CN114890414B - Method for recycling graphite material in waste batteries - Google Patents

Method for recycling graphite material in waste batteries Download PDF

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CN114890414B
CN114890414B CN202210738986.7A CN202210738986A CN114890414B CN 114890414 B CN114890414 B CN 114890414B CN 202210738986 A CN202210738986 A CN 202210738986A CN 114890414 B CN114890414 B CN 114890414B
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graphite material
concentration
acid
double
drying
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CN114890414A (en
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徐加雷
余海军
谢英豪
陈江东
杨秋颖
李长东
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Hunan Brunp Recycling Technology Co Ltd
Guangdong Brunp Recycling Technology Co Ltd
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Hunan Brunp Recycling Technology Co Ltd
Guangdong Brunp Recycling Technology Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B32/00Carbon; Compounds thereof
    • C01B32/20Graphite
    • C01B32/21After-treatment
    • C01B32/215Purification; Recovery or purification of graphite formed in iron making, e.g. kish graphite
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B32/00Carbon; Compounds thereof
    • C01B32/05Preparation or purification of carbon not covered by groups C01B32/15, C01B32/20, C01B32/25, C01B32/30
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/05Accumulators with non-aqueous electrolyte
    • H01M10/052Li-accumulators
    • H01M10/0525Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/54Reclaiming serviceable parts of waste accumulators
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/36Selection of substances as active materials, active masses, active liquids
    • H01M4/362Composites
    • H01M4/366Composites as layered products
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/36Selection of substances as active materials, active masses, active liquids
    • H01M4/58Selection of substances as active materials, active masses, active liquids of inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFy; of polyanionic structures, e.g. phosphates, silicates or borates
    • H01M4/583Carbonaceous material, e.g. graphite-intercalation compounds or CFx
    • H01M4/587Carbonaceous material, e.g. graphite-intercalation compounds or CFx for inserting or intercalating light metals
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/62Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
    • H01M4/624Electric conductive fillers
    • H01M4/625Carbon or graphite
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/84Recycling of batteries or fuel cells

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  • Chemical & Material Sciences (AREA)
  • General Chemical & Material Sciences (AREA)
  • Electrochemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Inorganic Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Geology (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Composite Materials (AREA)
  • Environmental & Geological Engineering (AREA)
  • Materials Engineering (AREA)
  • Battery Electrode And Active Subsutance (AREA)
  • Processing Of Solid Wastes (AREA)
  • Primary Cells (AREA)

Abstract

The invention discloses a recycling method of graphite materials in waste batteries, and relates to the technical field of battery recycling. The recycling method provided by the invention comprises the following steps: (1) Carrying out acid leaching on graphite materials in the waste batteries, and then washing and drying; (2) immersing in a metal salt solution and drying; (3) immersing in an alkali solution, filtering and drying; (4) Placing the graphite material into an organic carbon source solution for hydrothermal reaction to form a double-layer coated graphite material A; (5) Sintering the materials to form a double-layer coated graphite material B; (6) And (3) pickling the double-layer coated graphite material B to obtain the porous C coated graphite material. According to the invention, the graphite material in the battery is recycled by the method, the process of the method is simple, and the obtained recycled product can be directly applied to the production of the battery.

