels that diffuse easily. Layered Na 2 FePO 4 F has higher theoretical specific capacity (124mAh g) -1 ) And a stable charge-discharge platform (3.0V), and extremely small volume change (less than 4%), and is a sodium ion battery anode material with great commercial prospect. But Na 2 FePO 4 F has low electronic and ionic conductivity, and these inherent disadvantages limit Na 2 FePO 4 F, further development of commercialization.
The traditional modification method is to carry out carbon coating on sodium ferrous fluorophosphate, and comprises the steps of utilizing an organic carbon source to crack at high temperature to form a carbon coating layer and directly adding an inorganic carbon source to mix for carbon compounding. In the two composite coatings, the organic carbon source is uniformly coated, but the carbon material has low graphitization degree and low electronic conductivity due to low reaction temperature, while the inorganic carbon source is difficult to be uniformly coated, and both coatings have certain limitations. In a word, the compounding of the organic carbon source and the inorganic carbon source at present is difficult to realize the low-temperature preparation of the uniform carbon-coated coating layer, the electrochemical performance of the material needs to be further improved, and the commercialization is difficult.
The invention content is as follows:
to solve the problem of sodium ferrous fluorophosphate (Na) 2 FePO 4 F) The invention provides a preparation method of a carbon-coated sodium ferrous fluorophosphate material, aiming at overcoming the problem that the sodium ferrous fluorophosphate is easy to have impurity phases, improving the carbon coating structure and the electronic and sodium ion conductivity and improving the electrochemical performance of a sodium ion battery under the mild precondition.
The second purpose of the invention is to provide the carbon-coated sodium ferrous fluorophosphate material prepared by the preparation method and the application thereof in the sodium ion battery.
The third purpose of the invention is to provide a sodium ion battery containing the carbon-coated sodium ferrous fluorophosphate material and components thereof.
Different from other phosphate materials, the impurity phase easily appears in the ferrous sodium fluorophosphate preparation process, and ion and electron conductivity are unsatisfactory, carry out carbon cladding to it and can improve its conductivity to a certain extent, however, traditional carbon cladding means need comparatively strict condition usually, can further aggravate ferrous sodium fluorophosphate's impurity phase and generate, influence crystal structure, be unfavorable for the promotion of wholeness ability on the contrary. Aiming at the problems that the carbon coating form, the conductivity and the phase purity of the product are difficult to be considered and the electrochemical performance is not ideal in the carbon coating process of the sodium ferrous fluorophosphate, the invention provides the following preparation method:
a preparation method of a carbon-coated sodium ferrous fluorophosphate material comprises the steps of carrying out spray drying-roasting treatment or spray pyrolysis treatment on raw material slurry containing an iron source, a phosphorus source, a fluorine source, a sodium source and an organic carbon source to obtain carbon composite precursor particles; the roasting temperature is 550-650 ℃; the temperature of spray pyrolysis is 550-650 ℃;
and then placing the precursor particles in an atmosphere containing volatile organic compounds and performing vapor deposition carbon treatment at the temperature of 200-350 ℃ to prepare the carbon-coated sodium ferrous fluorophosphate material.
The research of the invention finds that the raw materials and the organic carbon source are subjected to spray drying-roasting treatment or spray pyrolysis treatment in advance, and then are matched with subsequent vapor deposition carbon treatment, so that the synergy can be realized unexpectedly, the phase purity and the crystal structure of the sodium ferrous fluorophosphate can be effectively controlled under mild conditions, the composite form of the carbon material can be effectively improved, the graphitization degree can be improved, the internal-to-external conductive network of the sodium ferrous fluorophosphate and the carbon material can be improved, the electrochemical performance of the prepared material can be synergistically improved, and particularly the electrochemical performance of the material under high magnification can be obviously improved.
In the invention, the iron source is at least one of phosphate and organic acid salt of ferrous iron and/or ferric iron ions; preferably at least one of ferric phosphate and ferrous oxalate dihydrate;
preferably, the phosphorus source is at least one of phosphoric acid, ammonium phosphate, ammonium dihydrogen phosphate, diammonium hydrogen phosphate, disodium hydrogen phosphate, sodium dihydrogen phosphate and iron phosphate;
preferably, the fluorine source is at least one of sodium fluoride and ammonium fluoride;
preferably, the sodium source is at least one of sodium carbonate, sodium bicarbonate, sodium organic acid salt, sodium oxide and sodium hydroxide;
preferably, the organic carbon source is a water-soluble organic substance, and more preferably at least one of glucose, citric acid, starch, ascorbic acid, cyclodextrin and polyethylene glycol;
preferably, the solvent in the feedstock slurry comprises water; other water-soluble organic solvents are also permissible; in view of the cost of disposal, the solvent is preferably water.
