CN114876190A - Method and device for intercepting high-strength concrete in beam - Google Patents
Method and device for intercepting high-strength concrete in beam Download PDFInfo
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- 239000011372 high-strength concrete Substances 0.000 title claims abstract description 33
- 238000000034 method Methods 0.000 title claims abstract description 32
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 57
- 239000010959 steel Substances 0.000 claims abstract description 57
- 239000004567 concrete Substances 0.000 claims abstract description 53
- 230000002787 reinforcement Effects 0.000 claims abstract description 8
- 229910001294 Reinforcing steel Inorganic materials 0.000 claims abstract 4
- 238000009415 formwork Methods 0.000 claims description 8
- 230000000903 blocking effect Effects 0.000 claims description 4
- 210000003205 muscle Anatomy 0.000 claims 1
- 238000010276 construction Methods 0.000 description 18
- 238000009434 installation Methods 0.000 description 17
- 238000004519 manufacturing process Methods 0.000 description 5
- 230000003014 reinforcing effect Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009435 building construction Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229940004975 interceptor Drugs 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000013102 re-test Methods 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
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- 238000012360 testing method Methods 0.000 description 1
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- E—FIXED CONSTRUCTIONS
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- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G13/00—Falsework, forms, or shutterings for particular parts of buildings, e.g. stairs, steps, cornices, balconies foundations, sills
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G13/00—Falsework, forms, or shutterings for particular parts of buildings, e.g. stairs, steps, cornices, balconies foundations, sills
- E04G13/04—Falsework, forms, or shutterings for particular parts of buildings, e.g. stairs, steps, cornices, balconies foundations, sills for lintels, beams, or transoms to be encased separately; Special tying or clamping means therefor
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- E—FIXED CONSTRUCTIONS
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- E04G17/00—Connecting or other auxiliary members for forms, falsework structures, or shutterings
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
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Abstract
Description
技术领域technical field
本发明涉及一种建筑施工领域,具体涉及一种梁内对高强度混凝土拦截方法及其装置。The invention relates to the field of building construction, in particular to a method and a device for intercepting high-strength concrete in a beam.
背景技术Background technique
随着建筑行业的快速发展,为保证“强柱弱梁强节点”的设计要求,在结构梁柱节点区设计不同强度等级混凝土,从而确保结构抗震的要求。为提高对梁内高强度混凝土的拦截施工质量,保证梁柱节点区的结构施工质量和混凝土的美观,但是现有的施工方法会使节点区混凝土发生流淌和开裂现象,影响混凝土结构质量和观感效果。With the rapid development of the construction industry, in order to ensure the design requirements of "strong columns, weak beams and strong joints", concrete of different strength grades are designed in the beam-column joint area of the structure to ensure the seismic resistance of the structure. In order to improve the construction quality of intercepting high-strength concrete in the beam and ensure the structural construction quality of the beam-column joint area and the aesthetics of the concrete, the existing construction method will cause the concrete to flow and crack in the joint area, affecting the quality and appearance of the concrete structure. Effect.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种梁内对高强度混凝土拦截方法及其装置,其可以避免高强度混凝土无序流淌,提高对高强度混凝土的拦截质量。The purpose of the present invention is to provide a method and device for intercepting high-strength concrete in a beam, which can avoid disorderly flow of high-strength concrete and improve the interception quality of high-strength concrete.