Description

Method for recycling graphite material in waste batteries
Technical Field
The invention relates to the technical field of battery recovery, in particular to a method for recycling graphite materials in waste batteries.
Background
In recent years, the development speed of new energy automobiles is continuously accelerated, and the decommissioning of power batteries is carried out, so how to efficiently utilize the decommissioning power batteries is a hot spot in current research.
For the regeneration and utilization of retired power batteries, the foreign countries mainly use fire recovery, the raw materials in the power batteries mainly use recovered metal materials, other electrolyte, a diaphragm and graphite are all used as energy sources to provide heat for the fire recovery, secondary pollution is easy to generate in the fire recovery, harmful substances need to be prevented and treated, and the treatment cost is high. The wet recycling technology mainly recycles metal materials in battery materials, and graphite is treated as solid waste, so that resource waste is caused.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide a method for recycling graphite materials in waste batteries, which has simple process and can be directly used for producing batteries.
In order to achieve the above purpose, the technical scheme adopted by the invention is as follows:
a recycling method of graphite materials in waste batteries comprises the following steps:
(1) Acid leaching is carried out on graphite materials in the waste batteries, and then washing and drying are carried out;
(2) Immersing the dried graphite material into a metal salt solution, and then taking out and drying;
(3) Immersing the graphite material dried in the step (2) into an alkali solution, and taking out and drying to obtain a graphite material coated with metal hydroxide;
(4) Adding a graphite material coated by metal hydroxide into an organic carbon source solution for hydrothermal reaction to form a double-layer coated graphite material A;
(5) Sintering the material obtained in the step (4) in a protective atmosphere to form a double-layer coated graphite material B;
(6) And (3) pickling the double-layer coated graphite material B to obtain the C-coated graphite material.
The preparation method comprises the steps of firstly removing metal simple substances in a graphite material by acid leaching, then respectively soaking by a metal salt solution and an alkali solution, forming a metal hydroxide coating layer on the surface of the graphite material, then carrying out hydrothermal reaction with an organic carbon source to obtain a double-layer coated graphite material A, then sintering to obtain a double-layer coated graphite material B, and then cleaning by strong acid to obtain the porous C-coated graphite material with a core-shell structure. The method has the advantages that the used treatment materials are fewer, the process is simple, and the prepared C-coated graphite material can be directly used for preparing batteries, so that a new thought is provided for recycling graphite materials in waste batteries.
Preferably, in the step (1), at least one of hydrochloric acid, sulfuric acid and nitric acid is used for acid leaching, the acid leaching time is 1-6 h, and the acid concentration is 0.2-2 mol/L. When the acid leaching conditions meet the requirements, the metal simple substance entering the graphite material in the electrochemical reaction process can be removed completely.
Preferably, in the step (2), the metal salt is at least one of ferric sulfate, zinc sulfate and zinc chloride, and the concentration of the metal salt in the metal salt solution is 0.5-2 mol/L; in the step (3), the alkali solution is at least one of sodium hydroxide, potassium hydroxide and lithium hydroxide solution, and the concentration of alkali in the alkali solution is 0.1-1 mol/L.
The ferric sulfate, ferric chloride, zinc sulfate and zinc chloride can react with alkali to generate metal hydroxide precipitate which is attached to the surface of the graphite material. The reason why the concentration of the metal salt is selected is that if the concentration of the metal salt is too high, the thickness of the prepared coating layer is too large, the pore structure in the finally formed porous C-coated graphite material is also increased, and the performance of the battery prepared with the C-coated graphite material is adversely affected; if the concentration of the metal salt is too low, the subsequent coating effect is not ideal, the coating on the surface of the graphite material is uneven, and the comprehensive performance of the C-coated graphite material is also affected. The concentration of the base in the alkaline solution will also have the same effect.
Preferably, in the step (4), the organic carbon source is at least one of glucose, sucrose and polydopamine; the concentration of the organic carbon source in the organic carbon source solution is 0.2-1 mol/L.
The concentration of the organic carbon source is limited to control the thickness of the C layer, the concentration is too high, the thickness of the carbon layer is large, the metal oxide layer in the middle is difficult to remove in the subsequent acid etching process, the electrical property of the graphite material coated by the C can be greatly influenced, the concentration is too low, the coating of the carbon layer is uneven, the full coating cannot be completed, and the stability is poor after the metal oxide is etched by the subsequent acid.