Preferably, in the raw material slurry, Na: fe: p: the element molar ratio of F is 1.9-2.1: 0.9-1.1: 1: 1; further, the stoichiometric ratio may be used.
Preferably, the weight ratio of the organic carbon source to the iron source is 1: 1-10; more preferably 1:2 to 4.
In the invention, the particle size D50 of solid particles in the raw material slurry is less than or equal to 300 nm;
in the invention, the solid content in the raw material slurry is 30-60 wt.%;
preferably, the raw material slurry is obtained by pulping, ball milling and sand milling of the raw materials.
In the invention, the raw material slurry can be subjected to spray drying and then to roasting treatment, so that the sodium ferrous fluorophosphate/C precursor material can be obtained.
In the invention, the inlet temperature of the spray drying process is 180-270 ℃, and the preferred inlet temperature is 200-240 ℃; the spraying rate is preferably 20-40 ml/min.
Preferably, the roasting atmosphere is a protective atmosphere;
preferably, the roasting temperature is 550-600 ℃, and the heat preservation time is 4-16 h, preferably 10-15 h;
in another embodiment of the present invention, the precursor material is prepared by subjecting the raw material slurry to spray pyrolysis.
Preferably, the temperature of spray pyrolysis is 550-600 ℃; the spraying rate is preferably 20-40 ml/min. The research of the invention finds that the spray pyrolysis process is adopted and matched with the condition control, so that the spray pyrolysis process can be unexpectedly cooperated with the subsequent gas-phase carbon deposition process, the control of the impure phase of the sodium ferrous fluorophosphate is facilitated, the carbon composite form and the graphitization degree are improved, and the electrochemical performance of the prepared material is facilitated.
In the invention, under the spray drying-roasting or spray pyrolysis process with the participation of the organic carbon source, the subsequent gas phase carbon deposition process is further creatively combined, and the synergistic effect can be brought on the aspects of the heterogeneous phase control of the sodium ferrous fluorophosphate material, the compounding mode of the carbon material, the graphitization degree and the performance of the sodium ion battery. The research of the invention also finds that the further control of the temperature and the components of the volatile gas source in the treatment process can further improve the synergy, further improve the pure phase, the carbon composite form and the morphology of the prepared material and the electrochemical performance of the material.
The volatile organic matter is gaseous organic matter at the temperature of 200-350 ℃;
preferably, the volatile organic compound is C 1 ~C 6 Alkane, C 2 ~C 6 Olefin of (C) 2 ~C 6 Alkyne of (2), C 4 ~C 10 At least one of the ethers of (a).
Said C 1 ~C 6 The alkane is C 1 ~C 6 For example, the straight-chain or branched alkyl group of (a) may be at least one of methane, ethane, propane, and isopropane; said C 2 ~C 6 The olefin (b) is a mono-or diene having the above carbon number, and may be at least one of ethylene, propylene and the like. Said C 2 ~C 6 The alkyne of (3) may be at least one of acetylene, propyne, and the like. Said C 4 ~C 6 The ether of (b) is preferably a symmetrical or asymmetrical ether, for example diethyl ether, dibutyl ether.
More preferably, the volatile organic compound contains C 2 ~C 6 Olefin of (C) 4 ~C 8 An ether of (4). The research of the invention finds that the optimal atmosphere can realize process synergy, is beneficial to further controlling the impurity phase of the components and is further beneficial to improving the electrochemical performance of the prepared material.
Preferably, the atmosphere containing the volatile organic compounds also contains a diluent gas;
preferably, the diluent gas is at least one of nitrogen and inert gas;
preferably, in the atmosphere containing the volatile organic compounds, the volume content of the volatile organic compounds is greater than or equal to 10%; preferably 10 to 30%.
According to the invention, under the innovation of precursor particle preparation, the calcination treatment under the air source and the combined control of temperature are further matched, so that the crystal phase purity, the crystal structure and the electrochemical performance of the prepared material can be further improved in a synergistic manner.
Preferably, the treatment time of vapor deposition carbon is 0.5-2 h.
Further preferably, the vapor deposition carbon stage comprises a first stage heat treatment process at 200-250 ℃ and a second stage heat treatment process at 300-350 ℃. The time of the first stage heat treatment process and the time of the second stage heat treatment process can be 0.5-1 h respectively.
