Disclosure of Invention
In view of the above-mentioned drawbacks of the prior art, the present invention provides an anti-aging neoprene and a method for preparing the same.
An anti-aging neoprene comprises the following raw materials: neoprene, shellac resin, polymethyl methacrylate, styrene-butadiene-styrene block copolymer, trioctyl trimellitate, triallyl isohydrourea.
Further, the aging-resistant chloroprene rubber comprises the following raw materials in parts by weight: 35-50 parts of neoprene, 5-15 parts of lac resin, 20-35 parts of polymethyl methacrylate, 6-12 parts of styrene-butadiene-styrene block copolymer, 3-8 parts of trioctyl trimellitate and 1-5 parts of triallyl isohydrourea.
Unsaturated chloroprene rubber using diene as a molecular main chain has problems of aging resistance and poor heat resistance.
In order to improve the heat resistance and ageing resistance of neoprene, 2,4, 6-tris (4-aminophenyl) -1,3, 5-triazine, melamine cyanurate, 2,4, 6-tris [ (p-carboxyphenyl) amino ] -1,3, 5-triazine, POSS containing carboxyl and isopropanol are used as raw materials to prepare an intermediate substance with a triazine and three-dimensional network structure through high-temperature reaction, and ZrSP-Na, beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) octadecyl propionate and 1, 3-tris (2-methyl-4-hydroxy-5-tert-butylphenyl) butane are further added to treat the intermediate substance to prepare a functional auxiliary agent, wherein the functional auxiliary agent has good heat resistance, ageing resistance, flame retardance and mechanical property.
Further preferably, the aging-resistant chloroprene rubber comprises the following raw materials in parts by weight: 35-50 parts of neoprene, 5-15 parts of lac resin, 20-35 parts of polymethyl methacrylate, 6-12 parts of styrene-butadiene-styrene block copolymer, 3-8 parts of trioctyl trimellitate, 5-15 parts of functional auxiliary agent, 3-10 parts of filler, 4-8 parts of coupling agent and 1-5 parts of triallyl isohydrourea.
The filler is one or more than two of montmorillonite and precipitated silica; preferably, the filler is prepared from montmorillonite and precipitated silica according to the mass ratio of (1-3): (1-3) and mixing.
The coupling agent is one or two of a silane coupling agent, a titanate coupling agent and a borate coupling agent.
The coupling agent is one or more than two of 3- (methacryloxy) propyl trimethoxy silane, vinyl triethoxy silane, vinyl t-butyl triperoxide silane, vinyl trimethoxy silane, gamma-aminopropyl triethoxy silane, gamma- (2, 3-epoxypropoxy) propyl trimethoxy silane, gamma-mercaptopropyl trimethoxy silane and 3-isocyanatopropyl triethoxy silane.
The titanate coupling agent is one or a mixture of more than two of a titanate coupling agent TMC-201, a titanate coupling agent TMC-102 and a titanate coupling agent TMC-101;
the borate coupling agent is one or more than two of tri (trimethylsilane) borate TMSB, distearoyl oxygen isopropyl borate, borate coupling agent PRA-20 and alkyl borate coupling agent FRT 90.
The preparation method of the functional auxiliary agent comprises the following steps:
(1) Adding 5-10 parts by weight of aminopropyl heptyl-cage polysilsesquioxane into 80-100 parts by weight of N, N-dimethylformamide, stirring for 5-15min at 100-300r/min, then adding 8-10 parts by weight of maleic anhydride, heating to 55-75 ℃, stirring for 6-10h at 100-300r/min, and after the completion, distilling under reduced pressure to remove the N, N-dimethylformamide, and drying to obtain POSS containing carboxyl;
(2) Uniformly mixing 4-7 parts by weight of 2,4, 6-tris (4-aminophenyl) -1,3, 5-triazine, 3-7 parts by weight of melamine cyanurate, 5-8 parts by weight of 2,4, 6-tris [ (p-carboxyphenyl) amino ] -1,3, 5-triazine and 1-5 parts by weight of carboxyl-containing POSS prepared in the step (1) and 30-50 parts by weight of isopropanol, heating to 200-225 ℃ under nitrogen atmosphere for reaction for 2 hours, heating to 250-270 ℃ for reaction for 2-4 hours, cooling to room temperature after the reaction is finished, centrifuging, taking precipitate, washing and drying to obtain an intermediate product;
(3) Adding 5-10 parts by weight of the intermediate product prepared in the step (2) into 30-80 parts by weight of dimethylacetamide, stirring for 10-30min at 100-300r/min, heating to 70-90 ℃ for reaction for 1-5h, adding 4-6 parts by weight of ZrSP-Na and 2-4 parts by weight of modifier, heating to 120-160 ℃ for reaction for 6-12h, cooling to room temperature after the reaction is finished, centrifuging, taking precipitate, washing and drying to obtain the functional auxiliary agent.
