CN114890095A - Intelligent belt conveyor cleaning device and cleaning system - Google Patents
Intelligent belt conveyor cleaning device and cleaning system Download PDFInfo
- Publication number
- CN114890095A CN114890095A CN202210327606.0A CN202210327606A CN114890095A CN 114890095 A CN114890095 A CN 114890095A CN 202210327606 A CN202210327606 A CN 202210327606A CN 114890095 A CN114890095 A CN 114890095A
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- Prior art keywords
- conveyor
- cleaning
- scraper
- belt
- intelligent
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- 238000004140 cleaning Methods 0.000 title claims abstract description 51
- 239000000463 material Substances 0.000 claims abstract description 36
- 238000002347 injection Methods 0.000 claims abstract description 29
- 239000007924 injection Substances 0.000 claims abstract description 29
- 238000010408 sweeping Methods 0.000 claims abstract description 12
- 230000001066 destructive effect Effects 0.000 claims description 3
- 241001417527 Pempheridae Species 0.000 abstract description 5
- 238000007599 discharging Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000008451 emotion Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 235000019589 hardness Nutrition 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G45/00—Lubricating, cleaning, or clearing devices
- B65G45/10—Cleaning devices
- B65G45/12—Cleaning devices comprising scrapers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G45/00—Lubricating, cleaning, or clearing devices
- B65G45/10—Cleaning devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G45/00—Lubricating, cleaning, or clearing devices
- B65G45/10—Cleaning devices
- B65G45/18—Cleaning devices comprising brushes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G45/00—Lubricating, cleaning, or clearing devices
- B65G45/10—Cleaning devices
- B65G45/24—Cleaning devices comprising plural diverse cleaning devices
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Structure Of Belt Conveyors (AREA)
Abstract
The invention relates to the field of belt conveyors in high-end equipment, in particular to an intelligent cleaning mechanism and system for a belt conveyor. The invention relates to an intelligent belt conveyor cleaning device and a cleaning system, wherein the cleaning system is divided into three stages of cleaning, the first stage of cleaning is a scraper component and consists of a scraper and a scraper main body; the second-stage cleaning is carried out by the brush carrier roller and the spiral carrier roller, the brush carrier roller and the spiral carrier roller are connected with the driving device, and the steering direction is opposite to the running direction; the third-stage cleaning is high-pressure air injection cleaning and consists of an air injection adapter box and an air nozzle, wherein the air injection adapter box is connected with the air power source; the cleaning system takes the controller as a core, and the controller can acquire the running state information of the conveyor and adjust the cleaning grade according to the running state of the conveyor system. The three-stage sweeper is simple in structure, long in service life and easy to replace, the sweeping grade can be adjusted according to different conveying amounts, different belt speeds and different materials, and the adaptability of the sweeping device is enhanced.
Description
Technical Field
The invention relates to the field of belt conveyors in high-end equipment, in particular to an intelligent belt conveyor cleaning mechanism and system.
Background
Currently, most of the existing cleaning technologies for conveyor belts are to clean the surface of the conveyor belt by arranging a scraper between a discharge opening of the conveyor belt and an entering return section or arranging a fixed scraper below the return section, or arranging one or more groups of brush rollers in the return section, and depending on the friction force between the scraper, the scraper and the brush rollers and the conveyor belt. But when meetting the material that material characteristic viscidity is stronger or humidity is higher, the above-mentioned material that only relies on cleaning device to clean passively on hardly with the conveyer belt cleans the emotion, lead to the material to get into the return stroke section, follow the conveyer belt and rub with return stroke section bearing roller, not only lead to the fact the waste of material, also can cause tearing of conveyer belt to the material that some hardnesses are higher, the damaged and bearing roller card of bearing roller skin hinders the scheduling problem, increase along with conveyer operating duration simultaneously, cause the face of cleaning of conveyer belt to clean the degree of difficulty and increase, the load of equipment has been increased.
Disclosure of Invention
In view of the technical problems in the prior art, an object of the present invention is to overcome the disadvantages in the prior art, and to provide an intelligent cleaning device and a cleaning system for a belt conveyor, which can adjust the cleaning degree according to the conveying state, conveying amount, belt speed, and other factors of the belt conveyor.
