CN114888339A - Flange processing equipment - Google Patents
Flange processing equipment Download PDFInfo
- Publication number
- CN114888339A CN114888339A CN202210509142.5A CN202210509142A CN114888339A CN 114888339 A CN114888339 A CN 114888339A CN 202210509142 A CN202210509142 A CN 202210509142A CN 114888339 A CN114888339 A CN 114888339A
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- Prior art keywords
- fixedly connected
- side wall
- cutting fluid
- storage box
- flange
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- 239000002173 cutting fluid Substances 0.000 claims abstract description 125
- 238000003860 storage Methods 0.000 claims abstract description 91
- 238000005553 drilling Methods 0.000 claims abstract description 48
- 238000003801 milling Methods 0.000 claims abstract description 40
- 239000007921 spray Substances 0.000 claims abstract description 30
- 238000005406 washing Methods 0.000 claims abstract description 13
- 239000002184 metal Substances 0.000 claims description 77
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 46
- 239000007788 liquid Substances 0.000 claims description 22
- 238000005507 spraying Methods 0.000 claims description 16
- 238000007789 sealing Methods 0.000 claims description 13
- 229920003023 plastic Polymers 0.000 claims description 6
- 238000003754 machining Methods 0.000 claims description 5
- 230000008878 coupling Effects 0.000 claims 1
- 238000010168 coupling process Methods 0.000 claims 1
- 238000005859 coupling reaction Methods 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 27
- 238000002347 injection Methods 0.000 abstract 1
- 239000007924 injection Substances 0.000 abstract 1
- 239000002699 waste material Substances 0.000 description 16
- 238000001914 filtration Methods 0.000 description 14
- 238000005520 cutting process Methods 0.000 description 8
- 238000001514 detection method Methods 0.000 description 8
- 230000005484 gravity Effects 0.000 description 8
- 239000000463 material Substances 0.000 description 4
- 230000008859 change Effects 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
- 230000001050 lubricating effect Effects 0.000 description 3
- 238000011084 recovery Methods 0.000 description 3
- 239000012780 transparent material Substances 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 2
- 239000000284 extract Substances 0.000 description 2
- 238000000605 extraction Methods 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 230000003014 reinforcing effect Effects 0.000 description 2
- 241001233242 Lontra Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C1/00—Milling machines not designed for particular work or special operations
- B23C1/08—Milling machines not designed for particular work or special operations with a plurality of vertical working-spindles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/08—Protective coverings for parts of machine tools; Splash guards
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/10—Arrangements for cooling or lubricating tools or work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/10—Arrangements for cooling or lubricating tools or work
- B23Q11/1069—Filtration systems specially adapted for cutting liquids
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Auxiliary Devices For Machine Tools (AREA)
Abstract
The invention belongs to the field of flange processing equipment, and particularly relates to flange processing equipment, which comprises an operation table; a support frame is fixedly connected to the end part of the operating platform; an electric guide rail is arranged on the inner side wall of the support frame; the side wall of the electric guide rail is fixedly connected with a sliding block; through the storage box that sets up, when using in narrow and small factory workshop when drilling to the flange machined part, pour into the storage box inside with the cutting fluid earlier, and aim at the washing milling cutter department with the shower nozzle, the sliding block slowly glides, the storage box covers gradually on the flange machined part, servo motor's output rotates and drives a plurality of washing milling cutter drilling simultaneously, the shower nozzle sprays the cutting fluid to washing milling cutter drilling department, the cutting fluid is blockked by the storage box, avoid the cutting fluid to splash and cause the short circuit on equipment and the power, utilize the elasticity arc board to shelter from the cutting fluid that splashes simultaneously, avoid influencing the injection effect of shower nozzle, the cutting fluid that shelters from is downflow along with the elasticity soft board, avoid causing the cutting fluid to splash.
Description
Technical Field
The invention belongs to the field of flange processing equipment, and particularly relates to flange processing equipment.
Background
The flange is a part that is used for connecting between the pipe end more, and basically the flange all uses in pairs to cooperate, cooperates bolt threaded connection fixed when the pipeline port is connected, can set up multiunit punchhole on the flange and be used for fixed connection, and these punchholes need special drilling machine to set up.
A chinese patent publication No. CN112192271A discloses a processing apparatus for a flange, which includes a worktable, a mounting bracket fixed on the top of the worktable, a clamping mechanism mounted on the mounting bracket, and a drilling mechanism mounted on the top of the worktable; the flange clamping and fixing device is reasonable in structure, simple to operate, convenient for clamping and fixing the flange for drilling, and capable of discharging quickly after drilling is finished, and flange processing time is shortened.
When using small-size drilling equipment to the flange drilling in narrow and small factory workshop, wash the tip of milling cutter laminating flange and begin the drilling, spray cutting fluid simultaneously and wash the lubricated cooling in milling cutter drilling department, reduce the friction and reduce the resistance of drill bit, nevertheless can splash everywhere after the cutting fluid of spraying dashes on the flange, some cutting fluid splashes other not waterproof equipment and the power department in workshop, leads to workshop equipment and power to appear the phenomenon of short circuit, directly leads to equipment to damage when serious and causes great economic loss.
Therefore, the invention provides flange machining equipment.
