CN114889238A - 一种超细纤维抗静电毛巾及其织造工艺 - Google Patents

一种超细纤维抗静电毛巾及其织造工艺 Download PDF

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CN114889238A
CN114889238A CN202210353597.2A CN202210353597A CN114889238A CN 114889238 A CN114889238 A CN 114889238A CN 202210353597 A CN202210353597 A CN 202210353597A CN 114889238 A CN114889238 A CN 114889238A
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towel
weaving
ultrafine fiber
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黄鹤鹏
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Jiangsu Bulazy Textile Co ltd
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Abstract

本发明涉及毛巾技术领域，尤其为一种超细纤维抗静电毛巾，包括毛巾体，所述毛巾体的中部嵌入有导电层，所述毛巾体的四角均设置有包边，所述毛巾体采用超细纤维丝制成，所述导电层由丝瓜瓤纤维和竹纤维复合，经超细金属丝经纬编织而成，所述毛巾体包括上毛巾面和下毛巾面组成，且上毛巾面和下毛巾面的外表面均为绒毛面，所述锁边的表面针刺有绘画刺绣及标牌，一种超细纤维抗静电毛巾的织造工艺，包括具体步骤如下：S1.毛巾面制备，本发明解决了现有毛巾纤维一体式纺织品，长期使用后表面绒毛易硬化，亲肤效果变差，会引起皮肤不适，严重的还会对肌肤组织形成伤害，且干燥环境内还会产生静电的问题。