The technical purpose of the invention is realized by the following technical scheme: an intelligent belt conveyor cleaning device and a cleaning system are provided, wherein the belt conveyor cleaning device is divided into three-stage cleaning and comprises a conveyor body frame, a scraper component support arranged on the conveyor body frame, a scraper component connected with the scraper component support, a hairbrush carrier roller base arranged on the conveyor body frame, a hairbrush carrier roller coaxially connected with the hairbrush carrier roller base, a spiral carrier roller base arranged on the conveyor body frame, a spiral carrier roller coaxially connected with the spiral carrier roller base, an air injection switching box base arranged on the conveyor body frame, air injection switching boxes connected with two sides of the air injection switching box base, air nozzles arranged on the air injection switching boxes, a driving device connected with the hairbrush carrier roller, the spiral carrier roller and the air nozzles, and a controller; the first-stage sweeper at least comprises a scraper component support arranged on the conveyor body frame and a scraper component connected with the scraper component support, wherein the scraper component is composed of a scraper and a scraper main body, the scraper is made of a replaceable and nondestructive conveyor belt material and is attached to the conveyor belt, the shape of the scraper is concave arc-shaped, a scraper notch faces the conveyor belt, the scraper can be composed of a plurality of scrapers and is arranged on the scraper main body side by side, the scraper is connected to the scraper main body through bolts, the scraper component is fixedly connected to the scraper support through bolts, and the scraper component support is fixedly connected to a discharging section of the conveyor body frame; the second-stage sweeper at least comprises a brush carrier roller base arranged on the conveyor body frame, a brush carrier roller coaxially connected with the brush carrier roller base, a spiral carrier roller base arranged on the conveyor body frame and a spiral carrier roller coaxially connected with the spiral carrier roller base, wherein the brush carrier roller base is arranged below a return section conveyor belt of the conveyor body frame through bolt connection, the brush carrier roller is coaxially and fixedly connected to the brush carrier roller base, the brush concave arc of the brush carrier roller is opposite to the running direction of the return section conveyor belt, brushes of the brush carrier roller are arranged in a staggered manner, at least one group of brush carrier rollers are arranged, the brush carrier rollers are electrically connected, and the brush of the brush carrier roller is made of a non-destructive conveyor belt material; the spiral carrier roller base is arranged above the return section conveying belt of the conveyor body frame through bolt connection, the spiral carrier rollers are coaxially and fixedly connected to the spiral carrier roller base, threads of the spiral carrier rollers are threads with opposite rotation directions, the threads are symmetrically arranged on roller skins of the spiral carrier rollers, the rotation directions of the spiral carrier rollers are opposite to the running direction of the return section conveying belt, at least one group of spiral carrier rollers are arranged, the spiral carrier rollers are electrically connected, and the threads of the spiral carrier rollers are made of non-destructive conveying belt materials; the third-stage sweeper at least comprises an air injection switching box base arranged on the conveyor body frame, an air injection switching box connected with two sides of the air injection switching box base, and an air nozzle arranged on the air injection switching box, wherein the air injection switching box base is arranged below a return section conveyor belt of the conveyor body frame through bolt connection, the air injection switching box is fixedly connected to the air injection switching box base, an inclined plane with a certain included angle with the conveyor belt is arranged on the air injection switching box, a round hole for installing the air nozzle is arranged on the inclined plane, the round hole is tightly attached to the bottom of the air nozzle, the air nozzle is coaxially connected with the round hole, a connecting port with an air power source is arranged on one end face of the air injection switching box, the direction of the air nozzle is opposite to the running direction of the conveyor belt, the air nozzle has a certain angle, and the air injection switching box has good sealing performance, the air injection switching box is electrically connected, the air nozzle is well sealed, and at least one group of air injection switching box and the air nozzle is arranged; the driving device is connected with the hairbrush carrier roller, the spiral carrier roller and the air injection adapter box.
The small material conveyer is arranged below the conveyer body and at least comprises the conveyer belt, the driving roller, the direction-changing roller and the material receiving hopper, the running direction of the small material conveyer is the same as that of the conveyer body, and at least one small material conveyer is arranged.
Further, the driving device is connected with the controller, the controller can acquire terminal input information, the controller is electrically connected with the controller, the small material conveyor is connected with the conveying controller, and the controller can adjust the cleaning grade according to a conveyor system.
The invention has the beneficial benefits that:
the three-stage sweeping device is simple in structure, the three-stage sweeping system is long in service life, easy to implement and easy to replace, the sweeping grade can be adjusted according to different conveying amounts, different belt speeds and different materials, the service lives of a conveying belt and a carrier roller are prolonged, the running directions of a spiral carrier roller and a hairbrush carrier roller are opposite to the running direction of the conveying belt, the surface cleaning capacity of the conveying belt is effectively improved, the third-stage sweeper takes an air power source as power, the three-stage sweeping device has good sweeping capacity for materials with high viscosity and damp materials, and the adaptability of the sweeping device and the sweeping system is effectively improved.