Disclosure of Invention
To remedy the deficiencies of the prior art, at least one of the technical problems set forth in the background is addressed.
The technical scheme adopted by the invention for solving the technical problems is as follows: the invention relates to flange processing equipment, which comprises an operation table; a support frame is fixedly connected to the end part of the operating platform; an electric guide rail is arranged on the inner side wall of the support frame; the side wall of the electric guide rail is fixedly connected with a sliding block; the bottom end of the sliding block is fixedly connected with a fixed block; the bottom end of the fixed block is fixedly connected with a connecting box; a plurality of groups of Xian milling cutters are arranged on the bottom surface of the connecting box; the side wall of the connecting box is fixedly connected with a storage box, and the storage box is annular; a flange machining part is arranged at the end part of the operating platform; a power assembly is arranged inside the fixed block and used for driving the Xian milling cutter to rotate; the inside of the storage box is provided with a liquid spraying assembly, and the liquid spraying assembly is used for spraying liquid to lubricate and cool the drilling position; meanwhile, the liquid spraying assembly extracts the cutting liquid in the storage box to be sprayed to the drilling positions of the plurality of groups of Xian milling cutters for lubricating and cooling, so that friction is reduced, resistance of a drill bit is reduced, the sprayed cutting liquid splashes on the wall of the storage box, the splashed cutting liquid is blocked by the bottom end of the storage box, short circuit caused by the fact that the cutting liquid splashes to equipment and a power supply is avoided, meanwhile, the power assembly is used for driving the plurality of Xian milling cutters to drill the flange machined part simultaneously, and the drilling efficiency is improved.
Preferably, the power assembly comprises a servo motor, a first gear and a second gear; the servo motor is fixedly connected inside the fixed block; the first gear is fixedly connected to the output end of the servo motor and is positioned inside the connecting box; the second gear is meshed with the first gear; the bottom surface of the second gear is fixedly connected with a Xian milling cutter; the storage box is made of transparent plastic; other six No. two gears of intermeshing rotate thereupon in the connecting box simultaneously, and No. two gears drive the quick rotation of washing milling cutter, along with the sliding block constantly slides down, bores six holes simultaneously to the flange machined part, improves the efficiency of drilling processing, and what storage box material adopted simultaneously is the transparent plastic material, utilizes the transparent material of storage box can make things convenient for the workman to look over the progress and the condition of drilling.
Preferably, a fixed seat is fixedly connected to the end part of the operating platform, and the middle part of the fixed seat is raised; the inner side wall of the fixed seat is in threaded connection with a limiting block, and the flange machined part is positioned between the limiting block and the fixed seat for clamping; play spacing effect to the flange machined part to cooperation stopper screw thread is even at the inside wall of fixing base, and is fixed to flange machined part centre gripping, avoids rocking the dislocation when drilling and being erodeed by the cutting fluid, influences the effect of flange machined part drilling.
Preferably, the liquid spraying assembly comprises a water pump, a spray head and a sealing plug; the water pump is fixedly connected inside the storage box; the spray head is fixedly connected to the side wall of the water pump and is connected with the water pump through a guide pipe; the sealing plug is in threaded connection with the inner side wall of the storage box, and is positioned at the end part of the storage box; the inside cutting fluid of water pump work extraction storage box is carried to shower nozzle department through the pipe and is sprayed, and the water pump is the water pump among the prior art, just can work when driling to the flange machined part, and the shower nozzle direction of shower nozzle just to washing milling cutter department, plays the use of reduction space, avoids the cutting fluid to splash and leads to the fact the effect of short circuit.
Preferably, a plurality of groups of elastic arc plates are fixedly connected to the side wall of the storage box; one end of the elastic arc plate, which is far away from the storage box, is bent upwards; the bottom end of the elastic arc plate is fixedly connected with a load ball through a lifting rope; the bottom end of the storage box is fixedly connected with an elastic soft plate; the cutting fluid avoiding splashing affects the range of the spray head, the cutting fluid can slide downwards when flowing to the end part of the elastic arc plate, one end of the elastic arc plate is bent to be stored and pressed down, after the cutting fluid slides, the elastic arc plate vibrates by matching with the gravity of the weight ball, the cutting fluid is prevented from remaining on the elastic arc plate, and partial cutting fluid can flow downwards along the side wall of the elastic soft plate to achieve the effect of guiding and draining.
Preferably, a groove is formed in the end part of the operating platform; the inner side wall of the operating platform is fixedly connected with a water storage tank and is positioned at the groove; the inner side wall of the fixed seat is rotatably connected with a metal filter plate through a torsional spring; the inner side wall of the water storage tank is fixedly connected with a filter frame, and a channel is formed in the filter frame; the inner side wall of the filter frame is fixedly connected with a filter screen plate and is positioned in the channel of the filter frame; when more scraps are filtered on the metal filter plate, the metal filter plate inclines along with the rotation of the torsional spring, the scraps are mixed with the cutting fluid and slide down, the metal filter plate and the end part of the filter frame are impacted and vibrated, the scraps are vibrated and fall on the filter screen plate, workers can clean the scraps conveniently, the scraps on the metal filter plate are driven by the torsional spring to reset after being vibrated, the effect of filtering and recycling is achieved, and the cutting fluid is prevented from falling onto the ground.
