CN114891623A - Skid-mounted self-powered organic waste biological treatment and mobile power system and process - Google Patents
Skid-mounted self-powered organic waste biological treatment and mobile power system and process Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及废弃物处理和清洁能源供能领域,具体涉及一种撬装式自供能有机废弃物生物处理及移动电源系统及工艺。The invention relates to the fields of waste treatment and clean energy supply, in particular to a skid-mounted self-energy organic waste biological treatment and mobile power supply system and process.
背景技术Background technique
随着我国经济的高速发展和人们生活水平的不断提高,有机废弃物逐年增加,产生量居世界前列。特别是广大农村与乡镇,大量的农作物秸秆、有机生活垃圾、畜禽粪便等有机废弃物未经过无害化处理,随意丢弃、裸露堆置或排入水域、田、塘中,污染生态环境,威胁人、畜健康。从社会角度而言,垃圾处理事关城市文明程度的高低、土地污染、大气污染的多少;从个人角度,直接关联每个人的日常生活健康状态。With the rapid development of my country's economy and the continuous improvement of people's living standards, organic wastes are increasing year by year, and the production volume ranks among the top in the world. Especially in the vast rural areas and towns, a large number of organic wastes such as crop straw, organic household waste, livestock and poultry manure have not undergone harmless treatment, and are randomly discarded, stacked naked or discharged into waters, fields and ponds, polluting the ecological environment. Threats to human and animal health. From a social point of view, garbage disposal is related to the level of urban civilization, land pollution, and air pollution; from a personal point of view, it is directly related to the health status of each person's daily life.
生物处理技术是利用微生物对有机废弃物进行降解转化其他附加值产品,使其减量化、无害化和资源化。我国农业区、人员密集区、果蔬农贸市场等区域,有机废弃物较为分散,集中处理选址难、征地难、投资成本大、人员成本高,且一般需要配套长距离收运,诸多问题导致市政处理能力的提高远低于有机废弃物的增加量。Biological treatment technology is the use of microorganisms to degrade organic wastes and convert them into other value-added products, so as to reduce, harmless and recycle them. In my country's agricultural areas, densely populated areas, fruit and vegetable farmers markets and other areas, organic waste is relatively scattered, and it is difficult to centralize disposal site selection, land acquisition, high investment costs, and high personnel costs, and generally requires long-distance collection and transportation. The increase in treatment capacity is much lower than the increase in organic waste.
有机废弃物处理产业发展势在必行,现有相关项目以位于远郊和偏僻地区的规模化集中处理工程为主,不利于有机废弃物有效快速消解,长途运输不但成本高,而且容易造成跑冒滴漏等沿途污染。因此,亟需有机废弃物及时处理和就地消纳技术和设备,与集中处理处置工程形成互补。The development of the organic waste treatment industry is imperative. The existing related projects are mainly large-scale centralized treatment projects located in remote suburbs and remote areas, which are not conducive to the efficient and rapid digestion of organic waste. Long-distance transportation is not only expensive, but also easy to cause escape Drips and other contamination along the way. Therefore, there is an urgent need for technologies and equipment for the timely treatment and on-site consumption of organic waste, which complements the centralized treatment and disposal project.
发明内容SUMMARY OF THE INVENTION
针对现有技术中的不足,本发明提供一种撬装式自供能有机废弃物生物处理及移动电源系统及工艺,其采用生物法处理有机废弃物,整体采用移动撬装式和功能模块化设计,无需外网能源输入,在解决就地消纳有机废弃物的同时,获得电能和有机肥。In view of the deficiencies in the prior art, the present invention provides a skid-mounted self-powered organic waste biological treatment and mobile power supply system and process, which adopts a biological method to treat organic waste, and adopts a mobile skid-mounted and functional modular design as a whole. , without external grid energy input, while solving the problem of local consumption of organic waste, electricity and organic fertilizer can be obtained.