The invention relates to a more specific preparation method of a uniform carbon-coated sodium ferrous fluorophosphate cathode active material, which comprises the following steps:
step (1): dissolving an iron source, a phosphorus source, a fluorine source, a sodium source and an organic carbon source serving as raw materials in an organic solvent or deionized water, and stirring to obtain a suspension A, wherein the solid content of the suspension is controlled to be 30-60%;
step (2): transferring the suspension A into a ball mill, and performing ball milling to obtain a suspension B; wherein, the granularity of the slurry after ball milling is D50 < 2 μm, and the ball milling medium is preferably zirconia balls.
And (3): transferring the suspension B into a sand mill, and sanding to obtain a suspension C; the particle size of the ground slurry after sanding is D50 < 300nm, and preferably, the rotating speed of the sand mill is 1500-2400 rpm.
And (4): carrying out spray drying on the suspension C to obtain a spherical precursor; wherein the inlet temperature of the spray drying is 180-270 ℃, and the spraying speed is 20-40 ml/min.
And (5): transferring the precursor into a sealed ventilating atmosphere furnace, and sintering to obtain carbon-coated sodium ferrous fluorophosphate; in the step 5, the sintering temperature is 550-600 ℃, and preferably, the heat preservation time is 4-16 h.
And (6): and (5) introducing a volatile organic gas source, and carrying out heat preservation treatment at 200-350 ℃ to obtain the uniform carbon-coated sodium ferrous fluorophosphate material.
The invention also provides a uniform carbon-coated sodium ferrous fluorophosphate material prepared by the method.
The invention also provides the application of the carbon-coated sodium ferrous fluorophosphate material in the preparation of sodium ion batteries;
preferably, the lithium ion battery is used as a positive electrode active material for preparing a sodium ion battery.
The invention also provides a sodium ion battery anode material which comprises the uniform carbon-coated ferrous sodium fluorophosphate anode material prepared at low temperature.
Preferably, the positive electrode material further comprises a binder and a conductive agent. The binder and the conductive agent may be materials known in the industry, for example, the binder may be PVDF and the conductive agent may be acetylene black. The content of each component can also be adjusted based on the existing means, for example, the content of the binder is 5 to 15 wt%; the content of the conductive agent is, for example, 5 to 15 wt%, and the balance is the active material.
The invention also comprises a sodium ion battery anode which comprises the carbon-coated sodium ferrous fluorophosphate anode material; preferably, the cathode comprises the carbon-coated sodium ferrous fluorophosphate cathode material.
The invention has the following remarkable characteristics:
aiming at the problems that the carbon coating form, the conductivity and the phase purity of the product are difficult to consider in the carbon coating process of sodium ferrous fluorophosphate, and the electrochemical performance is not ideal, the invention innovatively carries out spray drying-roasting or spray pyrolysis treatment on the raw material and the organic carbon source in advance, then coordinates with vapor deposition treatment, and further coordinates with the combined control of the treatment process, can realize synergy, can effectively control the impure phase problem of the sodium ferrous fluorophosphate prepared by carbon coating, is beneficial to improving the carbon compounding mode under mild conditions, improves the graphitization degree, improves the conductive network, and can synergistically improve the electrochemical performance of the prepared material in a sodium ion battery.
The method has the advantages of low cost, large-scale production, environmental friendliness, simple operation and excellent industrial application prospect.
Drawings
FIG. 1 is an XRD pattern of carbon-coated sodium ferrous fluorophosphate obtained in step (6) of example 1;
Detailed Description
Example 1
(1) Weighing 90.01Kg of ferric phosphate, 25.05Kg of sodium fluoride, 50.13Kg of sodium bicarbonate and 34.80Kg of glucose as an iron source, a phosphorus source, a fluorine source, a sodium source and an organic carbon source (namely, mixing Na, Fe, P and F according to a stoichiometric molar ratio (Na, Fe, P, F and 2: 1: 1: 1), dissolving in 200L of water, and stirring to obtain a suspension A, wherein the solid content of the suspension A is controlled to be 50%;
(2) transferring the suspension A into a ball mill at the rotating speed of 500rpm, and controlling the particle size to D50 less than 2 mu m after ball milling for 5 hours to obtain suspension B;
(3) transferring the suspension B into a sand mill at the rotating speed of 2000rpm, controlling the particle size to D50 < 300nm after sanding for 1h to obtain suspension C
(4) Spray drying the suspension C, controlling the inlet temperature to be 200 ℃ and the flow to be 35 ml/min; obtaining a spherical precursor;
(5) transferring the precursor into a rotary kiln, calcining for 10h at 600 ℃ in a nitrogen atmosphere, and sintering to obtain carbon-coated ferrous sodium fluorophosphate (precursor particles);
(6) then introducing mixed gas of nitrogen and propylene as a heat treatment gas source in a volume ratio of 9:1, and sintering at 320 ℃ (sintering temperature) for 1h to obtain uniform carbon-coated ferrous sodium fluorophosphate (XRD is shown in figure 1).