The modifier is one or two of beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) octadecyl propionate and 1, 3-tri (2-methyl-4-hydroxy-5-tert-butylphenyl) butane. Preferably, the modifier is prepared by mixing beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) octadecyl propionate and 1, 3-tri (2-methyl-4-hydroxy-5-tert-butylphenyl) butane according to the mass ratio of (1-3).
The invention adopts maleic anhydride to treat aminopropyl heptyl-cage polysilsesquioxane to prepare POSS containing carboxyl, and further introduces POSS containing carboxyl into 2,4, 6-tris (4-aminophenyl) -1,3, 5-triazine, melamine cyanurate and 2,4, 6-tris [ (p-carboxyphenyl) amino ] -1,3, 5-triazine to participate in the reaction, so that on one hand, the dispersibility of POSS is improved, and the heat resistance is improved; on the other hand, POSS containing carboxyl reacts with 2,4, 6-tri (4-aminophenyl) -1,3, 5-triazine, melamine cyanurate and 2,4, 6-tri [ (p-carboxyphenyl) amino ] -1,3, 5-triazine to generate a network structure containing triazine, so that the carbon forming rate of the network structure is improved under the high-temperature condition, a silicon oxide continuous oxide framework and a heat-resistant graphite structure are formed under the high-temperature combustion condition of POSS, the flame retardant and smoke suppression performance of the network structure are obviously improved, and meanwhile, the materials are nontoxic and easy to prepare and do not harm human health; finally, zrSP-Na, beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) octadecyl propionate and 1, 3-tri (2-methyl-4-hydroxy-5-tert-butylphenyl) butane are adopted for crosslinking and modification treatment, so that the ageing resistance, heat resistance and mechanical property of the neoprene are improved; meanwhile, the migration of beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) octadecyl propionate and 1, 3-tri (2-methyl-4-hydroxy-5-tert-butylphenyl) butane from chloroprene rubber is avoided, so that the ageing resistance is reduced, and the environmental pollution is reduced. Beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) propanoic acid stearyl alcohol ester and 1, 3-tri (2-methyl-4-hydroxy-5-tert-butylphenyl) butane are synergistic, and the ageing resistance and mechanical properties are obviously improved.
The invention also discloses a preparation method of the aging-resistant chloroprene rubber, which comprises the following steps: according to the formula, chloroprene rubber, lac resin, polymethyl methacrylate, styrene-butadiene-styrene segmented copolymer, trioctyl trimellitate, functional auxiliary agents, fillers, coupling agents and triallyl isohydrourea are put into an internal mixer for banburying for 5-10min, and then are put into a double-screw extruder for granulation and cooling, thus obtaining the ageing-resistant chloroprene rubber.
The invention takes chloroprene rubber, shellac resin, polymethyl methacrylate, styrene-butadiene-styrene segmented copolymer, trioctyl trimellitate, functional auxiliary agents, fillers, coupling agents and triallyl isohydrourea acid ester as raw materials, and the interaction among all substances improves the heat resistance, ageing resistance, mechanical property and flame retardance of the chloroprene rubber; the lac resin, polymethyl methacrylate, styrene-butadiene-styrene block copolymer and triallyl isohydrourea are introduced into the chloroprene rubber, so that the distribution of the chloroprene rubber is obviously promoted, and the mechanical property and the processing property of the chloroprene rubber are improved. The filler is further added to endow the neoprene with mechanical property and heat resistance, and the coupling agent is added to improve the dispersion property of the filler, strengthen the combination capability with the machine body and improve the mechanical property of the neoprene; finally, functional auxiliary agents are added, the dispersibility of the functional auxiliary agents is improved under the interaction of the coupling agent and the triallyl isohydrourea, meanwhile, the organism interaction force of the functional auxiliary agents and the chloroprene rubber is further increased, the flame retardance, the heat resistance, the ageing resistance and the mechanical properties of the chloroprene rubber are further improved, the service life of the chloroprene rubber is prolonged, the special use environment condition can be adapted, and the market application prospect is wide.
