CN114888056A - Method for synchronously solidifying carbon dioxide and deeply dechlorinating waste incineration fly ash - Google Patents
Method for synchronously solidifying carbon dioxide and deeply dechlorinating waste incineration fly ash Download PDFInfo
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Abstract
本发明公开了一种垃圾焚烧飞灰同步固化二氧化碳和深度脱氯的方法,该方法对垃圾焚烧飞灰进行三级逆流水洗,第一级逆流水洗和第二级逆流水洗过程中,在垃圾焚烧飞灰与水形成的浆液中通入含二氧化碳的气体进行反应,该方法通过垃圾焚烧飞灰碳酸化耦合逆流水洗脱氯流程,与常规的飞灰水洗脱氯相比,在固液比较低的情况下,提高垃圾焚烧飞灰的脱氯率,且能有效同步固化二氧化碳。
The invention discloses a method for synchronously solidifying carbon dioxide and deeply dechlorinating waste incineration fly ash. The method performs three-stage countercurrent water washing on waste incineration fly ash. The carbon dioxide-containing gas is introduced into the slurry formed by fly ash and water for reaction. The method uses the carbonation of waste incineration fly ash to couple the process of chlorine eluting with countercurrent water. In the case of low, the dechlorination rate of waste incineration fly ash can be improved, and carbon dioxide can be effectively solidified simultaneously.
Description
技术领域technical field
本发明涉及一种垃圾焚烧飞灰水洗处理方法,特别涉及一种垃圾焚烧飞灰同步固化二氧化碳和深度脱氯的方法,属于飞灰固体废弃物资源化处理领域。The invention relates to a water washing treatment method for waste incineration fly ash, in particular to a method for synchronously solidifying carbon dioxide and deep dechlorination of waste incineration fly ash, and belongs to the field of fly ash solid waste recycling treatment.
背景技术Background technique
我国生活垃圾处理进入以焚烧为主的阶段且处于行业成熟期。在垃圾焚烧过程中,有机物转变为气体排入大气,而无机物形成固体颗粒,较为细小的颗粒从焚烧炉中顺着烟气一同到下一个系统中,最终这些颗粒与加入的净化剂和反应产物一同构成了垃圾焚烧飞灰。Domestic waste treatment in my country has entered the stage of incineration and is in the mature stage of the industry. In the process of waste incineration, the organic matter is converted into gas and discharged into the atmosphere, while the inorganic matter forms solid particles, and the finer particles pass from the incinerator along the flue gas to the next system, and finally these particles react with the added purifying agent and react. The products together constitute the waste incineration fly ash.
我国每年产生垃圾焚烧飞灰量大,飞灰中CaO含量高,易与CO2生成CaCO3沉淀。飞灰用于碳化的飞灰具有很大的潜力封存二氧化碳,碳化飞灰碳酸化后也可作为建筑骨料再利用。China produces a large amount of waste incineration fly ash every year, and the fly ash contains high CaO content, which is easy to form CaCO 3 precipitation with CO 2 . Fly ash used for carbonization has great potential to sequester carbon dioxide, and carbonized fly ash can also be reused as building aggregate after carbonation.
基于垃圾焚烧飞灰的特点,目前却没有工艺能够同时进行固碳和深度脱氯。对于垃圾焚烧飞灰的处理方法有水洗、烧结、稳定化技术等。水洗作为一种经济可行的方式,其操作简单,且成本低廉,能溶解掉垃圾焚烧飞灰中大部分的可溶性氯盐。在现有垃圾焚烧飞灰水洗技术的应用中,大多聚焦于普通水洗的技术改进,在水洗的基础上加入各种浸出药剂,其成本高昂,耗水量巨大,且多数难以适用于具体工程应用。而当前各种工艺对于垃圾焚烧飞灰的脱氯程度并不高,无法进行深度脱氯,也使得垃圾焚烧飞灰的资源化利用受限。Based on the characteristics of waste incineration fly ash, there is currently no process that can perform carbon sequestration and deep dechlorination at the same time. The treatment methods for waste incineration fly ash include water washing, sintering, and stabilization technology. As an economical and feasible method, water washing is easy to operate and low in cost, and can dissolve most of the soluble chloride salts in the fly ash of waste incineration. In the application of the existing waste incineration fly ash washing technology, most of them focus on the technical improvement of ordinary washing, adding various leaching agents on the basis of washing, which is expensive, consumes huge amounts of water, and most of them are difficult to apply to specific engineering applications. However, the dechlorination degree of current waste incineration fly ash is not high, and deep dechlorination cannot be carried out, which also limits the resource utilization of waste incineration fly ash.
