CN114888987B

CN114888987B - Digital machining center suitable for rock plate machining

Info

Publication number: CN114888987B
Application number: CN202210496849.7A
Authority: CN
Inventors: 梁海朗; 杨辉荣; 郭春祥
Original assignee: Enping Xiangda Ceramics Co ltd
Current assignee: Enping Xiangda Ceramics Co ltd
Priority date: 2022-05-09
Filing date: 2022-05-09
Publication date: 2023-05-05
Anticipated expiration: 2042-05-09
Also published as: CN114888987A

Abstract

The invention discloses a digital machining center suitable for machining rock plates, which relates to the technical field of rock plate machining equipment and comprises a machining center body, a fixing device and a driving device, wherein the machining center body further comprises a machining box, a rock plate machining machine is arranged on one side of the machining box, a drainage groove is formed in the inner wall of the bottom of the machining box, a drainage hole is formed in the outer surface of one side of the machining box, rail ribs are fixedly connected to the inner wall of the bottom of the machining box, the fixing device is arranged at the top of each rail rib, the fixing device further comprises a fixing cylinder, a support column is arranged at the top of each fixing cylinder, a suction disc I is fixedly connected to the top of each support column, a suction pipe I is inserted into the bottom of each suction disc, and the suction pipe I is fixedly connected with an air pump I.

Description

Digital machining center suitable for rock plate machining

Technical Field

The invention relates to the technical field of rock plate processing equipment, in particular to a digital processing center suitable for rock plate processing.

Background

Ceramic rock plates, which means "sintered stones", are ultra-large-sized novel ceramic materials which are prepared by pressing natural raw materials through a special process by means of a press with a pressure of more than ten thousand tons (more than 15000 tons), combining with advanced production technology and firing at a high temperature of more than 1200 ℃, and can withstand the processing procedures of cutting, drilling, polishing and the like; the ceramic rock plate is mainly used in the fields of home and kitchen boards, and is used as a new species in the field of home, and compared with other home products, the rock plate home has the characteristics of large specification, strong moldability, various colors, high temperature resistance, abrasion resistance, scratch resistance, permeation resistance, acid and alkali resistance, zero formaldehyde, environmental protection, health and the like; the vigorous development of the rock plate industry brings hopes to the bathroom decoration and furniture industry, and industrial upgrading and equipment upgrading can be possibly caused in the future, so that higher requirements are put forward on the rock plate processing technology, the existing rock plate processing technology mainly comprises drilling, edging, polishing, surface processing, side edge processing and the like, and different processing requirements of plates are completed by driving cutters with different functions to rotate through the rotary motion of a main shaft.

The prior art has the following defects: the existing rock plate processing generally needs manual sucking disc with fixed section of thick bamboo bottom to inhale in the processing case, later will fix the sucking disc at section of thick bamboo top and inhale in rock plate bottom, processes again after fixing the rock plate, when meetting the rock plate of different shapes, still needs according to the position of the fixed section of thick bamboo of rock plate manual regulation, installs again, and this operation wastes time and energy, influences machining efficiency.

Therefore, it is necessary to invent a digital machining center suitable for rock plate machining.

Disclosure of Invention

Therefore, the invention provides a digital machining center suitable for rock plate machining, each group of three groups of track ribs is arranged to be four, the shape of a first sucker and a second sucker is circular, the second sucker is twice as large as the first sucker, a main frame is circular, two groups of rib clamping bulges are respectively arranged at the bottoms of the left end and the right end of the main frame, the main frame and the rib clamping bulges are made of aluminum alloy, the second sucker is uniformly connected to the bottoms of the main frame and the edge clamping gaps of the rib clamping bulges, the inner width of a sliding groove is equal to the outer diameter of the rib clamping bulges, a rotating shaft is rotationally connected with the inner wall of a top plate, each group of rollers is three, four rubber clamping rings are uniformly sleeved on the outer surfaces of the rollers, a distance is reserved between each rubber clamping ring, the first sucker and the second sucker are made of nitrile rubber, and the rubber clamping rings are made of butadiene rubber so as to solve the problems in the background technology.