The invention has the beneficial effects that: 1. the invention takes chloroprene rubber, shellac resin, polymethyl methacrylate, styrene-butadiene-styrene segmented copolymer, trioctyl trimellitate, functional auxiliary agents, fillers, coupling agents and triallyl isohydrourea acid ester as raw materials, and the interaction among all substances improves the heat resistance, ageing resistance, mechanical property and flame retardance of the chloroprene rubber.
2. The invention adds functional auxiliary agents, 2,4, 6-tri (4-aminophenyl) -1,3, 5-triazine, melamine cyanurate, 2,4, 6-tri [ (p-carboxyphenyl) amino ] -1,3, 5-triazine, POSS containing carboxyl and isopropanol are used as raw materials to prepare intermediate substances with triazine and three-dimensional network structures through high-temperature reaction, and ZrSP-Na, beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) octadecyl propionate and 1, 3-tri (2-methyl-4-hydroxy-5-tert-butylphenyl) butane are further added to process the intermediate substances to prepare the functional auxiliary agents, wherein the functional auxiliary agents have good heat resistance, ageing resistance, flame retardance and mechanical property.
Detailed Description
The above summary of the present invention is described in further detail below in conjunction with the detailed description, but it should not be understood that the scope of the above-described subject matter of the present invention is limited to the following examples.
Chloroprene rubber, model: M130H, japanese electric chemistry, purchased from Dingguan Xin plastic materials Co., ltd.
Shellac resin, molecular weight: 964-1100, melting point: 115-120 ℃, density: 1.035-1.140, purchased from Jinan Leihe commercial Co., ltd.
Polymethyl methacrylate, brand: 8803 purchased from Ying Xiang Plastic materials Co., ltd.
Styrene-butadiene-styrene block copolymer, brand: CH1302-1HE, purchased from Dongguan city, inc. of plasticizing Co., ltd.
Montmorillonite, particle size: 325 mesh, purchased from inner Mongolia, avermeris chemical Co.
Precipitation method silicon dioxide, model: E-200A purchased from Shanghai electric International trade company, inc.
Titanate coupling agent TMC-201, model: KR-38S, kennecky, USA.
Distearoyl oxyisopropyl borate, model: PEA, purchased from magnesian biochemical engineering limited.
Aminopropyl heptyl-cage polysilsesquioxane, cat: 9502028 from fosman technologies (beijing).
Melamine cyanurate, cat No.: r054415, purchased from Shanghai Yi En chemical technologies limited.
The preparation method of ZrSP-Na in the embodiment comprises the following steps: s1, adding 10g of 1, 3-propane sultone into 30mL of toluene, stirring for 10min at 180r/min, then adding 15mL of 0.0087mol/L of triethyl phosphite toluene solution and 30mL of toluene, heating to 111 ℃ for reaction for 24h, then adding 10mL of petroleum ether for repeated extraction treatment, repeatedly extracting for 3 times, taking a lower layer of substance, and drying to obtain a substance a; s2, adding 12g of a substance a into 150mL of concentrated hydrochloric acid, uniformly mixing, heating to 120 ℃ for reaction for 72 hours, then distilling under reduced pressure to remove the concentrated hydrochloric acid, adding 100mL of ethyl acetate for extraction treatment, repeatedly extracting for 3 times, taking a lower layer of the substance, and drying to obtain a substance b; adding 4g of a substance b into 20mL of water, stirring for 10min at 180r/min, then adding 30mL of an octahydrated zirconium oxychloride mixed solution, continuously stirring for 12h, centrifuging to obtain a precipitate after the reaction is finished, washing the precipitate to be neutral, and drying to obtain ZrSP, wherein the preparation method of the octahydrated zirconium oxychloride mixed solution comprises the following steps: adding 3.2g of zirconium oxychloride octahydrate into 50mL of 0.1mol/L hydrochloric acid, and uniformly mixing to obtain the mixed solution of zirconium oxychloride octahydrate; s3, adding 1.6g of NaOH into 160mL of water, uniformly mixing, adding 10g of ZrSP, stirring at 180r/min for 6h at room temperature, evaporating water after the reaction is finished, and drying to obtain ZrSP-Na.