Description of the drawings:
FIG. 1 is a front view of an intelligent belt conveyor sweeping mechanism of the present invention
FIG. 2 is a side view of the sweeping mechanism of the intelligent belt conveyor of the present invention
FIG. 3 is a part diagram of an air injection adapter box and an air injection nozzle in the cleaning mechanism of the intelligent belt conveyor of the invention
FIG. 4 shows a scraper assembly of the cleaning mechanism of the intelligent belt conveyor of the present invention
FIG. 5 shows a spiral carrier roller in the cleaning mechanism of an intelligent belt conveyor according to the invention
FIG. 6 shows a brush roller of the cleaning mechanism of the intelligent belt conveyor
The specific implementation mode is as follows:
in order to make the objects, technical solutions and advantages of the embodiments of the present invention more clear, the present invention will be clearly and completely described with reference to the embodiments and the accompanying drawings. It is obvious that the described embodiments are a part of the embodiments of the present invention, not all embodiments, and all other embodiments obtained by those skilled in the art without inventive work are within the scope of the present invention. Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention.
In the description of the present invention, it is to be understood that the terms "above", "below", and the like, indicate orientations or positional relationships based on those shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention.
Moreover, the terms "first level," "second level," "third level," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first level," "second level," or "third level" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
In the present invention, unless otherwise specifically stated or limited, the terms "connected" and "fixedly connected" are to be understood broadly, and may be, for example, fixedly connected, detachably connected, or integrated; the connection can be mechanical connection or electric control connection; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
The invention is described in further detail below with reference to the following figures and embodiments:
referring to fig. 1-2, an intelligent belt conveyor cleaning mechanism and system includes a brush roller 1, a spiral roller 2, an air nozzle 3, an air jet adapter 4, a scraper assembly 5, a roller 6, a conveyor belt 7, and a small material conveyor 8. The brush carrier roller 1 is arranged below the return section of the conveying belt and is provided with a brush driving motor, the brush driving motor is connected with a controller, and the direction of rotation of the brush carrier roller is opposite to the running direction of the conveying belt; the spiral carrier roller 2 is arranged above the return section of the conveying belt and is provided with a spiral driving motor, the spiral driving motor is connected with a controller, and the turning direction of the spiral carrier roller is opposite to the running direction of the conveying belt; the air injection adapter box 4 is arranged below the return section of the conveyer belt, an air nozzle 3 is arranged on the air injection adapter box 4, the air injection adapter box 4 is connected with an air power source, and the air power source is connected with a controller; the scraper component 5 consists of a scraper and a scraper main body and is arranged at the discharging section of the conveying belt; the small material conveyor 8 is arranged below the brush carrier roller, and the running direction of the small material conveyor 8 is the same as that of the conveyor body.
When the controller receives a command that the conveying capacity of the conveyor is large and the belt speed is high and the like sent by the terminal, the controller sends a secondary cleaning command, the controller controls the brush driving motor to increase the output power, the brush carrier roller 1 accelerates the cleaning of the materials on the conveying belt, and meanwhile, the controller controls the screw driving motor to increase the output power, the screw carrier roller 2 accelerates the cleaning of the materials on the conveying belt, and meanwhile, the small material conveyor 8 accelerates the belt speed to lift and accelerate the recovery of the materials. When the material conveying characteristics of the conveyor are viscous and moist materials, the controller sends a three-level cleaning instruction, and controls the brush driving motor to increase the output power, so that the brush carrier roller 1 accelerates the material cleaning of the conveyor belt; the controller controls the spiral driving motor to increase the output power, so that the spiral carrier roller 2 accelerates the material removal of the conveying belt; the controller control air power supply is to jet-propelled switching box 4 output high-pressure air, and then makes air nozzle 3 obtain high-pressure air, blows to the conveyer belt surface for viscidity, moist material drop with higher speed from the conveyer belt surface, and 8 fast promotion in area of small-size material conveyer simultaneously accelerate the material to be retrieved.
Referring to fig. 3, the third stage cleaning device is composed of an air nozzle 3 and an air jet adapter 4, and the air jet adapter obtains high-pressure air from an air power source.