发明内容SUMMARY OF THE INVENTION
针对现有技术中垃圾焚烧飞灰存在常规水洗难以实现深度脱氯,导致垃圾焚烧飞灰资源化利用受限的技术问题,本发明的目的是在于提供一种垃圾焚烧飞灰同步固化二氧化碳和深度脱氯的方法,该方法在垃圾焚烧飞灰水洗脱氯过程引入了含二氧化碳的气体,利用垃圾焚烧飞灰比表面积高、孔隙率高,活性氧化钙的特点来实现二氧化碳的固定,同时利用二氧化碳来促进水洗脱氯过程中氯化物的溶出,大大提高垃圾焚烧飞灰的脱氯效率,与垃圾焚烧飞灰传统水洗方式相比,能够在更低固液的情况下,提高脱氯率,且能有效同步固定二氧化碳,而二氧化碳可以来源于工业烟气,符合“碳中和”这一发展理念。Aiming at the technical problem that conventional water washing is difficult to achieve deep dechlorination of waste incineration fly ash in the prior art, resulting in limited resource utilization of waste incineration fly ash, the purpose of the present invention is to provide a kind of waste incineration fly ash synchronously solidifying carbon dioxide and deep The method of dechlorination, this method introduces carbon dioxide-containing gas in the process of dechlorination of waste incineration fly ash water, utilizes the characteristics of high specific surface area, high porosity and active calcium oxide of waste incineration fly ash to realize the fixation of carbon dioxide, and at the same time utilizes Carbon dioxide is used to promote the dissolution of chlorides in the process of washing chlorine with water, which greatly improves the dechlorination efficiency of waste incineration fly ash. Compared with the traditional water washing method of waste incineration fly ash, it can improve the dechlorination rate at lower solid-liquid conditions , and can effectively synchronize carbon dioxide fixation, and carbon dioxide can be derived from industrial flue gas, in line with the development concept of "carbon neutrality".
为了实现上述技术目的,本发明提供了一种垃圾焚烧飞灰同步固化二氧化碳和深度脱氯的方法,该方法是对垃圾焚烧飞灰进行三级逆流水洗,第一级逆流水洗和第二级逆流水洗过程中,在垃圾焚烧飞灰与水形成的浆液中通入含二氧化碳的气体进行反应。In order to achieve the above-mentioned technical purpose, the present invention provides a method for the simultaneous solidification of carbon dioxide and deep dechlorination of waste incineration fly ash. During the water washing process, a gas containing carbon dioxide is introduced into the slurry formed by the waste incineration fly ash and water for reaction.
本发明技术方案巧妙地在垃圾焚烧飞灰中引入了二氧化碳气体,充分利用了两者在水洗过程中的互利关系,通过垃圾焚烧飞灰来固定二氧化碳,同时利用二氧化碳来促进垃圾焚烧飞灰中氯盐的溶出。垃圾焚烧飞灰其比表面积大,孔隙率高,且包含可以与CO2反应的活性成分,如碱金属(Ca、Mg、Na、K)及其氧化物(CaO、MgO)等,这些碱金属氧化物在与烟气中的CO2接触时,会转化为碳酸盐,从而使得CO2矿化,实现CO2的封存,与此同时,二氧化碳能够促进垃圾焚烧飞灰的深度脱氯,垃圾焚烧飞灰中的难溶氯盐主要是Friedel Salt,二氧化碳通入后会发生如下反应:3CaO·Al2O3·CaCl2·10H2O+3CO2→3CaCO3+Al2O3·xH2O+CaCl2+(10-x)H2O,从而通过通入二氧化碳能够促进这部分难溶氯盐转化成易溶性盐,并且随着二氧化碳的通入,控制整个体系的pH由原来的强碱性调控至弱酸性,使得有利于促进部分难溶氯盐的转化和溶解,进而提高了飞灰氯盐的去除率。The technical scheme of the invention cleverly introduces carbon dioxide gas into the waste incineration fly ash, makes full use of the mutually beneficial relationship between the two in the water washing process, fixes the carbon dioxide through the waste incineration fly ash, and uses carbon dioxide to promote chlorine in the waste incineration fly ash at the same time. Dissolution of salt. Waste incineration fly ash has a large specific surface area, high porosity, and contains active components that can react with CO , such as alkali metals (Ca, Mg, Na, K) and their oxides (CaO, MgO), etc. These alkali metals When the oxide is in contact with the CO2 in the flue gas, it will be converted into carbonate, so that the CO2 is mineralized and the CO2 is sequestered. At the same time, the carbon dioxide can promote the deep dechlorination of the waste incineration fly ash, and the waste The insoluble chloride salt in incineration fly ash is mainly Friedel Salt, and the following reaction will occur after carbon dioxide is introduced: 3CaO·Al 2 O 3 ·CaCl 2 ·10H 2 O+3CO 2 →3CaCO 3 +Al 2 O 3 ·xH 2 O+CaCl 2 +(10-x)H 2 O, which can promote the conversion of this part of insoluble chloride salts into soluble salts by introducing carbon dioxide, and with the introduction of carbon dioxide, the pH of the entire system can be controlled from the original strong The alkalinity is adjusted to weak acidity, which is beneficial to promote the conversion and dissolution of some insoluble chloride salts, thereby improving the removal rate of fly ash chloride salts.