Example 1
An anti-aging chloroprene rubber comprises the following raw materials in parts by weight: 50 parts by weight of neoprene, 15 parts by weight of shellac resin, 35 parts by weight of polymethyl methacrylate, 12 parts by weight of styrene-butadiene-styrene block copolymer, 6 parts by weight of trioctyl trimellitate, and 5 parts by weight of triallyl isohydrourea.
The preparation method of the aging-resistant chloroprene rubber comprises the following steps: according to the formula, chloroprene rubber, shellac resin, polymethyl methacrylate, styrene-butadiene-styrene segmented copolymer, trioctyl trimellitate and triallyl isohydrourea are put into an internal mixer to be banburying for 10min, and then are sent into a double-screw extruder to be granulated and cooled, thus obtaining the ageing-resistant chloroprene rubber.
Example 2
An anti-aging chloroprene rubber comprises the following raw materials in parts by weight: 50 parts by weight of neoprene, 15 parts by weight of shellac resin, 35 parts by weight of polymethyl methacrylate, 12 parts by weight of styrene-butadiene-styrene block copolymer, 6 parts by weight of trioctyl trimellitate, 5 parts by weight of filler, 6 parts by weight of coupling agent, and 5 parts by weight of triallyl isohydrourea.
The filler is prepared from montmorillonite and precipitated silica according to a mass ratio of 2:1, and mixing.
The coupling agent is prepared by mixing 3-isocyanatopropyl triethoxysilane, titanate coupling agent TMC-201 and distearoyl oxygen isopropyl borate according to a mass ratio of 2:1:1.
The preparation method of the aging-resistant chloroprene rubber comprises the following steps: according to the formula, chloroprene rubber, shellac resin, polymethyl methacrylate, styrene-butadiene-styrene segmented copolymer, trioctyl trimellitate, filler, coupling agent and triallyl isohydrourea are put into an internal mixer for banburying for 10min, and then are sent into a double-screw extruder for granulation and cooling, thus obtaining the ageing-resistant chloroprene rubber.
Example 3
An anti-aging chloroprene rubber comprises the following raw materials in parts by weight: 50 parts of neoprene, 15 parts of shellac resin, 35 parts of polymethyl methacrylate, 12 parts of styrene-butadiene-styrene block copolymer, 6 parts of trioctyl trimellitate, 10 parts of functional auxiliary agents, 5 parts of fillers, 6 parts of coupling agents and 5 parts of triallyl isohydrourea.
The filler is prepared from montmorillonite and precipitated silica according to a mass ratio of 2:1, and mixing.
The coupling agent is prepared by mixing 3-isocyanatopropyl triethoxysilane, titanate coupling agent TMC-201 and distearoyl oxygen isopropyl borate according to a mass ratio of 2:1:1.
The preparation method of the functional auxiliary agent comprises the following steps:
(1) Adding 5 parts by weight of aminopropyl heptyl-cage polysilsesquioxane into 100 parts by weight of N, N-dimethylformamide, stirring for 10min at 180r/min, adding 10 parts by weight of maleic anhydride, heating to 60 ℃, stirring for 10h at 180r/min, and after the completion, distilling under reduced pressure to remove the N, N-dimethylformamide, and drying to obtain carboxyl-containing POSS;
(2) Uniformly mixing 7 parts by weight of 2,4, 6-tris (4-aminophenyl) -1,3, 5-triazine, 7 parts by weight of melamine cyanurate, 8 parts by weight of 2,4, 6-tris [ (p-carboxyphenyl) amino ] -1,3, 5-triazine, 5 parts by weight of POSS containing carboxyl prepared in the step (1) and 50 parts by weight of isopropanol, heating to 225 ℃ in a nitrogen atmosphere for reaction for 2 hours, heating to 270 ℃ for reaction for 3 hours, cooling to room temperature after the reaction is finished, centrifuging to obtain precipitate, washing and drying to obtain an intermediate product;
(3) Adding 8 parts by weight of the intermediate product prepared in the step (2) into 30 parts by weight of dimethylacetamide, stirring for 10min at 180r/min, heating to 80 ℃ for reaction for 3h, adding 4 parts by weight of ZrSP-Na and 2 parts by weight of modifier, heating to 160 ℃ for reaction for 6h, cooling to room temperature after the reaction is finished, centrifuging, taking precipitate, washing and drying to obtain the functional auxiliary agent.