Preferably, in the step (4), the hydrothermal reaction temperature is 150-200 ℃ and the time is 2-12 h. Under the above conditions, the organic carbon source can fully react with the metal hydroxide/graphite material to form a double-layer coated graphite material A.
Preferably, in the step (5), the sintering temperature is 400-1000 ℃ and the time is 1-6 h, and the protective atmosphere is at least one of nitrogen and rare gas. Further preferably, in the step (5), the sintering temperature is 700 to 900 ℃.
The amorphous carbon coating layer is formed when the temperature is lower than 700 ℃, and the battery prepared from the graphite material coated by the C has poor charge and discharge performance and relatively short service life; when the temperature is higher than 900 ℃, the mechanical property of the C-coated graphite material is poor, and the comprehensive performance of the battery can be influenced.
Preferably, in the step (6), the acid is at least one of hydrochloric acid, sulfuric acid and nitric acid; the concentration of the acid is 0.5-2 mol/L. The metal oxide in the double-layer coated graphite material B can be sufficiently removed by acid etching with the acid to form a C-coated graphite material.
Compared with the prior art, the invention has the beneficial effects that:
according to the invention, by means of the adsorptivity of the graphite material, metal hydroxide precipitate is formed on the surface of the graphite material, then carbon coating and sintering are carried out, then acid is utilized to remove metal oxide, so that the pore structure between the graphite and the carbon coating layer is increased, a more sufficient expansion space is provided for the graphite, a buffer effect is achieved in the charging and discharging process of the graphite, and the service life of the graphite material is prolonged.
Detailed Description
For a better description of the objects, technical solutions and advantages of the present invention, the present invention will be further described with reference to the following specific examples.
Example 1
The invention relates to an embodiment of a method for recycling graphite materials in waste batteries, which comprises the following steps:
(1) Immersing graphite materials in the waste batteries in hydrochloric acid with the HCl concentration of 1mol/L, removing metal impurities, washing the graphite materials subjected to impurity removal until the graphite materials are neutral and drying;
(2) Immersing the dried graphite material into an aqueous solution of ferric chloride with the concentration of 0.5mol/L, immersing for 5 hours, and drying;
(3) Immersing the dried graphite material in NH 3 ·H 2 Soaking in 0.5mol/L ammonia water for 10min, and drying to obtain surface-coated Fe (OH) 3 Is a graphite material of (a) a graphite material;
(4) Coating the surface with Fe (OH) 3 Adding the graphite material into a glucose aqueous solution with the glucose concentration of 1mol/L, carrying out hydrothermal reaction for 3 hours at 180 ℃, taking out and drying to obtain a double-layer coated graphite material A;
(5) Calcining the double-layer coated graphite material A in argon at 700 ℃ for 2 hours to obtain a double-layer coated graphite material B;
(6) Washing the double-layer coated graphite material B with hydrochloric acid with HCl concentration of 1mol/L to remove Fe 2 O 3 And obtaining the porous C-coated graphite material.
Example 2
The invention relates to an embodiment of a method for recycling graphite materials in waste batteries, which comprises the following steps:
(1) Immersing graphite materials in the waste batteries in hydrochloric acid with the HCl concentration of 1mol/L, removing metal impurities, washing the graphite materials subjected to impurity removal until the graphite materials are neutral and drying;
(2) Immersing the dried graphite material into ferric chloride aqueous solution with the ferric chloride concentration of 2mol/L, and drying after immersing for 1 h;
(3) Immersing the dried graphite material in a sodium hydroxide aqueous solution with the concentration of sodium hydroxide of 2mol/L, immersing for 10min, taking out and drying to form surface-coated Fe (OH) 3 Is a graphite material of (a) a graphite material;
(4) Will beSurface coating Fe (OH) 3 Adding the graphite material into polydopamine aqueous solution with polydopamine concentration of 1mol/L, carrying out hydrothermal reaction for 3 hours at 180 ℃, taking out and drying to obtain double-layer coated graphite material A;
(5) Calcining the double-layer coated graphite material A in argon at 900 ℃ for 2 hours to obtain a double-layer coated graphite material B;
(6) Washing the double-layer coated graphite material B with hydrochloric acid with HCl concentration of 1mol/L to remove Fe 2 O 3 And obtaining the porous C-coated graphite material.
Example 3
The invention relates to an embodiment of a method for recycling graphite materials in waste batteries, which comprises the following steps:
(1) Immersing graphite materials in the waste batteries in hydrochloric acid with the HCl concentration of 1mol/L, removing metal impurities, washing the graphite materials subjected to impurity removal until the graphite materials are neutral and drying;
(2) Immersing the dried graphite material in a zinc sulfate aqueous solution with zinc sulfate concentration of 1mol/L, immersing for 5 hours, and drying;
(3) Immersing the dried graphite material in NH 3 ·H 2 Soaking in ammonia water with O concentration of 1mol/L for 10min, taking out, and drying to form surface coated Zn (OH) 2 Is a graphite material of (a) a graphite material;