Referring to fig. 4, the scraper assembly 5 is formed by connecting a plurality of scrapers and a scraper main body, the scrapers are made of replaceable lossless conveyor belt materials, the plurality of scrapers can be installed on the scraper main body in parallel, the scrapers are concave circular arcs and are concave towards the conveyor belt, and the scrapers are attached to the surface of the conveyor belt.
Referring to fig. 5 to 6, the second-stage cleaning device is composed of a brush roller 1 and a spiral roller 2, the brush roller 1 and the brush roller base are coaxially installed below the return section of the conveyor, the spiral roller 2 and the spiral roller base are coaxially installed above the return section of the conveyor, bristles of the brush roller are made of an undamaged conveyor belt material, and threads of the spiral roller are made of an undamaged conveyor belt material.
Finally, it should be noted that: the above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like made within the spirit and principle of the present invention should be included in the scope of the present invention.
Claims (5)
1. An intelligent cleaning device and a cleaning system of a belt conveyor are characterized by at least comprising a conveyor body frame, a scraper component support arranged on the conveyor body frame, a scraper component connected with the scraper component support, a brush roller base arranged on the conveyor body frame, a brush roller coaxially connected with the brush roller base, a spiral roller base arranged on the conveyor body frame, and a spiral roller coaxially connected with the spiral roller base, the intelligent belt conveyor cleaning device comprises an air injection switching box base arranged on the conveyor body frame, an air injection switching box connected with the two sides of the air injection switching box base, an air nozzle arranged on the air injection switching box, a driving device connected with the hairbrush carrier roller, the spiral carrier roller and the air nozzle, and a controller, wherein the intelligent belt conveyor cleaning device and the intelligent belt conveyor cleaning system are divided into three-level cleaning.
2. The intelligent belt conveyor cleaning device and system according to claim 1, wherein the scraper assembly support is disposed on the conveyor body frame, and the scraper assembly is connected to the scraper assembly support, the scraper assembly is composed of the scraper and the scraper main body, the scraper is a replaceable non-destructive conveyor belt material, the scraper is attached to the conveyor belt, the shape of the scraper is concave-arc-shaped, the scraper notch faces the conveyor belt, and the scraper assembly support is fixedly connected to the conveyor body frame discharge section.
3. The intelligent belt conveyor sweeping device and system of claim 1, wherein the brush idler and the spiral idler are disposed on the return section of the conveyor belt, and the brush idler and the spiral idler are connected to the driving device and turn in a direction opposite to the running direction of the conveyor belt.
4. The intelligent cleaning device and system for the belt conveyor as claimed in claim 1, wherein the air jet adapter box is provided with an inclined plane with a certain included angle, the inclined plane is provided with a circular hole for installing an air jet nozzle, the air jet nozzle is coaxially connected with the circular hole, one end face of the air jet adapter box is provided with a connector with the air power source, and the air jet nozzle is opposite to the running direction of the conveyor belt and has a certain angle.
5. The intelligent cleaning device and system for belt conveyors of claim 1, wherein the cleaning system is centered by the controller, the controller is connected to the driving device, the controller is electrically connected to the driving device, and the controller can obtain the information of the running state of the conveyor and adjust the cleaning level according to the running state of the conveyor system to control the driving device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210327606.0A CN114890095A (en) | 2022-03-31 | 2022-03-31 | Intelligent belt conveyor cleaning device and cleaning system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210327606.0A CN114890095A (en) | 2022-03-31 | 2022-03-31 | Intelligent belt conveyor cleaning device and cleaning system |
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| Publication Number | Publication Date |
|---|---|
| CN114890095A true CN114890095A (en) | 2022-08-12 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210327606.0A Pending CN114890095A (en) | 2022-03-31 | 2022-03-31 | Intelligent belt conveyor cleaning device and cleaning system |
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| Country | Link |
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| CN (1) | CN114890095A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117645117A (en) * | 2024-01-29 | 2024-03-05 | 承德森禧木业有限公司 | Material-stopping preventing mechanism |
-
2022
- 2022-03-31 CN CN202210327606.0A patent/CN114890095A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117645117A (en) * | 2024-01-29 | 2024-03-05 | 承德森禧木业有限公司 | Material-stopping preventing mechanism |
| CN117645117B (en) * | 2024-01-29 | 2024-04-16 | 承德森禧木业有限公司 | Material-stopping preventing mechanism |
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Application publication date: 20220812 |
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| WD01 | Invention patent application deemed withdrawn after publication |