CN114890829A - Biochemical chelate fertilizer and its production process - Google Patents

Biochemical chelate fertilizer and its production process Download PDF

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Publication number
CN114890829A
CN114890829A CN202110263331.4A CN202110263331A CN114890829A CN 114890829 A CN114890829 A CN 114890829A CN 202110263331 A CN202110263331 A CN 202110263331A CN 114890829 A CN114890829 A CN 114890829A
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equal
parts
biochemical
fertilizer
sulfate
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CN202110263331.4A
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Inventor
王俊武
张锡永
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Liaoning Yutai Fertilizer Co ltd
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Liaoning Yutai Fertilizer Co ltd
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    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05CNITROGENOUS FERTILISERS
    • C05C11/00Other nitrogenous fertilisers
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05BPHOSPHATIC FERTILISERS
    • C05B7/00Fertilisers based essentially on alkali or ammonium orthophosphates
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12PFERMENTATION OR ENZYME-USING PROCESSES TO SYNTHESISE A DESIRED CHEMICAL COMPOUND OR COMPOSITION OR TO SEPARATE OPTICAL ISOMERS FROM A RACEMIC MIXTURE
    • C12P13/00Preparation of nitrogen-containing organic compounds
    • C12P13/04Alpha- or beta- amino acids
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12PFERMENTATION OR ENZYME-USING PROCESSES TO SYNTHESISE A DESIRED CHEMICAL COMPOUND OR COMPOSITION OR TO SEPARATE OPTICAL ISOMERS FROM A RACEMIC MIXTURE
    • C12P13/00Preparation of nitrogen-containing organic compounds
    • C12P13/04Alpha- or beta- amino acids
    • C12P13/14Glutamic acid; Glutamine
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/40Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse

Abstract

The invention discloses a biochemical chelate fertilizer and a preparation method thereof, wherein the fertilizer consists of ammonium sulfate, monoammonium phosphate, urea, potassium sulfate, boric acid, ferrous sulfate heptahydrate, zinc sulfate heptahydrate, copper sulfate pentahydrate, bacillus natto fermentation products and a chelate stabilizer. Through a specific fermentation process, the polyglutamic acid compound is generated by fermenting bacillus natto, and is chelated with trace elements on line in the fermentation process, and then is granulated with major elements of nitrogen, phosphorus and potassium to obtain the product. The biochemical chelating agent in the product is degradable, ecological and environment-friendly. The product has balanced nutrients and easily absorbed nutrient elements, and can obviously improve the yield and quality of crops.

