CN114887825B - Miniature transformer coil dip coating equipment - Google Patents

Miniature transformer coil dip coating equipment Download PDF

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Publication number
CN114887825B
CN114887825B CN202210833548.9A CN202210833548A CN114887825B CN 114887825 B CN114887825 B CN 114887825B CN 202210833548 A CN202210833548 A CN 202210833548A CN 114887825 B CN114887825 B CN 114887825B
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CN
China
Prior art keywords
box
dip coating
fixedly connected
coil
placing
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CN202210833548.9A
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Chinese (zh)
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CN114887825A (en
Inventor
陈华菊
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Wantai Intelligent Electronic Technology Xinyi Co ltd
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Wantai Intelligent Electronic Technology Xinyi Co ltd
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Priority to CN202210833548.9A priority Critical patent/CN114887825B/en
Publication of CN114887825A publication Critical patent/CN114887825A/en
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C3/00—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material
    • B05C3/02—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material
    • B05C3/04—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material with special provision for agitating the work or the liquid or other fluent material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
    • B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C13/00—Means for manipulating or holding work, e.g. for separate articles
    • B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C15/00—Enclosures for apparatus; Booths
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
    • B05C9/08—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
    • B05C9/14—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation involving heating or cooling
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/04—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
    • B05D3/0406—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being air
    • B05D3/0413—Heating with air
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/08—Cleaning containers, e.g. tanks
    • B08B9/087—Cleaning containers, e.g. tanks by methods involving the use of tools, e.g. brushes, scrapers
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/12—Insulating of windings
    • H01F41/127—Encapsulating or impregnating
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Coating Apparatus (AREA)

Abstract

The invention discloses paint dipping equipment for a miniature transformer coil, which comprises a bottom plate, wherein the top of the bottom plate is fixedly connected with a placing device, the middle part of the outer wall of the right side of the placing device is fixedly connected with a buffer frame, the middle position of the right side of the top of the placing device is communicated with a driving box, the front side of the driving box is fixedly connected with an operation panel, and the left side of the top of the placing device is slidably connected with a sealing shell. This miniature transformer coil dip coating equipment, opening and shutting of sealed casing can add the coil dip coating raw materials, thereby guaranteed that the coil dip coating in-process has sufficient raw materials, be favorable to improving the utilization ratio of lacquer liquid, the further quality of coil dip coating work that has improved, the bearing support closely laminates with placing the box, make the bearing support can separate the inner space of placing the box, the inside of being convenient for to place the box carries out the circulation of air, and then improved the follow-up inside clear convenient of placing the box.

Description

Miniature transformer coil dip coating equipment
Technical Field
The invention relates to the technical field of transformer production, in particular to paint dipping equipment for a miniature transformer coil.
Background
The transformer is a device for changing alternating voltage by utilizing the principle of electromagnetic induction, main components are a primary coil, a secondary coil and an iron core, and the transformer has the following main functions: voltage transformation, current transformation, impedance transformation, isolation, voltage stabilization, etc., and can be classified into: power transformer and special transformer, transformer coil is the most important part of transformer, the preparation process requires highly, wherein transformer coil is in manufacturing process, in order to guarantee its insulating nature, all must carry out the dip coating processing to the transformer coil who makes, but the coil is easy to be reduced because of the effect that the dip coating liquid placed for a long time and lead to the dip coating when the dip coating, and the lacquer liquid of surface adhesion appears the damage in the dip coating that causes the coil surface inside equipment when transporting easily adhesion behind the coil dip coating, make the machining efficiency of coil dip coating reduce.
To sum up, the coil is easy when the dip coating because of the dip coating liquid is placed for a long time and is leaded to the effect reduction of dip coating, and the easy adhesion of lacquer liquid of surface adhesion causes the dip coating on coil surface to appear damaged in equipment inside when transporting after the coil dip coating for the machining efficiency of coil dip coating reduces.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a miniature transformer coil paint dipping device, which solves the problems that the paint dipping effect is reduced because a coil is easily placed for a long time during paint dipping, and paint liquid adhered to the surface of the coil after paint dipping is easily adhered to the inside of the device during transportation to cause damage to the paint dipping on the surface of the coil, so that the processing efficiency of the coil paint dipping is reduced.