为实现上述目的,本发明可以采用以下技术方案进行:To achieve the above object, the present invention can adopt the following technical solutions to carry out:
一种有机废弃物生物处理系统,其包括:An organic waste biological treatment system, comprising:
预处理进料模块,其用于对有机废弃物生物料进行初步处理;a pretreatment feed module for preliminary treatment of organic waste biomass;
厌氧生物处理模块,其用于接收来自所述预处理进料模块的经过初步处理的有机废弃物生物料,并利用其中的厌氧生物发酵制取沼气;an anaerobic biological treatment module, which is used for receiving the pre-treated organic waste biomass from the pretreatment feed module, and utilizing the anaerobic biological fermentation therein to produce biogas;
固液分离模块,其用于将发酵后的剩余物分离为沼渣和沼液,其中,所述沼液回流至所述预处理进料模块和所述厌氧生物处理模块;a solid-liquid separation module for separating the residue after fermentation into biogas residue and biogas slurry, wherein the biogas slurry is returned to the pretreatment feed module and the anaerobic biological treatment module;
好氧生物处理模块,其用于将所述沼渣处理成有机肥;以及,an aerobic biological treatment module for processing the digestate into organic fertilizer; and,
沼气发电模块,其用于利用所述沼气发电并供所述系统的各个模块使用。A biogas power generation module, which is used for utilizing the biogas to generate electricity and used by each module of the system.
如上所述的有机废弃物生物处理系统,进一步地,还包括:光伏发电模块和储电供电模块,所述光伏发电模块用于利用太阳能发电并供所述系统的各个模块使用,所述储电供电模块分别与所述光伏发电模块和所述沼气发电模块相连,用于储存所述光伏发电模块和所述沼气发电模块产生的电能,以供所述系统的各个模块使用。The above-mentioned organic waste biological treatment system further includes: a photovoltaic power generation module and an electricity storage power supply module, the photovoltaic power generation module is used to generate electricity by using solar energy and is used by each module of the system, and the electricity storage module The power supply module is respectively connected with the photovoltaic power generation module and the biogas power generation module, and is used for storing the electric energy generated by the photovoltaic power generation module and the biogas power generation module for use by each module of the system.
如上所述的有机废弃物生物处理系统,进一步地,还包括:微生物调控模块,所述微生物调控模块分别与所述厌氧生物处理模块和所述好氧生物处理模块相连,用于往所述厌氧生物处理模块和所述好氧生物处理模块投入厌氧菌和好氧菌。The above-mentioned organic waste biological treatment system further includes: a microbial regulation module, the microbial regulation module is respectively connected with the anaerobic biological treatment module and the aerobic biological treatment module, and is used to The anaerobic biological treatment module and the aerobic biological treatment module are put into anaerobic bacteria and aerobic bacteria.
如上所述的有机废弃物生物处理系统,进一步地,还包括:智慧控制模块,所述智慧控制模块用于与所述系统的各个模块通信连接,用于监测和调控所述系统的各个模块的状态。The above-mentioned organic waste biological treatment system further includes: an intelligent control module, the intelligent control module is used to communicate and connect with each module of the system, and is used for monitoring and regulating the operation of each module of the system. state.
如上所述的有机废弃物生物处理系统,进一步地,将所述沼气发电模块和所述好氧生物处理模块运行中产生的热量供应到所述预处理进料模块、所述厌氧生物处理模块、所述固液分离模块和好氧生物处理模块。The organic waste biological treatment system as described above, further, the heat generated during the operation of the biogas power generation module and the aerobic biological treatment module is supplied to the pretreatment feed module and the anaerobic biological treatment module , the solid-liquid separation module and the aerobic biological treatment module.
如上所述的有机废弃物生物处理系统,进一步地,所述预处理进料模块包括输送设备和预处理进料设备;所述厌氧生物处理模块包括厌氧反应器、搅拌设备和第一沼气管,所述沼气发电模块包括沼气净化设备、第二沼气管和沼气发电设备,其中,所述输送设备将有机废弃物生物料送到所述预处理进料设备进行初步处理,经过初步处理的有机废弃物生物料在所述厌氧反应器发酵,所述搅拌设备用于搅拌所述厌氧反应器内的有机废弃物生物料,发酵后的沼气通过所述第一沼气管进入所述沼气净化设备脱水脱硫后通过所述第二沼气管输送到所述沼气发电设备用于发电。The above-mentioned organic waste biological treatment system, further, the pretreatment feeding module includes a conveying device and a pretreatment feeding device; the anaerobic biological treatment module includes an anaerobic reactor, a stirring device and a first biogas The biogas power generation module includes a biogas purification device, a second biogas pipe and a biogas power generation device, wherein the conveying device sends the organic waste biomass to the pretreatment feeding device for preliminary treatment. The organic waste biomass is fermented in the anaerobic reactor, the stirring device is used to stir the organic waste biomass in the anaerobic reactor, and the fermented biogas enters the biogas through the first biogas pipe After the purification equipment is dehydrated and desulfurized, it is transported to the biogas power generation equipment through the second biogas pipe for power generation.