Preferably, a first magnetic part is fixedly connected to the side wall of the water storage tank; a second magnetic part is fixedly connected inside the metal filter plate and is positioned at the bottom end of the metal filter plate; the first magnetic part and the second magnetic part can attract each other when being close to each other; the heavy striking of metal filter shakes at the tip of filtering the frame, shakes the sweeps on the metal filter and falls to the storage on filtering the otter board, avoids metal filter to block up the influence and retrieves the filtration of cutting fluid, and the sweeps can reset after shaking on the metal filter, plays the effect of collecting the sweeps fast simultaneously.
Preferably, the inner side wall of the metal filter plate is fixedly connected with an elastic pull rope and is positioned in the circular groove; the side wall of the elastic pull rope is sleeved with a vibration ball; the inner side wall of the metal filter plate is fixedly connected with a metal elastic sheet and is positioned on the side part of the vibration ball; utilize the bounce force of metal shrapnel to strike the inside wall reinforcing vibrations effect of metal filter repeatedly, reduce the residue of sweeps on metal filter.
Preferably, a cutting fluid concentration detector is fixedly connected to the inner side wall of the water storage tank and penetrates through the operating platform; the side wall of the cutting fluid concentration detector is fixedly connected with a display screen and is positioned on the outer side wall of the operating platform; whether the cutting fluid after the test filters can continue to recycle to the data that will test show through the display screen show for the workman look over, if can not retrieve and in time clear up, cutting fluid concentration detection appearance is the test instrument among the prior art, also can change into other detecting instrument, can reach detection effect can.
Preferably, a clamping block is fixedly connected to the inner side wall of the water storage tank; the side wall of the filter frame is fixedly connected with a rubber ball; the rubber ball is pulled to deform and is pulled out of the clamping block, and the waste on the filter screen plate is cleaned and then inserted back into the clamping block for fixation, so that the effect of disassembling and cleaning the waste of the filter screen plate is achieved.
The invention has the following beneficial effects:
1. according to the flange processing equipment, through the storage box, when the flange processing piece is drilled in a narrow factory workshop, cutting fluid is filled into the storage box, the spray head is aligned to the milling cutter, the sliding block slowly slides downwards, the storage box is gradually covered on the flange processing piece, the output end of the servo motor rotates and drives the plurality of milling cutters to drill holes, the spray head sprays the cutting fluid to the positions of the milling cutter drill holes, the cutting fluid is blocked by the storage box, the cutting fluid is prevented from splashing on the equipment and a power supply to cause short circuit, meanwhile, the elastic arc plate is used for shielding the splashed cutting fluid, the spraying effect of the spray head is prevented from being influenced, the shielded cutting fluid flows downwards along with the elastic soft plate, and the cutting fluid is prevented from splashing.
2. According to the flange processing equipment, the downstream cutting fluid is stored through the arranged water storage tank, and the scraps in the cutting fluid are filtered by matching with the metal filter plate, so that the downstream cutting fluid can be recovered, when a small amount of scraps are accumulated on the metal filter plate, the first magnetic part and the second magnetic part are magnetically attracted, the torsion of a torsion spring on the metal filter plate is enhanced, the scraps in the cutting fluid are filtered, the cutting fluid is conveniently recovered, when a large amount of scraps are accumulated on the metal filter plate, the gravity of the scraps along with the falling impact force of the cutting fluid presses the metal filter plate to rotate along with the torsion spring, the metal filter plate is impacted and matched with a vibration ball to knock to generate vibration, the scraps on the metal filter plate are shaken, the phenomenon that the filtering recovery is influenced by the blockage of the metal filter plate is avoided, and finally the concentration of the cutting fluid is detected by using the cutting fluid concentration detector to facilitate the recovery.
Drawings
The invention will be further explained with reference to the drawings.
FIG. 1 is a perspective view of a flange processing apparatus according to the present invention;
FIG. 2 is a cross-sectional view of the junction box of the present invention;
FIG. 3 is a schematic structural view of the present invention;
FIG. 4 is an enlarged view at A of FIG. 3;
FIG. 5 is an enlarged view at B of FIG. 3;
fig. 6 is a partial sectional view of a reservoir according to the invention.