In order to solve the technical problems, the invention provides a miniature transformer coil paint dipping device which comprises a bottom plate, wherein the top of the bottom plate is fixedly connected with a placing device, the middle part of the outer wall of the right side of the placing device is fixedly connected with a buffer frame, the buffer frame is tightly attached to the placing device through the buffer frame, the buffer frame is convenient to protect the device when contacting with a wall, the problem that the surface of the placing device is cracked or dented due to collision when the device moves integrally is effectively avoided, the service life of the whole device is further prolonged, the middle position of the right side of the top of the placing device is communicated with a driving box, the middle position of the bottom of the driving box penetrates through the placing device and extends into the placing device, the front of the driving box is fixedly connected with an operation panel, the left side of the top of the placing device is slidably connected with a sealing shell, and coil paint dipping raw materials can be added through the opening and closing of the sealing shell, therefore, sufficient raw materials are ensured in the coil paint dipping process, and the sealing shell can be sealed after the coil is placed, so that the sealing performance inside the placing device is improved, the condition that paint liquid splashes to the outside of equipment when the paint inside the placing device is dipped is effectively avoided, the utilization rate of the paint liquid is improved, and the quality of the coil paint dipping work is further improved;
the placing device comprises a placing box body, wherein bearing supports are fixedly connected to the bottoms of the inner walls of two sides of the placing box body, and are tightly attached to the placing box body through the bearing supports, so that the bearing supports can separate the inner space of the placing box body, the inside of the placing box body can be conveniently placed to circulate air, the bearing supports are provided with grooves, paint liquid in the paint dipping device can fall to the bottom of the placing box body when splashed, the convenience for cleaning the interior of the subsequent placing box body is further improved, the paint dipping device is fixedly connected to the left side of the top of the bearing supports, a collecting device is fixedly connected to the middle of the outer wall of the right side of the paint dipping device, an air purifier is communicated to the middle of the outer wall of the right side of the collecting device, the air purifier is tightly attached to the bearing supports, and can conveniently purify the gas in the placing box body and the collecting device, and then alleviateed the peculiar smell that the long-time dip coating of coil produced for the circulation of air can accelerate the dry efficiency of dip coating back coil, and air purifier can support placing the box, and then has strengthened the bearing capacity of placing box self, air purifier's bottom and bearing support fixed connection, place the spacing guide frame of the top intermediate position fixedly connected with of box, collection device's bottom and bearing support fixed connection, collection device's top intermediate position runs through and places the box and extend to the outside of placing the box, the top both sides of dip coating device with place box fixed connection, air purifier's top is located intermediate position and drive box intercommunication, seal housing's bottom is located the both sides and the spacing guide frame sliding connection of placing the box.
Preferably, the dip coating device comprises a dip coating box, the dip coating box is in contact with the cleaning device, the cleaning device can clean the interior of the dip coating box after the coil is subjected to dip coating, the phenomenon that the coil is conveyed after the dip coating is finished due to the fact that partial raw materials are adhered to the dip coating box is effectively avoided, the dip coating box is provided with a filtering piece capable of filtering falling paint liquid, the difficulty of scraping the bottom frame for cleaning is effectively reduced, the bottom frame is rotationally connected to the middle of the bottom of the dip coating box and rotates under the driving of a power piece through the scraping of the bottom frame, the bottom of the dip coating box is scraped, the stirring effect is achieved when the scraping of the bottom frame rotates, the condition that partial paint liquid is precipitated due to the long-time work of the dip coating box is effectively avoided, further, the fact that excessive unmelted raw materials are not prone to being accumulated at the bottom of an inner cavity of the dip coating box is guaranteed, and the dip coating effect of the coil is further improved, the middle position of the top of the scraping bottom frame is rotationally connected with a coupler, the middle position of the top of the coupler is rotationally connected with a streaming dip coating frame, the streaming dip coating rack can rotate per se while placing the coil by being tightly attached to the coupling, thereby increasing the contact surface of the paint liquid and the coil, effectively reducing the phenomenon that the coil surface is remained because the coil cannot be fully and uniformly dipped during dipping the paint, stirring the paint liquid by the streaming dipping frame, thereby increasing the contact effect of the coil and the paint liquid, being beneficial to improving the processing effect of coil paint dipping, the two sides of the top of the paint dipping box are fixedly connected with cleaning devices, the bottoms of the inner walls of the two sides of the cleaning devices penetrate through the paint dipping box and extend to the interior of the paint dipping box, the bottom of scraping the chassis runs through the dip coating case and extends to the outside of dip coating case, the bottom intermediate position of streaming dip coating frame runs through the shaft coupling and extends to the inside of shaft coupling.
Preferably, the collecting device comprises a fixing plate which is tightly attached to the installation frame body through the fixing plate, so that the fixing plate can support the installation frame body conveniently, the stability of the installation frame body is further improved, the collection speed of the coil can be finely adjusted through the collection rotating rod of the installation frame body, the phenomenon that the coil falls down during collection is avoided, the drying effect in the coil conveying process is further improved, the installation frame body is fixedly connected to the top of the fixing plate, an insulating clamping plate is fixedly connected to the middle of the outer wall of the left side of the installation frame body, the insulating clamping plate is tightly attached to the installation frame body through the insulating clamping plate, the contact surface of the installation frame body is conveniently increased through the insulating clamping plate, the paint dipping component can be fixed through the insulating clamping plate, the shaking of the coil entering the installation frame body is reduced, and the insulating layer of the insulating clamping plate is beneficial to separating the connection position, and then increased the fastening nature between two liang of parts, the inner chamber top intermediate position of installation framework rotates and is connected with the collection bull stick, receives power through collecting the bull stick and rotates in the installation framework inside to reduced the contact surface when the coil is collected, effectually avoided the coil to collect the in-process because of contact member causes the dropping of film lacquer liquid, and then reduced the coil and transported the lacquer liquid of the inside adhesion of in-process equipment, and collect the bull stick and can accelerate the dry speed of lacquer liquid collecting drying device when collecting spacing, be convenient for guarantee the quality of spacing dip coating, the top of collecting the bull stick runs through the installation framework and extends to the outside of installation framework, the bottom of collecting the bull stick rotates and is connected with drying device, drying device's bottom and installation framework fixed connection, the bottom of collecting the bull stick rotates with the installation framework and is connected.