In order to achieve the above object, the present invention provides the following technical solutions: the utility model provides a digital machining center suitable for rock board processing, includes machining center body, fixing device and drive arrangement, machining center body still includes the processing case, the rock board processor is installed to processing case one side, the water drainage tank has been seted up to processing case bottom inner wall, the wash port has been seted up to processing case one side surface, processing case bottom inner wall fixed connection track arris, track arris top is equipped with fixing device, fixing device still includes a fixed cylinder, the support column is installed at the fixed cylinder top, support column top fixed connection sucking disc one, sucking disc one bottom grafting breathing tube one, breathing tube one fixed connection air pump one, fixed cylinder top grafting breathing tube two, breathing tube both ends fixed connection air pump two, the main frame is installed to the fixed cylinder bottom, main frame bottom fixed connection presss from both sides the arris arch, main frame and presss protruding surface cup joint sucking disc two, sliding tray two side surface has been seted up;

the electric telescopic rod is installed at the top of the driving device, the top plate is fixedly connected with the bottom end of the electric telescopic rod, a rotating shaft is arranged on the inner wall of one side of the top plate, a first gear is installed at the end part of the rotating shaft, a second gear is meshed and connected with one side of the first gear, the second gear is fixedly connected with the output end of the servo motor, the outer surface of the rotating shaft is fixedly sleeved with a roller, and the outer surface of the roller is fixedly sleeved with a rubber snap ring.

Preferably, the number of the rail ribs is three, and each of the three rail ribs is four.

Preferably, the shape of the first sucker and the second sucker is set to be round.

Preferably, the main frame is provided with a ring shape, the number of the clamping edge protrusions is two, and each group of the two clamping edge protrusions is four.

Preferably, the two groups of the rib clamping protrusions are respectively arranged at the bottoms of the left end and the right end of the main frame, and the main frame and the rib clamping protrusions are made of aluminum alloy.

Preferably, the second sucking disc is uniformly connected in the bottom of the main frame and the edge crack of the rib protrusion, the inner width of the sliding groove is equal to the outer diameter of the rib protrusion, and the outer surface of the rail rib is in scarf joint with the inner side of the sliding groove and can slide on the inner side of the sliding groove.

Preferably, the rotating shaft is rotationally connected with the inner wall of the top plate, the number of the rollers is two, and the number of each group of the rollers is three.

Preferably, the servo motor is fixedly connected to the inner side of the top plate, the number of the rubber snap rings is four, and the rubber snap rings are embedded in the inner side of the rail rib and can slide on the inner side surface of the rail rib.

Preferably, the four rubber snap rings are uniformly sleeved on the outer surface of the roller, and a certain distance is reserved between each two rubber snap rings.

Preferably, the first sucker and the second sucker are made of nitrile rubber, and the rubber clamping ring is made of butadiene rubber.

The beneficial effects of the invention are as follows:

1. by starting a servo motor, driving a gear II to rotate, driving a gear II connected with the gear II to rotate by the servo motor, driving a rotating shaft to rotate by the gear II, driving a roller to roll by the rotating shaft, driving a fixing device to move rightwards in a processing box by a rubber clamping ring sleeved on the outer surface of the roller in a clamping slot of each rail rib in tight connection with the roller, and operating a plurality of fixing devices to move rightwards in a similar way (simultaneously, the outer surfaces of the rail ribs which are connected with the clamping ribs in a sliding way are also slid rightwards by the clamping ribs) and forming a square or circular arrangement mode (shown in fig. 7 or 8) according to requirements, then starting an air pump II in the fixing device of the part by a worker, sucking air in the fixing cylinder by an air suction pipe, and sucking air in the suction cup II and the suction cup II, wherein the suction cup II is firmly sucked on the inner wall of the bottom of the processing box at the moment; finally, a worker lifts the rock plates to be placed on the tops of the arranged fixing devices, starts the air pump to suck air in the sucker I through the air suction pipe I, firmly sucks the rock plates to achieve the effect of fixing the rock plates, and finally uses the rock plate processing machine to process the rock plates, so that the processing efficiency is improved;

2. the nitrile rubber has the advantages of good air tightness and elasticity, the tightness of the first sucker and the second sucker is improved, when the second sucker slides on the surface of the rail rib in the processing box, the friction force can be reduced by water sprayed in the processing box when a rock plate is processed by a rock plate processing machine, the loss is reduced, the butadiene rubber has the advantages of good wear resistance and good aging resistance, and the service life of the rubber snap ring sleeved on the outer surface of the roller is prolonged;

3. the air pump is started to inflate the first sucker through the air suction pipe at first, so that the first sucker can not firmly suck the rock plate any more, and the rock plate can be taken out; finally, the servo motor is started, the fixing devices are driven to return to the original positions through the driving devices, each fixing device is an independent individual, the disassembly is convenient, the maintenance of the fixing devices is facilitated, the reorganization and arrangement are performed through the plurality of groups of fixing devices, the rock plates are fixed through the reorganization fixing devices when the rock plates with irregular shapes are encountered, the rock plates can be uniformly sucked on a large scale at the bottoms of the rock plates, and the stability and the flexibility are high.