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种梁内对高强度混凝土拦截方法,包括以下步骤:A method for intercepting high-strength concrete in a beam, comprising the following steps:
(1)确定拦截位置:在距柱边梁高的一半距离且不小于500mm处做为高低强度等级混凝土的交接面,即拦截面;(1) Determine the interception position: the half distance from the column side beam height and not less than 500mm is used as the interface of high and low strength grade concrete, that is, the interception surface;
(2)拦截装置安装:选择位于距柱边梁高的一半距离且不小于500mm处的其中一道梁箍筋作为定位箍筋;在箍筋安装结束后,横向上相邻的两个梁主筋之间设置多根螺纹钢,在梁两侧的钢筋保护层位置分别设置一根螺纹钢,螺纹钢倾斜进行安装,螺纹钢与箍筋呈45°安装,螺纹钢上部与箍筋固定;竖向上相邻两个梁主筋之间设有比梁主筋小一个等级的钢筋;(2) Installation of intercepting device: select one of the beam stirrups located at half the distance from the column side beam height and not less than 500mm as the positioning stirrup; after the stirrup installation is completed, the horizontally adjacent two beam main bars A plurality of rebars are arranged between the two sides of the beam, and one rebar is set at the position of the steel bar protection layer on both sides of the beam. The rebar is installed at an inclination, the rebar and the stirrup are installed at 45°, and the upper part of the rebar is fixed with the stirrup; Between the main reinforcement of two adjacent beams, there is a steel bar one grade smaller than the main reinforcement of the beam;
(3)模板下口螺杆安装:在梁底设置一道螺杆,螺杆横穿梁模板,螺纹钢下部与螺杆相抵;(3) Installation of screw at the bottom of the template: a screw is set at the bottom of the beam, the screw traverses the beam template, and the lower part of the rebar is in contact with the screw;
(4)混凝土浇筑:先用混凝土泵输送柱等级的混凝土就位并分层振捣,在楼面梁板处预留45°斜面,在混凝土将初凝时将拦截装置和螺杆拆除,随之泵送浇筑梁板的混凝土。(4) Concrete pouring: first, use a concrete pump to transport the column grade concrete in place and vibrate it in layers, reserve a 45° inclined plane at the floor beam slab, remove the intercepting device and the screw when the concrete is initially set, and then Pump concrete for pouring beam slabs.
优选地,所述步骤(2)中,箍筋设置在距柱边30cm处。Preferably, in the step (2), the stirrups are arranged at a distance of 30 cm from the edge of the column.
优选地,所述步骤(2)中,箍筋用扎丝进行绑扎,绑扎间距为10cm一道。Preferably, in the step (2), the stirrups are bound with binding wires, and the binding spacing is 10 cm.
优选地,所述步骤(2)中,螺纹钢为φ16mm的三级螺纹钢,螺纹钢上部与箍筋通过扎丝绑扎牢固。Preferably, in the step (2), the threaded steel is a third-grade threaded steel with a diameter of 16 mm, and the upper part of the threaded steel and the stirrup are firmly bound by binding wires.
优选地,所述步骤(2)中,螺纹钢上口长度要高出梁顶面50mm。Preferably, in the step (2), the length of the upper opening of the rebar should be 50mm higher than the top surface of the beam.
优选地,所述步骤(2)中,钢筋与其两侧的螺纹钢绑扎。Preferably, in the step (2), the steel bars are bound with the threaded steel bars on both sides thereof.
优选地,所述步骤(3)中,螺杆直径为18mm。Preferably, in the step (3), the diameter of the screw is 18 mm.
优选地,所述步骤(3)中,螺杆外套设有塑料套管。Preferably, in the step (3), the outer casing of the screw is provided with a plastic sleeve.
优选地,所述步骤(4)中,拦截装置和螺杆拆除方法如下,将螺纹钢上口和箍筋绑扎的扎丝松开,用锤子敲打高出混凝土上口50mm处的螺纹钢,让螺纹钢松动,方便取出螺纹钢,然后再将螺杆拆除。Preferably, in the step (4), the method of removing the intercepting device and the screw is as follows: loosen the tie wire that binds the upper opening of the rebar and the stirrup, and hit the rebar 50mm higher than the upper opening of the concrete with a hammer to let the thread The steel is loose, and it is convenient to take out the rebar, and then remove the screw.