如上所述的有机废弃物生物处理系统,进一步地,所述光伏发电模块具有可折叠和展开的太阳能集热板;所述固液分离模块包括出料设备和固液分离机,所述厌氧反应器的沼渣和沼液通过所述出料设备排出到所述固液分离机并进行分离。The above-mentioned organic waste biological treatment system, further, the photovoltaic power generation module has a solar heat collector plate that can be folded and unfolded; the solid-liquid separation module includes a discharging device and a solid-liquid separator, and the anaerobic The biogas residue and biogas liquid of the reactor are discharged to the solid-liquid separator through the discharge device and separated.
如上所述的有机废弃物生物处理系统,进一步地,所述系统的各个模块设置在撬装箱内,所述撬装箱设置在汽车上。In the above-mentioned biological treatment system for organic waste, further, each module of the system is arranged in a skid-mounted box, and the skid-mounted box is arranged on an automobile.
一种有机废弃物生物处理工艺,其利用如上所述的有机废弃物生物处理系统,其包括以下步骤:A biological treatment process for organic wastes, which utilizes the above-mentioned biological treatment system for organic wastes, comprising the following steps:
对有机废弃物生物料进行除杂、破碎、粉碎、除砂,破碎至粒径≤10mm;Remove impurities, crush, pulverize, and de-sand the organic waste biomass, and crush it to a particle size of ≤10mm;
在产厌氧菌的作用下生成沼气,控制厌氧发酵的温度为20~56℃,pH为6.5~7.8;Biogas is generated under the action of anaerobic bacteria, and the temperature of anaerobic fermentation is controlled to be 20 to 56°C and the pH to be 6.5 to 7.8;
将厌氧发酵的剩余物分离成沼渣和沼液,沼液回流重复使用,沼渣通过调节含水率和孔隙率制成含水率≤30%、有机质TS%≥45%、pH5.5~8.5的有机肥。The residue of anaerobic fermentation is separated into biogas residue and biogas slurry, and the biogas slurry is recycled and reused. The biogas residue is made into a water content of ≤30%, an organic matter TS% of ≥45%, and a pH of 5.5 to 8.5 by adjusting the moisture content and porosity. of organic fertilizers.
如上所述的有机废弃物生物处理工艺,进一步地,在厌氧发酵产沼气过程中使用高活性厌氧产甲烷菌,以及在制肥过程中使用促腐保氮好氧菌。In the above-mentioned biological treatment process of organic waste, further, highly active anaerobic methanogens are used in the process of anaerobic fermentation to produce biogas, and rot-promoting and nitrogen-preserving aerobic bacteria are used in the fertilizer making process.
本发明与现有技术相比,其有益效果在于:本发明通过模块化设计,将厌氧生物处理、好氧生物处理、微生物调控、沼气发电、光伏发电、储电供电、物联网+智慧控制等多项技术进行了有机结合,技术互补,形成了可移动的撬装式自供能有机废弃物生物处理及移动电源系统,实现有机废弃物的及时处理和就地消纳,获得清洁电能能源和有机肥资源,不需要外网能源输入,可以随到随处理,不需要配套额外的市政设施;而且在处理有机废弃物的过程中,还可以作为电源向外供电。Compared with the prior art, the present invention has the beneficial effects that: the present invention, through modular design, integrates anaerobic biological treatment, aerobic biological treatment, microbial regulation, biogas power generation, photovoltaic power generation, power storage and power supply, Internet of Things + intelligent control A number of other technologies have been organically combined and complementary technologies have been formed to form a mobile skid-mounted self-powered organic waste biological treatment and mobile power system, which can realize the timely treatment and local consumption of organic waste, and obtain clean electric energy and energy. Organic fertilizer resources do not require external energy input, and can be disposed of at any time, without the need for additional municipal facilities; and in the process of processing organic waste, it can also be used as a power source to supply power to the outside world.
