CN114891317B - Degradable pultrusion plate composite material and application thereof on wind power blade - Google Patents

Degradable pultrusion plate composite material and application thereof on wind power blade Download PDF

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Publication number
CN114891317B
CN114891317B CN202210526287.6A CN202210526287A CN114891317B CN 114891317 B CN114891317 B CN 114891317B CN 202210526287 A CN202210526287 A CN 202210526287A CN 114891317 B CN114891317 B CN 114891317B
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degradable
epoxy resin
wind power
resin composition
pultruded
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CN114891317A (en
Inventor
庐立哲
汪孟玮
许智凯
杨士泽
陈俊安
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Swancor New Material Technology Co ltd
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Swancor New Material Technology Co ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L63/00Compositions of epoxy resins; Compositions of derivatives of epoxy resins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/40Shaping or impregnating by compression not applied
    • B29C70/50Shaping or impregnating by compression not applied for producing articles of indefinite length, e.g. prepregs, sheet moulding compounds [SMC] or cross moulding compounds [XMC]
    • B29C70/52Pultrusion, i.e. forming and compressing by continuously pulling through a die
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G59/00Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
    • C08G59/14Polycondensates modified by chemical after-treatment
    • C08G59/1433Polycondensates modified by chemical after-treatment with organic low-molecular-weight compounds
    • C08G59/1438Polycondensates modified by chemical after-treatment with organic low-molecular-weight compounds containing oxygen
    • C08G59/1455Monocarboxylic acids, anhydrides, halides, or low-molecular-weight esters thereof
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03DWIND MOTORS
    • F03D1/00Wind motors with rotation axis substantially parallel to the air flow entering the rotor 
    • F03D1/06Rotors
    • F03D1/065Rotors characterised by their construction elements
    • F03D1/0675Rotors characterised by their construction elements of the blades
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/08Blades for rotors, stators, fans, turbines or the like, e.g. screw propellers
    • B29L2031/082Blades, e.g. for helicopters
    • B29L2031/085Wind turbine blades
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/24Acids; Salts thereof
    • C08K3/26Carbonates; Bicarbonates
    • C08K2003/265Calcium, strontium or barium carbonate
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Health & Medical Sciences (AREA)
  • Polymers & Plastics (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Organic Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • Medicinal Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Composite Materials (AREA)
  • Emergency Medicine (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Sustainable Energy (AREA)
  • Combustion & Propulsion (AREA)
  • General Engineering & Computer Science (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Reinforced Plastic Materials (AREA)
  • Moulding By Coating Moulds (AREA)

Abstract

The invention discloses a degradable pultruded panel composite material and application thereof to wind power blades. The degradable pultruded panel composite material comprises, by mass, 18-50% of a degradable epoxy resin composition, 50-80% of a fiber raw material, 1-5% of a release agent and 0-10% of a filler; the degradable epoxy resin composition contains degradable modified resin. According to the design requirement of the main girder performance of the pultruded wind turbine blade, the invention designs a combined material which can simultaneously meet the design requirement of the main girder performance of the pultruded wind turbine blade and has good degradability through optimizing the components and the proportion of each formula of the composition; the method has good application prospect in the field of wind power blades; the pultruded plate prepared by the invention has good degradability, and the degraded resin material and fiber material can be recycled, so that the damage to the environment in the post-treatment of the existing wind power blade can be effectively avoided.