Example 2
The only difference compared to example 1 is that the glucose in step (1) was replaced by an equal weight of citric acid and the other steps were not changed. The roasting temperature in the step (5) is 550 ℃, and the time is 14 h.
Example 3
Compared with the example 1, the difference is only that the iron phosphate in the step (1) is changed into ferrous oxalate and ammonium dihydrogen phosphate (wherein the molar amounts of Fe and P are the same as the example 1), and other steps are not changed.
Example 4
The only difference compared to example 1 is that in step (4) the spray drying was replaced by spray pyrolysis and the other steps were not changed. For example, the temperature of spray pyrolysis was 600 ℃ and the flow rate was the same as in example 1.
Example 5
Compared with the example 1, the difference is that the sintering temperature in the step (6) is 200 ℃, the time is 2h, and other steps are not changed.
Example 6
Compared with the example 1, the difference is only that in the mixed gas of nitrogen and propylene in the step (6), the volume ratio of the nitrogen to the propylene is 7:3, and the other steps are not changed.
Example 7
The only difference compared to example 1 is that the source of the heat treatment gas in step (6) is nitrogen-butyl ether: (butyl ether content is 10%) and other steps are unchanged.
Example 8
Compared with the example 1, the difference is only that the heat treatment gas source in the step (6) is nitrogen: propylene: the mixed gas of the butyl ether (the volume ratio is 90:5:5) and other steps are not changed.
Example 9
Compared with the example 1, the difference is only that in the step (6), the first-stage sintering is carried out for 0.5h at 200 ℃ in advance, and then the second-stage sintering is carried out for 0.5h under the heat preservation of 320 ℃, and other steps are not changed.
Comparative example 1
The only difference compared with example 1 is that the spray drying treatment of step (4) was not performed, but the drying treatment was performed using conventional oven drying, and the other steps were not changed.
Comparative example 2
The only difference compared to example 1 is that step (5) was sintered at 500 ℃ in a nitrogen atmosphere, and the other steps were not changed.
Comparative example 3
The only difference compared to example 1 is that step (5) was sintered at 700 ℃ in a nitrogen atmosphere, and the other steps were unchanged.
Comparative example 4
Compared with the example 1, the difference is that no propylene is added into the heat treatment gas source in the step (6), pure nitrogen is adopted, and other steps are not changed.
Comparative example 5
The only difference compared to example 1 is that step (1) does not add an organic carbon source and the other steps are unchanged.
Comparative example 6
Compared with example 1, the only difference is that the heat treatment of the gas phase organic matter in step (6) is not adopted, but the conventional liquid phase composite post heat treatment carbon-coating process is adopted, for example, the different steps are: performing solid-phase ball milling and mixing on the ferrous sodium fluorophosphate/C material prepared in the step (5) and glucose (the weight ratio of the glucose to the ferrous sodium fluorophosphate/C is 1: 10) in solvent water, drying, and calcining for 10 hours at 320 ℃ in a nitrogen atmosphere.
Comparative example 7
The only difference compared with example 1 is that the sintering temperature in step (6) becomes 400 ℃, and the other steps do not change.
The electrical performance of the ferrous sodium fluorophosphate prepared in each example and comparative example was tested:
the test comprises the following main steps:
(1) a battery case of 2032 model is utilized, the positive electrode is a prepared pole piece of sodium ferrous fluorophosphate, the current collector is aluminum foil, and active substances (the final prepared materials in each embodiment and proportion): conductive carbon (acetylene black): PVDF 7: 2: 1, a negative electrode is made of sodium metal, a fiber diaphragm (model Whatman Grade GF/D) and an electrolyte of 1M NaClO4 (pure PC + 5% FEC) are used for charging the battery;
(2) standing for 12h, setting a multiplying power charging program, wherein the multiplying power is 1C, the voltage interval is 2.0V-4.0V, the circulating temperature is room temperature, and circulating for 1000 circles;
(3) the theoretical specific capacity value of the sodium ferrous fluorophosphate is 124 mAh/g;
the test results are shown in table 1:
therefore, by adopting the preparation process, the spray-roasting (or spray pyrolysis) -vapor deposition carbon combined process and the combined control of the sintering temperature and the vapor treatment temperature, the synergy can be realized unexpectedly, and the better electrochemical performance can be obtained.
