CN114892742A - Self-locking device for excavating movable arm of excavating loader to pass dead point and control method of self-locking device - Google Patents
Self-locking device for excavating movable arm of excavating loader to pass dead point and control method of self-locking device Download PDFInfo
- Publication number
- CN114892742A CN114892742A CN202210602002.2A CN202210602002A CN114892742A CN 114892742 A CN114892742 A CN 114892742A CN 202210602002 A CN202210602002 A CN 202210602002A CN 114892742 A CN114892742 A CN 114892742A
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- China
- Prior art keywords
- movable arm
- self
- point
- dead
- excavating
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Classifications
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/28—Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets
- E02F3/36—Component parts
- E02F3/38—Cantilever beams, i.e. booms;, e.g. manufacturing processes, forms, geometry or materials used for booms; Dipper-arms, e.g. manufacturing processes, forms, geometry or materials used for dipper-arms; Bucket-arms
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/28—Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets
- E02F3/34—Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets with bucket-arms, i.e. a pair of arms, e.g. manufacturing processes, form, geometry, material of bucket-arms directly pivoted on the frames of tractors or self-propelled machines
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/28—Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets
- E02F3/36—Component parts
- E02F3/42—Drives for dippers, buckets, dipper-arms or bucket-arms
- E02F3/43—Control of dipper or bucket position; Control of sequence of drive operations
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/24—Safety devices, e.g. for preventing overload
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Mining & Mineral Resources (AREA)
- Civil Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Structural Engineering (AREA)
- Operation Control Of Excavators (AREA)
- Component Parts Of Construction Machinery (AREA)
Abstract
The invention discloses a self-locking device for a digging moving arm of a digging loader to pass through a dead point and a control method thereof, wherein the self-locking structure for the digging moving arm to pass through the dead point comprises a moving arm 2, a moving arm cylinder 3 and a bucket rod assembly 4, the lower ends of the moving arm 2 and the moving arm cylinder 3 are respectively hinged on a hinge point A, B, the upper end of the moving arm cylinder 3 is hinged on the moving arm 2, and the hinge point is D; when A, B, D move to the same straight line, the position is called dead point position E, the limit position which can be reached by the boom 2 after moving over the dead point position E and continuing to rotate backwards is called lock point position F, and the installation distance of the boom cylinder 3 is smaller than AD-AB. The invention breaks through the working dead point of the self structure of the movable arm movement mechanism, reversely utilizes the falling of the movable arm oil cylinder to achieve the purpose of self-locking of the movable arm, the movable arm adopts a semi-closed structure form, and the back part of the movable arm is reserved with enough cavities to meet the movement space crossing the dead point.
Description
Technical Field
The invention relates to a movable arm structure capable of realizing motion self-locking and a corresponding self-locking and unlocking method.
Background
In the prior excavating loader, a movable arm oil cylinder of an excavating device slowly extends out due to internal leakage of a valve body in the running process of the movable arm oil cylinder, so that a movable arm of the excavating device falls, and the movable arm can fall to the ground possibly without treatment, so that equipment runs dangerously. The reason for this problem is that after the boom of the excavator device is not retracted to the "dead point" during the retracting process, the "dead point" position refers to the position when the upper and lower hinged points of the boom cylinder and the lower hinged point of the boom are in a straight line, and at this time, the boom cylinder is not extended or retracted, so the retracting position of the boom of the general excavator does not reach the dead point position during the design, in which case the position of the boom is maintained by the boom cylinder, and no matter any cylinder can not achieve complete sealing, it appears that the boom falls down.
Disclosure of Invention
The technical problems to be solved by the invention are as follows: aiming at the problem that the existing movable arm movement design cannot bypass dead points, the movable arm movement mechanism capable of bypassing the dead points is provided, and the movement self-locking of the movable arm can be realized by applying the mechanism on an excavator working device.
In order to achieve the purpose, the invention adopts the following technical scheme:
the utility model provides an excavate movable arm and cross dead point self-locking structure, includes movable arm 2, movable arm hydro-cylinder 3 and dipper assembly 4, its characterized in that: the lower ends of the movable arm 2 and the movable arm oil cylinder 3 are respectively hinged on a hinge point A, B, the upper end of the movable arm oil cylinder 3 is hinged on the movable arm 2, and the hinge point D is; when A, B, D move to the same straight line, the position is called dead point position E, the limit position which can be reached by the boom 2 after moving over the dead point position E and continuing to rotate backwards is called lock point position F, and the installation distance of the boom cylinder 3 is smaller than AD-AB.
When the movable arm 2 rotates to the locking point position F, the movable arm is blocked by the hinge point B and cannot rotate continuously.
When the boom 2 is located at the dead point position E, unfolding the arm assembly 4 causes the boom 2 to have a tendency to rotate forward.
When the boom 2 is located at the dead point position E, the boom 2 tends to rotate backward by retracting the arm assembly 4.