Description

Degradable pultrusion plate composite material and application thereof on wind power blade
Technical Field
The invention relates to a degradable pultrusion plate composite material and application thereof to wind power blades, and belongs to the technical field of wind power blades.
Background
Wind power generation plays an important role in renewable energy power generation, fan blades are an important part in wind power generation, the part comprises 50-60 meters long and even hundreds of meters long of main flow blade types, the current follow-up treatment is realized by directly burning the blades at high temperature after cutting the blades or discarding the blades after cutting, and the two methods have great harm to the ecological environment. In the wind blade structure, the main beam has continuity, so that the wind blade structure is very suitable for being formed by a pultrusion process, the manufacturing time can be greatly shortened, the stability of the part is improved, the production efficiency of the whole blade is improved, and the wind blade structure has better performance.
Therefore, a degradable material capable of meeting the performance design requirements of the main girder of the pultruded wind turbine blade is developed, and the problem of environmental protection caused by subsequent treatment of the wind turbine blade can be solved.
Disclosure of Invention
The invention aims to provide a degradable material capable of meeting the performance design requirements of a pultruded wind turbine blade, so as to solve the environmental protection problem brought by subsequent treatment of the wind turbine blade.
In order to achieve the above purpose, the invention provides a degradable pultruded panel composite material, which comprises the following components in percentage by mass:
18-50% of a degradable epoxy resin composition;
50-80% of fiber raw materials;
1-5% of a release agent;
0-10% filler, but not 0.
The degradable epoxy resin composition contains a degradable modified resin shown in a formula I:
wherein n in formula I is a natural number.
Preferably, the degradable epoxy resin composition comprises the following components in percentage by mass:
50-100% of epoxy resin; the epoxy resin is a commercially available conventional epoxy resin, including but not limited to bisphenol A epoxy resin, bisphenol F epoxy resin or a combination of the two;
0-50% of degradable modified resin shown in formula I, but not 0;
the anhydride curing agent is 80-120% of the total of the two resins;
wherein the sum of the three components is 100 percent;
the degradable epoxy resin composition has 1760-1710cm in infrared spectrum analysis -1 Characteristic peaks.
Preferably, the fiber raw material is any one of glass fiber and carbon fiber; the filler is at least one of kaolin, calcium carbonate, aluminum hydroxide, glass fiber powder and carbon fiber powder; the anhydride curing agent is 2-methyltetrahydrophthalic anhydride (MTHPA).
Preferably, the degradable pultruded panel composite material can be heated and degraded with amine compounds under alkaline conditions to separate fibers. Specifically, the decomposition effect is achieved by combining an amino group with an acetoacetate group in the degradable modified resin formula I to form a dynamic enamine bond.
Preferably, the temperature range of the heating degradation is 80-200 ℃ and the time is 1-48 h.
The invention also provides application of the degradable pultrusion plate composite material in a wind power blade girder.
The invention also provides a degradable wind power blade girder, and the preparation raw materials of the degradable wind power blade girder comprise the degradable pultruded panel composite material.
The invention also provides a preparation method of the degradable wind power blade main beam, which comprises the following steps:
step 1: preparing a degradable resin composition, a release agent and a filler into an epoxy resin glue solution;
step 2: leading out the fiber raw materials arranged on the creel from the creel and arranging the fiber raw materials in order;
step 3: uniformly impregnating the orderly arranged fiber raw materials with the epoxy resin glue solution obtained in the step 1, wherein the uniformity of the fibers must be ensured in the impregnation process;
step 4: the pre-impregnated fiber raw materials pass through a pre-forming device to run in a continuous mode, ensure the corresponding positions of the pre-impregnated fiber raw materials, gradually overreach the shape of a plate material through the pre-forming device, simultaneously extrude redundant resin, then enter a die and carry out forming and curing;