作为一个优选的方案,所述三级逆流水洗的各级逆流水洗过程中垃圾焚烧飞灰和水均按照液固比3mL:1g~4mL:1g形成浆液。与没有通入二氧化碳相比,大大降低了水洗的液固比,节约了用水,减少了废水的产生。采用的洗水不作具体的限定,可为自来水或工业废水的净化水等。As a preferred solution, in the three-stage countercurrent washing process, the waste incineration fly ash and water are all formed into a slurry according to a liquid-solid ratio of 3mL:1g to 4mL:1g. Compared with no introduction of carbon dioxide, the liquid-solid ratio of water washing is greatly reduced, water consumption is saved, and waste water generation is reduced. The washing water used is not particularly limited, and can be tap water or purified water of industrial wastewater.
作为一个优选的方案,所述第一级逆流水洗过程中,在浆液中按照每公斤垃圾焚烧飞灰通入100~200L/min的流量通入含二氧化碳的气体。As a preferred solution, during the first-stage countercurrent water washing process, gas containing carbon dioxide is introduced into the slurry at a flow rate of 100-200 L/min per kilogram of waste incineration fly ash.
作为一个优选的方案,所述第一级逆流水洗过程中,浆液的pH控制在6.0~6.5范围内。As a preferred solution, during the first-stage countercurrent washing process, the pH of the slurry is controlled within the range of 6.0-6.5.
作为一个优选的方案,所述第二级逆流水洗过程中,在浆液中按照每公斤垃圾焚烧飞灰通入60~100L/min的流量通入含二氧化碳的气体。As a preferred solution, during the second-stage countercurrent water washing process, gas containing carbon dioxide is introduced into the slurry at a flow rate of 60-100 L/min per kilogram of waste incineration fly ash.
作为一个优选的方案,所述第二级逆流水洗过程中,浆液的pH控制在5.5~6.0范围内。As a preferred solution, during the second-stage countercurrent washing process, the pH of the slurry is controlled within the range of 5.5-6.0.
本发明在第一级逆流水洗和第二级逆流水洗过程中由于二氧化碳气体的通入可以促进部分难溶于水的氯盐溶解,同时弱酸性的二氧化碳其他不断消耗碱性物质,使其pH值降低,也有利于促进部分难溶氯盐的转化和溶解,进而提高了飞灰氯盐的去除率。第一级逆流水洗过程中通入CO2流量大于第二级逆流水洗过程,主要是基于,第一级逆流水洗过程中垃圾焚烧飞灰含氯率相对更高,需要较大流速的二氧化碳来实现反应,第二级逆流水洗过程中垃圾焚烧飞灰中含氯率相对减少,所需二氧化碳流量相对较小,但是保持二氧化碳的通入流量在一定的范围内,能够保证氯的深度脱除。In the process of the first-stage countercurrent water washing and the second-stage countercurrent water washing process, the introduction of carbon dioxide gas can promote the dissolution of some insoluble chlorine salts, and at the same time, the weakly acidic carbon dioxide continuously consumes the alkaline substances to make the pH value It is also beneficial to promote the conversion and dissolution of some insoluble chloride salts, thereby improving the removal rate of fly ash chloride salts. The flow of CO 2 in the first-stage countercurrent washing process is greater than that in the second-stage countercurrent washing process, mainly because the chlorine content of the waste incineration fly ash is relatively higher in the first-stage countercurrent washing process, which requires a larger flow rate of carbon dioxide to achieve In the second-stage countercurrent washing process, the chlorine content in the waste incineration fly ash is relatively reduced, and the required carbon dioxide flow is relatively small, but maintaining the carbon dioxide inflow flow within a certain range can ensure the deep removal of chlorine.