In the figure: 1. an operation table; 11. a support frame; 12. a slider; 13. a fixed block; 14. a connecting box; 15. washing a milling cutter; 16. a storage box; 17. processing a flange; 2. a servo motor; 21. a first gear; 22. a second gear; 3. a fixed seat; 31. a limiting block; 4. a water pump; 41. a spray head; 42. a sealing plug; 5. an elastic arc plate; 51. a weight bearing ball; 52. an elastic soft board; 6. a water storage tank; 61. a metal filter plate; 62. a filter frame; 63. a filter screen plate; 7. a first magnetic member; 71. a second magnetic member; 8. an elastic pull rope; 81. a vibration ball; 82. a metal spring sheet; 9. a cutting fluid concentration detector; 91. a clamping block; 92. a rubber ball.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
Example one
As shown in fig. 1 to 3, a flange processing apparatus according to an embodiment of the present invention includes an operation table 1; a support frame 11 is fixedly connected to the end part of the operating platform 1; an electric guide rail is arranged on the inner side wall of the support frame 11; sliding block 12 is fixedly connected to the side wall of the electric guide rail; the bottom end of the sliding block 12 is fixedly connected with a fixed block 13; the bottom end of the fixed block 13 is fixedly connected with a connecting box 14; a plurality of groups of washing milling cutters 15 are arranged on the bottom surface of the connecting box 14; a storage box 16 is fixedly connected to the side wall of the connection box 14, and the storage box 16 is annular; a flange machining part 17 is arranged at the end part of the operating platform 1; a power assembly is arranged inside the fixed block 13 and is used for driving the washing milling cutter 15 to rotate; a liquid spraying assembly is arranged in the storage box 16 and used for spraying liquid to lubricate and cool the drilling position; when a small-sized drilling device is used for drilling a flange workpiece 17 in a narrow factory workshop, the milling cutter 15 is attached to the end part of the flange workpiece 17 to start drilling, and simultaneously the cutting fluid is sprayed to the drilling part of the milling cutter 15 to lubricate and reduce the temperature, so as to reduce friction and reduce the resistance of a drill bit, but the sprayed cutting fluid splashes everywhere after being flushed on the flange workpiece 17, a plurality of devices and power supplies are placed relatively close, part of the cutting fluid splashes to the devices and the power supplies which are not waterproof in the workshop, so that the phenomenon of short circuit of the workshop devices and the power supplies is caused, and the devices are directly damaged to cause great economic loss in severe cases, therefore, the flange workpiece 17 is firstly placed at the end part of the operating platform 1 and is fixed at the bottom end of the milling cutter 15, a worker installs the liquid spraying component on the inner side wall of the storage box 16 in advance and aims at the tip of the milling cutter 15, the bottom end of the storage box 16 is narrow, the sliding block 12 slides on the inner side wall of the support frame 11 along with the electric guide rail, the fixed block 13 is driven to slide downwards, the power assembly inside the fixed block 13 drives the multiple groups of Xian milling cutters 15 mounted on the bottom surface of the connecting box 14 to rotate rapidly and slowly fit with the end portions of the flange machined parts 17 to start drilling, the storage box 16 covers the outer side of the flange machined parts 17, meanwhile, the cutting fluid inside the hydrojet assembly is extracted from the storage box 16 and sprayed to the drilling positions of the multiple groups of Xian milling cutters 15 to be lubricated and cooled, friction is reduced, resistance of a drill bit is reduced, the sprayed cutting fluid splashes on the wall of the storage box 16, the splashed cutting fluid is blocked by the bottom end of the storage box 16, short circuit caused by the fact that the cutting fluid is splashed to equipment and a power supply is avoided, meanwhile, the power assembly is used for driving the multiple Xian milling cutters 15 to drill holes in the flange machined parts 17, and drilling efficiency is improved.
As shown in fig. 2 to 3, the power assembly includes a servo motor 2, a first gear 21 and a second gear 22; the servo motor 2 is fixedly connected inside the fixed block 13; the first gear 21 is fixedly connected with the output end of the servo motor 2 and is positioned inside the connecting box 14; the second gear 22 is meshed with the first gear 21; the bottom surface of the second gear 22 is fixedly connected with a Xian milling cutter 15; the storage box 16 is made of transparent plastic; catch up man-hour in the workshop, need drill to large batch flange machined part 17, the workman stands and changes the flange machined part 17 of processing at the edge of processing equipment, sliding block 12 slides down along with the electric conduction rail, drive fixed block 13 while lapse, servo motor 2's output drives a gear 21 clockwise, other six No. two gears 22 of intermeshing rotate thereupon in the connecting box 14 simultaneously, No. two gears 22 drive the quick rotation of milling cutter 15, along with sliding block 12 constantly slides down, six holes are bored simultaneously to flange machined part 17, the efficiency of drilling processing is improved, what 16 materials of storage box adopted of while is the transparent plastic material, utilize the transparent material of storage box 16 can make things convenient for the workman to look over the progress and the condition of drilling.
As shown in fig. 1 and 3, a fixed seat 3 is fixedly connected to an end of the operating table 1, and a middle of the fixed seat 3 is protruded; the inner side wall of the fixed seat 3 is in threaded connection with a limiting block 31, and the flange machined part 17 is clamped between the limiting block 31 and the fixed seat 3; in order to prevent the problem that the flange machined part 17 appears sliding and rocking when driling, the workman can place flange machined part 17 on the bellied terminal surface in middle part of fixing base 3, plays spacing effect to flange machined part 17 to the 31 threaded connection of cooperation stopper is at the inside wall of fixing base 3, and is fixed to flange machined part 17 centre gripping, avoids driling and rocks the dislocation when being erodeed by the cutting fluid, influences the effect of flange machined part 17 drilling.