(4) Coating Zn (OH) on the surface 2 Adding the graphite material into a sucrose aqueous solution with the sucrose concentration of 1mol/L, carrying out hydrothermal reaction for 3 hours at 180 ℃, taking out and drying to obtain a double-layer coated graphite material A;
(5) Calcining the double-layer coated graphite material A in argon at 800 ℃ for 2 hours to obtain a double-layer coated graphite material B;
(6) And (3) cleaning the double-layer coated graphite material B by hydrochloric acid with the HCl concentration of 1mol/L to remove ZnO, thereby obtaining the porous C-coated graphite material.
Example 4
In one embodiment of the method for recycling graphite materials in waste batteries of the present invention, the method in this embodiment is different from that in embodiment 1 only in that in the step (5), the sintering temperature is 600 ℃.
Example 5
In one embodiment of the method for recycling graphite materials in waste batteries of the present invention, the method in this embodiment is different from that in embodiment 1 only in that in the step (5), the sintering temperature is 1000 ℃.
Example 6
The method of the present invention differs from the method of the present invention in that in the step (2), the concentration of ferric chloride in the ferric chloride aqueous solution is 0.3mol/L, and in the step (3), the graphite material is immersed in NH 3 ·H 2 The solution was added to aqueous ammonia having an O concentration of 0.3 mol/L.
Example 7
In one embodiment of the method for recycling graphite materials in waste batteries, the method in this embodiment is different from that in embodiment 2 only in that in step (2), the concentration of ferric chloride in the ferric chloride aqueous solution is 3mol/L, and in step (3), the graphite materials are immersed in the sodium hydroxide aqueous solution with the concentration of sodium hydroxide being 3 mol/L.
Comparative example 1
A recycling method of graphite materials in waste batteries comprises the following steps:
(1) Immersing graphite materials in the waste batteries in hydrochloric acid with the HCl concentration of 1mol/L, removing metal impurities, washing the graphite materials subjected to impurity removal until the graphite materials are neutral and drying;
(2) Adding the dried graphite material into a glucose aqueous solution with the glucose concentration of 1mol/L, carrying out hydrothermal reaction for 3 hours at 180 ℃, and taking out and drying;
(3) Calcining the product of the step (2) for 2 hours at 700 ℃ in argon, cleaning the product with hydrochloric acid with the HCl concentration of 1mol/L, and drying to obtain a recovered product.
Comparative example 2
A recycling method of graphite materials in waste batteries comprises the following steps:
(1) Immersing graphite materials in the waste batteries in hydrochloric acid with the HCl concentration of 1mol/L, removing metal impurities, washing the graphite materials subjected to impurity removal until the graphite materials are neutral and drying;
(2) Immersing the dried graphite material in NH 3 ·H 2 Soaking in ammonia water with O concentration of 1mol/L for 10min, and taking out and drying;
(3) Adding the treated product of the step (2) into a glucose aqueous solution with the glucose concentration of 1mol/L, carrying out hydrothermal reaction for 3 hours at 180 ℃, taking out and drying;
(4) Calcining the product dried in the step (3) for 2 hours at 700 ℃ in argon, cleaning the product with hydrochloric acid with the HCl concentration of 1mol/L, and drying to obtain a recovered product.
Performance testing
The porous C-coated graphite materials obtained in examples 1 to 7 and comparative examples 1 to 2 were mixed with acetylene black and a binder PVDF in a mass ratio of 8:1:1 to prepare a button half cell positive electrode, and a metal lithium sheet was used as a negative electrode to prepare a button half cell, and electrochemical performance tests were performed, with the test results shown in Table 1.
TABLE 1
As shown in Table 1, the recovered products of examples 1 to 7 have good electrical properties, the specific capacity for the first discharge is higher than 335mAh/g, the efficiency for the first charge and discharge is higher than 92%, and the cycle life of 1C is more than 2200 times, thus having good service performance.
The test results of comparative example 1 and examples 4 and 5 revealed that the sintering temperature had a great influence on the properties of the recovered product, and that the properties of the battery prepared from the recovered product were significantly superior when the sintering temperature was 700 to 900 ℃.
The test results of comparative example 1 and example 6 show that when the concentration of ferric chloride is too low, the porous C-coated graphite material formed has smaller pores, and the 1C cycle life of the battery is greatly reduced.
The test results of comparative example 2 and example 7 revealed that when the concentration of ferric chloride was too high, the pores of the formed C/graphite material were too large, and the electrical properties of the battery were relatively poor.
Finally, it should be noted that the above embodiments are only for illustrating the technical solution of the present invention and not for limiting the scope of the present invention, and although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that the technical solution of the present invention may be modified or substituted equally without departing from the spirit and scope of the technical solution of the present invention.