Description

Biochemical chelate fertilizer and its production process
Technical Field
The invention relates to the technical field of agricultural fertilizers, in particular to a biochemical chelate fertilizer and a manufacturing method thereof.
Background
China is a big agricultural country, and cultivated land which accounts for 7% of the world is used to cultivate 21% of the population of the world. The fertilizer is used as grain of grain, the grain yield is increased by 50% due to the contribution of the fertilizer, but soil heavy metal exceeding standard, soil hardening, secondary soil salinization and soil acidification in China are caused by unscientific and reasonable fertilization. The unreasonable fertilization mainly shows that the fertilizer is excessively fertilized, the fertilization method is improper, and the fertilization structure is unreasonable. In recent decades, in order to pursue high yield, people apply excessive chemical fertilizers, so that the fertilizer loss is serious, water quality eutrophication is caused, and nitrate exceeds the standard. The unreasonable fertilization structure mainly shows three-fold lightness: heavy fertilizer and light organic fertilizer; heavy nitrogen fertilizer, light phosphorus potassium; heavy major elements, light medium trace elements. Excessive administration of an element increases antagonism against the element, e.g. excessive administration of nitrogen causes calcium deficiency; excessive potassium can reduce the effectiveness of calcium, magnesium and boron; the excessive phosphorus can reduce the effectiveness of calcium, zinc and boron, cause crop nutrient deficiency, serious crop diseases and poor quality of agricultural products.
Soluble metal salt containing medium trace elements is added into the fertilizer, and certain components and certain medium trace elements generate coagulation reaction, so that the effectiveness of nutrients of the fertilizer is reduced. The medium and trace elements applied to the soil in the form of medium and trace element metal salts are not only quickly fixed and lost by the soil, but also some medium and trace elements are not easily absorbed by crops or even can not be absorbed (such as iron ions). According to literature reports, after being chelated, the medium trace elements can be obviously improved by 2-5 times, and the utilization rate of the fertilizer can be higher when the fertilizer is used with a large-amount element nitrogen, phosphorus and potassium formula according to the fertilizer requirement rule of crops and the fertilizer supply capacity of soil. At present, the chemical chelating agent is mainly used for chelating with trace elements at home, is not easy to degrade and remains in soil. Therefore, the research on the on-line chelating of trace elements by a chelating agent produced by a biological fermentation process is pollution-free/biodegradable, the process is a green ecological chelating fertilizer production process, and the biochemical chelating fertilizer which can obviously improve the fertilizer utilization rate and is safe and environment-friendly is one of important measures for improving the quality and the efficiency of agriculture and reducing the non-point source pollution of agriculture.
Disclosure of Invention
The invention aims to provide a biochemical chelate fertilizer and a manufacturing method thereof. According to the invention, the bacillus natto is fermented under a specific fermentation process to generate the chelating agent polyglutamic acid, trace elements are slowly added into a reaction system in the fermentation process, the following chelation is realized, the formed polyamino acid chelate is biodegradable along with the generation, the chelating capacity is strong, the polyamino acid chelate is not easily fixed by soil, is more easily absorbed by crops, the fertilizer utilization rate is higher, the fertilizer is not easily lost, the environmental pollution is reduced, and the bacillus natto-containing fertilizer is an environment-friendly novel fertilizer.
The technical scheme of the invention is to provide a biochemical chelate fertilizer which comprises the following components in parts by weight:
macroelements: 25-50 parts of urea (nitrogen is more than or equal to 46%), 5-20 parts of ammonium sulfate (nitrogen is more than or equal to 20%), 5-20 parts of monoammonium phosphate (nitrogen is more than or equal to 12% and phosphorus pentoxide is more than or equal to 60%), and 10-30 parts of potassium sulfate (potassium oxide is more than or equal to 50%); trace elements: 0.5-1.5 parts of ferrous sulfate heptahydrate (iron is more than or equal to 20%), 0.5-1 part of zinc sulfate heptahydrate (zinc is more than or equal to 21%), 0.2-1.2 parts of boric acid (boron is more than or equal to 17%), and 0.05-0.2 part of copper sulfate pentahydrate (copper is more than or equal to 25%, and sulfur is more than or equal to 16%); chelating stabilizer: 0.05-0.1 part; producing a polyglutamic acid bacillus natto fermentation product: 1-5 parts;
the chelating stabilizer is octyl phenol polyoxyethylene (6) (OP-6) and dimethyl sulfoxide (DMSO), and the weight ratio of the octyl phenol polyoxyethylene (6) (OP-6) to the dimethyl sulfoxide (DMSO) is 1: 2-5.
The biochemical chelate fertilizer comprises the following components in parts by weight:
(1) macroelements: 41 parts of urea (containing nitrogen more than or equal to 46%), 15 parts of ammonium sulfate (containing nitrogen more than or equal to 21%), 15 parts of monoammonium phosphate (containing nitrogen more than or equal to 12% and phosphorus pentoxide more than or equal to 60%), and 20 parts of potassium sulfate (containing potassium oxide more than or equal to 50%);
(2) trace elements: 1.5 parts of zinc sulfate heptahydrate (zinc is more than or equal to 21), 1 part of ferrous sulfate heptahydrate (iron is more than or equal to 20%), 0.2 part of copper sulfate pentahydrate (copper is more than or equal to 25%, sulfur is more than or equal to 16%), and 1.2 parts of boric acid (boron is more than or equal to 17%);
(3) chelating stabilizer: 0.1 part
(4) Producing a polyglutamic acid bacillus natto fermentation product: 5
(5) The weight ratio of the chelating stabilizer octylphenol polyoxyethylene (6) (OP-6) to the dimethyl sulfoxide (DMSO) is 1: 2
The biochemical chelate fertilizer is realized by the following steps:
(1) fermentation of bacillus natto and biochemical chelation of trace elements
Inoculating the bacillus natto to a fermentation medium, and when the fermentation is carried out for 24 hours, slowly adding a mixed solution of copper sulfate, ferrous sulfate, zinc sulfate and boric acid into the fermentation liquor by a flow pump according to a proportion, and simultaneously adding a chelating stabilizer.
The formula of the culture medium of the fermentation method is (g/L): glucose 40, yeast extract 8, potassium dihydrogen phosphate 2, magnesium sulfate 0.4, glycerol 50, ammonium chloride 7, anhydrous calcium chloride 0.1, sodium glutamate 40, and pH 7.0.
(2) Finally, according to the mixture ratio of claim 1, the obtained biochemical chelate is added into a macroelement fertilizer, and is granulated in a steam drum granulator or a slurry-spraying granulator to prepare biochemical chelate fertilizer particles, and then the biochemical chelate fertilizer particles are dried, cooled, screened and finally packaged to form the finished fertilizer.
The invention has the characteristics that:
aiming at the defects of the prior art, the invention develops a biochemical chelate fertilizer and a manufacturing method thereof in the long-term research and practice process of the method, and the fertilizer and the manufacturing process are characterized in that:
(1) the fertilizer is produced by fermenting bacillus natto in a specific process to produce a chelating agent polyglutamic acid, and chelating trace elements in the fermentation process on line, so that the fertilizer is an environment-friendly production process, simple in process technology, zero-emission and environment-friendly. The chelating agent polyglutamic acid is environment-friendly and biodegradable, and is an ecological environment-friendly chelating agent.
(2) The water-soluble biochemical chelate is not easy to be fixed by soil, is easier to be absorbed by crops, has higher fertilizer utilization rate, is not easy to run off, reduces the environmental pollution, and is an environment-friendly novel fertilizer.
(3) The fertilizer contains a large amount of nutrient elements and chelated medium and trace elements, so that the nutrient absorption of crops is more balanced, and physiological diseases caused by lack of nutrient elements are avoided.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention. The present invention is described in detail below with reference to examples:
example 1:
the biochemical chelate fertilizer comprises the following components in parts by weight:
macroelements: 45 parts of urea (nitrogen is more than or equal to 46%), 17 parts of ammonium sulfate (nitrogen is more than or equal to 20%), 15 parts of monoammonium phosphate (nitrogen is more than or equal to 12% and phosphorus pentoxide is more than or equal to 60%), and 15.4 parts of potassium sulfate (potassium oxide is more than or equal to 50%); trace elements: 0.9 part of ferrous sulfate heptahydrate (iron is more than or equal to 20 percent), 0.5 part of zinc sulfate heptahydrate (zinc is more than or equal to 21 percent), 1 part of boric acid (boron is more than or equal to 17 percent), and 0.1 part of copper sulfate pentahydrate (copper is more than or equal to 25 percent, and sulfur is more than or equal to 16 percent); chelating stabilizer: 0.1 part; producing a polyglutamic acid bacillus natto fermentation product: 5 parts of a mixture;
the chelating stabilizer is octyl phenol polyoxyethylene (6) (OP-6) and dimethyl sulfoxide (DMSO), and the weight ratio of the octyl phenol polyoxyethylene (6) (OP-6) to the dimethyl sulfoxide (DMSO) is 1: 3.
The biochemical chelated fertilizer is prepared through the following specific steps:
(1) fermentation of bacillus natto and biochemical chelation of trace elements
Inoculating the bacillus natto to a fermentation medium, and when the fermentation is carried out for 24 hours, slowly adding a mixed solution of copper sulfate, ferrous sulfate, zinc sulfate and boric acid into the fermentation liquor by a flow pump according to a proportion, and simultaneously adding a chelating stabilizer.
The formula of the culture medium of the fermentation method is (g/L): glucose 40, yeast extract 8, potassium dihydrogen phosphate 2, magnesium sulfate 0.4, glycerol 50, ammonium chloride 7, anhydrous calcium chloride 0.1, sodium glutamate 40, and pH 7.0.