As shown in fig. 3 to 4, the liquid ejection assembly includes a water pump 4, an ejection head 41, and a sealing plug 42; the water pump 4 is fixedly connected inside the storage tank 16; the spray head 41 is fixedly connected to the side wall of the water pump 4, and the spray head 41 is connected with the water pump 4 through a guide pipe; the sealing plug 42 is in threaded connection with the inner side wall of the storage box 16, and the sealing plug 42 is positioned at the end position of the storage box 16; because the space in factory workshop is narrower and small, external raceway is comparatively loaded down with trivial details and account for the space, in order to avoid the workman to touch external water pipe and cutting fluid bucket in the during operation accident, lead to cutting fluid to splash power and cause the short circuit on the equipment, so the workman can unscrew sealing plug 42 screw, directly pour cutting fluid into the inside cavity of storage box 16 and use sealing plug 42 sealed storage, when drilling flange machined part 17, the inside cutting fluid of water pump 4 work extraction storage box 16 passes through the pipe and carries to shower nozzle 41 department and spray, water pump 4 is the water pump among the prior art, just can work when drilling flange machined part 17, the shower nozzle direction of shower nozzle 41 is just to washing milling cutter 15 department, play the use of reduction space, avoid cutting fluid to splash and cause the effect of short circuit.
As shown in fig. 3 to 4, a plurality of sets of elastic arc plates 5 are fixedly connected to the side wall of the storage box 16; the end of the elastic arc plate 5 away from the storage box 16 is bent upwards; the bottom end of the elastic arc plate 5 is fixedly connected with a load ball 51 through a lifting rope; the bottom end of the storage box 16 is fixedly connected with an elastic soft board 52; when drilling a hole in the flange machined part 17, the plurality of spray heads 41 spray cutting fluid to the drilling position, the cutting fluid splashes and impacts, the spray heads 41 spray the milling cutter 15 to lubricate and cool the cutting fluid when preventing the cutting fluid from splashing, the elastic arc plate 5 is used for blocking the cutting fluid, the splashing cutting fluid is prevented from influencing the range of the spray heads 41, the cutting fluid can slide down when flowing to the end part of the elastic arc plate 5, one end of the elastic arc plate 5 is bent and accumulated to be pressed down, after the cutting fluid slides down, the elastic arc plate 5 vibrates by matching the gravity of the weight ball 51, the cutting fluid is prevented from remaining on the elastic arc plate 5, part of the cutting fluid can flow down along the side wall of the elastic soft plate 52, and the guiding and draining effects are achieved.
As shown in fig. 3 and 5, a groove is formed at an end of the operating table 1; the inner side wall of the operating platform 1 is fixedly connected with a water storage tank 6 and is positioned at the groove; the inner side wall of the fixed seat 3 is rotatably connected with a metal filter plate 61 through a torsion spring; the inner side wall of the water storage tank 6 is fixedly connected with a filter frame 62, and a channel is formed in the filter frame 62; the inner side wall of the filter frame 62 is fixedly connected with a filter screen plate 63 and is positioned in a channel of the filter frame 62; when the cutting fluid is continuously sprayed along with the spray head 41 in the drilling process and then is blocked by the storage box 16 to flow downwards, due to the fact that the cutting fluid has a lubricating effect and is mixed with waste chips to flow to the ground, the environment of a factory is polluted, in order to prevent the cutting fluid from flowing to the ground, the water storage box 6 is fixedly connected to the inner side wall of the operating platform 1 to collect the cutting fluid flowing downwards, the metal filter plate 61 is used for filtering the waste chips mixed in the cutting fluid, when the waste chips are filtered on the metal filter plate 61, the metal filter plate 61 inclines along with the rotation of the torsion spring, the waste chips are mixed with the cutting fluid and slide down, the metal filter plate 61 and the end portion of the filter frame 62 are impacted and vibrated, the waste chips are vibrated and fall on the filter screen plate 63, workers can conveniently clean the waste chips, the waste chips on the metal filter plate 61 are driven to reset by the torsion spring after being vibrated, the effect of filtering and the cutting fluid is prevented from flowing to the ground.
As shown in fig. 5, a first magnetic member 7 is fixed to a side wall of the water storage tank 6; a second magnetic part 71 is fixedly connected inside the metal filter plate 61 and is positioned at the bottom end of the metal filter plate 61; the first magnetic part 7 and the second magnetic part 71 can attract each other when approaching to each other; when a small amount of drilled scraps are accumulated on the metal filter plate 61, the first magnetic part 7 and the second magnetic part 71 are magnetically attracted, the torsion of a torsion spring on the metal filter plate 61 is enhanced, the scraps in the cutting fluid are filtered, the cutting fluid is convenient to recover, when a large amount of scraps are accumulated on the metal filter plate 61, the gravity of the scraps presses the metal filter plate 61 to rotate along with the torsion spring along with the impact force of the falling of the cutting fluid, the metal filter plate 61 heavily impacts on the end part of the filter frame 62 to vibrate, the scraps on the metal filter plate 61 are shaken and dropped onto the filter screen plate 63 to be stored, the phenomenon that the metal filter plate 61 is blocked to influence the filtering and recovering of the cutting fluid is avoided, the scraps on the metal filter plate 61 can reset after being shaken, and meanwhile, the effect of quickly collecting the scraps is achieved.