The movable arm 2 adopts a semi-closed structure form, and the back part of the movable arm leaves enough cavities to meet the moving space crossing dead points.
A shock absorption rubber mat 6 is installed in a cavity in the back of the movable arm 2, and the shock absorption rubber mat 6 is matched with the hinge point B when the movable arm 2 rotates to the locking point position F.
When the boom 2 is located at the dead point position E, the boom 2 tends to rotate forward by unfolding the boom assembly 4 and the bucket assembly 5, and the boom 2 tends to rotate backward by folding the boom assembly 4 and the bucket assembly 5.
The hinge point A, B is located at the front end of the rotating arm 1, the projection of the hinge point B on the horizontal plane of the hinge point A is point C, and the angle CAB is less than 90 degrees.
A control method of a self-locking structure for excavating a dead point of a movable arm comprises the following steps of recovering self-locking action and releasing the self-locking action, wherein the recovering self-locking action comprises the following steps: controlling the movable arm oil cylinder 3 to contract quickly, lifting the movable arm 2, flushing a dead point E by using inertia, and reaching a self-locking position F;
releasing the self-locking action: firstly, the bucket rod assembly 4 is opened to extend forwards, the movable arm oil cylinder 3 is controlled to contract to the limit position, at the moment, the movable arm 2 is located at the dead point position E, and then the movable arm oil cylinder is operated to extend out to complete unlocking.
Before the recovery self-locking action is executed, the movable arm 2 is firstly swung.
The invention has the beneficial effects that:
the self-locking device breaks through a working dead point of the structure of the movable arm movement mechanism, reversely utilizes the falling of the movable arm oil cylinder to achieve the purpose of self-locking of the movable arm, the movable arm adopts a semi-closed structure form, and the back of the movable arm is provided with enough cavities to meet the movement space crossing the dead point. The length of the movable arm is matched with the working range, and the arrangement of the hinge point position of the movable arm oil cylinder meets the requirements of the maximum excavation depth and the minimum installation distance of the oil cylinder.
The shock absorption rubber mat is arranged in the cavity on the back of the movable arm, so that the impact of the hinge point C when the movable arm reaches the locking position can be effectively reduced.
The mounting distance of the oil cylinder is only required to be changed, the adjustment of a large structural form is not needed, and the oil cylinder is convenient to produce and process, simple and practical.
Drawings
Fig. 1 is a schematic structural view of an excavator working apparatus.
FIG. 2 is a schematic view of the structure of the back of the boom
Fig. 3 is a schematic view of boom movement.
Fig. 4 is a boom dead center diagram.
Fig. 5 is a schematic view of boom self-locking.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
In the present embodiment, the lower ends of the boom 2 and the boom cylinder 3 of the work implement are fixed to the pivot point A, B, respectively, and the upper end of the boom cylinder 3 is pivoted to the boom 2 at the pivot point D. As shown in fig. 1, the excavating apparatus includes a boom 1, a boom 2, a boom cylinder 3, an arm assembly 4, a bucket assembly 5, and the like. The lower hinge point of the movable arm 2 is hinged to the lower hinge point of the rotating arm 1 through a pin shaft, the movable arm oil cylinder 3 is hinged to the hinge point of the movable arm oil cylinder of the movable arm 2 and the upper hinge point of the rotating arm 1 through a pin shaft, the bucket assembly 4 is hinged to the movable arm 2, and the bucket assembly 5 is hinged to the bucket rod assembly through a four-bar linkage. The structure is similar to that of a common excavating device.
As shown in fig. 2. The movable arm 2 adopts a semi-closed structure form, and the back part of the movable arm leaves enough cavities to meet the moving space crossing dead points. The length of the movable arm is matched with the working range, and the arrangement of the hinged point position of the movable arm oil cylinder meets the requirements of the maximum digging depth and the minimum mounting distance of the oil cylinder; a damping rubber pad 6 is installed in a cavity on the back of the movable arm 2, the damping rubber pad 6 is fixed through a gasket 7 and a bolt 8, and the impact of the upper hinge point limiting surface of the movable arm 2 and the movable arm 1 is relieved. The movable arm 2 is provided with an arm assembly 4, and the arm assembly is provided with a bucket assembly 5.
As shown in fig. 3, when the boom cylinder 3 is located on the left side of the AE line, the boom cylinder 3 extends due to internal leakage of the valve body, the boom 2 rotates counterclockwise, the bucket 5 lands for a long time, and a danger is caused during traveling.
As shown in fig. 4, when the boom cylinder 3 coincides with the AE line, the boom cylinder 3 passes through the dead point, and at this time, the boom cylinder 3 is not effective in both extension and retraction, and the boom 2 does not operate unless an external force is applied.
As shown in fig. 5, when the boom cylinder 3 is located on the right side of the AE line, the boom 2 goes over the dead point, the boom cylinder 3 extends due to internal leakage of the valve body, the boom 2 rotates clockwise, and when the cushion 6 on the boom 2 rotates to the limit surface of the outer edge of the hinge point on the boom 1, the boom 2 is limited to rotate no longer, and the purpose of self-locking is achieved.