(2) Finally, according to the mixture ratio of claim 1, the obtained biochemical chelate is added into a macroelement fertilizer, and is granulated in a steam drum granulator or a slurry-spraying granulator to prepare biochemical chelate fertilizer particles, and then the biochemical chelate fertilizer particles are dried, cooled, screened and finally packaged to form the finished fertilizer.
Example 2:
the biochemical chelate fertilizer comprises the following components in parts by weight:
macroelements: 50 parts of urea (nitrogen is more than or equal to 46%), 15 parts of ammonium sulfate (nitrogen is more than or equal to 20%), 5-20 parts of monoammonium phosphate (nitrogen is more than or equal to 12% and phosphorus pentoxide is more than or equal to 60%), and 12.5 parts of potassium sulfate (potassium oxide is more than or equal to 50%); trace elements: 1.5 parts of ferrous sulfate heptahydrate (iron is more than or equal to 20%), 1 part of zinc sulfate heptahydrate (zinc is more than or equal to 21%), 1 part of boric acid (boron is more than or equal to 17%), and 0.05 part of copper sulfate pentahydrate (copper is more than or equal to 25%, and sulfur is more than or equal to 16%); chelating stabilizer: 0.05 part; producing a polyglutamic acid bacillus natto fermentation product: 4 parts of a mixture;
the chelating stabilizer is octyl phenol polyoxyethylene (6) (OP-6) and dimethyl sulfoxide (DMSO), and the weight ratio of the octyl phenol polyoxyethylene (6) (OP-6) to the dimethyl sulfoxide (DMSO) is 1: 2.
The biochemical chelated fertilizer is prepared through the following specific steps:
(1) fermentation of bacillus natto and biochemical chelation of trace elements
Inoculating the bacillus natto to a fermentation medium, and when the fermentation is carried out for 24 hours, slowly adding a mixed solution of copper sulfate, ferrous sulfate, zinc sulfate and boric acid into the fermentation liquor by a flow pump according to a proportion, and simultaneously adding a chelating stabilizer.
The formula of the culture medium of the fermentation method is (g/L): glucose 40, yeast extract 8, potassium dihydrogen phosphate 2, magnesium sulfate 0.4, glycerol 50, ammonium chloride 7, anhydrous calcium chloride 0.1, sodium glutamate 40, and pH 7.0.
(2) Finally, according to the mixture ratio of claim 1, the obtained biochemical chelate is added into a macroelement fertilizer, and is granulated in a steam drum granulator or a slurry-spraying granulator to prepare biochemical chelate fertilizer particles, and then the biochemical chelate fertilizer particles are dried, cooled, screened and finally packaged to form the finished fertilizer.
Example 3:
the biochemical chelate fertilizer comprises the following components in parts by weight:
macroelements: 48 parts of urea (nitrogen is more than or equal to 46%), 20 parts of ammonium sulfate (nitrogen is more than or equal to 20%), 10 parts of monoammonium phosphate (nitrogen is more than or equal to 12% and phosphorus pentoxide is more than or equal to 60%), and 14.4 parts of potassium sulfate (potassium oxide is more than or equal to 50%); trace elements: 1 part of ferrous sulfate heptahydrate (iron is more than or equal to 20 percent), 0.5 part of zinc sulfate heptahydrate (zinc is more than or equal to 21 percent), 1 part of boric acid (boron is more than or equal to 17 percent), and 0.05 part of copper sulfate pentahydrate (copper is more than or equal to 25 percent, and sulfur is more than or equal to 16 percent); chelating stabilizer: 0.05 part; producing a polyglutamic acid bacillus natto fermentation product: 5 parts of a mixture;
the chelating stabilizer is octyl phenol polyoxyethylene (6) (OP-6) and dimethyl sulfoxide (DMSO), and the weight ratio of the octyl phenol polyoxyethylene (6) (OP-6) to the dimethyl sulfoxide (DMSO) is 1: 5.
The biochemical chelated fertilizer is prepared through the following specific steps:
(1) fermentation of bacillus natto and biochemical chelation of trace elements
Inoculating the bacillus natto to a fermentation medium, and when the fermentation is carried out for 24 hours, slowly adding a mixed solution of copper sulfate, ferrous sulfate, zinc sulfate and boric acid into the fermentation liquor by a flow pump according to a proportion, and simultaneously adding a chelating stabilizer.
The formula of the culture medium of the fermentation method is (g/L): glucose 40, yeast extract 8, potassium dihydrogen phosphate 2, magnesium sulfate 0.4, glycerol 50, ammonium chloride 7, anhydrous calcium chloride 0.1, sodium glutamate 40, and pH 7.0.
(2) Finally, according to the mixture ratio of claim 1, the obtained biochemical chelate is added into a macroelement fertilizer, and is granulated in a steam drum granulator or a slurry-spraying granulator to prepare biochemical chelate fertilizer particles, and then the biochemical chelate fertilizer particles are dried, cooled, screened and finally packaged to form the finished fertilizer.
The biochemical chelated fertilizer and the manufacturing method thereof provided by the embodiment of the invention are described in detail, the principle and the embodiment of the invention are explained by applying specific examples, and the description of the embodiment is only used for helping to understand the method and the core idea of the invention; meanwhile, for a person skilled in the art, according to the idea of the present invention, there may be variations in the specific embodiments and the application scope, and in summary, the content of the present specification should not be construed as a limitation to the present invention.