As shown in fig. 5, the inner side wall of the metal filter plate 61 is fixedly connected with an elastic pull rope 8 and is positioned in the circular groove; the side wall of the elastic pull rope 8 is sleeved with a vibration ball 81; the inner side wall of the metal filter plate 61 is fixedly connected with a metal elastic sheet 82 and is positioned at the side part of the vibration ball 81; the metal filter plate 61 receives the gravity striking to filter and shakes on the frame 62, and the inside multiunit elasticity stay cord 8 of metal filter plate 61 drives the lateral wall of the vibrations ball 81 striking metal shrapnel 82 that the lateral wall cup jointed, utilizes the inside wall reinforcing vibrations effect of metal shrapnel 82's bounce-force striking metal filter plate 61 repeatedly, reduces the residue of sweeps on metal filter plate 61.
As shown in fig. 3, a cutting fluid concentration detector 9 is fixedly connected to the inner side wall of the water storage tank 6, and the cutting fluid concentration detector 9 penetrates through the operation table 1; the side wall of the cutting fluid concentration detector 9 is fixedly connected with a display screen and is positioned on the outer side wall of the operating platform 1; when the cutting fluid after filtering is saved in water storage box 6's inside, cutting fluid concentration detection appearance 9 can detect the cutting fluid that the bottom precipitated, whether the cutting fluid after the test filtration can continue to retrieve the use to show the data that will test and look over for the workman through the display screen, if can not retrieve and in time clear up, cutting fluid concentration detection appearance 9 is the test instrument among the prior art, also can change into other detecting instrument, can reach detection effect can.
Example two
As shown in fig. 6, a first comparative example, in which another embodiment of the present invention is: a clamping block 91 is fixedly connected to the inner side wall of the water storage tank 6; a rubber ball 92 is fixedly connected to the side wall of the filter frame 62; when too much sweeps are accumulated on the filter screen plate 63, a worker can stop working the machine, the side wall of the filter frame 62 is held by hands to pull out the rubber ball 92 from the inside of the fixture block 91, the rubber ball 92 is pulled to deform and pulled out of the fixture block 91, the sweeps on the filter screen plate 63 are cleaned and then inserted back into the fixture block 91 for fixation, and the effect of disassembling and cleaning the sweeps on the filter screen plate 63 is achieved.
The working principle is that when a small-sized drilling device is used for drilling a flange workpiece 17 in a narrow factory workshop, the milling cutter 15 is attached to the end part of the flange workpiece 17 to start drilling, and simultaneously the cutting fluid is sprayed to the drilling position of the milling cutter 15 to lubricate and reduce the temperature, so as to reduce friction and reduce the resistance of a drill bit, but the sprayed cutting fluid splashes everywhere after rushing on the flange workpiece 17, a plurality of devices and power supplies are placed relatively close, part of the cutting fluid splashes to the non-waterproof devices and power supplies of the workshop, so that the workshop devices and the power supplies are short-circuited, and the devices are directly damaged in severe cases to cause great economic loss, therefore, the flange workpiece 17 is placed at the end part of the operating platform 1 and fixed at the bottom end of the milling cutter 15, a worker installs the liquid spraying component on the inner side wall of the storage tank 16 in advance and aims at the tip of the milling cutter 15, and the bottom end of the storage tank 16 is narrow, the sliding block 12 slides on the inner side wall of the supporting frame 11 along with the electric guide rail, the fixed block 13 is driven to slide downwards, the power assembly in the fixed block 13 drives the multiple groups of milling cutters 15 arranged on the bottom surface of the connecting box 14 to rotate rapidly and slowly attach to the end part of the flange workpiece 17 to start drilling, the storage box 16 is covered on the outer side of the flange workpiece 17, the liquid spraying assembly extracts cutting liquid in the storage box 16 to be sprayed to the drilling positions of the multiple groups of milling cutters 15 to lubricate and cool, friction and resistance of a drill bit are reduced, the sprayed cutting liquid splashes on the wall of the storage box 16, the splashed cutting liquid is blocked by the bottom end of the storage box 16, short circuit caused by the fact that the cutting liquid splashes to equipment and a power supply is avoided, meanwhile, the power assembly drives the multiple milling cutters 15 to simultaneously drill the flange workpiece 17, and drilling efficiency is improved; when a workshop is driven, a large quantity of flange workpieces 17 need to be drilled, a worker stands on the edge of processing equipment to replace the processed flange workpieces 17, the sliding block 12 slides downwards along the electric guide rail to drive the fixing block 13 to slide downwards at the same time, the output end of the servo motor 2 drives the first gear 21 to rotate clockwise, the other six second gears 22 meshed with each other in the connecting box 14 rotate along with the sliding block, the second gear 22 drives the milling cutter 15 to rotate quickly, six holes are drilled on the flange workpieces 17 at the same time along with continuous sliding of the sliding block 12, the drilling efficiency is improved, meanwhile, the storage box 16 is made of transparent plastic, and the progress and the situation of drilling can be conveniently checked by the worker through the transparent material of the storage box 16; in order to prevent the flange machined part 17 from sliding and shaking during drilling, a worker can place the flange machined part 17 on the end face protruding in the middle of the fixed seat 3 to limit the flange machined part 17, and the flange machined part 17 is fixedly clamped by matching with the limiting block 31 in threaded connection with the inner