Description

一种超细纤维抗静电毛巾及其织造工艺
技术领域
本发明涉及毛巾技术领域，具体为一种超细纤维抗静电毛巾及其织造工艺。
背景技术
毛巾是日用品，布质纺织品，长毛，常见用途是洗手之后抹手脚、洗头之后抹头、沐浴之后抹身体，晚餐之后抹嘴等；世界上第一条毛巾诞生于1850年，产地英国，距今已有160多年的历史，由当初的最简单的单色平毛毛巾发展到现在的提缎提花、印花、无捻毛巾、割绒毛巾等，是发展时间最短而发展速度最快的纺织产品。
现有毛巾纤维一体式纺织品，长期使用后表面绒毛易硬化，亲肤效果变差，会引起皮肤不适，严重的还会对肌肤组织形成伤害，且干燥环境内还会产生静电。
发明内容
本发明的目的在于提供一种超细纤维抗静电毛巾及其织造工艺，以解决上述背景技术中提出的问题。
为实现上述目的，本发明提供如下技术方案：
一种超细纤维抗静电毛巾，包括毛巾体，所述毛巾体的中部嵌入有导电层，所述毛巾体的四角均设置有包边，所述毛巾体采用超细纤维丝制成，所述导电层由丝瓜瓤纤维和竹纤维复合，经超细金属丝经纬编织而成。
优选的，所述毛巾体包括上毛巾面和下毛巾面组成，且上毛巾面和下毛巾面的外表面均为绒毛面。
优选的，所述锁边的表面针刺有绘画刺绣及标牌。
一种超细纤维抗静电毛巾的织造工艺，包括具体步骤如下：S1.毛巾面制备，通过编织机将超细纤维丝线进行经纬编织成间隔式均匀分布的毛巾面布料，然后进行剪裁制得毛巾面；
S2.导电层制备，A、将成熟的丝瓜，进行去壳、去籽，制得丝瓜络；
B.对制成的丝瓜络进行表面开口，然后浸泡、蒸煮、漂洗，再经过滚压设备往复滚压后取出，进行二次浸泡、漂洗，再烘干，进行粉碎制成丝瓜纤维；
C.制得的丝瓜纤维放入成型模具内，并混入竹纤维后，搅拌混合，混合比例为1：0.8，然后进行蒸汽热压成型，制成导电层坯料；
D.通过编织机在制得导电层胚料表面经纬编织超细金属丝，形成金属导电网格，且相邻两个超细金属丝之间间隔为8-10CM，制得导电层；
S3.毛巾制备，先取一片毛巾面，绒毛面向下放置，然后将导电层堆叠于上部，然后再覆一片毛巾面，绒毛面向上，再通过锁边机将包边进行四周固定，并通过针织机在其表面进行针织。
优选的，所述步骤S2中B内丝瓜络开口为纵向开口，且开口位于丝瓜络子房室中部。
优选的，所述步骤S2中C内混入的竹纤维丝长度为3-5CM。
优选的，所述步骤S3中针织方式为等距间隔式打结，结点间隔为2CM见方。
与现有技术相比，本发明的有益效果是：
本发明中，通过采用上、下毛巾面中间嵌入导电层的夹心式设计，且两侧毛巾面均采用超高纤维丝纺织而成，其由于超细纤维丝纤度极细，可大大降低了丝的刚度，作成织物手感极为柔软，亲肤效果好，纤维细还可增加丝的层状结构，增大表面积和毛细效应，使纤维内部反射光在表面分布更细腻，使之具有真丝般的高雅光泽，并有良好的吸湿、散湿性，美观性好，透气佳，并具有较好的悬垂性和丰满度，在疏水和防污性方面也有明显提高；同时丝瓜瓤制得的丝瓜纤维与竹纤维比例混合，并在表面编织导电金属丝网格进行包覆，可借助丝瓜纤维较高的吸水性进一步优化毛巾吸湿能力，进而避免干燥天气产生静电，并通过导电金属丝在毛巾内部形成导电线路，对静电产生进一步瓦解，达到高效抗静电。
附图说明
图1为本发明一种超细纤维抗静电毛巾的毛巾整体结构示意图；
图2为本发明一种超细纤维抗静电毛巾的金属丝分布结构示意图；
图3为本发明一种超细纤维抗静电毛巾的结点分布结构示意图。
图中：1、毛巾体；11、上毛巾面；12、下毛巾面；2、导电层；3、包边；4、金属丝；5、结点。
具体实施方式
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例，基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
为了便于理解本发明，下面将参照相关附图对本发明进行更全面的描述。附图中给出了本发明的若干实施例。但是，本发明可以以许多不同的形式来实现，并不限于本文所描述的实施例。相反地，提供这些实施例的目的是使对本发明的公开内容更加透彻全面。
需要说明的是，当元件被称为“固设于”另一个元件，它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件，它可以是直接连接到另一个元件或者可能同时存在居中元件。本文所使用的术语“垂直的”、“水平的”、“左”、“右”以及类似的表述只是为了说明的目的。
除非另有定义，本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体的实施例的目的，不是旨在于限制本发明。本文所使用的术语“及/或”包括一个或多个相关的所列项目的任意的和所有的组合。
请参阅图1-3，本发明提供一种技术方案：
一种超细纤维抗静电毛巾，包括毛巾体1，毛巾体1的中部嵌入有导电层2，毛巾体1的四角均设置有包边3，毛巾体1采用超细纤维丝制成，利用超细纤维丝纤度极细，可大大降低了丝的刚度，作成织物手感极为柔软，亲肤效果好，纤维细还可增加丝的层状结构，增大表面积和毛细效应，使纤维内部反射光在表面分布更细腻，使之具有真丝般的高雅光泽，并有良好的吸湿、散湿性，美观性好，透气佳，并具有较好的悬垂性和丰满度，在疏水和防污性方面也有明显提高；导电层2由丝瓜瓤纤维和竹纤维复合，经超细金属丝4经纬编织而成，利用竹纤维进行内部结构支撑，构筑框架，再通过丝瓜瓤制得的丝瓜纤维内部填充，并在表面编织导电金属丝网格进行包覆，可借助丝瓜纤维较高的吸水性进一步优化毛巾吸湿能力，进而避免干燥天气产生静电，并通过导电金属丝在毛巾内部形成导电线路，对静电产生进一步瓦解，达到高效抗静电。
本实施例中，请参照图1，毛巾体1包括上毛巾面11和下毛巾面12组成，且上毛巾面11和下毛巾面12的外表面均为绒毛面，采用夹心设计，方便加工生产。
本实施例中，锁边3的表面针刺有绘画刺绣及标牌，实现产品装饰和说明，避免毛巾面上加工，进而提高毛巾面可用面积。
一种超细纤维抗静电毛巾的织造工艺，包括具体步骤如下：S1.毛巾面制备，通过编织机将超细纤维丝线进行经纬编织成间隔式均匀分布的毛巾面布料，然后进行剪裁制得毛巾面，实现上、下毛巾面加工；
S2.导电层制备，A、将成熟的丝瓜，进行去壳、去籽，制得丝瓜络，得到丝瓜纤维粗料；
B.对制成的丝瓜络进行表面开口，然后浸泡、蒸煮、漂洗，实现对丝瓜络进行软化、清洁和杀菌消毒；再经过滚压设备往复滚压后取出，实现丝瓜纤维表面附着物滚压分离，进行二次浸泡、漂洗，再烘干，实现将分离后的附着物去除；进行粉碎制成丝瓜纤维，得到丝瓜纤维精料；
C.制得的丝瓜纤维放入成型模具内，并混入竹纤维后，搅拌混合，混合比例为1：0.8，然后进行蒸汽热压成型，制成导电层坯料，利用竹纤维与丝瓜纤维内部混合交叉、拉扯，进高温热压后形成类海绵体；
D.通过编织机在制得导电层胚料表面经纬编织超细金属丝，形成金属导电网格，且相邻两个超细金属丝之间间隔为8-10CM，制得导电层，见图2，实现类海绵体外部包裹限位和毛巾内部导电，保证毛巾抗静电能力；
S3.毛巾制备，先取一片毛巾面，绒毛面向下放置，然后将导电层堆叠于上部，然后再覆一片毛巾面，绒毛面向上，再通过锁边机将包边进行四周固定，实现毛巾成品加工，并通过针织机在其表面进行针织，避免提高上、下毛巾面与导电层一体效果，避免分离。
本实施例中，步骤S2中B内丝瓜络开口为纵向开口，且开口位于丝瓜络子房室中部，保证清洁效果。
本实施例中，步骤S2中C内混入的竹纤维丝长度为3-5CM，提高内部交叉能力，保证结构稳定性。
本实施例中，请参照图3，步骤S3中针织方式为等距间隔式打结，结点间隔为2CM见方，满足结构设计。
尽管已经示出和描述了本发明的实施例，对于本领域的普通技术人员而言，可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型，本发明的范围由所附权利要求及其等同物限定。