Claims (4)

1. The biochemical chelate fertilizer is characterized by comprising the following components in parts by weight:
macroelements: 25-50 parts of urea (nitrogen is more than or equal to 46%), 5-20 parts of ammonium sulfate (nitrogen is more than or equal to 20%), 5-20 parts of monoammonium phosphate (nitrogen is more than or equal to 12% and phosphorus pentoxide is more than or equal to 60%), and 10-30 parts of potassium sulfate (potassium oxide is more than or equal to 50%);
trace elements: 0.5-1.5 parts of ferrous sulfate heptahydrate (iron is more than or equal to 20%), 0.5-1 part of zinc sulfate heptahydrate (zinc is more than or equal to 21%), 0.2-1.2 parts of boric acid (boron is more than or equal to 17%), and 0.05-0.2 part of copper sulfate pentahydrate (copper is more than or equal to 25%, and sulfur is more than or equal to 16%);
chelating stabilizer: 0.05-0.1 part;
producing a polyglutamic acid bacillus natto fermentation product: 1-5 parts.
2. The biochemical chelating fertilizer as set forth in claim 1, wherein the chelating stabilizer is octyl phenol polyoxyethylene (6) (OP-6) and dimethyl sulfoxide (DMSO), and the weight ratio of them is 1: 2-5.
3. The biochemical chelating fertilizer as set forth in claim 1, which is prepared from the following components in percentage by weight
(1) Macroelements: 41 parts of urea (containing nitrogen more than or equal to 46%), 15 parts of ammonium sulfate (containing nitrogen more than or equal to 21%), 15 parts of monoammonium phosphate (containing nitrogen more than or equal to 12% and phosphorus pentoxide more than or equal to 60%), and 20 parts of potassium sulfate (containing potassium oxide more than or equal to 50%);
(2) trace elements: 1.5 parts of zinc sulfate heptahydrate (zinc is more than or equal to 21), 1 part of ferrous sulfate heptahydrate (iron is more than or equal to 20%), 0.2 part of copper sulfate pentahydrate (copper is more than or equal to 25%, sulfur is more than or equal to 16%), and 1.2 parts of boric acid (boron is more than or equal to 17%);
(3) chelating stabilizer: 0.1 part
(4) Producing a polyglutamic acid bacillus natto fermentation product: 5
(5) The weight ratio of the chelating stabilizer octylphenol polyoxyethylene (6) (OP-6) to dimethyl sulfoxide (DMSO) is 1: 2.
4. The preparation method of the biochemical chelating fertilizer according to claim 1, characterized in that the preparation process comprises the following steps:
(1) fermentation of bacillus natto and online biochemical chelation of trace elements: inoculating the bacillus natto to a fermentation medium, and when the fermentation is carried out for 24 hours, slowly adding a mixed solution of copper sulfate, ferrous sulfate, zinc sulfate and boric acid into a fermentation liquid by using a flow pump according to a proportion, and simultaneously adding a chelating stabilizer by using the flow pump.
The formula of a fermentation medium of the fermentation method is (g/L): glucose 40, yeast extract 8, potassium dihydrogen phosphate 2, magnesium sulfate 0.4, glycerol 50, ammonium chloride 7, anhydrous calcium chloride 0.1, sodium glutamate 40, and pH 7.0.
(2) Finally, according to the mixture ratio of claim 1, the obtained biochemical chelate is added into a macroelement fertilizer, and is granulated in a steam drum granulator or a slurry-spraying granulator to prepare biochemical chelate fertilizer particles, and then the biochemical chelate fertilizer particles are dried, cooled, screened and finally packaged to form the finished fertilizer.
CN202110263331.4A 2021-03-03 2021-03-03 Biochemical chelate fertilizer and its production process Pending CN114890829A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115745674A (en) * 2022-11-04 2023-03-07 江西农业大学 Microbial oligosaccharide chelated trace element water-soluble fertilizer and preparation method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115745674A (en) * 2022-11-04 2023-03-07 江西农业大学 Microbial oligosaccharide chelated trace element water-soluble fertilizer and preparation method thereof

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