一种梁内对高强度混凝土拦截装置,包括梁主筋和梁模板,还包括:A high-strength concrete interception device in a beam, comprising a beam main reinforcement and a beam formwork, and further comprising:
定位箍筋,选择位于距柱边梁高的一半距离且不小于500mm处的其中一道梁箍筋作为定位箍筋;For positioning stirrups, select one of the beam stirrups located at half the distance from the column side beam height and not less than 500mm as the positioning stirrup;
螺纹钢,横向上相邻的两个梁主筋之间设置多根螺纹钢,在梁两侧的钢筋保护层位置分别设置一根螺纹钢;螺纹钢与箍筋呈45°倾斜安装,螺纹钢上部与箍筋固定;Rebar, multiple rebars are arranged between the main bars of two adjacent beams in the transverse direction, and one rebar is set at the position of the steel bar protection layer on both sides of the beam; the rebar and the stirrup are installed at an inclination of 45°, and the upper part of the rebar is installed. fixed with stirrups;
钢筋,所述钢筋分别设置在竖向上相邻两个梁主筋之间;Reinforcing bars, the reinforcing bars are respectively arranged between the main bars of two adjacent beams in the vertical direction;
螺杆,所述螺杆设置在梁底,螺杆横穿梁模板,螺纹钢下部与螺杆相抵。The screw rod is arranged at the bottom of the beam, the screw rod traverses the beam template, and the lower part of the threaded steel is in contact with the screw rod.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
1)本发明合理布置拦截装置,在模板上设置阻拦设施,避免高强度混凝土无序流淌,提高对高强度混凝土的拦截质量。1) The present invention reasonably arranges the intercepting device, and sets up blocking facilities on the formwork to avoid disorderly flow of high-strength concrete and improve the interception quality of high-strength concrete.
2)本发明保证了节点区部位的混凝土强度,避免了节点区混凝土的流淌和开裂,提高了混凝土结构的观感效果。2) The present invention ensures the strength of the concrete in the node area, avoids the flow and cracking of the concrete in the node area, and improves the visual effect of the concrete structure.
3)拦截装置制作简单,安拆方便,提高了工作效率,具有较强的适用性,可在复杂的梁柱节点区广泛应用。3) The intercepting device is simple to manufacture, easy to install and disassemble, improves work efficiency, has strong applicability, and can be widely used in complex beam-column joint areas.
4)本发明适用于框架结构和框架剪力墙结构中梁柱节点区由不同强度等级混凝土施工的工程。4) The present invention is suitable for the project in which the beam-column node area in the frame structure and the frame shear wall structure is constructed by concrete of different strength grades.
附图说明Description of drawings
图1是本发明实施例1中拦截装置位置定位图;Fig. 1 is the position location diagram of intercepting device in Embodiment 1 of the present invention;
图2是本发明实施例1和2中拦截装置立面图;2 is an elevation view of the intercepting device in Embodiments 1 and 2 of the present invention;
图3是本发明实施例1和2中拦截装置侧面图;3 is a side view of the intercepting device in Embodiments 1 and 2 of the present invention;
图4是本发明实施例1中阻拦螺杆安装图;Fig. 4 is the installation diagram of the blocking screw in Embodiment 1 of the present invention;
图5是本发明实施例1中梁内对高强度混凝土拦截图;Fig. 5 is the intercepting diagram of high-strength concrete in the beam in the embodiment 1 of the present invention;
图中,1、柱高强度混凝土,2、梁板低强度混凝土,3、螺纹钢,4、螺杆,5、框架柱,6、梁主筋,7、定位箍筋,8、钢筋。In the figure, 1. High-strength concrete for columns, 2. Low-strength concrete for beams and slabs, 3. Rebars, 4. Screws, 5. Frame columns, 6. Beam main bars, 7. Positioning stirrups, 8. Steel bars.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
实施例1Example 1
一种梁内对高强度混凝土拦截方法,施工工艺流程如下:A method for intercepting high-strength concrete in a beam, and the construction process is as follows:
施工准备→确定拦截装置位置→拦截装置制作→拦截装置安装→梁模板下口阻拦螺杆安装→高强度混凝土浇筑→拦截装置拆除→梁板混凝土浇筑。Construction preparation → determine the position of the intercepting device → production of the intercepting device → installation of the intercepting device → installation of the blocking screw at the lower mouth of the beam formwork → high-strength concrete pouring → removal of the intercepting device → concrete pouring of the beam and slab.
1、施工准备1. Construction preparation
(1)为保证工程质量,施工人员应事先熟悉施工图纸,了解施工内容,熟悉国家规范、标准和图集的梁柱节点区不同强度混凝土的相关要求。(1) In order to ensure the quality of the project, the construction personnel should be familiar with the construction drawings in advance, understand the construction content, and be familiar with the relevant requirements for concrete of different strengths in the beam-column joint area of the national codes, standards and atlases.
(2)配置必要的施工设备及做好施工机具、安装材料的准备,做好施工结束后的产品保护工作。(2) Configure necessary construction equipment, prepare construction equipment and installation materials, and do a good job in product protection after construction.