Preferably, the cleaning device comprises a separation frame body, wherein vertical lifters are fixedly connected to two sides of the top of an inner cavity of the separation frame body, the separation frame body is in contact with the vertical lifters, so that the stability of the vertical lifters is enhanced, a movable space is formed between the separation frame body and the limiting connection ring after the separation frame body and the limiting connection ring are increased in position when ascending, and the adjustment of the rotating guide pillar is facilitated, the separation frame body is in a horizontal state and has good sealing performance, the stable ascending and descending movement of the vertical lifters is facilitated, the problem that a scraping support is blocked due to inclination in the ascending and descending process is prevented, the limiting connection ring is fixedly connected to the bottom of the vertical lifters, the separation frame body ascends and descends along with the vertical lifters through the limiting connection ring, the cleaning height is adjusted, the stability of the limiting connection ring during moving is facilitated, and the vertical lifters are uniformly distributed on the limiting connection ring, the vertical lifter is not prone to the situation that lifting speeds of the vertical lifter are not uniform, the limiting connecting ring can limit a sucked placing space, the coil is prevented from falling due to deviation when placed, the top of the limiting connecting ring is located on two sides of the vertical lifter and is connected with the rotary guide pillar in a rotating mode, the bottom of the rotary guide pillar penetrates through the limiting connecting ring, the bottom of the outer surface of the rotary guide pillar is connected with the scraping support in a rotating mode, the scraping support is driven by the rotary guide pillar to lift in the vertical direction in a rotating mode, the scraping support can clean the position of paint liquid adhesion repeatedly, improvement of cleaning of a paint dipping position is facilitated, and a connecting rod on the scraping support can play a limiting effect when the connecting rod falls to a certain position, and therefore the problem that the scraping support collides in the falling process is avoided.
Preferably, the drying device comprises a temperature sensor, a reinforcing seat is fixedly connected to the bottom of the temperature sensor, the support frame can be supported by the reinforcing seat, so that the reinforcing seat has a separating effect, paint liquid which is convenient for part of the surface of the coil to fall adheres to the reinforcing seat, and the reinforcing seat is tightly attached to the temperature sensor, thereby effectively ensuring that the temperature sensor can detect the drying position of the coil in real time, preventing the coil from falling off due to friction caused by the fact that the coil cannot be dried in time due to the fact that the temperature of the drying position falls, fixedly connecting a dryer to the middle of the right side of the top of the reinforcing seat, fixedly connecting a support frame to the outer wall of the left side of the dryer, and matching the support frame with the dryer to enable hot air generated during the operation of the dryer to directly contact with the coil during collection, thereby accelerating the solidification rate of the paint liquid on the surface of the coil, the effectual coil of having avoided when transporting the damage that contact member caused surface lacquer liquid, and the heat that the drying-machine produced can transmit to increased the scope that the coil was dried, further guaranteed the quality of coil processing, be favorable to reducing the drying quality that the air current when the coil transported influences the coil, the box is carried to the left side outer wall middle part fixedly connected with of support frame, through carrying the box and closely laminating with the support frame, the support frame of being convenient for can support carrying the box, is convenient for guarantee to carry box self can keep balance state, carries the box and has reached the purpose of restriction stoving coil's removal scope with the support frame cooperation, thereby absorption after the stoving can be placed in the inside of carrying the box, is convenient for prolong the stoving time of coil, has further improved the processingquality of coil, the positive bottom and the reinforcement seat fixed connection of support frame.
The invention provides a miniature transformer coil paint dipping device. The method has the following beneficial effects:
(one), this miniature transformer coil paint dipping equipment, sealed casing has been set up, the buffer bracket, the bearing support, place the box, can add the coil paint dipping raw materials through opening and shutting of sealed casing, thereby it has sufficient raw materials to have guaranteed that the coil paint dipping in-process has, be favorable to improving the utilization ratio of lacquer liquid, the quality of coil paint dipping work has further been improved, the bearing support closely laminates with placing the box, make the bearing support can separate the inner space of placing the box, be convenient for place the inside of box and carry out the circulation of air, and bearing support self has the recess, can drop to the bottom of placing the box when making the inside lacquer liquid of paint dipping device splash, and then improved the follow-up inside clear convenient of box of placing.
