CN114897894A - Method for detecting defects of cheese chrysanthemum core - Google Patents

Method for detecting defects of cheese chrysanthemum core Download PDF

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CN114897894A
CN114897894A CN202210815245.4A CN202210815245A CN114897894A CN 114897894 A CN114897894 A CN 114897894A CN 202210815245 A CN202210815245 A CN 202210815245A CN 114897894 A CN114897894 A CN 114897894A
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abnormal pixel
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CN114897894B (en
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何爱华
梁文丽
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Haimen Fanghua Textile Co ltd
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    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T7/00Image analysis
    • G06T7/0002Inspection of images, e.g. flaw detection
    • G06T7/0004Industrial image inspection
    • G06T7/0008Industrial image inspection checking presence/absence
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T7/00Image analysis
    • G06T7/40Analysis of texture
    • G06T7/41Analysis of texture based on statistical description of texture
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T7/00Image analysis
    • G06T7/90Determination of colour characteristics
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T2207/00Indexing scheme for image analysis or image enhancement
    • G06T2207/10Image acquisition modality
    • G06T2207/10024Color image
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T2207/00Indexing scheme for image analysis or image enhancement
    • G06T2207/30Subject of image; Context of image processing
    • G06T2207/30108Industrial image inspection
    • G06T2207/30124Fabrics; Textile; Paper
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/30Computing systems specially adapted for manufacturing

Abstract

The invention relates to a method for detecting defects of a cheese chrysanthemum core, and belongs to the field of cheese defect detection. The method comprises the following steps: acquiring an RGB image of the upper surface of the cone yarn, and performing graying processing on the RGB image of the upper surface of the cone yarn to obtain a gray image of the upper surface of the cone yarn; obtaining abnormal pixel points in the grey image of the upper surface of the cone yarn according to the grey gradient of each pixel point in the grey image of the upper surface of the cone yarn; calculating the direction similarity index of each abnormal pixel point according to the gradient direction of each abnormal pixel point; calculating the periodicity index of each abnormal pixel point according to the gray value of each abnormal pixel point; and calculating the probability of the bobbin yarn being the chrysanthemum core defect according to the direction similarity index and the periodicity index of each abnormal pixel point. The invention realizes the automatic detection of the chrysanthemum core defect of the cone yarn.

Description

Method for detecting defects of cheese chrysanthemum core
Technical Field
The invention relates to the field of cheese defect detection, in particular to a cheese chrysanthemum core defect detection method.
Background
The winding process is the last process of spinning in a textile mill, the winding task is to roll the cop into a bobbin, the winding capacity is increased on the basis of changing the winding form, and meanwhile, the high-speed unwinding of the subsequent process is also adapted, and the production efficiency is improved. The cone yarn is a product of a winding processing procedure, and the quality of the cone yarn directly influences the production of the subsequent procedures and finally influences the quality of a textile finished product. Due to various factors in production, the cone yarn may generate various defects in the forming process. The common defects of the cone yarn which have great influence on the production comprise multilayer table cone yarn, gauze yarn, multi-source yarn and the like. In the traditional production line, aiming at various defects of the cone yarn, a manual detection method is mainly adopted for screening. The manual detection mainly has the following defects: firstly, the detection accuracy is low, namely the accuracy depends on the trained level and experience of workers, and false detection and missed detection conditions exist; secondly, the detection speed is low; thirdly, the artificial fatigue period is longer.
For the defects, the defect area is inconsistent with the normal area in color, texture, space and other image characteristics, a template is established through normal textiles, and the product to be detected is compared with the template to realize defect detection. However, the template matching method has poor generalization capability, and is difficult to establish an effective template particularly for chrysanthemum core defects.
The existing method for detecting the chrysanthemum core defect of the cone yarn by depending on manual work has low detection efficiency, and the problem that how to improve the detection efficiency of the chrysanthemum core defect of the cone yarn needs to be solved by cone yarn manufacturers is solved.