side wall of the fixed seat 3, so that the influence on the drilling effect of the flange machined part 17 caused by shaking and dislocation during drilling and washing by cutting fluid is avoided; because the gap between factory workshops is narrow, the external water pipe is complicated and occupies space, and the short circuit caused by splashing of the cutting fluid on a power supply and equipment due to accidental contact of a worker with the external water pipe and the cutting fluid barrel during working is avoided, the worker can unscrew the thread of the sealing plug 42 and directly pour the cutting fluid into the internal cavity of the storage box 16 for sealed storage by using the sealing plug 42, when the flange workpiece 17 is drilled, the cutting fluid in the storage box 16 is extracted by the water pump 4, the cutting fluid is conveyed to the spray head 41 through the guide pipe and is sprayed, the water pump 4 is a water pump in the prior art and can work when the flange workpiece 17 is drilled, the spray head direction of the spray head 41 is over the position of the flush cutter 15, so that the space utilization is reduced, and the short circuit caused by splashing of the cutting fluid is avoided; when a flange machined part 17 is drilled, a plurality of spray heads 41 spray cutting fluid to a drilled position, the cutting fluid is splashed and impacted, in order to prevent the influence of the spraying of the cutting fluid on the lubrication and cooling of a milling cutter 15 sprayed by the spray heads 41 when the cutting fluid is splashed, the cutting fluid is blocked by the elastic arc plate 5, the influence of the splashed cutting fluid on the range of the spray heads 41 is avoided, meanwhile, the cutting fluid slides downwards when flowing to the end part of the elastic arc plate 5, the cutting fluid is bent and accumulated at one end of the elastic arc plate 5 and is pressed downwards, after the cutting fluid slides, the elastic arc plate 5 vibrates by matching with the gravity of the weight ball 51, the cutting fluid is prevented from remaining on the elastic arc plate 5, and part of the cutting fluid can flow downwards along the side wall of the elastic soft plate 52, so that the guiding and drainage effects are achieved; when the cutting fluid is continuously sprayed along with the spray head 41 in the drilling process, the cutting fluid is blocked by the storage box 16 to flow downwards, the cutting fluid has a lubricating effect, and when the cutting fluid is mixed with scraps to flow to the ground, the environment of a factory is polluted, in order to prevent the cutting fluid from flowing to the ground, the water storage box 6 is fixedly connected to the inner side wall of the operating platform 1 to collect the cutting fluid flowing downwards, the scraps mixed in the cutting fluid are filtered by the metal filter plate 61, when more scraps are filtered on the metal filter plate 61, the metal filter plate 61 is inclined along with the rotation of the torsion spring, the scraps are mixed with the cutting fluid and slide down, the metal filter plate 61 and the end part of the filter frame 62 are impacted and vibrated, the scraps are vibrated and dropped on the filter screen plate 63, workers can clean the scraps conveniently, the scraps on the metal filter plate 61 are reset by the driving of the torsion spring after the scraps are vibrated, the effect of filtering and the cutting fluid is prevented from flowing to the ground; when a small amount of drilled waste chips are accumulated on the metal filter plate 61, the first magnetic part 7 and the second magnetic part 71 are magnetically attracted to enhance the torsion of a torsion spring on the metal filter plate 61 and filter the waste chips in the cutting fluid, so that the cutting fluid is convenient to recover, when a large amount of waste chips are accumulated on the metal filter plate 61, the gravity of the waste chips presses the metal filter plate 61 to rotate along with the torsion spring along with the falling impact force of the cutting fluid, the metal filter plate 61 heavily impacts the end part of the filter frame 62 to vibrate, the waste chips on the metal filter plate 61 are shaken and dropped onto the filter screen plate 63 to be stored, the influence of blockage of the metal filter plate 61 on the filtration and recovery of the cutting fluid is avoided, the waste chips on the metal filter plate 61 can reset after shaking, and meanwhile, the effect of quickly collecting the waste chips is achieved; the metal filter plate 61 is vibrated on the filter frame 62 by gravity impact, a plurality of groups of elastic pull ropes 8 in the metal filter plate 61 drive vibration balls 81 sleeved on the side walls to impact the side walls of the metal elastic sheets 82, the rebound force of the metal elastic sheets 82 repeatedly impacts the inner side walls of the metal filter plate 61 to enhance the vibration effect, and the residues of the scraps on the metal filter plate 61 are reduced; when the cutting fluid after filtering is saved in water storage box 6's inside, cutting fluid concentration detection appearance 9 can detect the cutting fluid that the bottom precipitated, whether the cutting fluid after the test filtration can continue to retrieve the use to show the data that will test and look over for the workman through the display screen, if can not retrieve and in time clear up, cutting fluid concentration detection appearance 9 is the test instrument among the prior art, also can change into other detecting instrument, can reach detection effect can.
The front, the back, the left, the right, the upper and the lower are all based on figure 1 in the attached drawings of the specification, according to the standard of the observation angle of a person, the side of the device facing an observer is defined as the front, the left side of the observer is defined as the left, and the like.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate orientations or positional relationships based on those shown in the drawings, and are used merely for convenience in describing the present invention and for simplifying the description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the scope of the present invention.