(II), this miniature transformer coil dip coating equipment, through support frame and drying-machine cooperation, coil when making the hot-blast direct contact that the drying-machine during operation produced collect, thereby the speed that coil surface lacquer liquid solidifies has been accelerated, the effectual coil of having avoided causes the damage of surface lacquer liquid when transporting contact member, carry the purpose that box and support frame cooperation have reached the removal scope of restriction stoving coil, thereby the inside at carrying the box can be placed in the absorption after the stoving, be convenient for prolong the stoving time of coil, the processingquality of coil has further been improved.
(III), this miniature transformer coil dip coating equipment, go up and down along with vertical riser through spacing go-between, thereby adjust clear height, be favorable to guaranteeing the steady when spacing go-between removes, spacing go-between can restrict the space of placing of absorption, and then the deviation appears when having avoided the coil to place and causes the coil to drop, strike off the support and carry out the lift of vertical direction under the rotatory drive of rotatory guide pillar, make and strike off the support and can relapse clean the position of lacquer liquid adhesion, be favorable to improving the clean of dip coating position.
(IV), this miniature transformer coil dip coating equipment, closely laminate through insulating splint and installation framework, the insulating splint increase installation framework's of being convenient for contact surface for insulating splint can fix the dip coating part, thereby has reduced rocking when the coil gets into installation framework inside, collects the bull stick and receives power and rotate inside the installation framework, thereby contact surface when having reduced the coil and having collected, the effectual coil of having avoided is collected the in-process and has caused dropping of film lacquer liquid because of contact part.
(five), this miniature transformer coil dip coating equipment, it is rotatory under the drive of power spare through scraping the chassis, thereby strike off the bottom of dip coating case, the effect of coil dip coating has further been improved, around flowing dip coating frame and the inseparable laminating of shaft coupling, make around flowing dip coating frame self rotatory when can placing the coil, thereby the contact surface of lacquer liquid and coil has been increased, effectual coil dip coating that can not fully evenly dip coating when having reduced leads to the coil surface to appear remaining phenomenon, around flowing dip coating frame can stir lacquer liquid.
(VI), this miniature transformer coil dip coating equipment, can support the support frame through reinforcing seat, make reinforcing seat play divided effect, the lacquer liquid adhesion that the partial coil surface of being convenient for dropped is on reinforcing seat, prevent that stoving position temperature from appearing descending and leading to the coil can not in time dry messenger coil surface to cause dropping of lacquer liquid because of the friction, the fixed plate closely laminates with the installation framework, the fixed plate of being convenient for supports the installation framework, and then increased the stability of installation framework self, the condition that takes place the tenesmus when having avoided the coil to collect.
(VII), this miniature transformer coil dip coating equipment, through separating framework and vertical riser contact, be convenient for strengthen vertical riser self stable, make and separate the framework and increase the position after rising with spacing go-between, have the activity space between the two, and then be convenient for carry out the regulation of rotatory guide pillar, prevent to strike off the support and take place the dead problem of card because of the slope at the in-process that goes up and down, dip coating case and cleaning device contact, the cleaning device of being convenient for cleans the inside of dip coating case after coil dip coating accomplishes.
Drawings
FIG. 1 is a schematic structural view of the present invention as a whole;
FIG. 2 is a schematic view of the placement device of the present invention;
FIG. 3 is a schematic structural view of the paint dipping apparatus of the present invention;
FIG. 4 is a schematic view of the structure of the collecting device of the present invention;
FIG. 5 is a schematic view of the cleaning device of the present invention;
fig. 6 is a schematic structural diagram of the drying apparatus of the present invention.
In the figure: 1. a buffer frame; 2. a bottom plate; 3. a drive box; 4. a placement device; 41. supporting a bracket; 42. a limiting guide frame; 43. a paint dipping device; 431. scraping the bottom frame; 432. a coupling; 433. a winding flow paint dipping frame; 434. a paint dipping box; 435. a cleaning device; 81. scraping the bracket; 82. a vertical lifter; 83. a limiting connecting ring; 84. rotating the guide post; 85. a partition frame body; 44. a collection device; 441. an insulating clamping plate; 442. installing a frame body; 443. a fixing plate; 444. collecting the rotating rod; 445. a drying device; 91. a transport box; 92. a reinforcing seat; 93. a temperature sensor; 94. a support frame; 95. a dryer; 45. an air purifier; 46. placing the box body; 5. an operation panel; 6. the housing is sealed.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments. The embodiments of the present invention have been presented for purposes of illustration and description, and are not intended to be exhaustive or limited to the invention in the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiment was chosen and described in order to best explain the principles of the invention and the practical application, and to enable others of ordinary skill in the art to understand the invention for various embodiments with various modifications as are suited to the particular use contemplated.