Disclosure of Invention
In order to solve the problem of low detection efficiency of the existing method for manually detecting the chrysanthemum core defect of the cone yarn, the invention provides a technical scheme of a method for detecting the chrysanthemum core defect of the cone yarn, which comprises the following steps:
acquiring an RGB image of the upper surface of the cone yarn, and performing graying processing on the RGB image of the upper surface of the cone yarn to obtain a gray image of the upper surface of the cone yarn;
obtaining abnormal pixel points in the grey image of the upper surface of the cone yarn according to the grey gradient of each pixel point in the grey image of the upper surface of the cone yarn;
calculating the direction similarity index of each abnormal pixel point according to the gradient direction of each abnormal pixel point; calculating the periodicity index of each abnormal pixel point according to the gray value of each abnormal pixel point;
and calculating the probability of the bobbin yarn being the chrysanthemum core defect according to the direction similarity index and the periodicity index of each abnormal pixel point.
Has the advantages that: according to the method, the abnormal pixel points in the gray level image of the upper surface of the cone yarn are judged according to the gray level gradient of the pixel points in the gray level image of the upper surface of the cone yarn, and the abnormal pixel points are considered that if the abnormal pixel points are chrysanthemum core defect pixel points, the gradient direction of the abnormal pixel points is generally vertical to the direction pointing to the center of a circular ring, and the pixel points at the chrysanthemum core defect parts have certain regularity.
Further, the calculating the direction similarity index of each abnormal pixel point according to the gradient direction of each abnormal pixel point includes:
for any abnormal pixel point:
acquiring the direction of a connecting line which takes the abnormal pixel point as a starting point and the central pixel point of the gray image on the upper surface of the cone yarn as an end point;
and calculating the direction similarity index of the abnormal pixel point according to the gradient direction of the abnormal pixel point and the direction of the connecting line.
Further, the direction similarity index of each abnormal pixel point is calculated by using the following calculation formula:
Figure 413139DEST_PATH_IMAGE001
wherein the content of the first and second substances,
Figure 353413DEST_PATH_IMAGE002
is the direction similarity index of the ith abnormal pixel point,
Figure 142378DEST_PATH_IMAGE003
is the gradient direction of the ith abnormal pixel point,
Figure 24752DEST_PATH_IMAGE004
and the direction of the connecting line corresponding to the ith abnormal pixel point.
Further, the calculating the periodicity index of each anomalous pixel point according to the gray value of each anomalous pixel point includes:
calculating the gray level of a normal pixel point corresponding to the gray image on the upper surface of the cone yarn;
for any abnormal pixel point: constructing a pixel gray value sequence with a set length by taking the abnormal pixel as a central point, constructing a reconstruction sequence corresponding to the pixel gray value sequence according to whether each gray value in the pixel gray value sequence is greater than the gray level of a normal pixel, and counting the jumping times of the reconstruction sequence; and calculating the periodicity index of the abnormal pixel point according to the jumping times.
Further, the step of constructing a reconstruction sequence corresponding to the pixel gray value sequence according to whether each gray value in the pixel gray value sequence is greater than the gray level of the normal pixel, and counting the hopping times of the reconstruction sequence includes:
sequentially judging whether each gray value in the gray value sequence of the pixel point is greater than the gray level of the normal pixel point, and if so, recording a corresponding element in the reconstruction sequence as 1; if not, marking the corresponding element in the reconstruction sequence as 0;
and counting the total times of the elements in the reconstruction sequence from 1 to 0 and from 0 to 1, and recording the total times as the transition times of the reconstruction sequence.
Further, the calculating the periodicity index of the abnormal pixel point according to the hopping times includes:
Figure 266378DEST_PATH_IMAGE005
wherein the content of the first and second substances,
Figure 10343DEST_PATH_IMAGE006
is a periodic index of the abnormal pixel point, tanh is a hyperbolic tangent function,
Figure 919393DEST_PATH_IMAGE007
in order to be a hyper-parameter,
Figure 457821DEST_PATH_IMAGE008
and the jump times of the reconstruction sequence corresponding to the abnormal pixel point are calculated.