Claims (5)

1. The method for recycling the graphite material in the waste battery is characterized by comprising the following steps of:
(1) Acid leaching is carried out on graphite materials in the waste batteries, and then washing and drying are carried out;
(2) Immersing the dried graphite material into a metal salt solution, and then taking out and drying;
(3) Immersing the graphite material dried in the step (2) into an alkali solution, and taking out and drying to obtain a graphite material coated with metal hydroxide;
(4) Adding a graphite material coated by metal hydroxide into an organic carbon source solution for hydrothermal reaction to form a double-layer coated graphite material A;
(5) Sintering the double-layer coated graphite material A obtained in the step (4) in a protective atmosphere to form a double-layer coated graphite material B;
(6) Pickling the double-layer coated graphite material B to obtain a porous C coated graphite material;
in the step (2), the metal salt is at least one of ferric sulfate, ferric chloride, zinc sulfate and zinc chloride, and the concentration of the metal salt in the metal salt solution is 0.5-2 mol/L;
in the step (3), the alkali solution is at least one of sodium hydroxide, potassium hydroxide and lithium hydroxide solution, and the concentration of the alkali in the alkali solution is 0.1-1 mol/L;
in the step (5), the sintering temperature is 700-900 ℃;
in the step (4), the organic carbon source is at least one of glucose, sucrose and polydopamine; the concentration of the organic carbon source in the organic carbon source solution is 0.2-1 mol/L.
2. The method according to claim 1, wherein in the step (1), acid leaching is performed using at least one of hydrochloric acid, sulfuric acid, and nitric acid for 1 to 6 hours, and the concentration of the acid is 0.2 to 2mol/L.
3. The method of claim 1, wherein in the step (4), the hydrothermal reaction temperature is 150 to 200 ℃ and the time is 2 to 12 hours.
4. The method of claim 1, wherein in the step (5), the protective atmosphere is at least one of nitrogen and rare gas.
5. The method of claim 1, wherein in step (6), the acid is at least one of hydrochloric acid, sulfuric acid, and nitric acid; the concentration of the acid is 0.5-2 mol/L.
CN202210738986.7A 2022-06-27 2022-06-27 Method for recycling graphite material in waste batteries Active CN114890414B (en)

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CN114890414B (en) * 2022-06-27 2024-03-08 广东邦普循环科技有限公司 Method for recycling graphite material in waste batteries
CN116375022A (en) * 2023-04-06 2023-07-04 骆驼集团资源循环襄阳有限公司 Method for recycling graphite powder from waste lithium batteries

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