Claims (10)
1. A preparation method of a carbon-coated sodium ferrous fluorophosphate material is characterized in that raw material slurry containing an iron source, a phosphorus source, a fluorine source, a sodium source and an organic carbon source is subjected to spray drying-roasting treatment or spray pyrolysis treatment to obtain carbon composite precursor particles; the roasting temperature is 550-650 ℃; the temperature of spray pyrolysis is 550-650 ℃;
and then placing the precursor particles in an atmosphere containing volatile organic compounds and performing vapor deposition carbon treatment at the temperature of 200-350 ℃ to prepare the carbon-coated sodium ferrous fluorophosphate material.
2. The method for preparing a carbon-coated sodium ferrous fluorophosphate material according to claim 1, wherein the iron source is at least one of a phosphate and an organic acid salt of ferrous iron and/or ferric iron; preferably at least one of ferric phosphate and ferrous oxalate dihydrate;
preferably, the phosphorus source is at least one of phosphoric acid, ammonium phosphate, ammonium dihydrogen phosphate, diammonium hydrogen phosphate, disodium hydrogen phosphate, sodium dihydrogen phosphate and iron phosphate;
preferably, the fluorine source is at least one of sodium fluoride and ammonium fluoride;
preferably, the sodium source is at least one of sodium carbonate, sodium bicarbonate, organic acid salt of sodium, sodium oxide and sodium hydroxide;
preferably, the organic carbon source is a water-soluble organic substance, and more preferably at least one of glucose, citric acid, starch, ascorbic acid, cyclodextrin and polyethylene glycol;
preferably, the solvent in the feedstock slurry comprises water;
preferably, in the raw material slurry, Na: fe: p: the element molar ratio of F is 1.9-2.1: 0.9-1.1: 1: 1;
preferably, the weight ratio of the organic carbon source to the iron source is 1: 1 to 10.
3. The method for preparing a carbon-coated sodium ferrous fluorophosphate material according to claim 1, wherein the particle size D50 of the solid particles in the raw material slurry is not more than 300 nm;
preferably, the solid content in the raw material slurry is 30-60 wt.%;
preferably, the raw material slurry is obtained by pulping, ball milling and sand milling of the raw materials.
4. The method for preparing a carbon-coated sodium ferrous fluorophosphate material according to claim 1, wherein the inlet temperature of the spray drying process is 180-270 ℃; the spraying rate is preferably 20-40 ml/min.
5. The method for preparing a carbon-coated sodium ferrous fluorophosphate material according to claim 1, wherein the roasting atmosphere is a protective atmosphere;
preferably, the roasting temperature is 550-600 ℃, and the heat preservation time is 4-16 h;
preferably, the particle size of the precursor material is 10 to 20 μm.
6. The method for preparing the carbon-coated sodium ferrous fluorophosphate material according to claim 1, wherein the temperature of spray pyrolysis is 550 to 600 ℃; the spraying rate is preferably 20-40 ml/min.
7. The method for preparing a carbon-coated sodium ferrous fluorophosphate material according to claim 1, wherein the volatile organic compounds are gaseous organic compounds at a temperature of 200-350 ℃;
preferably, the volatile organic compound is C 1 ~C 6 Alkane of C 2 ~C 6 Olefin of C 2 ~C 6 Alkyne of (2), C 4 ~C 10 At least one of the ethers of (a);
more preferably, the volatile organic compound contains C 2 ~C 6 Olefin of (C) 4 ~C 8 An ether of (a);
preferably, the atmosphere containing the volatile organic compounds also contains a diluent gas;
preferably, the diluent gas is at least one of nitrogen and inert gas;
preferably, in the atmosphere containing the volatile organic compounds, the volume content of the volatile organic compounds is greater than or equal to 10%; preferably 10-30%;
preferably, the vapor deposition carbon stage comprises a first stage heat treatment process at 200-250 ℃ and a second stage heat treatment process at 300-350 ℃.
8. The carbon-coated sodium ferrous fluorophosphate material prepared by the preparation method of any one of claims 1 to 7.
9. The use of the carbon-coated sodium ferrous fluorophosphate material according to claim 8, which is used as a positive active material of a sodium ion battery;
preferably, the material is used as a positive active material for preparing a sodium ion battery;
further preferably, the material is used as a positive electrode active material for preparing a positive electrode of a sodium ion battery.
10. A sodium ion battery comprising the carbon-coated sodium ferrous fluorophosphate material according to claim 8;
preferably, the positive electrode comprises the carbon-coated sodium ferrous fluorophosphate material.
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