Further, the probability of the bobbin yarn being a chrysanthemum core defect is calculated by using the following formula, comprising the following steps:
Figure 655585DEST_PATH_IMAGE009
wherein N represents the number of abnormal pixel points,
Figure 842721DEST_PATH_IMAGE010
the periodicity index of the nth abnormal pixel point is represented,
Figure 543961DEST_PATH_IMAGE011
the direction similarity index of the nth abnormal pixel point is expressed,
Figure 987712DEST_PATH_IMAGE012
the probability of the bobbin yarn being a chrysanthemum core defect.
Further, the obtaining of the abnormal pixel points in the grey image of the upper surface of the cone yarn according to the grey gradient of each pixel point in the grey image of the upper surface of the cone yarn comprises:
calculating each pixel point in gray level image of cone yarn by using sobel operator
Figure 469509DEST_PATH_IMAGE013
And
Figure 352014DEST_PATH_IMAGE014
a gradient of direction;
according to each pixel point
Figure 157028DEST_PATH_IMAGE013
And
Figure 365155DEST_PATH_IMAGE014
calculating the gradient amplitude of each pixel point by the directional gradient;
and judging whether the gradient amplitude of each pixel point is greater than or equal to a set gradient threshold value, if so, judging the corresponding pixel point as an abnormal pixel point.
Drawings
FIG. 1 is a schematic representation of a cheese chrysanthemum core defect;
FIG. 2 is a schematic illustration of a qualified package;
FIG. 3 is a flow chart of a method for detecting defects in a cheese chrysanthemum core according to the present invention;
fig. 4 is a schematic image acquisition of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be described below with reference to the drawings in the embodiments of the present invention.
The invention aims to process the acquired RGB images of the cone yarn by using a computer vision technology and detect the chrysanthemum core defect with unobvious characteristics. The qualified cone yarn is shown in figure 1, the cone yarn with chrysanthemum core defects is shown in figure 2, the chrysanthemum core defects are shown as specific textures, are three-dimensional deformation defects, and are radial bulges and depressions formed by yarn layers around the cone yarn tube by taking the cone yarn tube as the center; the main forming reason is that the outer layer yarn generates larger pressure due to mechanical reasons during production, so that the inner layer yarn layer is extruded to generate deformation, and the shape similar to a chrysanthemum core is formed in the areas of two ends of the cone yarn close to the cone core. The chrysanthemum core defect can make the range of yarn layer disorder, causes the yarn embedding of a certain layer other yarn layer, brings the influence to the high-speed backing-off of subsequent handling, influences production efficiency, and the quality of section of thick bamboo yarn quality can also influence the quality of textile products simultaneously.
Specifically, as shown in fig. 3, the method for detecting a defect of a chrysanthemum core of a cheese in the embodiment includes the following steps:
(1) acquiring an RGB image of the upper surface of the cone yarn, and performing graying processing on the RGB image of the upper surface of the cone yarn to obtain a gray image of the upper surface of the cone yarn;
the purpose of this embodiment is to detect the chrysanthemum core defect of section of thick bamboo yarn upper surface, needs to gather section of thick bamboo yarn upper surface image earlier. In order to collect the image of the upper surface of the cheese, as shown in fig. 4, a camera is arranged right above the cheese, the image of the surface of the cheese is collected in a overlooking mode, an LED white light bar-shaped light source is adopted as the light source, and the light source is arranged obliquely above the cheese.
The collected images of the upper surface of the cone yarn not only have the cone yarn, but also have a background. To avoid the effect of the background on the detection of surface defects on the package, the present embodiment first uses the DNN technique to identify the package in the image. The data set used in DNN network training is various cone yarn upper surface image data sets; the pixels needing to be segmented are divided into two types, namely the labeling process of the corresponding labels of the training set is as follows: the semantic label of the single channel, the pixel of the corresponding position belongs to the background class and is marked as 0, and the pixel of the corresponding position belongs to the cone yarn and is marked as 1; the task of the DNN network is to classify, and all the loss functions used are cross entropy loss functions.