step 5: the impregnated fiber raw material in the shape of a plate enters a mould to be solidified and molded in the mould;
step 6: the cured sheet is pulled from the die using a pulling device and cut to the desired length as desired.
Preferably, the curing molding in the step 5 is divided into three stages, and the curing temperatures of the three stages are respectively: 100-120 ℃, 140-160 ℃ and 180-210 ℃; the pulling speed of the traction device in the step 6 is 1-3m/min.
The invention also provides a degradable epoxy resin composition which comprises the following components in percentage by mass:
50-100% of epoxy resin; the epoxy resin is a commercially available conventional epoxy resin, including but not limited to bisphenol A epoxy resin, bisphenol F epoxy resin or a combination of the two;
0-50% of degradable modified resin shown in formula I, but not 0;
the anhydride curing agent is 80-120% of the total of the two resins;
wherein the sum of the three components is 100 percent;
the degradable epoxy resin composition has 1760-1710cm in infrared spectrum analysis -1 Characteristic peaks;
wherein n in formula I is a natural number.
Compared with the prior art, the invention has the beneficial effects that:
(1) According to the design requirement of the main girder performance of the pultruded wind turbine blade, the invention designs a combined material which can simultaneously meet the design requirement of the main girder performance of the pultruded wind turbine blade and has good degradability through optimizing the components and the proportion of each formula of the composition; therefore, the degradable pultrusion plate composite material has good application prospect in the field of wind power blades;
(2) The pultruded plate prepared by the invention has good degradability, and the degraded resin material and fiber material can be recycled, so that the damage to the environment in the post-treatment of the existing wind power blade can be effectively avoided.
Drawings
FIG. 1 shows an infrared analysis of a degradable epoxy resin composition of the present invention: (a) An epoxy resin free of degradation components, (b) a degradable epoxy resin composition.
Detailed Description
In order to make the invention more comprehensible, preferred embodiments accompanied with figures are described in detail below.
In the following examples, the degradable modified resins used have the structure of formula I:
examples 1 to 2 and comparative examples 1 to 2
Examples 1 to 2 and comparative examples 1 to 2 were preliminary evaluation of formulations of the degradable epoxy resin compositions, the mass percentages of the components corresponding to the formulations are shown in Table 1, and the infrared analysis of the formulations has a value of 1725cm -1 Carbonyl (carbonyl) characteristic peaks, as shown in figure 1. After mixing, curing for 6 hours at 70 degrees celsius, glass transition temperature (Tg) was evaluated using a thermal Differential Scanning Calorimeter (DSC) and degradability was simply and initially evaluated in alkaline environment with amine compounds.
Table 1 preliminary evaluation of degradable resin composition formulation
From the above preliminary evaluation, it was found that when the addition amount of the degradable modified resin was too high, the physical properties of the cured product as a whole were lowered to be lower than the specification (comparative example 2), and when the content of the degradable modified resin was too low, the degradability was poor (comparative example 1), so in the following examples, the board evaluation was conducted in the formulation of the degradable epoxy resin composition of example 2.
Example 3
A composite material pultruded panel is prepared from the following raw materials: the fiber raw material, the degradable resin composition, the release agent and the filler, the components and the corresponding mass percentages of which are shown in table 2, are prepared by the following steps:
(1) Preparing a degradable resin composition, a release agent and a filler into an epoxy resin glue solution;
(2) Leading out the fiber raw materials arranged on the creel from the creel and arranging the fiber raw materials in order;
(3) Uniformly impregnating the orderly arranged fiber raw materials with epoxy resin glue solution, wherein the uniformity of the fibers must be ensured in the impregnation process;