作为一个优选的方案,所述含二氧化碳的气体中二氧化碳的体积百分比含量为5%~30%。含二氧化碳的气体来源广,可以为工业烟气。具体如钢铁工业烟气、垃圾焚烧烟气、电厂烟气等。As a preferred solution, the volume percent content of carbon dioxide in the carbon dioxide-containing gas is 5% to 30%. Carbon dioxide-containing gas comes from a wide range of sources and can be industrial flue gas. Specifically, such as iron and steel industry flue gas, waste incineration flue gas, power plant flue gas, etc.
作为一个优选的方案,所述含二氧化碳的气体通入浆液过程中使用气泡石实现均匀鼓泡。通过采用气泡石能够使得二氧化碳稳定分散至水中,增大二氧化碳与垃圾焚烧飞灰的接触反应效率。As a preferred solution, in the process of passing the carbon dioxide-containing gas into the slurry, air stone is used to achieve uniform bubbling. By using air stone, carbon dioxide can be stably dispersed into water, and the contact reaction efficiency of carbon dioxide and waste incineration fly ash can be increased.
作为一个优选的方案,所述三级逆流水洗过程中各级逆流水洗的条件均为:温度为40℃~60℃,时间为40min~60min,搅拌速率为500~800r/min。在优选的温度条件下,垃圾焚烧飞灰可达到最大脱氯效率,如果温度过低则达不到深度脱氯的效果,而如果使用过高温度来进行水洗预处理,会增加能量损耗,将处理成本升高,且在高温下CO2的溶解度也会降低,不利于碳固定,如果温度过低,而反应效率下降。而适当的搅拌作用有利于提高气液固三相接触反应效率。As a preferred solution, the conditions for each level of countercurrent washing in the three-stage countercurrent washing process are as follows: the temperature is 40°C to 60°C, the time is 40min to 60min, and the stirring rate is 500 to 800r/min. Under the optimal temperature conditions, the waste incineration fly ash can achieve the maximum dechlorination efficiency. If the temperature is too low, the effect of deep dechlorination will not be achieved. The processing cost increases, and the solubility of CO2 will also decrease at high temperature, which is not conducive to carbon fixation. If the temperature is too low, the reaction efficiency will decrease. Proper stirring is beneficial to improve the gas-liquid-solid three-phase contact reaction efficiency.
作为一个优选的方案,第三级逆流水洗采用常规水洗过程。As a preferred solution, the third-stage countercurrent water washing adopts a conventional water washing process.
作为一个优选的方案,所述三级逆流水洗的各级逆流水洗完成后均通过离心实现固液分离,固体含水率低于35%。通过将固体脱水至较低的含水率,可以降低氯的残留量。As a preferred solution, solid-liquid separation is achieved by centrifugation after the three-stage countercurrent washing is completed, and the solid moisture content is lower than 35%. By dehydrating the solids to a lower moisture content, residual chlorine levels can be reduced.
相对现有技术,本发明技术方案带来的有益技术效果在于:Relative to the prior art, the beneficial technical effects brought by the technical solution of the present invention are:
(1)本发明提供的飞灰同步固化二氧化碳和深度脱氯的方法,节约了用水量,固液比仅为3:1~4:1,且通过三级逆流的工艺,循环用水。(1) The method for the simultaneous solidification of carbon dioxide and deep dechlorination of fly ash provided by the present invention saves water consumption, the solid-liquid ratio is only 3:1 to 4:1, and the water is recycled through a three-stage countercurrent process.