The image acquired by the camera is an RGB image, the RGB image of the upper surface of the cheese, which only comprises the cheese and does not comprise the background, is acquired by DNN network classification, and the RGB image of the upper surface of the cheese is converted into a gray image of the upper surface of the cheese by a gray processing method.
(2) Obtaining abnormal pixel points in the grey image of the upper surface of the cone yarn according to the grey gradient of each pixel point in the grey image of the upper surface of the cone yarn;
the chrysanthemum core defects are not as sharply characterized in the image as defects in multilayer table yarns, multi-source yarns, and the like. The process of judging the chrysanthemum core defect in the embodiment is more through the change of gray scale. Because the texture image of the top surface of the cheese is collected by the active illumination of the oblique light source, the convex part in the cheese chrysanthemum core is strongly illuminated, and the gray value is higher; whereas the recessed portions in the chrysanthemum core produce shadows with lower gray values. If the annular image is unfolded into a rectangular image, the chrysanthemum core parts are changed into vertical stripes which are sequentially staggered and periodically arranged according to the color depth (namely the gray value) in the horizontal direction, and the normal cone yarn has uniform texture after being unfolded and does not have a periodic stripe image. Because the chrysanthemum core defect has light and shadow change and has bulges and depressions in space, the gray gradient exists on the pixel points of the defect area, and the pixel points of the chrysanthemum core defect part have certain regularity, so the more the number of the pixel points with larger gray gradient amplitude in the image is, the more the gray change of the pixel points has periodicity, and the higher the probability of the chrysanthemum core defect is when the pixel points accord with the specific rule.
Because the upper surface of the qualified cone yarn is relatively flat, the pixel points with larger gradient difference account for less, and because the cone yarn is circular, the gradient direction of the pixel points with larger gradient is generally directed to the center of the circular ring; the cone yarn with the chrysanthemum core defect is formed by radial bulges and depressions formed by the yarn layers surrounding the cone yarn tube by taking the cone yarn tube as the center, so that the gradient direction of pixel points with larger gradient is usually vertical to the direction pointing to the center of the circular ring.
In the embodiment, each pixel point in the gray level image of the cheese is calculated by using the sobel operator
Figure 6352DEST_PATH_IMAGE013
And
Figure 895811DEST_PATH_IMAGE014
gradient of direction, respectively
Figure 633960DEST_PATH_IMAGE015
And
Figure 685092DEST_PATH_IMAGE016
. The gradient amplitude of the pixel point is
Figure 875902DEST_PATH_IMAGE017
With a corresponding gradient direction of
Figure 552740DEST_PATH_IMAGE018
The pixel points are marked and classified according to the gradient amplitude of the pixel points, and the gray values of the pixel points are similar because the upper surface of the qualified cone yarn is smooth, so that a small gradient exists. When the gradient amplitude of a certain pixel point is larger, the pixel point may be noise, and may also be a pixel point belonging to the chrysanthemum core defect, so that the pixel points are screened,setting a gradient magnitude threshold
Figure 145395DEST_PATH_IMAGE019
When is coming into contact with
Figure 633009DEST_PATH_IMAGE020
Time (the setting of the embodiment)
Figure 311115DEST_PATH_IMAGE021
And the adjustment can be carried out according to the actual situation in the actual application), marking the pixel points, and judging the pixel points as abnormal pixel points; when in use
Figure 276797DEST_PATH_IMAGE022
And then, judging the pixel points as normal pixel points.
(3) Calculating the direction similarity index of each abnormal pixel point according to the gradient direction of each abnormal pixel point; calculating the periodicity index of each abnormal pixel point according to the gray value of each abnormal pixel point;
abnormal pixel points in the gray image of the upper surface of the cone yarn are obtained in the steps, and the abnormal pixel points are not necessarily all the pixel points of the chrysanthemum core defect and possibly are noise; however, the gradient direction of the pixel points of the chrysanthemum core defect is generally perpendicular to the direction pointing to the center of the circular ring, and the pixel points of the chrysanthemum core defect have certain regularity, so the direction similarity index and the periodicity index of each abnormal pixel point are calculated in the embodiment, and the specific process is as follows.