附图说明Description of drawings
为了更清楚地说明本发明实施例中的技术方案,下面将对实施例中所需要使用的附图进行简单的介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions in the embodiments of the present invention more clearly, the following will briefly introduce the accompanying drawings that need to be used in the embodiments. Obviously, the drawings in the following description are only some embodiments of the present application. For those of ordinary skill in the art, other drawings can also be obtained from these drawings without any creative effort.
图1是本发明实施例的有机废弃物生物处理系统的模块示意图;1 is a schematic diagram of a module of an organic waste biological treatment system according to an embodiment of the present invention;
图2是本发明实施例的有机废弃物生物处理系统的设备俯视图;2 is a top view of the equipment of the organic waste biological treatment system according to the embodiment of the present invention;
图3是本发明实施例有机废弃物生物处理系统在撬装箱的视角下的3D主视图;3 is a 3D front view of an organic waste biological treatment system according to an embodiment of the present invention from the perspective of a skid-mounted box;
图4是本发明实施例有机废弃物生物处理系统在汽车上的整体3D图。FIG. 4 is an overall 3D view of the organic waste biological treatment system on the vehicle according to the embodiment of the present invention.
附图标记说明:1、预处理进料模块;1.1、输送设备;1.2、预处理进料设备;2、厌氧生物处理模块;2.1、厌氧反应器;2.2、搅拌设备;2.3、第一沼气管;3、沼气发电模块;3.1、沼气净化设备;3.2、第二沼气管;3.3、沼气发电设备;4、光伏发电模块;4.1、太阳能集热板(折叠);4.2、太阳能集热板(展开);5、储电供电模块;6、固液分离模块;6.1、出料设备;6.2、固液分离机;7、好氧生物处理模块;8、微生物调控模块;9、智慧控制模块;10、撬装箱;11、汽车。Description of reference numerals: 1. Pretreatment feed module; 1.1, Conveying equipment; 1.2, Pretreatment feed equipment; 2, Anaerobic biological treatment module; 2.1, Anaerobic reactor; 2.2, Stirring equipment; 2.3, First Biogas pipe; 3. Biogas power generation module; 3.1, Biogas purification equipment; 3.2, Second biogas pipe; 3.3, Biogas power generation equipment; 4. Photovoltaic power generation module; (Expand); 5. Electricity storage and power supply module; 6. Solid-liquid separation module; 6.1. Discharging equipment; 6.2. Solid-liquid separator; 7. Aerobic biological treatment module; 8. Microbial regulation module; 9. Smart control module ; 10. Skid packing box; 11. Automobile.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整的描述,显然,所描述的实施例仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present application.
实施例:Example:
需要说明的是,本发明的说明书和权利要求书及上述附图中的术语“第一”、“第二”等是用于区别类似的对象,而不必用于描述特定的顺序或先后次序。应该理解这样使用的数据在适当情况下可以互换,以便这里描述的本发明的实施例能够以除了在这里图示或描述的那些以外的顺序实施。此外,本发明实施例的术语“包括”和“具有”以及他们的任何变形,意图在于覆盖不排他的包含,例如,包含了一系列步骤或单元的过程、方法、系统、产品或设备不必限于清楚地列出的那些步骤或单元,而是可包括没有清楚地列出的或对于这些过程、方法、产品或设备固有的其它步骤或单元。It should be noted that the terms "first", "second" and the like in the description and claims of the present invention and the above drawings are used to distinguish similar objects, and are not necessarily used to describe a specific sequence or sequence. It is to be understood that the data so used may be interchanged under appropriate circumstances such that the embodiments of the invention described herein can be practiced in sequences other than those illustrated or described herein. In addition, the terms "comprising" and "having" and any variations thereof in the embodiments of the present invention are intended to cover non-exclusive inclusion, for example, a process, method, system, product or device comprising a series of steps or units is not necessarily limited to Those steps or elements that are expressly listed may instead include other steps or elements that are not expressly listed or are inherent to the process, method, product or apparatus.
参见图1至图4,本发明提供一种撬装式自供能有机废弃物生物处理及移动电源系统及工艺,其采用生物法处理有机废弃物,整体采用移动撬装式和功能模块化设计,无需外网能源输入,在解决就地消纳有机废弃物的同时,获得电能和有机肥。Referring to FIGS. 1 to 4 , the present invention provides a skid-mounted self-powered organic waste biological treatment and mobile power supply system and process, which adopts a biological method to treat organic waste, and adopts a mobile skid-mounted and functional modular design as a whole. No external energy input is required, and electricity and organic fertilizer can be obtained while consuming organic waste on site.