Drawings

FIG. 1 is a schematic view of a machining center body structure provided by the invention;

FIG. 2 is a schematic view of a processing box structure provided by the invention;

FIG. 3 is a schematic view of a fixing device according to the present invention;

FIG. 4 is a schematic view of a bottom view of a fixing device according to the present invention;

FIG. 5 is a schematic diagram of a driving apparatus according to the present invention;

fig. 6 is a schematic bottom view of a driving device according to the present invention;

FIG. 7 is a diagram showing the effect of the machining center body of the present invention when machining square rock plates;

fig. 8 is an effect diagram of the machining center body provided by the invention when machining a round rock plate.

In the figure: machining center body 100, machining box 101, rock plate machining machine 102, drain tank 103, drain hole 104, rail rib 105, fixing device 200, fixing cylinder 201, support column 202, suction cup one 203, suction pipe one 204, air pump one 205, suction pipe two 206, air pump two 207, main frame 208, rib clamping projection 209, suction cup two 210, slide tank 211, driving device 300, electric telescopic rod 301, top plate 302, rotation shaft 303, gear one 304, gear two 305, servo motor 306, roller 310, rubber snap ring 311.

Detailed Description

The preferred embodiments of the present invention will be described below with reference to the accompanying drawings, it being understood that the preferred embodiments described herein are for illustration and explanation of the present invention only, and are not intended to limit the present invention.

Referring to fig. 1-8, the invention provides a digital machining center suitable for rock plate machining, and in order to achieve the above purpose, the invention provides the following technical scheme: the digital machining center suitable for rock plate machining comprises a machining center body 100, a fixing device 200 and a driving device 300, wherein the machining center body 100 further comprises a machining box 101, a rock plate machining machine 102 is installed on one side of the machining box 101, a drainage groove 103 is formed in the inner wall of the bottom of the machining box 101, a drainage hole 104 is formed in the outer surface of one side of the machining box 101, a track rib 105 is fixedly connected to the inner wall of the bottom of the machining box 101, the fixing device 200 is arranged at the top of the track rib 105, the fixing device 200 further comprises a fixing cylinder 201, a support column 202 is installed at the top of the fixing cylinder 201, a suction disc I203 is fixedly connected to the top of the support column 202, a suction tube I204 is inserted into the bottom of the suction disc I203, an air pump I205 is fixedly connected to the suction tube I204, an air pump II 206 is inserted into the top of the fixing cylinder I206, a main frame 208 is installed at the bottom of the fixing cylinder 201, a rib clamping protrusion 209 is fixedly connected to the bottom of the main frame 208, a suction disc II 210 is sleeved on the outer surface of the main frame 208 and a sliding groove 211 is formed in the outer surface of one side of the suction disc II 210;

an electric telescopic rod 301 is installed at the top of the driving device 300, the bottom end of the electric telescopic rod 301 is fixedly connected with a top plate 302, a rotating shaft 303 is arranged on the inner wall of one side of the top plate 302, a first gear 304 is installed at the end part of the rotating shaft 303, a second gear 305 is connected with one side of the first gear 304 in a meshed mode, the second gear 305 is fixedly connected with the output end of a servo motor 306, a roller 310 is fixedly sleeved on the outer surface of the rotating shaft 303, and a rubber clamping ring 311 is fixedly sleeved on the outer surface of the roller 310.