Example 1
Referring to fig. 1-4, the present invention provides a technical solution: a miniature transformer coil dip coating equipment comprises a bottom plate 2, wherein the top of the bottom plate 2 is fixedly connected with a placing device 4, the middle part of the outer wall of the right side of the placing device 4 is fixedly connected with a buffer frame 1, the buffer frame 1 is tightly attached to the placing device 4, the buffer frame 1 is convenient to protect the coil when contacting with a wall, the problem that the surface of the placing device 4 is cracked or dented due to collision when the equipment moves integrally is effectively avoided, the service life of the whole equipment is further prolonged, the middle position of the right side of the top of the placing device 4 is communicated with a driving box 3, the middle position of the bottom of the driving box 3 penetrates through the placing device 4 and extends into the placing device 4, the front of the driving box 3 is fixedly connected with an operation panel 5, the left side of the top of the placing device 4 is slidably connected with a sealing shell 6, and coil dip coating raw materials can be added through the opening and closing of the sealing shell 6, therefore, sufficient raw materials are ensured in the coil paint dipping process, the sealing shell 6 can be sealed after the coil is placed, the sealing performance inside the placing device 4 is further improved, the situation that paint liquid splashes to the outside of equipment when the paint is dipped inside the placing device 4 is effectively avoided, the utilization rate of the paint liquid is improved, and the quality of the coil paint dipping work is further improved;
the placing device 4 comprises a placing box body 46, bearing supports 41 are fixedly connected to the bottoms of the inner walls of the two sides of the placing box body 46, the bearing supports 41 are tightly attached to the placing box body 46, the bearing supports 41 can separate the inner space of the placing box body 46, the inside of the placing box body 46 can be conveniently placed for air circulation, the bearing supports 41 are provided with grooves, paint liquid in the paint dipping device 43 can fall to the bottom of the placing box body 46 when splashing, the convenience of cleaning the inside of the subsequent placing box body 46 is improved, the paint dipping device 43 is fixedly connected to the left side of the top of the bearing supports 41, a collecting device 44 is fixedly connected to the middle of the outer wall of the right side of the paint dipping device 43, an air purifier 45 is communicated with the middle of the outer wall of the right side of the collecting device 44, the air purifier 45 is tightly attached to the bearing supports 41, and the air purifier 45 can conveniently purify the gas in the placing box body 46 and the collecting device 44, and then alleviateed the peculiar smell that the long-time dip coating of coil produced for circulation of air can accelerate the dry efficiency of dip coating back coil, and air purifier 45 can support placing box 46, and then has strengthened the bearing capacity of placing box 46 self, and air purifier 45's bottom and bearing support 41 fixed connection place the spacing guide bracket 42 of box 46's top intermediate position fixedly connected with.
Wherein, the dip coating device 43 comprises a dip coating box 434, the dip coating box 434 is in contact with the cleaning device 435, the cleaning device 435 can clean the interior of the dip coating box 434 after the coil is subjected to dip coating, the coil conveying after the dip coating is completed is effectively prevented from being influenced by partial raw material adhesion on the dip coating box 434, a filter element is arranged on the dip coating box 434 and can filter the falling paint liquid, the difficulty of cleaning the scraping bottom frame 431 is effectively reduced, the middle of the bottom of the dip coating box 434 is rotatably connected with the scraping bottom frame 431, the scraping bottom frame 431 is driven by a power element to rotate, so that the bottom of the dip coating box 434 is scraped, the stirring effect is achieved when the scraping bottom frame 431 rotates, the condition that partial paint liquid is precipitated due to long-time work of the dip coating box 434 is effectively avoided, the bottom of the inner cavity of the dip coating box 434 is not easy to accumulate excessive unmelted raw materials, and the coil dip coating effect is further improved, scrape chassis 431's top intermediate position and rotate and be connected with shaft coupling 432, shaft coupling 432's top intermediate position rotates and is connected with around flowing dip coating frame 433, through around flowing dip coating frame 433 and the inseparable laminating of shaft coupling 432, make around flowing dip coating frame 433 can self rotatory when placing the coil, thereby the contact surface of lacquer liquid with the coil has been increased, the effectual coil that can not fully evenly dip coating when having reduced the dip coating leads to coil surface remaining phenomenon to appear, around flowing dip coating frame 433 can stir the lacquer liquid, and then increased the contact effect of coil with the lacquer liquid, be favorable to improving the processing effect of coil dip coating, dip coating case 434's top both sides fixedly connected with cleaning device 435, cleaning device 435's both sides inner wall bottom runs through dip coating case 434 and extends to the inside of dip coating case 434.