(4) The pre-impregnated fiber raw materials pass through a pre-forming device to run in a continuous mode, ensure the corresponding positions of the pre-impregnated fiber raw materials, gradually overreach the shape of a plate material through the pre-forming device, simultaneously extrude redundant resin, then enter a die and carry out forming and curing;
(5) The impregnated fiber raw material in the shape of a plate enters a mould to be cured and formed in the mould, and the curing temperature is divided into three stages, namely 120 ℃ to 140 ℃ to 180 ℃.
(6) The cured sheet was pulled out of the mold at a pulling speed of 1m/min by a pulling device and cut to a desired length as desired.
Wherein, the fiber raw material is carbon fiber; the filler was calcium carbonate, and a 105×5 carbon plate was obtained.
Example 4
The raw material formulation of the composite pultruded panel is shown in Table 2, and the embodiment is different from example 3 in that the three stages of curing temperature in the step (5) are 120 ℃ to 150 ℃ to 185 ℃ respectively, and the pulling speed in the step (6) is 2m/min.
Example 5
The formulation of the composite pultruded panel is shown in Table 2, and the embodiment is different from example 3 in that the curing temperature in the step (5) is divided into three stages, namely 120 ℃ to 140 ℃ to 180 ℃ and the pulling speed in the step (6) is 3m/min.
Examples 6 to 7
A degradable fan blade has a formula different from that of the degradable fan blade in example 3, and the components and the corresponding mass percentages are shown in Table 2.
Table 2 the components and mass percentages thereof in examples 3 to 7
Example 8
A composite pultruded panel differs from example 3 in that the raw materials for the fibers in the formulation are glass fibers purchased from SUD1240, a Taishan glass fiber Co.
Comparative example 3
A composite pultruded panel, different from example 3 in that the mass of degradable epoxy in the above step was replaced with a common epoxy.
Performance test
Test sample: the composite pultruded panels obtained in examples 3-8 were used and numbered in sequence as test samples 1-6, and the composite pultruded panel obtained in comparative example 3 was used as control sample 1.
The evaluation method comprises the following steps: and (3) weighing the test pultruded plate, cutting the test pultruded plate into a proper size, carrying out resin degradation operation (the degradation effect is achieved by combining an amino group with an acetoacetate group in a degradable modified resin formula I into a dynamic enamine bond), obtaining a recovery liquid and a solid recovery material (containing filler and fiber) after the degradation is finished, weighing the weight of the total solid recovery material, and calculating to obtain a solid recovery ratio. The calculation formula is that the solid recovery ratio= (original plate weight-recovered solid weight)/original plate weight, and the theoretical solid duty ratio is compared with the actual recovery duty ratio, so that the separation rate is obtained. Separation rate (%) =1- ((actual recovery ratio-theoretical composite ratio)/theoretical resin ratio)) =100%
The analysis results are shown in Table 3.
TABLE 3 test results for test samples 1-6 and control sample 1
Sample of Theoretical composite material ratio (%) Actual recovery of solids ratio (%) Separation Rate (%)
Test sample 1 64 64 100
Test sample 2 64 63 97
Test sample 3 64 64 100
Test sample 4 62 66 94
Test sample 5 58 60 95
Test sample 6 64 65 97
Control sample 1 64 96 11
As can be seen from the combination of examples 3, 5 and comparative example 3 in combination with table 3, the use of the novel degradable resin in place of the main stream resin produced composite pultruded panels can achieve 100% separation, meaning that the resins in the panels can be fully degraded and recycled by this method and reused.
It can be seen from the combination of examples 3 and examples 4-7 and Table 3 that different ratios of the auxiliary materials are matched to effectively degrade and separate, and the separation rate is at least 90%.
It can be seen in combination with examples 3 and 8 and with Table 3 that the separation rate can also reach 97% in the glass fiber composite system, indicating good recyclability of either carbon fiber or glass fiber.
The above-described embodiments are only preferred embodiments of the present invention, and are not intended to be limiting in any way and in nature, and it should be noted that several modifications and additions may be made to those skilled in the art without departing from the invention, which modifications and additions are also intended to be construed as within the scope of the invention.