(2)采用本发明所提供的飞灰同步固化二氧化碳和深度脱氯的方法,不但能够利用垃圾焚烧飞灰来实现二氧化碳固定,同时利用二氧化碳来促进垃圾焚烧飞灰的深度脱氯。垃圾焚烧飞灰比表面积大,孔隙率高,富含CaO等可以与二氧化碳反应的活性物质,与CO2生成CaCO3沉淀,利用垃圾焚烧飞灰封存二氧化碳,且碳化飞灰也可作为建筑骨料再利用,实现资源化利用。同时,垃圾焚烧飞灰中的难溶氯盐主要是Friedel Salt,使用XRD对碳酸化前后的水洗飞灰进行检测,发现通入烟气后的飞灰中难溶盐Friedel Salt峰消失,这主要是因为二氧化碳通入后发生如下反应:3CaO·Al2O3·CaCl2·10H2O+3CO2→3CaCO3+Al2O3·xH2O+CaCl2+(10-x)H2O。控制整个体系的pH由原来的强碱性调控至弱酸性,直接促进部分难溶氯盐的转化和溶解,进而提高了飞灰氯盐的去除率。(2) adopting the method for synchronously solidifying carbon dioxide and deep dechlorination of fly ash provided by the present invention, not only can utilize waste incineration fly ash to realize carbon dioxide fixation, but also utilize carbon dioxide to promote the deep dechlorination of waste incineration fly ash. Waste incineration fly ash has a large specific surface area, high porosity, and is rich in CaO and other active substances that can react with carbon dioxide. It forms CaCO 3 precipitation with CO 2 . The waste incineration fly ash is used to store carbon dioxide, and the carbonized fly ash can also be used as building aggregates. Reuse and realize resource utilization. At the same time, the insoluble chlorine salt in the waste incineration fly ash is mainly Friedel Salt. XRD was used to detect the water washed fly ash before and after carbonation, and it was found that the insoluble salt Friedel Salt peak disappeared in the fly ash after the flue gas was introduced. It is because the following reaction occurs after the introduction of carbon dioxide: 3CaO·Al 2 O 3 ·CaCl 2 · 10H 2 O+3CO 2 →3CaCO 3 +Al 2 O 3 ·xH 2 O+CaCl 2 +(10-x)H 2 O . The pH of the entire system is controlled from strong basicity to weak acidity, which directly promotes the conversion and dissolution of some insoluble chloride salts, thereby improving the removal rate of fly ash chloride salts.
(3)本发明提供的飞灰同步固化二氧化碳和深度脱氯的方法,还能够固定飞灰中的重金属,溶液中的重金属在碱性条件下以不稳定的氢氧化物形式存在,通入CO2后,与其反应,生成难溶的碳酸盐。(3) the method for the simultaneous solidification of carbon dioxide and deep dechlorination of the fly ash provided by the invention can also fix heavy metals in the fly ash, and the heavy metals in the solution exist in the form of unstable hydroxides under alkaline conditions, and CO After 2 , it reacts with it to generate insoluble carbonate.
附图说明Description of drawings
为了更清楚地说明本发明实施例的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍。显而易见,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings that are used in the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present invention, and for those of ordinary skill in the art, other drawings can also be obtained from these drawings without creative effort.
图1为垃圾焚烧飞灰同步固化二氧化碳和深度脱氯的方法流程图。Fig. 1 is the flow chart of the method for the simultaneous solidification of carbon dioxide and deep dechlorination of waste incineration fly ash.
图2为垃圾焚烧飞灰经过碳酸化水洗与普通水洗后的XRD对比图。Figure 2 shows the XRD comparison of the waste incineration fly ash after carbonated water washing and ordinary water washing.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
实施例1Example 1
所用焚烧飞灰的原始氯离子含量为20.75%,通入的二氧化碳来源于烟气,其体积含量为13%。将飞灰加入水洗反应器中,控制液固比为3:1,通入含二氧化碳的气体流速为每公斤飞灰100L/min,使用气泡石使其分散。使用电动搅拌器以500r/min的速度搅拌1h,控制搅拌温度为40℃、pH值为6.5进行第一级水洗流程。经固液分离后,得到水洗液与水洗渣。水洗渣进入第二级水洗流程,通入含二氧化碳的气体流速为每公斤飞灰60L/min,使用气泡石使其分散。使用电动搅拌器以500r/min的速度搅拌1h,控制搅拌温度为40℃、pH值为6.0。经固液分离后,得到水洗液与水洗渣。水洗渣进行第三级水洗过程,使用电动搅拌器以500r/min的速度搅拌1h,控制搅拌温度为40℃。其中第一级水洗液来源于第二级水洗滤液,第二级水洗液来源于第三级水洗滤液,第三级水洗液为额外加入的自来水,每一级的固液分离都要确保水洗渣中水分脱除至35%以下。对最终水洗渣进行氯含量检测为0.86%,满足《HJ-1134-2020》6.3-c条要求:处理产物中可溶性氯含量应不超过2%,以不高于1%为宜。