Wherein, the collecting device 44 comprises a fixing plate 443 tightly attached to the mounting frame 442 via the fixing plate 443, so that the fixing plate 443 supports the mounting frame 442, thereby increasing the stability of the mounting frame 442 itself, enabling the mounting frame 442 to finely adjust the collecting speed of the coil by using the collecting rotating rod 444, avoiding the falling of the coil during collection, and further improving the drying effect during the transportation of the coil, the top of the fixing plate 443 is fixedly connected with the mounting frame 442, the middle part of the left outer wall of the mounting frame 442 is fixedly connected with an insulating clamp plate 441, and is tightly attached to the mounting frame 442 via the insulating clamp plate 441, so that the insulating clamp plate 441 increases the contact surface of the mounting frame 442, enabling the insulating clamp plate 441 to fix the dip coating component, thereby reducing the shaking of the coil when entering the inside of the mounting frame, and the insulating layer of the insulating clamp plate 441 itself, be favorable to playing the spaced effect to hookup location, and then increased the fastening nature between two liang of parts, the inner chamber top intermediate position of installation framework 442 rotates and is connected with the collection bull stick 444, receive power through collecting bull stick 444 and rotate inside the installation framework 442, thereby the contact surface when having reduced the coil and collecting, the effectual coil of having avoided is collected the in-process and is caused dropping of film lacquer liquid because of contact member, and then reduced the coil and transported the lacquer liquid of the inside adhesion of in-process equipment, and collect bull stick 444 drying device 445 can accelerate the dry speed of lacquer liquid when collecting spacingly, be convenient for guarantee the quality of spacing dip coating, the top of collecting bull stick 444 runs through the installation framework 442 and extends to the outside of installation framework 442, the bottom of collecting bull stick 444 is rotated and is connected with drying device 445.
During the use, sealed housing 6 is to having the slip back on spacing guide frame 42, places the coil on around flowing dip coating frame 433, and the power component drives scrapes chassis 431 and rotates, scrapes chassis 431 and drives shaft coupling 432 and rotate, and shaft coupling 432 drives around flowing dip coating frame 433 and rotates, and insulating splint 441 carries out the chucking to dip coating case 434, and spacing dip coating is accomplished, collects bull stick 444 and collects the coil inside installation framework 442 under the drive of power.
Example 2:
referring to fig. 5-6, based on the first embodiment, the present invention provides a technical solution: the cleaning device 435 includes a separation frame 85, the vertical lifters 82 are fixedly connected to two sides of the top of the inner cavity of the separation frame 85, the separation frame 85 is in contact with the vertical lifters 82, so that the stability of the vertical lifters 82 is enhanced, a movable space is formed between the separation frame 85 and the limiting connection ring 83 after the separation frame is increased when the separation frame is lifted, and further the adjustment of the rotating guide post 84 is facilitated, the separation frame 85 is horizontal and has good sealing performance, which is beneficial to ensuring the vertical lifters 82 to perform stable lifting movement, and preventing the scraping support 81 from being jammed due to inclination in the lifting process, the limiting connection ring 83 is fixedly connected to the bottom of the vertical lifter 82, and is lifted along with the vertical lifter 82 through the limiting connection ring 83, so that the clean height is adjusted, and the stability of the limiting connection ring 83 during moving is facilitated, and the vertical lifters 82 are uniformly distributed on the limit connecting ring 83, so that the situation that the vertical lifters 82 are not consistent in single lifting speed is not easy to occur, the limit connecting ring 83 can limit the sucked placing space, thereby preventing the coil from falling off due to deviation when the coil is placed, the top of the limit connecting ring 83 is rotatably connected with rotary guide posts 84 at both sides of the vertical lifter 82, the bottom of the rotary guide posts 84 penetrates through the limit connecting ring 83, the bottom of the outer surface of the rotary guide posts 84 is rotatably connected with a scraping support 81, the scraping bracket 81 is driven by the rotation of the rotating guide post 84 to vertically lift, so that the scraping bracket 81 can repeatedly clean the position adhered with the paint liquid, which is beneficial to improving the cleanness of the paint dipping position, and the connecting rod that strikes that has on the support 81 can play spacing effect when descending to a certain position, and then has avoided striking the problem that the support 81 descends in-process and bumps.
Wherein, the drying device 445 comprises a temperature sensor 93, the bottom of the temperature sensor 93 is fixedly connected with a reinforcing seat 92, the support frame 94 can be supported by the reinforcing seat 92, so that the reinforcing seat 92 has a separated effect, paint liquid falling from part of the surface of the coil is conveniently adhered to the reinforcing seat 92, meanwhile, the reinforcing seat 92 is tightly attached to the temperature sensor 93, the temperature sensor 93 can effectively detect the drying position of the coil in real time, the phenomenon that the coil cannot be dried in time due to the temperature drop of the drying position and the surface of the coil falls due to friction is prevented, the middle part of the right side of the top of the reinforcing seat 92 is fixedly connected with a dryer 95, the outer wall of the left side of the dryer 95 is fixedly connected with the support frame 94, the support frame 94 is matched with the dryer 95, hot air generated when the dryer 95 works is directly contacted with the coil during collection, and the solidification rate of the paint liquid on the surface of the coil is accelerated, effectively avoids the damage of the surface paint liquid caused by the contact of the coil with the components during the transportation, and the heat generated by the dryer 95 can be transferred, thereby enlarging the drying range of the coil, further ensuring the processing quality of the coil, being beneficial to reducing the influence of air flow on the drying quality of the coil during the coil conveying, the middle part of the outer wall of the left side of the supporting frame 94 is fixedly connected with the conveying box 91, the conveying box 91 is tightly attached to the supporting frame 94, so that the supporting frame 94 can support the conveying box 91, the conveying box 91 can be kept in a balanced state, the conveying box 91 is matched with the supporting frame 94 to limit the moving range of the drying coil, thereby the inside at transport box 91 can be placed in to the absorption after the stoving, is convenient for prolong the stoving time of coil, has further improved the processingquality of coil, the positive bottom and the reinforcement seat 92 fixed connection of support frame 94.