Direction similarity index of different abnormal pixel points
Calculating the gradient direction of the abnormal pixel point
Figure 723958DEST_PATH_IMAGE023
The direction of the connection line between the pixel point and the central pixel point
Figure 382473DEST_PATH_IMAGE024
The direction similarity of the yarn layer around the bobbin tube is that the yarn layer around the bobbin tube forms radial bulges and depressions by taking the bobbin tube as the center, so that the defective pixelThe gradient direction of the points is generally perpendicular to the direction pointing towards the center of the circle; if the package is a good product, the gradient of the texture present on its upper surface is generally parallel to the direction pointing towards the center of the ring. The present embodiment calculates the direction similarity index of the abnormal pixel point by using the following formula
Figure 547875DEST_PATH_IMAGE025
Figure 832095DEST_PATH_IMAGE026
In the formula (I), the compound is shown in the specification,
Figure 71446DEST_PATH_IMAGE002
the direction similarity index of the ith abnormal pixel point is expressed,
Figure 963179DEST_PATH_IMAGE027
the gradient direction of the ith abnormal pixel point is shown,
Figure 553560DEST_PATH_IMAGE028
the direction of the ith abnormal pixel point pointing to the center of the circular ring (namely the direction of the connecting line of the pixel point and the center point of the circular ring) is represented; when the gradient direction of the abnormal pixel point is more parallel to the direction of the pixel point pointing to the center of the circular ring,
Figure 923362DEST_PATH_IMAGE025
the larger the value of (A), the closer to 1; when the gradient direction of the abnormal pixel point is more vertical to the direction of the pixel point pointing to the center of the circular ring,
Figure 282799DEST_PATH_IMAGE025
the smaller the value of (b), the closer to 0.
Figure 345433DEST_PATH_IMAGE025
The larger the value of (b), the more likely the ith abnormal pixel point is to be a pixel point with chrysanthemum core defect, and the more unlikely the ith abnormal pixel point is to be noise.
Periodic index of each abnormal pixel point
Because the top surface of the cone yarn is annular, the annular is unfolded into a rectangular image of a Cartesian coordinate system according to a polar coordinate unfolding mode, and the annular image is converted into the rectangular image, so that the burden of a special-shaped area on periodic calculation can be avoided; on the other hand, the normal texture can be unfolded into a horizontal line, and the subsequent processing is simplified. The method for converting the annular image into the rectangular image is the prior art, and is not described herein again.
In order to calculate the periodicity index of the abnormal pixel point, the gray level of the normal pixel point is calculated, then the continuous pixel point gray value sequence with the length L and the abnormal pixel point as the center point is obtained, the gray value sequence is encoded, and the periodicity index of the gray value sequence is calculated.
The method for calculating the gray level of the normal pixel point in the embodiment is as follows:
as described above, the gray image of the upper surface of the cone yarn in this embodiment includes only the cone yarn and does not include the background; establishing a gray level histogram for the gray level image of the upper surface of the cone yarn, and calculating the frequency of each gray level, namely:
Figure 418517DEST_PATH_IMAGE029
in the formula
Figure 857589DEST_PATH_IMAGE030
Indicating the frequency of occurrence of the jth gray level,
Figure 71532DEST_PATH_IMAGE031
and B represents the frequency of the pixel points corresponding to the jth gray level, and B represents the total number of the image pixel points.