The modifier is prepared by mixing beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) octadecyl propionate and 1, 3-tri (2-methyl-4-hydroxy-5-tert-butylphenyl) butane according to a mass ratio of 2:1.
The preparation method of the aging-resistant chloroprene rubber comprises the following steps: according to the formula, chloroprene rubber, shellac resin, polymethyl methacrylate, styrene-butadiene-styrene segmented copolymer, trioctyl trimellitate, filler, coupling agent, functional auxiliary agent and triallyl isohydrourea are put into an internal mixer for banburying for 10min, and then are put into a double-screw extruder for granulation and cooling, thus obtaining the ageing-resistant chloroprene rubber.
Example 4
An anti-aging chloroprene rubber comprises the following raw materials in parts by weight: 50 parts of neoprene, 15 parts of shellac resin, 35 parts of polymethyl methacrylate, 12 parts of styrene-butadiene-styrene block copolymer, 6 parts of trioctyl trimellitate, 10 parts of functional auxiliary agents, 5 parts of fillers, 6 parts of coupling agents and 5 parts of triallyl isohydrourea.
The filler is prepared from montmorillonite and precipitated silica according to a mass ratio of 2:1, and mixing.
The coupling agent is prepared by mixing 3-isocyanatopropyl triethoxysilane, titanate coupling agent TMC-201 and distearoyl oxygen isopropyl borate according to a mass ratio of 2:1:1.
The preparation method of the functional auxiliary agent comprises the following steps:
(1) Adding 5 parts by weight of aminopropyl heptyl-cage polysilsesquioxane into 100 parts by weight of N, N-dimethylformamide, stirring for 10min at 180r/min, adding 10 parts by weight of maleic anhydride, heating to 60 ℃, stirring for 10h at 180r/min, and after the completion, distilling under reduced pressure to remove the N, N-dimethylformamide, and drying to obtain carboxyl-containing POSS;
(2) Uniformly mixing 7 parts by weight of 2,4, 6-tris (4-aminophenyl) -1,3, 5-triazine, 7 parts by weight of melamine cyanurate, 8 parts by weight of 2,4, 6-tris [ (p-carboxyphenyl) amino ] -1,3, 5-triazine, 5 parts by weight of POSS containing carboxyl prepared in the step (1) and 50 parts by weight of isopropanol, heating to 225 ℃ in a nitrogen atmosphere for reaction for 2 hours, heating to 270 ℃ for reaction for 3 hours, cooling to room temperature after the reaction is finished, centrifuging to obtain precipitate, washing and drying to obtain an intermediate product;
(3) Adding 8 parts by weight of the intermediate product prepared in the step (2) into 30 parts by weight of dimethylacetamide, stirring for 10min at 180r/min, heating to 80 ℃ for reaction for 3h, adding 4 parts by weight of ZrSP-Na and 2 parts by weight of modifier, heating to 160 ℃ for reaction for 6h, cooling to room temperature after the reaction is finished, centrifuging, taking precipitate, washing and drying to obtain the functional auxiliary agent.
The modifier is beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) stearyl propionate.
The preparation method of the aging-resistant chloroprene rubber comprises the following steps: according to the formula, chloroprene rubber, shellac resin, polymethyl methacrylate, styrene-butadiene-styrene segmented copolymer, trioctyl trimellitate, filler, coupling agent, functional auxiliary agent and triallyl isohydrourea are put into an internal mixer for banburying for 10min, and then are put into a double-screw extruder for granulation and cooling, thus obtaining the ageing-resistant chloroprene rubber.
Example 5
An anti-aging chloroprene rubber comprises the following raw materials in parts by weight: 50 parts of neoprene, 15 parts of shellac resin, 35 parts of polymethyl methacrylate, 12 parts of styrene-butadiene-styrene block copolymer, 6 parts of trioctyl trimellitate, 10 parts of functional auxiliary agents, 5 parts of fillers, 6 parts of coupling agents and 5 parts of triallyl isohydrourea.
The filler is prepared from montmorillonite and precipitated silica according to a mass ratio of 2:1, and mixing.