Claims (9)

1. The degradable pultruded panel composite material is characterized by comprising the following components in percentage by mass:
18-50% of a degradable epoxy resin composition;
50-80% of fiber raw materials;
1-5% of a release agent;
0-10% filler, but not 0;
the degradable epoxy resin composition contains a degradable modified resin shown in a formula I:
wherein n in formula I is a natural number;
the degradable epoxy resin composition comprises the following components in percentage by mass:
epoxy BE 188%;
8% of degradable modified resin shown in a formula I;
the anhydride curing agent MTHPA is 105% of the sum of the two resins;
or comprises the following components in percentage by mass:
epoxy BE 188%;
a degradable modified resin 16% as shown in formula I;
the anhydride curing agent MTHPA is 105% of the sum of the two resins;
the degradable epoxy resin composition has 1760-1710cm in infrared spectrum analysis -1 Characteristic peaks.
2. The degradable pultruded panel composite of claim 1, wherein the fiber raw material is any one of glass fiber and carbon fiber; the filler is at least one of kaolin, calcium carbonate, aluminum hydroxide, glass fiber powder and carbon fiber powder; the anhydride curing agent is 2-methyltetrahydrophthalic anhydride.
3. The degradable pultruded panel composite of claim 1, wherein the degradable pultruded panel composite is capable of thermal degradation with amine compounds under alkaline conditions to separate fibers.
4. A degradable pultruded panel composite according to claim 3, characterized in that the temperature range of the thermal degradation is 80-200 ℃ for 1-48 hours.
5. Use of the degradable pultruded panel composite material according to any of claims 1-4 in a wind power blade girder.
6. A degradable wind power blade girder, which is characterized in that the preparation raw materials comprise the degradable pultruded panel composite material according to any one of claims 1 to 4.
7. The method for preparing the degradable wind power blade girder as claimed in claim 6, comprising the following steps:
step 1: preparing a degradable resin composition, a release agent and a filler into an epoxy resin glue solution;
step 2: leading out the fiber raw materials arranged on the creel from the creel and arranging the fiber raw materials in order;
step 3: uniformly impregnating the orderly arranged fiber raw materials with the epoxy resin glue solution obtained in the step 1, wherein the uniformity of the fibers must be ensured in the impregnation process;
step 4: the pre-impregnated fiber raw materials pass through a pre-forming device to run in a continuous mode, ensure the corresponding positions of the pre-impregnated fiber raw materials, gradually overreach the shape of a plate material through the pre-forming device, simultaneously extrude redundant resin, then enter a die and carry out forming and curing;
step 5: the impregnated fiber raw material in the shape of a plate enters a mould to be solidified and molded in the mould;
step 6: the cured sheet is pulled from the die using a pulling device and cut to the desired length as desired.
8. The method for preparing the degradable wind power blade girder according to claim 7, wherein the curing and molding in the step 5 is divided into three stages, and curing temperatures of the three stages are respectively: 100-120 ℃, 140-160 ℃ and 180-210 ℃; the pulling speed of the traction device in the step 6 is 1-3m/min.
9. A degradable epoxy resin composition, which is characterized by comprising the following components in percentage by mass:
epoxy BE 188%;
8% of degradable modified resin shown in a formula I;
the anhydride curing agent MTHPA is 105% of the sum of the two resins;
or comprises the following components in percentage by mass:
epoxy BE 188%;
a degradable modified resin 16% as shown in formula I;
the anhydride curing agent MTHPA is 105% of the sum of the two resins;
the degradable epoxy resin composition has 1760-1710cm in infrared spectrum analysis -1 Characteristic peaks;
wherein n in formula I is a natural number.
CN202210526287.6A 2022-05-16 2022-05-16 Degradable pultrusion plate composite material and application thereof on wind power blade Active CN114891317B (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112778705A (en) * 2020-12-31 2021-05-11 惠柏新材料科技(上海)股份有限公司 Epoxy resin composition and preparation method and application thereof
CN113292819A (en) * 2021-03-03 2021-08-24 北玻院(滕州)复合材料有限公司 Epoxy resin composition capable of being rapidly cured at medium and low temperature, epoxy resin-based composite material and preparation method thereof
CN114195984A (en) * 2021-12-23 2022-03-18 上海交通大学 Bisphenol A type epoxy curing agent containing dynamic enamine bond, degradable epoxy resin and preparation, remodeling and degradation methods thereof
CN115703892A (en) * 2021-08-09 2023-02-17 中南民族大学 High-performance degradable epoxy resin-carbon fiber composite material and preparation method thereof

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6740359B2 (en) * 2001-02-06 2004-05-25 E. I. Du Pont De Nemours And Company Ambient cure fast dry solvent borne coating compositions

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112778705A (en) * 2020-12-31 2021-05-11 惠柏新材料科技(上海)股份有限公司 Epoxy resin composition and preparation method and application thereof
CN113292819A (en) * 2021-03-03 2021-08-24 北玻院(滕州)复合材料有限公司 Epoxy resin composition capable of being rapidly cured at medium and low temperature, epoxy resin-based composite material and preparation method thereof
CN115703892A (en) * 2021-08-09 2023-02-17 中南民族大学 High-performance degradable epoxy resin-carbon fiber composite material and preparation method thereof
CN114195984A (en) * 2021-12-23 2022-03-18 上海交通大学 Bisphenol A type epoxy curing agent containing dynamic enamine bond, degradable epoxy resin and preparation, remodeling and degradation methods thereof

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