When calculating the gray level of the normal pixel point, the maximum frequency value or the mean value of the gray histogram is used to represent that the gray level of the normal pixel point has a larger deviation (when the defect is serious, the maximum frequency value of the gray level may be the defect), but the required ideal gray level of the normal pixel point is located between the maximum frequency value and the mean value of the gray histogram, so that the gaussian distribution is established, and the mean value of the gaussian distribution are located between the maximum frequency value and the mean value of the gray histogramVariance is the maximum grey value with frequency
Figure 305068DEST_PATH_IMAGE032
And mean value of gray value
Figure 604462DEST_PATH_IMAGE033
Mean value of gray values between
Figure 316066DEST_PATH_IMAGE034
At the maximum gray value of frequency
Figure 650095DEST_PATH_IMAGE032
And mean value of gray value
Figure 54532DEST_PATH_IMAGE033
The variance of gray values therebetween is variance
Figure 90490DEST_PATH_IMAGE035
The correlation calculation formula is:
Figure 605785DEST_PATH_IMAGE036
Figure 794321DEST_PATH_IMAGE037
Figure 369659DEST_PATH_IMAGE038
the probability calculation formula of the gray level belonging to the gray level of the normal pixel point is as follows:
Figure 643645DEST_PATH_IMAGE039
selecting
Figure 962631DEST_PATH_IMAGE040
Gray level corresponding to maximum value
Figure 5673DEST_PATH_IMAGE041
The gray level of the pixel point is normal.
After the gray level of the normal pixel point is obtained, the gray level of the normal pixel point is used
Figure 751912DEST_PATH_IMAGE041
As a threshold, comparing the gray value of the gray value sequence of the continuous pixels with the length of L and the abnormal pixel as the center point, and making the gray value larger than the threshold
Figure 496883DEST_PATH_IMAGE041
The position of the pixel point is marked as 1, otherwise, the position is marked as 0.
Therefore, the reconstruction sequence of the continuous pixel gray value sequence with the abnormal pixel point as the center point and the length of L can be obtained in the form of
Figure 619560DEST_PATH_IMAGE042
. The reconstructed sequence is again counted with the number of transitions, where a transition from 0 to 1 or from 1 to 0 may represent a cycle, and the number of transitions of the reconstructed sequence is counted, for example, 000000 includes 0 transition, 00001111 includes 1 transition from 0 to 1, 100011 includes 1 transition from 1 to 0 and 1 transition from 0 to 1, and the number of transitions is recorded as 2. Recording the jumping times, calculating the periodicity index of the continuous pixel gray value sequence with the length of the center point of the abnormal pixel as L, and assigning the periodicity value to the abnormal pixel, namely:
Figure 517109DEST_PATH_IMAGE043
in the formula
Figure 434250DEST_PATH_IMAGE044
The periodicity index of the abnormal pixel point is represented, tanh represents a hyperbolic tangent function which plays a role of normalization,
Figure 682828DEST_PATH_IMAGE007
is a root of Chao ShenAnd (4) counting. Periodic index of abnormal pixel
Figure 937092DEST_PATH_IMAGE044
The more the value of (1) is close to 1, the higher the probability that the abnormal pixel point is the chrysanthemum core defect pixel point is.
In the embodiment, the grey pattern of the upper surface of the cheese is an annular image, and in order to simplify the calculation amount of the periodic indexes of various abnormal pixel points, the grey pattern of the upper surface of the cheese is converted into a rectangular image, and the continuous pixel points which are correspondingly obtained and take the abnormal pixel points as the central points are the pixel points on the same line; as another embodiment, the gray level graph on the upper surface of the cheese is not converted into a rectangular image, and then the correspondingly obtained continuous pixels with the abnormal pixel as the center point are pixels on the same circle.
(4) And calculating the probability of the bobbin yarn being the chrysanthemum core defect according to the direction similarity index and the periodicity index of each abnormal pixel point.