The coupling agent is prepared by mixing 3-isocyanatopropyl triethoxysilane, titanate coupling agent TMC-201 and distearoyl oxygen isopropyl borate according to a mass ratio of 2:1:1.
The preparation method of the functional auxiliary agent comprises the following steps:
(1) Adding 5 parts by weight of aminopropyl heptyl-cage polysilsesquioxane into 100 parts by weight of N, N-dimethylformamide, stirring for 10min at 180r/min, adding 10 parts by weight of maleic anhydride, heating to 60 ℃, stirring for 10h at 180r/min, and after the completion, distilling under reduced pressure to remove the N, N-dimethylformamide, and drying to obtain carboxyl-containing POSS;
(2) Uniformly mixing 7 parts by weight of 2,4, 6-tris (4-aminophenyl) -1,3, 5-triazine, 7 parts by weight of melamine cyanurate, 8 parts by weight of 2,4, 6-tris [ (p-carboxyphenyl) amino ] -1,3, 5-triazine, 5 parts by weight of POSS containing carboxyl prepared in the step (1) and 50 parts by weight of isopropanol, heating to 225 ℃ in a nitrogen atmosphere for reaction for 2 hours, heating to 270 ℃ for reaction for 3 hours, cooling to room temperature after the reaction is finished, centrifuging to obtain precipitate, washing and drying to obtain an intermediate product;
(3) Adding 8 parts by weight of the intermediate product prepared in the step (2) into 30 parts by weight of dimethylacetamide, stirring for 10min at 180r/min, heating to 80 ℃ for reaction for 3h, adding 4 parts by weight of ZrSP-Na and 2 parts by weight of modifier, heating to 160 ℃ for reaction for 6h, cooling to room temperature after the reaction is finished, centrifuging, taking precipitate, washing and drying to obtain the functional auxiliary agent. The modifier is 1, 3-tri (2-methyl-4-hydroxy-5-tert-butylphenyl) butane.
The preparation method of the aging-resistant chloroprene rubber comprises the following steps: according to the formula, chloroprene rubber, shellac resin, polymethyl methacrylate, styrene-butadiene-styrene segmented copolymer, trioctyl trimellitate, filler, coupling agent, functional auxiliary agent and triallyl isohydrourea are put into an internal mixer for banburying for 10min, and then are put into a double-screw extruder for granulation and cooling, thus obtaining the ageing-resistant chloroprene rubber.
Example 6
Substantially the same as in example 5, the only difference is that: the preparation method of the functional auxiliary agent comprises the following steps:
(1) Uniformly mixing 7 parts by weight of 2,4, 6-tris (4-aminophenyl) -1,3, 5-triazine, 7 parts by weight of melamine cyanurate, 8 parts by weight of 2,4, 6-tris [ (p-carboxyphenyl) amino ] -1,3, 5-triazine and 50 parts by weight of isopropanol, heating to 225 ℃ under nitrogen atmosphere for reaction for 2 hours, heating to 270 ℃ for reaction for 3 hours, cooling to room temperature after the reaction is finished, washing, centrifuging to obtain precipitate, and drying to obtain an intermediate product;
(2) Adding 8 parts by weight of the intermediate product prepared in the step (1) into 30 parts by weight of dimethylacetamide, stirring for 10min at 180r/min, heating to 80 ℃ for reaction for 3h, adding 4 parts by weight of ZrSP-Na and 2 parts by weight of modifier, heating to 160 ℃ for reaction for 6h, cooling to room temperature after the reaction is finished, centrifuging, taking precipitate, washing and drying to obtain the functional auxiliary agent. The modifier is 1, 3-tri (2-methyl-4-hydroxy-5-tert-butylphenyl) butane.
Example 7
Substantially the same as in example 5, the only difference is that: the preparation method of the functional auxiliary agent comprises the following steps:
(1) Adding 5 parts by weight of aminopropyl heptyl-cage polysilsesquioxane into 100 parts by weight of N, N-dimethylformamide, stirring for 10min at 180r/min, adding 10 parts by weight of maleic anhydride, heating to 60 ℃ and reacting for 10h at 180r/min, and after the reaction is finished, distilling under reduced pressure to remove the N, N-dimethylformamide and drying to obtain carboxyl-containing POSS;
(2) Adding 8 parts by weight of POSS containing carboxyl prepared in the step (1) into 30 parts by weight of dimethylacetamide, stirring for 10min at 180r/min, heating to 80 ℃ for reaction for 3h, adding 4 parts by weight of ZrSP-Na and 2 parts by weight of modifier, heating to 160 ℃ for reaction for 6h, cooling to room temperature after the reaction is finished, centrifuging, taking precipitate, washing and drying to obtain the functional auxiliary agent. The modifier is 1, 3-tri (2-methyl-4-hydroxy-5-tert-butylphenyl) butane.