The original chloride ion content of the used incineration fly ash is 20.75%, and the introduced carbon dioxide comes from flue gas, and its volume content is 13%. The fly ash was added to the water washing reactor, the liquid-solid ratio was controlled to be 3:1, the flow rate of the gas containing carbon dioxide was 100 L/min per kilogram of fly ash, and air stone was used to disperse it. Use an electric stirrer to stir for 1 h at a speed of 500 r/min, control the stirring temperature to be 40 °C, and the pH value to be 6.5 to carry out the first-stage water washing process. After solid-liquid separation, water washing liquid and water washing residue are obtained. The washing residue enters the second-stage washing process, and the flow rate of the gas containing carbon dioxide is 60L/min per kilogram of fly ash, and air stone is used to disperse it. Use an electric stirrer to stir for 1 h at a speed of 500 r/min, and control the stirring temperature to be 40 °C and the pH value to be 6.0. After solid-liquid separation, water washing liquid and water washing residue are obtained. The washed slag is subjected to the third-stage water washing process, using an electric stirrer to stir at a speed of 500 r/min for 1 h, and the stirring temperature is controlled to be 40 °C. The first-stage washing liquid is derived from the second-stage washing filtrate, the second-stage washing liquid is derived from the third-stage washing filtrate, and the third-stage washing liquid is the additional tap water added. The water is removed to below 35%. The chlorine content of the final washing residue is 0.86%, which meets the requirements of Article 6.3-c of "HJ-1134-2020": the soluble chlorine content in the treated product should not exceed 2%, preferably not higher than 1%.
实施例2Example 2
所用焚烧飞灰的原始氯离子含量为19.25%,通入的二氧化碳来源于烟气,其体积含量为30%。将飞灰置于反应器中。控制液固比为4:1,通入含二氧化碳的气体流速为每公斤飞灰200L/min,使用气泡石使其分散。使用电动搅拌器以800r/min的速度搅拌1h,控制搅拌温度为60℃、pH值为6.0进行第一级水洗流程。经固液分离后,得到水洗液与水洗渣。水洗渣进入第二级水洗流程,通入含二氧化碳的气体流速为每公斤飞灰100L/min,使用气泡石使其分散。使用电动搅拌器以800r/min的速度搅拌1h,控制搅拌温度为60℃、pH值为5.5。经固液分离后,得到水洗液与水洗渣。水洗渣进行第三级水洗过程,使用电动搅拌器以800r/min的速度搅拌1h,控制搅拌温度为60℃。其中第一级水洗液来源于第二级水洗滤液,第二级水洗液来源于第三级水洗滤液,第三级水洗液为额外加入的自来水,每一级的固液分离都要确保水洗渣中水分脱除至35%以下。对最终水洗渣进行氯含量检测为0.70%,满足《HJ-1134-2020》6.3-c条要求:处理产物中可溶性氯含量应不超过2%,以不高于1%为宜。The original chloride ion content of the used incineration fly ash is 19.25%, and the introduced carbon dioxide comes from flue gas, and its volume content is 30%. The fly ash was placed in the reactor. The liquid-solid ratio was controlled to be 4:1, the flow rate of the gas containing carbon dioxide was 200L/min per kilogram of fly ash, and air stone was used to disperse it. Use an electric stirrer to stir for 1 h at a speed of 800 r/min, control the stirring temperature to be 60 °C, and the pH value to be 6.0 to carry out the first-stage water washing process. After solid-liquid separation, water washing liquid and water washing residue are obtained. The water-washed slag enters the second-stage water-washing process, and the flow rate of the gas containing carbon dioxide is 100L/min per kilogram of fly ash, and air stone is used to disperse it. Use an electric stirrer to stir at a speed of 800 r/min for 1 h, and control the stirring temperature to be 60 °C and the pH value to be 5.5. After solid-liquid separation, water washing liquid and water washing residue are obtained. The washed slag is subjected to the third-stage water washing process, using an electric stirrer to stir at a speed of 800 r/min for 1 hour, and the stirring temperature is controlled to be 60 °C. The first-stage washing liquid is derived from the second-stage washing filtrate, the second-stage washing liquid is derived from the third-stage washing filtrate, and the third-stage washing liquid is additionally added tap water. The solid-liquid separation of each stage must ensure the washing residue The water is removed to below 35%. The chlorine content of the final washing residue is 0.70%, which meets the requirements of Article 6.3-c of "HJ-1134-2020": the soluble chlorine content in the treated product should not exceed 2%, preferably not higher than 1%.