参见图1,图1展示了有机废弃物生物处理系统的各个模块之间的连接关系,本事实例中,有机废弃物生物处理系统可以包括预处理进料模块1,厌氧生物处理模块2,沼气发电模块3,光伏发电模块4,储电供电模块5,固液分离模块6,好氧生物处理模块7,微生物调控模块8,智慧控制模块9,其中,预处理进料模块1的作用是对有机废弃物摄入系统中,预处理至符合后续厌氧处理标准后,进料输送至厌氧生物处理模块2进行厌氧发酵制取沼气;厌氧生物处理模块2有沼气和剩余物两个出口,剩余物出口与固液分离模块6相连,固液分离模块6有沼液和固渣两个出口,沼液出口与预处理进料模块1和厌氧生物处理模块2相连,回流至该两个模块进行调浆和接种,固渣出口与好氧生物处理模块7相连,进行好氧制肥;厌氧生物处理模块2的沼气出口与沼气发电模块3相连,产生的电能与光伏发电模块4产生的电能一起送入储电供电模块5进行暂存和供能;沼气发电模块3发电过程中产生的余热,供给预处理进料模块1和厌氧生物处理模块2进行增温以及沼渣的烘干和好氧生物处理模块7初始阶段的快速起温。微生物调控模块8与厌氧生物处理模块2和好氧生物处理模块7相连,分别对厌氧发酵产沼气和好氧生物处理制肥环节进行主动添加微生物菌剂,控制厌氧和好氧生物处理的停留时间。智慧控制模块9用于指挥、检测和调控整套系统的状态和运行。Referring to Figure 1, Figure 1 shows the connection relationship between the various modules of the organic waste biological treatment system. In this example, the organic waste biological treatment system may include a pretreatment feed module 1, an anaerobic
参见图2至图3,作为一种可选的实施方式,在某些实施例中,预处理进料模块1包括输送设备1.1和预处理进料设备1.2;厌氧生物处理模块2包括厌氧反应器2.1、搅拌设备2.2和第一沼气管2.3,沼气发电模块3包括沼气净化设备3.1、第二沼气管3.2和沼气发电设备3.3,其中,输送设备1.1将有机废弃物生物料送到预处理进料设备1.2进行初步处理,经过初步处理的有机废弃物生物料在厌氧反应器2.1发酵,搅拌设备2.2用于搅拌厌氧反应器2.1内的有机废弃物生物料,发酵后的沼气通过第一沼气管2.3进入沼气净化设备3.1脱水脱硫后通过第二沼气管3.2输送到沼气发电设备3.3用于发电。Referring to Fig. 2 to Fig. 3, as an optional embodiment, in some embodiments, the pretreatment feeding module 1 includes a conveying device 1.1 and a pretreatment feeding device 1.2; the anaerobic
光伏发电模块4具有可折叠和展开的太阳能集热板;固液分离模块6包括出料设备6.1和固液分离机6.2,厌氧反应器2.1的沼渣和沼液通过出料设备6.1排出到固液分离机6.2并进行分离。The photovoltaic
参见图4,图4展示了有机废弃物生物处理系统在汽车11上的整体3D图,作为一种可选的实施方式,在某些实施例中,系统的各个模块设置在撬装箱10内,撬装箱10设置在汽车11上。Referring to FIG. 4 , FIG. 4 shows the overall 3D view of the organic waste biological treatment system on the
为更好地理解本发明,下面对具体实施例中的系统运行过程进行描述。In order to better understand the present invention, the system operation process in the specific embodiment is described below.