Example 8
Substantially the same as in example 5, the only difference is that: the preparation method of the functional auxiliary agent comprises the following steps:
(1) Adding 5 parts by weight of aminopropyl heptyl-cage polysilsesquioxane into 100 parts by weight of N, N-dimethylformamide, stirring for 10min at 180r/min, adding 10 parts by weight of maleic anhydride, heating to 60 ℃ and reacting for 10h at 180r/min, and after the reaction is finished, distilling under reduced pressure to remove the N, N-dimethylformamide and drying to obtain carboxyl-containing POSS;
(2) Uniformly mixing 7 parts by weight of 2,4, 6-tris (4-aminophenyl) -1,3, 5-triazine, 7 parts by weight of melamine cyanurate, 8 parts by weight of 2,4, 6-tris [ (p-carboxyphenyl) amino ] -1,3, 5-triazine, 5 parts by weight of POSS containing carboxyl and 50 parts by weight of isopropanol, heating to 225 ℃ under nitrogen atmosphere for reaction for 2 hours, heating to 270 ℃ for reaction for 3 hours, cooling to room temperature after the reaction is finished, washing, centrifuging, taking precipitate, and drying to obtain the functional auxiliary agent.
Example 9
Substantially the same as in example 5, the only difference is that: the preparation method of the functional auxiliary agent comprises the following steps: adding 5 parts by weight of aminopropyl heptyl-cage polysilsesquioxane into 100 parts by weight of N, N-dimethylformamide, stirring for 10min at 180r/min, adding 10 parts by weight of maleic anhydride, heating to 60 ℃, reacting for 10h at 180r/min, and after the reaction is finished, distilling under reduced pressure to remove the N, N-dimethylformamide and drying to obtain the functional auxiliary agent.
Example 10
Substantially the same as in example 5, the only difference is that: the preparation method of the functional auxiliary agent comprises the following steps:
7 parts by weight of 2,4, 6-tris (4-aminophenyl) -1,3, 5-triazine, 7 parts by weight of melamine cyanurate and 8 parts by weight of 2,4, 6-tris [ (p-carboxyphenyl) amino ] -1,3, 5-triazine and 50 parts by weight of isopropanol are uniformly mixed, and then heated to 225 ℃ to react for 2 hours in a nitrogen atmosphere, then heated to 270 ℃ to react for 3 hours, cooled to room temperature after the reaction is finished, washed, centrifugally precipitated and dried to obtain the functional auxiliary agent.
Test example 1
Mechanical property test:
the aging-resistant neoprene rubber prepared in examples 1-10 was prepared into standard samples by a 25t press vulcanizer (Shanghai Jiujia hydraulic machinery Co., ltd.) under sample vulcanization conditions: and (5) preserving the temperature at 160 ℃ for 10min, and pressing the plate for molding. The tensile strength test was performed on the test specimen with reference to GB/T528-2009 "determination of tensile stress Strain Properties of vulcanized rubber or thermoplastic rubber".