(3)施工前由技术负责人对现场施工人员进行技术交底,从而更好的控制质量,达到规范要求。(3) Before construction, the technical person in charge shall make technical disclosure to the on-site construction personnel, so as to better control the quality and meet the specification requirements.
2、确定拦截装置位置2. Determine the location of the interceptor
(1)如图1所示,为了增强柱节点核心区的抗剪能力,在距柱边梁高的一半距离(h/2)且≥500mm处做为高低强度等级混凝土的交接面(拦截装置安装处)。(1) As shown in Figure 1, in order to enhance the shear resistance of the core area of the column node, a distance (h/2) from the column side beam height and ≥ 500mm is used as the interface of high and low strength grade concrete (intercepting device). installation).
(2)现场人员根据图纸计算出高低强度等级混凝土的交接面位置,然后在梁钢筋上用红漆做好标记(拦截装置的上下都要做好标记),梁钢筋放入模板后再次复核相关数据,以免因钢筋下放过程中出现较大误差。(2) The on-site personnel calculate the position of the interface of high and low strength grade concrete according to the drawings, and then mark the beam steel bar with red paint (marks should be made on the top and bottom of the intercepting device), and the beam steel bar is placed in the formwork and re-check the relevant data, so as to avoid large errors in the process of lowering the steel bars.
3、拦截装置制作和安装3. Intercepting device production and installation
(1)如图4所示,选择距柱(框架柱5)边30cm的梁箍筋作为定位箍筋7。(1) As shown in Figure 4, select the beam stirrup 30cm away from the side of the column (frame column 5) as the
(2)定位箍筋7用扎丝进行绑扎,绑扎间距为10cm一道。(2) The
(3)如图2-3所示,在定位箍筋7安装结束后,进行拦截装置的安装,拦截装置的钢筋骨架为φ16的三级螺纹钢3。(3) As shown in Figure 2-3, after the installation of the
(4)螺纹钢3设置在横向上相邻的两个梁主筋6之间,安装时将φ16mm的三级螺纹钢3竖向45°安装在定位箍筋7上用扎丝绑扎牢固。(4) The threaded
(5)拦截装置的三级螺纹钢3上口长度要高出梁顶面50mm,保证混凝土将初凝前拦截装置可以较为方便的取出。(5) The length of the upper mouth of the
(6)在梁两侧的钢筋保护层位置必须设置两根φ16mm的三级螺纹钢3,避免混凝土浇筑时侧边出现漏浆现象。竖向相邻两个梁主筋6之间用比梁主筋小一个等级的钢筋8和螺纹钢3绑扎。(6) Two 3-
4、梁模板下口螺杆安装4. Installation of the screw at the bottom of the beam formwork
(1)如图4所示,为保证拦截装置的稳定性,避免混凝土浇筑时出现松动,需要在梁底设置一道φ18mm的螺杆4,将骨架钢筋下部固定。(1) As shown in Figure 4, in order to ensure the stability of the intercepting device and avoid loosening during concrete pouring, it is necessary to set a
(2)螺杆4安装位置为钢筋骨架下口位置,螺杆位于梁底筋下方,拦截装置的下口抵住下口螺杆4,保证混凝土浇筑时钢筋骨架的稳定性。(2) The installation position of the
5、高强度混凝土浇筑、拦截装置拆除和梁板混凝土浇筑5. High-strength concrete pouring, interception device removal and beam-slab concrete pouring
(1)梁柱节点区的混凝土浇捣方法为:先用混凝土泵输送柱等级的混凝土(即柱高强度混凝土1)就位并分层振捣,在楼面梁板处留出45°斜面,在混凝土将初凝时将拦截装置(包括螺纹钢3和钢筋8)和螺杆4拆除,并对螺杆4洞处的梁模板进行修补,随之泵送浇筑梁板的混凝土(即梁板低强度混凝土2)。梁内对高强度混凝土拦截如图5所示。(1) The concrete pouring and tamping method in the beam-column joint area is as follows: first, use a concrete pump to transport the column-grade concrete (ie, column high-strength concrete 1) in place and vibrate in layers, leaving a 45° inclined plane at the floor beam slab. , when the concrete is initially set, the intercepting device (including the
(2)在浇捣楼层柱、梁板混凝土时,应重点控制高强度等级混凝土的流淌和高低强度邻接面冷缝问题。(2) When pouring and ramming floor column, beam and slab concrete, the flow of high-strength grade concrete and the problem of cold joints of high and low strength adjoining surfaces should be controlled.