The self-locking process of the movable arm 2 is as follows: firstly, the bucket rod is opened, the movable arm is in a downward-placing state, the movable arm oil cylinder is operated to quickly contract, the movable arm is lifted, inertia is utilized to rush through a dead point to reach a self-locking position, and then the bucket and the bucket rod are recovered to a running state.
The unlocking process of the boom 2 is as follows: the bucket rod is opened to extend forwards, the movable arm oil cylinder is operated to contract to the limit position, and then the movable arm oil cylinder is operated to extend out, so that the movable arm can be unlocked. The moving direction of the movable arm is guided by using the forward-extending gravity centers of the bucket rod and the bucket, so that the movable arm is enabled to extend forwards beyond a dead point and is unlocked.
Claims (10)
1. The utility model provides a backhoe loader excavates movable arm and crosses dead point self-locking structure, includes movable arm (2), movable arm hydro-cylinder (3) and dipper assembly (4), its characterized in that: the lower ends of the movable arm (2) and the movable arm oil cylinder (3) are respectively hinged on a hinge point A, B, the upper end of the movable arm oil cylinder (3) is hinged on the movable arm (2), and the hinge point D is; the position of A, B, D when three-point motion is in the same straight line is called dead point position E, the limit position which can be reached by the movable arm (2) after passing the dead point position E and continuing to rotate backwards is called locking point position F; the mounting distance of the movable arm oil cylinder (3) is smaller than AD-AB.
2. The backhoe loader excavating boom over-dead-center self-locking structure of claim 1, wherein: when the movable arm (2) rotates to the locking point position F, the movable arm is blocked by the hinge point B and cannot rotate continuously.
3. The excavating loader excavating boom over-dead-point self-locking structure of claim 1, wherein: when the movable arm (2) is located at the dead point position E, the movable arm (2) tends to rotate forwards by unfolding the bucket rod assembly (4).
4. The excavating loader excavating boom over-dead-point self-locking structure of claim 1, wherein: when the movable arm (2) is located at the dead point position E, the arm assembly (4) is retracted, and the movable arm (2) tends to rotate backwards.
5. The excavating loader excavating boom over-dead-point self-locking structure of claim 1, wherein: the movable arm (2) adopts a semi-closed structure form, and the back part of the movable arm leaves enough cavities to meet the moving space crossing dead points.
6. The excavating loader excavating boom over-dead-point self-locking structure of claim 5, wherein: a shock absorption rubber mat (6) is installed in a cavity in the back of the movable arm (2), and the shock absorption rubber mat (6) is matched with the hinge point B when the movable arm (2) rotates to the locking point position F.
7. The excavating loader excavating boom over-dead-point self-locking structure according to claim 4 or 5, wherein: a bucket assembly (5) is installed at the front end of the arm assembly (4), when the movable arm (2) is located at a dead point position E, the movable arm (2) tends to rotate forwards when the arm assembly (4) and the bucket assembly (5) are unfolded, and the movable arm (2) tends to rotate backwards when the arm assembly (4) and the bucket assembly (5) are folded.
8. The excavating loader excavating boom over-dead-point self-locking structure according to any one of claims 1 to 6, wherein: the hinge point A, B is positioned at the front end of the rotating arm (1), the projection of the hinge point B on the horizontal plane of the hinge point A is a point C, and the angle CAB is less than 90 degrees.
9. The control method of the self-locking structure for the excavating boom of the backhoe loader according to claim 7, characterized in that the self-locking action of the recovery: controlling the movable arm oil cylinder (3) to contract quickly, lifting the movable arm (2), flushing a dead point E by using inertia, and reaching a self-locking position F;
releasing the self-locking action: the bucket rod assembly (4) is opened to extend forwards, the movable arm oil cylinder (3) is controlled to contract to the limit position, the movable arm (2) is located at the dead point position E, and then the movable arm oil cylinder is operated to extend out to complete unlocking.
10. The control method according to claim 9, characterized in that: before the recovery self-locking action is executed, the movable arm (2) needs to be swung.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202210602002.2A CN114892742A (en) | 2022-05-30 | 2022-05-30 | Self-locking device for excavating movable arm of excavating loader to pass dead point and control method of self-locking device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202210602002.2A CN114892742A (en) | 2022-05-30 | 2022-05-30 | Self-locking device for excavating movable arm of excavating loader to pass dead point and control method of self-locking device |
Publications (1)
Publication Number | Publication Date |
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CN114892742A true CN114892742A (en) | 2022-08-12 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202210602002.2A Pending CN114892742A (en) | 2022-05-30 | 2022-05-30 | Self-locking device for excavating movable arm of excavating loader to pass dead point and control method of self-locking device |
Country Status (1)
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CN (1) | CN114892742A (en) |
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2022
- 2022-05-30 CN CN202210602002.2A patent/CN114892742A/en active Pending
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