The direction similarity index and the periodicity index of the abnormal pixel point are in positive correlation with the probability that the abnormal pixel point is the chrysanthemum core defect. The formula for calculating the probability p of a defect with a cheese being a chrysanthemum core in this example is as follows:
Figure 938415DEST_PATH_IMAGE045
wherein N represents the number of abnormal pixel points,
Figure 495298DEST_PATH_IMAGE010
the periodicity index of the nth abnormal pixel point is represented,
Figure 762332DEST_PATH_IMAGE011
and expressing the direction similarity index of the nth abnormal pixel point. For the nth abnormal pixel point, if the direction similarity index is
Figure 961232DEST_PATH_IMAGE011
The smaller the periodicity index, the larger the anomalyThe greater the probability that the pixel point is the chrysanthemum core defect pixel point, the corresponding one
Figure 833373DEST_PATH_IMAGE046
The greater the value of (A); if the nth abnormal pixel point is noise, the probability that the direction similarity index is smaller and the periodicity index is larger is lower, and the corresponding abnormal pixel point is noise
Figure 357895DEST_PATH_IMAGE046
The value of (c) is also smaller. Therefore, when the number of the abnormal pixel points is more, and the direction similarity index of most of the abnormal pixel points is smaller and the periodicity index is larger, the probability that the chrysanthemum core exists in the cheese is larger. Setting a chrysanthemum core defect judgment threshold value according to the empirical value when
Figure 49908DEST_PATH_IMAGE047
And judging that the bobbin yarn has the defect of chrysanthemum core.
The quality of the cone yarn and the severity of the chrysanthemum core defect are determined according to the defect probability in the embodiment, which specifically comprises the following steps:
when in use
Figure 318078DEST_PATH_IMAGE048
And if the abnormal pixel points are noise points or normal cone yarn textures, the cone yarns are qualified products and are not processed.
Figure 293993DEST_PATH_IMAGE049
At that time, the chrysanthemum core defect exists in the abnormal pixel point, and the defect is a slight defect and can be continuously put into use through adjustment.
When in use
Figure 723837DEST_PATH_IMAGE050
The defect of the chrysanthemum core of the cone yarn is a serious defect, the cone yarn can influence the subsequent production efficiency and the quality of textiles, and the products are marked as defective products and need to be recycled and rebuilt.
The embodiment sets up the core of the chrysanthemumThe trap determination threshold value is
Figure 168725DEST_PATH_IMAGE051
As another embodiment, the threshold may be adjusted according to actual needs. This embodiment is as follows
Figure 975007DEST_PATH_IMAGE052
The yarn is adjusted and then continuously put into use
Figure 556161DEST_PATH_IMAGE050
The cone yarn is recycled and rebuilt; as a further embodiment, the manner of handling the package in different situations can be adapted, for example directly
Figure 422486DEST_PATH_IMAGE053
The cone yarn is recycled and rebuilt.
The abnormal pixel points in the gray scale image of the upper surface of the bobbin yarn are obtained according to the gray scale gradient of the pixel points in the gray scale image of the upper surface of the bobbin yarn, and the fact that the gradient direction of the abnormal pixel points is generally perpendicular to the direction pointing to the center of the circular ring if the abnormal pixel points are chrysanthemum core defect pixel points and the pixel points of the chrysanthemum core defect positions have certain regularity is considered, so that the probability that the bobbin yarn is the chrysanthemum core defect is calculated according to the direction similarity index and the periodicity index of each abnormal pixel point, automatic detection of the chrysanthemum core defect existing in the bobbin yarn is achieved, and the problem that the existing method for detecting the chrysanthemum core defect existing in the bobbin yarn manually is low in detection efficiency is solved.
It should be noted that while the preferred embodiments of the present invention have been described, additional variations and modifications to these embodiments may occur to those skilled in the art once they learn of the basic inventive concepts. Therefore, it is intended that the appended claims be interpreted as including preferred embodiments and all such alterations and modifications as fall within the scope of the invention.