Further, the number of the rail ribs 105 is three, each of the three groups of the rail ribs 105 is four, the shape of the suction cup I203 and the suction cup II 210 is circular, the main frame 208 is circular, the number of the rib clamping protrusions 209 is two, each of the two groups of the rib clamping protrusions 209 is four, the two groups of the rib clamping protrusions 209 are respectively arranged at the bottoms of the left end and the right end of the main frame 208, the main frame 208 and the rib clamping protrusions 209 are made of aluminum alloy, the suction cup II 210 is uniformly connected in the bottom of the main frame 208 and the edge clamping slits of the rib clamping protrusions 209, the inner width of the sliding groove 211 is equal to the outer diameter of the rib clamping protrusions 209, the outer surface of the rail rib 105 is embedded with the inner side of the sliding groove 211 and can slide inside the sliding groove 211, the rotating shaft 303 is rotationally connected with the inner wall of the top plate 302, the number of the roller 310 is two, when the rock plate is required to be processed, a worker firstly starts the servo motor 306, the servo motor 306 drives the gear II 305 to rotate, the gear II 305 drives the gear I304 in meshed connection with the gear I304 to drive the rotating shaft 303 to rotate, the rotating shaft 303 drives the roller 310 to roll, the roller 310 drives the rubber snap ring 311 sleeved on the outer surface to roll in a crack of each track rib 105 closely spliced with the roller 310 through the driving device 300, the fixing device 200 is driven to move right in the processing box 101, the second clamping rib protrusion 209 and the second suction cup 210 connected with the edge slide rightwards on the outer surface of the rail rib 105 which is embedded in the sliding groove 211) and the like operate a plurality of fixing devices 200 to move rightwards, and a square or round arrangement mode is formed according to requirements (fig. 7 or 8), then a worker starts the second air pump 207 in the fixing device 200 of the part, the second air pump 207 starts to suck air into the fixing cylinder 201 through the second air suction pipe 206 to suck the second suction cup 210 and the second suction cup 210, at the moment, the second suction cup 210 is firmly sucked on the inner wall of the bottom of the processing box 101, and the inner part of the second suction cup 210 is isolated from the outer surface because the sliding groove 211 formed on the surface of the second suction cup 210 fixedly connected with the edge of the clamping rib protrusion 209 is always tightly attached to the outer surface of the rail rib 105, so that the second suction cup 210 is firmly sucked on the inner wall of the bottom of the processing box 101 when the second air pump 207 is opened to suck the air in the second suction cup 210; finally, a worker lifts the rock plates to be placed on the tops of the arranged fixing devices 200, starts the air pump I205 to suck air in the sucker I203 through the air suction pipe I204, firmly sucks the rock plates, achieves the effect of fixing the rock plates, and finally uses the rock plate processing machine 102 to process the rock plates, so that the processing efficiency is improved;

when the rock plate is required to be taken out after the machining is finished, the first suction cup 203 is not firmly sucked by the first suction cup 203 by starting the first air pump 205 to inflate the first suction cup 204, so that the rock plate can be taken out; finally, the servo motor 306 is started, the fixing devices 200 are driven to return to the original positions through the driving device 300, each fixing device 200 is an independent unit, the disassembly is convenient, the maintenance of the fixing devices 200 is facilitated, the reorganization and arrangement are performed through the plurality of groups of fixing devices 200, the reorganization of the fixing devices 200 is convenient when the irregular-shaped rock plates are encountered, the rock plates are fixed, the rock plates can be uniformly sucked on a large scale at the bottoms of the rock plates, and the stability and the flexibility are high.

Further, the material of the first sucker 203 and the second sucker 210 is nitrile rubber, the material of the rubber snap ring 311 is butadiene rubber, specifically, the nitrile rubber has the advantages of air tightness and good elasticity, the tightness of the first sucker 203 and the second sucker 210 is improved, when the second sucker 210 slides on the surface of the rail rib 105 in the processing box 101, the friction force can be reduced by spraying water in the processing box 101 when the rock plate is processed by the rock plate processing machine 102, the loss is reduced, the butadiene rubber has the advantages of good wear resistance and good aging resistance, and the service life of the rubber snap ring 311 sleeved on the outer surface of the roller 310 is prolonged.

The application process of the invention is as follows: when the rock plate is required to be processed, firstly, a worker in the field starts the servo motor 306, the servo motor 306 drives the gear II 305 to rotate, the gear II 305 drives the gear I304 in meshed connection with the gear II, the gear I304 drives the rotating shaft 303 to rotate, the rotating shaft 303 drives the roller 310 to roll, the roller 310 rolls in the seam of each track rib 105 closely spliced with the roller 310 through the rubber snap ring 311 sleeved on the outer surface, the fixing device 200 is driven to move rightwards in the processing box 101 through the driving device 300, (meanwhile, the rib clamping protrusion 209 and the sucking disc II 210 connected with the edge also slide rightwards through the outer surface of the track rib 105 spliced in the sliding groove 211) and a plurality of fixing devices 200 are pushed rightwards to move rightwards, and according to the square or round arrangement mode which is formed (fig. 7 or 8), then the worker starts the air pump II 207 in the fixing device 200 of the part, the air pump II 207 starts to suck air into the fixing cylinder 201 through the air suction pipe II 206, the air in the suction cup II 210 and the suction cup II 210 is sucked out, at the moment, the suction cup II 210 is firmly sucked on the inner wall of the bottom of the processing box 101, (because the sliding groove 211 formed on the surface of the suction cup II 210 fixedly connected with the edge of the rib protrusion 209 is always tightly attached to the outer surface of the rail rib 105, the inner part of the suction cup II 210 is isolated from the outer surface, at the moment, the air pump II 207 is opened to suck the air in the suction cup II 210, and the suction cup II 210 is firmly sucked on the inner wall of the bottom of the processing box 101); finally, a worker lifts the rock plates to be placed on the tops of the arranged fixing devices 200, starts the air pump I205 to suck air in the sucker I203 through the air suction pipe I204, firmly sucks the rock plates, achieves the effect of fixing the rock plates, and finally uses the rock plate processing machine 102 to process the rock plates, so that the processing efficiency is improved; the nitrile rubber has the advantages of good air tightness and elasticity, the tightness of the first sucker 203 and the second sucker 210 is improved, when the second sucker 210 slides on the surface of the rail rib 105 in the processing box 101, the friction force can be reduced by water sprayed in the processing box 101 when the rock plate is processed by the rock plate processing machine 102, loss is reduced, the butadiene rubber has the advantages of good wear resistance and good aging resistance, and the service life of the rubber clamping ring 311 sleeved on the outer surface of the roller 310 is prolonged;