During the use, when collecting bull stick 444 collection coil, drying-machine 95 produces the heat and heats the coil surface, and temperature sensor 93 carries out real-time detection to the temperature on reinforcing seat 92, the coil of collecting bull stick 444 collection is dried the back and is sent to and carry box 91 to place on, after the inside coil of dip coating case 434 takes out, vertical riser 82 drives spacing go-between 83 and descends, rotatory guide pillar 84 rotates under the drive of power, it strikes off support 81 and descends to clean dip coating case 434 inner wall to drive when rotatory guide pillar 84 is rotatory.
Example 3:
referring to fig. 1-6, on the basis of the first embodiment and the second embodiment, the present invention provides a technical solution: a using method of miniature transformer coil paint dipping equipment comprises the following steps: installing the equipment, and slidably connecting the sealing shell 6 with the placing device 4, placing the coil in the placing device 4 after the sealing shell 6 is opened and closed, fixedly connecting the bottom plate 2 with the placing device 4, and fixedly connecting the buffer frame 1 with the placing device 4;
step two: the installation of components is carried out through a placing cavity generated by the bearing support 41 and the placing box body 46, and the air purifier 45 is installed on the bearing support 41 to purify air after coil dipping paint, so that the bearing support 41 can separate the internal space of the placing box body 46, the bearing support 41 and the placing box body 46 are fixedly connected, and the placing box body 46 and the limiting guide frame 42 are fixedly connected;
step three: the circumfluence dipping paint rack 433 is driven by the coupler 432 to rotate, and rotates along with the coupler 432 along with the scraping bottom frame 431 under the drive of the power part, so that the circumfluence dipping paint rack 433 stirs the dipping paint liquid in the dipping paint box 434, the coupler 432 is rotationally connected with the circumfluence dipping paint rack 433, and the coupler 432 is rotationally connected with the scraping bottom frame 431;
step four: the collecting rotating rod 444 is driven to rotate to collect the coil after being dipped in paint, the mounting frame body 442 is fixedly connected with the insulating clamp plate 441, the collecting rotating rod 444 is rotatably connected with the mounting frame body 442, the insulating clamp plate 441 can clamp and fix the contacted part, and the mounting frame body 442 is fixedly connected with the fixing plate 443;
step five: the limiting connecting ring 83 is jacked up through the vertical lifter 82, so that the vertical lifter 82 drives the limiting connecting ring 83 to descend, the limiting connecting ring 83 is rotatably connected with the rotary guide pillar 84, the rotary guide pillar 84 is rotatably connected with the scraping support 81, and the cleaning height of the scraping support 81 is adjusted by the rotation of the rotary guide pillar 84 on the limiting connecting ring 83;
step six: the drying chamber that produces through support frame 94 and drying-machine 95 carries out the stoving of coil collection in-process to utilize transport box 91 to transport the coil after drying, carry out fixed connection with support frame 94 and reinforcement seat 92, and carry out fixed connection with drying-machine 95 and reinforcement seat 92, make reinforcement seat 92 can separate the stoving scope of coil.
It is to be understood that the described embodiments are merely a few embodiments of the invention, and not all embodiments. All other embodiments, which can be derived by one of ordinary skill in the art and related arts based on the embodiments of the present invention without any creative effort, shall fall within the protection scope of the present invention. Structures, devices, and methods of operation not specifically described or illustrated herein are generally practiced in the art without specific recitation or limitation.