Claims (2)

1. The method for detecting the defects of the flower cores of the crossostephium glaucocalyx is characterized by comprising the following steps of:
acquiring an RGB image of the upper surface of the cone yarn, and performing graying processing on the RGB image of the upper surface of the cone yarn to obtain a gray image of the upper surface of the cone yarn;
obtaining abnormal pixel points in the grey image of the upper surface of the cone yarn according to the grey gradient of each pixel point in the grey image of the upper surface of the cone yarn;
calculating the direction similarity index of each abnormal pixel point according to the gradient direction of each abnormal pixel point; calculating the periodicity index of each abnormal pixel point according to the gray value of each abnormal pixel point;
calculating the probability of the bobbin yarn as the chrysanthemum core defect according to the direction similarity index and the periodicity index of each abnormal pixel point;
the method for calculating the direction similarity index of each abnormal pixel point according to the gradient direction of each abnormal pixel point comprises the following steps:
for any abnormal pixel point:
acquiring the direction of a connecting line which takes the abnormal pixel point as a starting point and the central pixel point of the gray image on the upper surface of the cone yarn as an end point;
calculating the direction similarity index of the abnormal pixel point according to the gradient direction of the abnormal pixel point and the direction of the connecting line;
calculating the direction similarity index of each abnormal pixel point by using the following calculation formula:
Figure DEST_PATH_IMAGE002
wherein, the first and the second end of the pipe are connected with each other,
Figure DEST_PATH_IMAGE004
is the direction similarity index of the ith abnormal pixel point,
Figure DEST_PATH_IMAGE006
is the gradient direction of the ith abnormal pixel point,
Figure DEST_PATH_IMAGE008
is the ith abnormal imageThe direction of the connecting line corresponding to the prime point;
the calculating the periodicity index of each abnormal pixel point according to the gray value of each abnormal pixel point comprises the following steps:
calculating the gray level of a normal pixel point corresponding to the gray image on the upper surface of the cone yarn;
for any abnormal pixel point: constructing a pixel gray value sequence with a set length by taking the abnormal pixel as a central point, constructing a reconstruction sequence corresponding to the pixel gray value sequence according to whether each gray value in the pixel gray value sequence is greater than the gray level of a normal pixel, and counting the jumping times of the reconstruction sequence; calculating the periodicity index of the abnormal pixel point according to the jumping times;
the method for constructing the reconstruction sequence corresponding to the pixel gray value sequence according to whether each gray value in the pixel gray value sequence is greater than the gray level of the normal pixel, and counting the jumping times of the reconstruction sequence comprises the following steps:
sequentially judging whether each gray value in the gray value sequence of the pixel point is greater than the gray level of the normal pixel point, and if so, recording a corresponding element in the reconstruction sequence as 1; if not, marking the corresponding element in the reconstruction sequence as 0;
counting the total times of changing elements in the reconstruction sequence from 1 to 0 and changing the elements in the reconstruction sequence from 0 to 1, and recording the total times as the hopping times of the reconstruction sequence;
the calculating the periodicity index of the abnormal pixel point according to the jumping times comprises the following steps:
Figure DEST_PATH_IMAGE010
wherein the content of the first and second substances,
Figure DEST_PATH_IMAGE012
is a periodic index of the abnormal pixel point, tanh is a hyperbolic tangent function,
Figure DEST_PATH_IMAGE014
in order to be a hyper-parameter,
Figure DEST_PATH_IMAGE016
the jumping times of the reconstruction sequence corresponding to the abnormal pixel point are counted;
calculating the probability that the cone yarn is the chrysanthemum core defect by using the following formula, comprising the following steps:
Figure DEST_PATH_IMAGE018
wherein N represents the number of abnormal pixel points,
Figure DEST_PATH_IMAGE020
the periodicity index of the nth abnormal pixel point is represented,
Figure DEST_PATH_IMAGE022
the direction similarity index of the nth abnormal pixel point is expressed,
Figure DEST_PATH_IMAGE024
the probability of the bobbin yarn being a chrysanthemum core defect.
2. The method for detecting defects of a cheese chrysanthemum flower core according to claim 1, wherein the step of obtaining abnormal pixel points in the gray image of the upper surface of the cheese according to the gray gradient of each pixel point in the gray image of the upper surface of the cheese comprises the following steps:
calculating each pixel point in gray level image of cone yarn by using sobel operator
Figure DEST_PATH_IMAGE026
And
Figure DEST_PATH_IMAGE028
a gradient of direction;
according to each pixel point
Figure 64129DEST_PATH_IMAGE026
And
Figure 964958DEST_PATH_IMAGE028
calculating the gradient amplitude of each pixel point by the directional gradient;
and judging whether the gradient amplitude of each pixel point is greater than or equal to a set gradient threshold value, if so, judging the corresponding pixel point as an abnormal pixel point.
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