(3)梁柱混凝土标号相差较大时应进行配合比设计,以便满足混凝土强度等级及可泵性的要求。(3) When the concrete labels of beams and columns differ greatly, the mix ratio design should be carried out to meet the requirements of concrete strength grade and pumpability.
(4)混凝土浇筑完毕后,应在12h内进行覆盖和浇水养护。(4) After the concrete is poured, it should be covered and watered within 12 hours.
6、梁内高强度混凝土浇筑后拦截装置拆除6. After the high-strength concrete in the beam is poured, the intercepting device is removed
(1)在混凝土达到初凝前将拦截装置拆除,将螺纹钢3上口和定位箍筋7绑扎的扎丝松开,用锤子敲打高出混凝土上口50mm处的螺纹钢3,让螺纹钢3松动,方便取出钢筋骨架。(1) Before the concrete reaches the initial setting, remove the intercepting device, loosen the binding wire of the upper opening of the
(2)拦截装置拆除前要先拆除螺杆4,为了方便螺杆4的拆除,螺杆4外可加设塑料套管,塑料套管不需要进行拆除。拆除后的相关材料可清理干净后备下一次继续使用。(2) Before removing the intercepting device, the
7、质量控制标准7. Quality control standards
(1)施工前对原材料进行检查,需有合格证及见证取样的复试报告,对施工工序、工艺流程、检测过程进行检查。(1) Check the raw materials before construction, and have a certificate of conformity and a re-test report witnessing sampling, and check the construction process, technological process, and testing process.
(2)拦截装置制作和安装允许偏差应符合表1的规定。(2) The allowable deviation of the production and installation of the intercepting device shall comply with the provisions of Table 1.
表1拦截装置制作和安装允许偏差(mm)Table 1 Interceptor fabrication and installation allowable deviation (mm)
实施例2Example 2
如图2和3所示,一种梁内对高强度混凝土拦截装置,包括梁主筋6和梁模板,还包括:As shown in Figures 2 and 3, an in-beam interception device for high-strength concrete includes beam
定位箍筋7,选择位于距柱边梁高的一半距离且不小于500mm处的其中一道梁箍筋作为定位箍筋7;Positioning
螺纹钢3,横向上相邻的两个梁主筋6之间设置多根螺纹钢3,在梁两侧的钢筋保护层位置分别设置一根螺纹钢3;螺纹钢3与箍筋7呈45°倾斜安装,螺纹钢3上部与定位箍筋7固定;Threaded
钢筋8,钢筋8分别设置在竖向上相邻两个梁主筋6之间;Reinforcing
螺杆4,螺杆4设置在梁底,螺杆4横穿梁模板,螺纹钢3下部与螺杆4相抵。The
原理:在梁柱节点区不同强度等级混凝土施工过程中,按混凝土强度先高后低、先柱后梁板的原则进行浇筑,因此,在梁柱核心区梁内设置拦截装置进行封堵,待柱及梁柱核心区混凝土浇筑结束后,将拦截装置拆除,再浇筑梁板混凝土,从而确保了梁柱节点区混凝土强度,避免了梁柱节点区因高强度混凝土流淌而发生剪切破坏出现裂缝。Principle: During the construction of concrete with different strength grades in the beam-column joint area, the concrete is poured according to the principle of high concrete strength first, then low, and column first, then beam slab. After the concrete pouring in the beam-column core area is completed, the intercepting device is removed, and the beam-slab concrete is poured, thereby ensuring the concrete strength of the beam-column joint area and avoiding shear damage and cracks in the beam-column joint area due to the flow of high-strength concrete.
以上内容仅仅是对本发明结构所作的举例和说明,所属本技术领域的技术人员对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,只要不偏离本发明的结构或者超越本权利要求书所定义的范围,均应属于本发明的保护范围。The above content is only an example and description of the structure of the present invention. Those skilled in the art can make various modifications or supplements to the specific embodiments described or replace them in a similar manner, as long as they do not deviate from the structure of the present invention. Or beyond the scope defined by the claims, all belong to the protection scope of the present invention.
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