预处理进料模块1中主要负责原料预处理和进料:农作物秸秆由预处理进料模块1的输送设备1.1摄入本发明得系统中,送至预处理进料设备1.2进行切割和破碎预处理,破碎至粒径≤10mm后,由预处理进料设备1.2进料至厌氧生物处理模块2的厌氧反应器2.1中,本实施例中为干式厌氧发酵反应器(DA)。The pretreatment feeding module 1 is mainly responsible for the pretreatment and feeding of raw materials: the crop straw is taken into the system of the present invention by the conveying equipment 1.1 of the pretreatment feeding module 1, and sent to the pretreatment feeding equipment 1.2 for cutting and crushing. After being crushed to a particle size of ≤ 10 mm, the pretreatment feeding equipment 1.2 feeds it into the anaerobic reactor 2.1 of the anaerobic
厌氧生物处理模块2主要负责厌氧发酵产沼气:预处理后的有机废弃物进入厌氧反应器2.1,在产厌氧菌的作用下生成沼气(主要成分为CH4和CO2),控制厌氧发酵的温度为20~56℃、pH为6.5~7.8,发酵过程中搅拌设备2.2对厌氧反应器2.1中的料液进行间歇式搅拌,促进底物和微生物之间的接触和传质传热。The anaerobic
固液分离模块6主要负责固液分离:厌氧反应器2.1中发酵料液,每隔一段时间由出料设备6.1抽出,送至固液分离模块6的固液分离机6.2,由固液分离机6.2处理分为沼渣和沼液,沼液回流至预处理进料设备1.2和厌氧反应器2.1,用于原料调浆和微生物接种,调浆浓度为TS 6%~40%,本实施例厌氧发酵工艺为干发酵,调浆浓度为TS≥15%。The solid-liquid separation module 6 is mainly responsible for solid-liquid separation: the fermentation feed liquid in the anaerobic reactor 2.1 is extracted from the discharge equipment 6.1 at regular intervals, and sent to the solid-liquid separator 6.2 of the solid-liquid separation module 6, where the solid-liquid separation The treatment of machine 6.2 is divided into biogas residue and biogas slurry. The biogas slurry is returned to the pretreatment feeding equipment 1.2 and the anaerobic reactor 2.1, which are used for raw material sizing and microbial inoculation. The sizing concentration is TS 6%~40%. For example, the anaerobic fermentation process is dry fermentation, and the slurry concentration is TS≥15%.
好氧生物处理模块7主要负责好氧生物处理制肥:由固液分离机6.2分离得到的沼渣进入好氧生物处理模块7,通过添加好氧微生物和调节含水率、孔隙率等参数,以及曝气、翻堆等工序,制成含水率≤30%、有机质TS%≥45%、pH5.5~8.5的有机肥。The aerobic
微生物调控模块8主要负责微生物调控:微生物调控模块8中分别培养有高富集度高活性的厌氧产甲烷菌和促腐保氮好氧菌,根据厌氧生物处理模块2和好氧生物处理模块7的运行情况,进行主动添加注入微生物菌种菌剂,提高厌氧和好氧生物处理效率,提高发酵效率和产品品质。
沼气发电模块3、沼气发电模块3和储电供电模块5联合负责发电、储电和供电:本发明系统转化的能源是电能,来源于沼气发电模块3和光伏发电模块4。厌氧反应器2.1产生的沼气由第一沼气管2.3通入沼气发电模块3的沼气净化设备3.1进行脱水脱硫净化,净化后的沼气由第二沼气管3.2通入沼气发电设备3.3进行发电;光伏发电模块4,本实施例中集成于1撬装箱10两侧和顶部,系统非运行期间处于折叠状态(见太阳能集热板(折叠)4.1),系统运行期间处于展开状态(见太阳能集热板(展开)4.2),通过太阳能集热板将太阳能转变为电能,与沼气发电模块3并联,产生的电能暂存至储电供电模块5,形成整套系统的能源供应源;储电供电模块5将沼气发电和光伏发电的电能进行暂存,并分别向本发明系统用电设备和外部供电,以及满足系统外当地居民的临时供电需求,形成可移动式电源。The biogas power generation module 3 , the biogas power generation module 3 and the electricity storage and
本发明充分利用余热,具体的,本发明系统沼气发电模块3的沼气发电设备3.3和好氧生物处理模块7,在运行过程中均有热量产生,通过换热器将热量收集并用于预处理进料设备1.2、厌氧反应器2.1的增温以及固液分离机6.2固液分离沼渣的烘干和好氧生物处理模块7初始阶段的快速起温。The present invention makes full use of the waste heat. Specifically, the biogas power generation equipment 3.3 and the aerobic
智慧控制模块9主要负责系统智慧控制:智慧控制模块9基于物联网+和导航,自动规划系统对各处分散有机废弃物的处理路线和时间,并通过传感器、数字信号传输等技术显示生物处理模块、发电储电供电等模块的状态及数据,并根据数字模型运算做出预警及运行调整指令、智能调控各模块稳定运行。The
系统的各个模块和设备集成于撬装箱10内,撬装箱10设置在汽车11上,由汽车11带动至有机废弃物处理地址后,进行无害化和资源化处理。The modules and equipment of the system are integrated in the skid-mounted
应用本实施例的撬装式零能耗有机废弃物生物处理及移动电源系统,按照上述过程运行,能够实现小规模分散式城乡、市场、企业产生的有机固体废弃物自动化处置和资源化利用,在消除环境污染的同时获取清洁能源和资源。By applying the skid-mounted zero-energy-consumption organic waste biological treatment and mobile power system of this embodiment, and operating according to the above process, the automatic disposal and resource utilization of organic solid waste generated by small-scale decentralized urban and rural areas, markets, and enterprises can be realized, Obtain clean energy and resources while eliminating environmental pollution.