Claims (5)

1. The utility model provides a miniature transformer coil dip coating equipment, includes bottom board (2), its characterized in that: the top of the bottom plate (2) is fixedly connected with a placing device (4), the middle part of the outer wall of the right side of the placing device (4) is fixedly connected with a buffer frame (1), the middle position of the right side of the top of the placing device (4) is communicated with a driving box (3), the middle position of the bottom of the driving box (3) penetrates through the placing device (4) and extends into the placing device (4), the front of the driving box (3) is fixedly connected with an operation panel (5), and the left side of the top of the placing device (4) is slidably connected with a sealing shell (6);
the device for placing the paint comprises a placing box body (4), wherein the bottoms of the inner walls of two sides of the placing box body (46) are fixedly connected with bearing supports (41), the left side of the top of each bearing support (41) is fixedly connected with a paint dipping device (43), the middle part of the outer wall of the right side of each paint dipping device (43) is fixedly connected with a collecting device (44), the middle part of the outer wall of the right side of each collecting device (44) is communicated with an air purifier (45), the bottom of each air purifier (45) is fixedly connected with the corresponding bearing support (41), and the middle position of the top of the placing box body (46) is fixedly connected with a limiting guide frame (42);
the dip coating device (43) comprises a dip coating box (434), the middle of the bottom of the dip coating box (434) is rotatably connected with a scraping chassis (431), the middle of the top of the scraping chassis (431) is rotatably connected with a coupler (432), the middle of the top of the coupler (432) is rotatably connected with a streaming dip coating rack (433), two sides of the top of the dip coating box (434) are fixedly connected with cleaning devices (435), and the bottoms of the inner walls of two sides of the cleaning devices (435) penetrate through the dip coating box (434) and extend to the inside of the dip coating box (434);
the collecting device (44) comprises a fixing plate (443), the top of the fixing plate (443) is fixedly connected with a mounting frame body (442), the middle part of the outer wall of the left side of the mounting frame body (442) is fixedly connected with an insulating clamping plate (441), the middle position of the top of the inner cavity of the mounting frame body (442) is rotatably connected with a collecting rotating rod (444), the top of the collecting rotating rod (444) penetrates through the mounting frame body (442) and extends to the outside of the mounting frame body (442), and the bottom of the collecting rotating rod (444) is rotatably connected with a drying device (445);
the cleaning device (435) comprises a separating frame body (85), vertical lifters (82) are fixedly connected to two sides of the top of an inner cavity of the separating frame body (85), limiting connecting rings (83) are fixedly connected to the bottoms of the vertical lifters (82), the tops of the limiting connecting rings (83) are located on two sides of the vertical lifters (82) and are rotatably connected with rotary guide pillars (84), the bottoms of the rotary guide pillars (84) penetrate through the limiting connecting rings (83), and scraping supports (81) are rotatably connected to the bottoms of the outer surfaces of the rotary guide pillars (84);
drying device (445) includes temperature sensor (93), bottom fixedly connected with reinforcement seat (92) of temperature sensor (93), top right side middle part fixedly connected with drying-machine (95) of reinforcement seat (92), the left side outer wall fixedly connected with support frame (94) of drying-machine (95), box (91) is carried to the left side outer wall middle part fixedly connected with of support frame (94), the positive bottom and the reinforcement seat (92) fixed connection of support frame (94).
2. The miniature transformer coil paint dipping equipment according to claim 1, wherein: the bottom of the drying device (445) is fixedly connected with the mounting frame body (442), and the bottom of the collecting rotating rod (444) is rotatably connected with the mounting frame body (442).
3. The miniature transformer coil paint dipping equipment according to claim 1, wherein: the bottom of the scraping frame (431) penetrates through the paint dipping box (434) and extends to the outside of the paint dipping box (434), and the middle position of the bottom of the streaming paint dipping frame (433) penetrates through the coupler (432) and extends to the inside of the coupler (432).
4. The miniature transformer coil paint dipping equipment according to claim 1, wherein: the bottom and the bearing support (41) fixed connection of collection device (44), the top intermediate position of collection device (44) runs through places box (46) and extends to the outside of placing box (46), the top both sides of dip coating device (43) with place box (46) fixed connection.
5. The miniature transformer coil paint dipping equipment according to claim 1, wherein: the top of air purifier (45) is located the intermediate position and communicates with drive box (3), the bottom of seal housing (6) is located the both sides and the spacing guide frame (42) sliding connection of placing box (46).
CN202210833548.9A 2022-07-15 2022-07-15 Miniature transformer coil dip coating equipment Active CN114887825B (en)

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Application Number Priority Date Filing Date Title
CN202210833548.9A CN114887825B (en) 2022-07-15 2022-07-15 Miniature transformer coil dip coating equipment

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CN114887825B true CN114887825B (en) 2022-09-20

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Family Cites Families (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109065353A (en) * 2018-08-27 2018-12-21 安徽稳利达变压器科技有限公司 Dip painting installation is used in a kind of processing of transformer
CN208570327U (en) * 2018-08-28 2019-03-01 安徽蓝翔电器成套设备有限公司 Dip painting installation is used in a kind of processing of transformer coil
CN209071134U (en) * 2018-12-04 2019-07-05 德阳世笙电子有限公司 A kind of miniature transformer coil paint-dipping equipment
CN214682586U (en) * 2020-09-14 2021-11-12 上海朋衬环保科技有限公司 Paint dipping device for transformer production
CN214410982U (en) * 2021-01-21 2021-10-15 于翔 Special transformer coil dip coating device
CN214753391U (en) * 2021-06-23 2021-11-16 惠州市创景胜科技有限公司 Paint dipping device for miniature transformer coil
CN113725128B (en) * 2021-11-01 2022-03-04 天霖(张家港)电子科技有限公司 Semiconductor soaking device
CN114123692B (en) * 2022-01-25 2022-04-08 南通宁普电器有限公司 Paint dipping device for built-in motor coil of household appliance

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