Claims (7)

1.一种超细纤维抗静电毛巾，包括毛巾体(1)，其特征在于：所述毛巾体(1)的中部嵌入有导电层(2)，所述毛巾体(1)的四角均设置有包边(3)，所述毛巾体(1)采用超细纤维丝制成，所述导电层(2)由丝瓜瓤纤维和竹纤维复合，经超细金属丝(4)经纬编织而成。
2.根据权利要求1所述的一种超细纤维抗静电毛巾，其特征在于：所述毛巾体(1)包括上毛巾面(11)和下毛巾面(12)组成，且上毛巾面(11)和下毛巾面(12)的外表面均为绒毛面。
3.根据权利要求1所述的一种超细纤维抗静电毛巾，其特征在于：所述锁边(3)的表面针刺有绘画刺绣及标牌。
4.根据权利要求1所述的一种超细纤维抗静电毛巾的织造工艺，其特征在于，包括具体步骤如下：
S1.毛巾面制备，通过编织机将超细纤维丝线进行经纬编织成间隔式均匀分布的毛巾面布料，然后进行剪裁制得毛巾面；
S2.导电层制备，A、将成熟的丝瓜，进行去壳、去籽，制得丝瓜络；
B.对制成的丝瓜络进行表面开口，然后浸泡、蒸煮、漂洗，再经过滚压设备往复滚压后取出，进行二次浸泡、漂洗，再烘干，进行粉碎制成丝瓜纤维；
C.制得的丝瓜纤维放入成型模具内，并混入竹纤维后，搅拌混合，混合比例为1：0.8，然后进行蒸汽热压成型，制成导电层坯料；
D.通过编织机在制得导电层胚料表面经纬编织超细金属丝，形成金属导电网格，且相邻两个超细金属丝之间间隔为8-10CM，制得导电层；
S3.毛巾制备，先取一片毛巾面，绒毛面向下放置，然后将导电层堆叠于上部，然后再覆一片毛巾面，绒毛面向上，再通过锁边机将包边进行四周固定，并通过针织机在其表面进行针织。
5.根据权利要求4所述的一种超细纤维抗静电毛巾的织造工艺，其特征在于：所述步骤S2中B内丝瓜络开口为纵向开口，且开口位于丝瓜络子房室中部。
6.根据权利要求4所述的一种超细纤维抗静电毛巾的织造工艺，其特征在于：所述步骤S2中C内混入的竹纤维丝长度为3-5CM。
7.根据权利要求4所述的一种超细纤维抗静电毛巾的织造工艺，其特征在于：所述步骤S3中针织方式为等距间隔式打结，结点间隔为2CM见方。
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US20030059571A1 (en) * 2001-09-25 2003-03-27 Charlie Harrison Loofah washcloth with gripping area
CN102010804A (zh) * 2010-12-08 2011-04-13 胡志焕 以丝瓜为原料生产洗涤用品的方法
CN102162150A (zh) * 2011-03-21 2011-08-24 山东海龙股份有限公司 一种丝瓜粘胶纤维及其制备方法
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