The foregoing shows and describes the general principles, principal features and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. The utility model provides a flange processing equipment which characterized in that: comprises an operation table (1); a support frame (11) is fixedly connected to the end part of the operating table (1); an electric guide rail is arranged on the inner side wall of the support frame (11); a sliding block (12) is fixedly connected to the side wall of the electric guide rail; the bottom end of the sliding block (12) is fixedly connected with a fixed block (13); the bottom end of the fixed block (13) is fixedly connected with a connecting box (14); a plurality of groups of washing mills (15) are arranged on the bottom surface of the connecting box (14); a storage box (16) is fixedly connected to the side wall of the connecting box (14), and the storage box (16) is annular; a flange machining part (17) is arranged at the end part of the operating platform (1); a power assembly is arranged in the fixed block (13) and is used for driving the washing milling cutter (15) to rotate; and a liquid spraying assembly is arranged in the storage box (16) and is used for spraying liquid to lubricate and cool the drilling position.
2. A flange processing apparatus according to claim 1, wherein: the power assembly comprises a servo motor (2), a first gear (21) and a second gear (22); the servo motor (2) is fixedly connected inside the fixed block (13); the first gear (21) is fixedly connected to the output end of the servo motor (2) and is positioned inside the connecting box (14); the second gear (22) is meshed with the first gear (21); the bottom surface of the second gear (22) is fixedly connected with a washing milling cutter (15); the storage box (16) is made of transparent plastic.
3. A flange processing apparatus according to claim 1, wherein: the end part of the operating platform (1) is fixedly connected with a fixed seat (3), and the middle part of the fixed seat (3) is raised; the inner side wall of the fixing seat (3) is in threaded connection with a limiting block (31), and the flange machining piece (17) is located between the limiting block (31) and the fixing seat (3) to be clamped.
4. A flange processing apparatus according to claim 1, wherein: the liquid spraying assembly comprises a water pump (4), a spray head (41) and a sealing plug (42); the water pump (4) is fixedly connected inside the storage tank (16); the spray head (41) is fixedly connected to the side wall of the water pump (4), and the spray head (41) is connected with the water pump (4) through a guide pipe; the sealing plug (42) is in threaded connection with the inner side wall of the storage box (16), and the sealing plug (42) is located at the end position of the storage box (16).
5. A flange processing apparatus according to claim 4, wherein: a plurality of groups of elastic arc plates (5) are fixedly connected to the side wall of the storage box (16); one end of the elastic arc plate (5) far away from the storage box (16) is bent upwards; the bottom end of the elastic arc plate (5) is fixedly connected with a load ball (51) through a lifting rope; the bottom end of the storage box (16) is fixedly connected with an elastic soft board (52).
6. A flange processing apparatus according to claim 3, wherein: a groove is formed in the end part of the operating table (1); the inner side wall of the operating platform (1) is fixedly connected with a water storage tank (6) and is positioned at the groove; the inner side wall of the fixed seat (3) is rotatably connected with a metal filter plate (61) through a torsion spring; a filter frame (62) is fixedly connected to the inner side wall of the water storage tank (6), and a channel is formed in the filter frame (62); the inner side wall of the filter frame (62) is fixedly connected with a filter screen plate (63) and is positioned in a channel of the filter frame (62).
7. A flange processing apparatus according to claim 6, wherein: a first magnetic part (7) is fixedly connected to the side wall of the water storage tank (6); a second magnetic part (71) is fixedly connected inside the metal filter plate (61) and is positioned at the bottom end of the metal filter plate (61); the first magnetic part (7) and the second magnetic part (71) can attract each other when approaching each other.
8. A flange processing apparatus according to claim 7, wherein: the inner side wall of the metal filter plate (61) is fixedly connected with an elastic pull rope (8) and is positioned in the circular groove; the side wall of the elastic pull rope (8) is sleeved with a vibration ball (81); the inside wall rigid coupling of metal filter (61) has metal shrapnel (82), and is located the lateral part of vibrations ball (81).
9. A flange processing apparatus according to claim 7, wherein: a cutting fluid concentration detector (9) is fixedly connected to the inner side wall of the water storage tank (6), and the cutting fluid concentration detector (9) penetrates through the operating platform (1); and a display screen is fixedly connected to the side wall of the cutting fluid concentration detector (9) and is positioned on the outer side wall of the operating platform (1).
10. A flange processing apparatus according to claim 9, wherein: a clamping block (91) is fixedly connected to the inner side wall of the water storage tank (6); and a rubber ball (92) is fixedly connected to the side wall of the filter frame (62).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210509142.5A CN114888339A (en) | 2022-05-11 | 2022-05-11 | Flange processing equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210509142.5A CN114888339A (en) | 2022-05-11 | 2022-05-11 | Flange processing equipment |
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| CN114888339A true CN114888339A (en) | 2022-08-12 |
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| CN202210509142.5A Pending CN114888339A (en) | 2022-05-11 | 2022-05-11 | Flange processing equipment |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN116652259A (en) * | 2023-07-27 | 2023-08-29 | 山西兴旺达锻压有限公司 | Major diameter wind power flange bolt hole location mark line processingequipment |
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| CN116652259B (en) * | 2023-07-27 | 2023-09-29 | 山西兴旺达锻压有限公司 | Major diameter wind power flange bolt hole location mark line processingequipment |
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Application publication date: 20220812 |