同时,本发明也提供一种有机废弃物生物处理工艺,其利用如上所述的有机废弃物生物处理系统,其包括以下步骤:Meanwhile, the present invention also provides a process for biological treatment of organic wastes, which utilizes the above-mentioned biological treatment system for organic wastes, which comprises the following steps:
对有机废弃物生物料进行除杂、破碎、粉碎、除砂,破碎至粒径≤10mm;Remove impurities, crush, pulverize, and de-sand the organic waste biomass, and crush it to a particle size of ≤10mm;
在产厌氧菌的作用下生成沼气,控制厌氧发酵的温度为20~56℃,pH为6.5~7.8;Biogas is generated under the action of anaerobic bacteria, and the temperature of anaerobic fermentation is controlled to be 20 to 56°C and the pH to be 6.5 to 7.8;
将厌氧发酵的剩余物分离成沼渣和沼液,沼液回流重复使用,沼渣通过调节含水率和孔隙率制成含水率≤30%、有机质TS%≥45%、pH5.5~8.5的有机肥。The residue of anaerobic fermentation is separated into biogas residue and biogas slurry, and the biogas slurry is recycled and reused. The biogas residue is made into a water content of ≤30%, an organic matter TS% of ≥45%, and a pH of 5.5 to 8.5 by adjusting the moisture content and porosity. of organic fertilizers.
进一步地,在厌氧发酵产沼气过程中使用高活性厌氧产甲烷菌,以及在制肥过程中使用促腐保氮好氧菌。Further, highly active anaerobic methanogens are used in the process of producing biogas by anaerobic fermentation, and rot-promoting and nitrogen-retaining aerobic bacteria are used in the fertilizer making process.
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。In the description of this specification, description with reference to the terms "one embodiment," "some embodiments," "example," "specific example," or "some examples", etc., mean specific features described in connection with the embodiment or example , structure, material or feature is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, those skilled in the art may combine and combine the different embodiments or examples described in this specification, as well as the features of the different embodiments or examples, without conflicting each other.
上述实施例只是为了说明本发明的技术构思及特点,其目的是在于让本领域内的普通技术人员能够了解本发明的内容并据以实施,并不能以此限制本发明的保护范围。凡是根据本发明内容的实质所做出的等效的变化或修饰,都应涵盖在本发明的保护范围内。The above-mentioned embodiments are only to illustrate the technical concept and characteristics of the present invention, and the purpose thereof is to enable those of ordinary skill in the art to understand the content of the present invention and implement them accordingly, and not to limit the protection scope of the present invention. All equivalent changes or modifications made according to the essence of the present invention shall be included within the protection scope of the present invention.
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CN117903913A (en) * | 2024-03-20 | 2024-04-19 | 黑龙江省农业机械工程科学研究院牡丹江分院 | Environment-friendly agricultural waste treatment system and method |
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CN116282520A (en) * | 2023-03-07 | 2023-06-23 | 同济大学 | Rural domestic sewage and waste in-situ treatment system |
CN117903913A (en) * | 2024-03-20 | 2024-04-19 | 黑龙江省农业机械工程科学研究院牡丹江分院 | Environment-friendly agricultural waste treatment system and method |
CN117903913B (en) * | 2024-03-20 | 2024-06-04 | 黑龙江省农业机械工程科学研究院牡丹江分院 | Environment-friendly agricultural waste treatment system and method |
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