对比例1Comparative Example 1
所用焚烧飞灰的原始氯离子含量为20.75%,将飞灰置于反应器中。控制液固比为3:1,使用电动搅拌器以500r/min的速度搅拌1h,控制搅拌温度为40℃、进行第一级水洗流程。经固液分离后,得到水洗液与水洗渣。水洗渣进入第二级水洗流程,使用电动搅拌器以500r/min的速度搅拌1h,控制搅拌温度为40℃。经固液分离后,得到水洗液与水洗渣。水洗渣进行第三级水洗过程,使用电动搅拌器以500r/min的速度搅拌1h,控制搅拌温度为40℃。其中第一级水洗液来源于第二级水洗滤液,第二级水洗液来源于第三级水洗滤液,第三级水洗液为额外加入的自来水,每一级的固液分离都要确保水洗渣中水分脱除至35%以下。对最终水洗渣进行氯含量检测为2.85%。The original chloride ion content of the used incineration fly ash was 20.75%, and the fly ash was placed in the reactor. Control the liquid-solid ratio to 3:1, use an electric stirrer to stir at a speed of 500 r/min for 1 h, control the stirring temperature to 40 °C, and carry out the first-stage water washing process. After solid-liquid separation, water washing liquid and water washing residue are obtained. The washed slag enters the second-stage water washing process, and uses an electric stirrer to stir at a speed of 500 r/min for 1 hour, and the stirring temperature is controlled to be 40 °C. After solid-liquid separation, water washing liquid and water washing residue are obtained. The washed slag was subjected to the third-stage water washing process, using an electric stirrer to stir at a speed of 500 r/min for 1 h, and the stirring temperature was controlled to be 40 °C. The first-stage washing liquid is derived from the second-stage washing filtrate, the second-stage washing liquid is derived from the third-stage washing filtrate, and the third-stage washing liquid is additionally added tap water. The solid-liquid separation of each stage must ensure the washing residue The water is removed to below 35%. The chlorine content of the final washed residue was 2.85%.
对比例2Comparative Example 2
所用焚烧飞灰的原始氯离子含量为19.25%,将飞灰置于反应器中。控制液固比为4:1,使用电动搅拌器以800r/min的速度搅拌1h,控制搅拌温度为60℃、进行第一级水洗流程,通入含二氧化碳的气体流速为每公斤飞灰200L/min,使用气泡石使其分散。经固液分离后,得到水洗液与水洗渣。水洗渣进入第二级水洗流程,使用电动搅拌器以800r/min的速度搅拌1h,控制搅拌温度为60℃。经固液分离后,得到水洗液与水洗渣。水洗渣进行第三级水洗过程,使用电动搅拌器以800r/min的速度搅拌1h,控制搅拌温度为60℃。其中第一级水洗液来源于第二级水洗滤液,第二级水洗液来源于第三级水洗滤液,第三级水洗液为额外加入的自来水,每一级的固液分离都要确保水洗渣中水分脱除至35%以下。对最终水洗渣进行氯含量检测为1.64%。The original chloride ion content of the used incineration fly ash was 19.25%, and the fly ash was placed in the reactor. Control the liquid-solid ratio to be 4:1, use an electric stirrer to stir at a speed of 800 r/min for 1 hour, control the stirring temperature to be 60 °C, carry out the first-stage water washing process, and introduce the gas flow rate containing carbon dioxide to be 200L/kg of fly ash. min, use air stone to disperse it. After solid-liquid separation, water washing liquid and water washing residue are obtained. The washed slag enters the second-stage water washing process, and is stirred at a speed of 800 r/min for 1 h with an electric stirrer, and the stirring temperature is controlled to be 60 °C. After solid-liquid separation, water washing liquid and water washing residue are obtained. The washed slag is subjected to the third-stage water washing process, using an electric stirrer to stir at a speed of 800 r/min for 1 hour, and the stirring temperature is controlled to be 60 °C. The first-stage washing liquid is derived from the second-stage washing filtrate, the second-stage washing liquid is derived from the third-stage washing filtrate, and the third-stage washing liquid is additionally added tap water. The solid-liquid separation of each stage must ensure the washing residue The water is removed to below 35%. The chlorine content of the final washed residue was 1.64%.
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