The above description is only of the preferred embodiments of the present invention, and any person skilled in the art may modify the present invention or make modifications to the present invention equivalent thereto using the technical solutions described above. Therefore, any simple modification or equivalent made according to the technical solution of the present invention falls within the scope of the protection claimed by the present invention.

Claims

1. Digital machining center suitable for rock plate processing, including machining center body (100), fixing device (200) and drive arrangement (300), its characterized in that: machining center body (100) still includes machining box (101), rock board processor (102) are installed to machining box (101) one side, water drainage tank (103) have been seted up to machining box (101) bottom inner wall, wash port (104) have been seted up to machining box (101) one side surface, machining box (101) bottom inner wall fixed connection track rib (105), track rib (105) top is equipped with fixing device (200), fixing device (200) still include fixed section of thick bamboo (201), support column (202) are installed at fixed section of thick bamboo (201) top, support column (202) top fixed connection sucking disc (203), sucking disc one (203) bottom grafting breathing pipe one (204), breathing pipe one (204) fixed connection air pump one (205), fixed section of thick bamboo (201) top grafting breathing pipe two (206), breathing pipe two (206) tip fixed connection air pump two (207), main frame (208) are installed to fixed connection clamp arch (209) are located to main frame (208) bottom, main frame (208) bottom fixed connection clamp arch (208), main frame (210) and two outer surface (210) side surface cup joint two side of protruding (210);

an electric telescopic rod (301) is installed at the top of the driving device (300), a top plate (302) is fixedly connected to the bottom end of the electric telescopic rod (301), a rotating shaft (303) is arranged on the inner wall of one side of the top plate (302), a first gear (304) is installed at the end part of the rotating shaft (303), a second gear (305) is meshed with one side of the first gear (304), the second gear (305) is fixedly connected with the output end of a servo motor (306), a roller (310) is fixedly sleeved on the outer surface of the rotating shaft (303), a rubber clamping ring (311) is fixedly sleeved on the outer surface of the roller (310), the rotating shaft (303) is rotationally connected with the inner wall of the top plate (302), the number of the rollers (310) is two groups, the number of the rollers (310) is three, the servo motor (306) is fixedly connected to the inner side of the top plate (302), the number of the rubber clamping ring (311) is four, the rubber clamping ring (311) is embedded on the inner side of a track rib (105) and can slide on the inner side surface of the track rib (105), four rubber clamping rings (311) are uniformly sleeved on the outer surface of the track rib (311), the roller (210) and the roller (210) is provided with a sucker (210), the rubber snap ring (311) is made of butadiene rubber.

2. A digital machining center adapted for use in rock machining according to claim 1, wherein: the number of the rail ribs (105) is set to three, and each of the three rail ribs (105) is set to four.

3. A digital machining center adapted for use in rock machining according to claim 1, wherein: the shape of the first sucker (203) and the second sucker (210) is set to be round.

4. A digital machining center adapted for use in rock machining according to claim 1, wherein: the main frame (208) is arranged into a ring shape, the number of the clamping edge protrusions (209) is two, and each group of the clamping edge protrusions (209) is four.

5. A digital machining center for rock machining according to claim 4, wherein: two sets of press from both sides the arris protruding (209) set up respectively in the left end and the right-hand member bottom of main frame (208), the material of main frame (208) and press from both sides the arris protruding (209) sets up to the aluminum alloy.

6. A digital machining center adapted for use in rock machining according to claim 1, wherein: the second sucking disc (210) is uniformly connected to the bottom of the main frame (208) and the edge slit of the rib clamping protrusion (209), the inner width of the sliding groove (211) is equal to the outer diameter of the rib clamping protrusion (209), and the outer surface of the rail rib (105) is embedded with the inner side of the sliding groove (211) and can slide on the inner side of the sliding groove (211).