Table 1 results of mechanical properties test of neoprene
|
Tensile Strength/MPa
|
Example 1
|
6.1
|
Example 2
|
8.4
|
Example 3
|
27.6
|
Example 4
|
25.2
|
Example 5
|
23.5
|
Example 6
|
20.7
|
Example 7
|
16.3
|
Example 8
|
18.1
|
Example 9
|
10.8
|
Example 10
|
13.5 |
As can be seen from table 1, the neoprene prepared in example 3 has good mechanical properties, which may be due to: the neoprene, lac resin, polymethyl methacrylate, styrene-butadiene-styrene block copolymer, trioctyl trimellitate, functional auxiliary agents, fillers, coupling agents and triallyl isohydrourea acid ester are used as raw materials, and all substances interact with each other to improve the mechanical property of the neoprene; the lac resin, polymethyl methacrylate, styrene-butadiene-styrene block copolymer and triallyl isohydrourea are introduced into the chloroprene rubber, so that the distribution of the chloroprene rubber is obviously promoted, and the mechanical property and the processing property of the chloroprene rubber are improved. The filler is further added to endow the neoprene with mechanical property and heat resistance, and the coupling agent is added to improve the dispersion property of the filler, strengthen the combination capability with the machine body and improve the mechanical property of the neoprene; finally, functional auxiliary agents are added, the dispersibility of the functional auxiliary agents is improved under the interaction of the coupling agent and the triallyl isohydrourea, meanwhile, the organism interaction force of the functional auxiliary agents and the chloroprene rubber is further increased, the flame retardance, the heat resistance, the ageing resistance and the mechanical properties of the chloroprene rubber are further improved, the service life of the chloroprene rubber is prolonged, the special use environment condition can be adapted, and the market application prospect is wide.
Test example 2
The neoprene produced in examples 1-10 was tested with reference to GB/T2408-2008 "determination of Plastic Combustion Performance horizontal and vertical".
TABLE 2 flame retardant Property test results of Neoprene
|
L-94
|
Example 1
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V-2
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Example 2
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V-2
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Example 3
|
V-0
|
Example 4
|
V-0
|
Example 5
|
V-0
|
Example 6
|
V-0
|
Example 7
|
V-1
|
Example 8
|
V-0
|
Example 9
|
V-1
|
Example 10
|
V-1 |
As can be seen from table 2, the neoprene prepared in example 3 has good flame retardant properties, and the properties are remarkable for the reasons that may be attributed to examples 6-8: the maleic anhydride is adopted to treat the aminopropyl heptyl-cage polysilsesquioxane to prepare POSS containing carboxyl, and the POSS containing carboxyl is further introduced into 2,4, 6-tris (4-aminophenyl) -1,3, 5-triazine, melamine cyanurate and 2,4, 6-tris [ (p-carboxyphenyl) amino ] -1,3, 5-triazine to participate in the reaction, so that on one hand, the dispersibility of the POSS is improved, and the heat resistance is improved; on the other hand, POSS containing carboxyl reacts with 2,4, 6-tri (4-aminophenyl) -1,3, 5-triazine, melamine cyanurate and 2,4, 6-tri [ (p-carboxyphenyl) amino ] -1,3, 5-triazine to generate a network structure containing triazine, so that the carbon forming rate of the network structure is improved under the high-temperature condition, a silicon oxide continuous oxide framework and a heat-resistant graphite structure are formed under the high-temperature combustion condition of POSS, the flame retardant and smoke suppression performance of the network structure are obviously improved, and meanwhile, the materials are nontoxic and easy to prepare and do not harm human health; finally, zrSP-Na, beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) octadecyl propionate and 1, 3-tri (2-methyl-4-hydroxy-5-tert-butylphenyl) butane are adopted for crosslinking and modification treatment, so that the ageing resistance, heat resistance, flame retardance and mechanical property of the neoprene are improved.
Test example 3
Aging resistance test:
the test piece of test example 1 was left at 120℃for 150 hours, and then taken out, and its tensile strength retention was measured.
TABLE 3 results of ageing resistance test of Neoprene
|
Tensile strength retention/%
|
Example 1
|
56.8
|
Example 2
|
60.3
|
Example 3
|
86.2
|
Example 4
|
83.6
|
Example 5
|
82.3
|
Example 6
|
79.5
|
Example 7
|
74.1
|
Example 8
|
76.3
|
Example 9
|
66.7
|
Example 10
|
71.4 |
As can be seen from table 3, the ageing resistance of the neoprene prepared in example 3 is significantly better than that of examples 4-5, probably due to the following: the maleic anhydride is adopted to treat the aminopropyl heptyl-cage polysilsesquioxane to prepare POSS containing carboxyl, and the POSS containing carboxyl is further introduced into 2,4, 6-tris (4-aminophenyl) -1,3, 5-triazine, melamine cyanurate and 2,4, 6-tris [ (p-carboxyphenyl) amino ] -1,3, 5-triazine to participate in the reaction, so that on one hand, the dispersibility of the POSS is improved, and the heat resistance is improved; on the other hand, POSS containing carboxyl reacts with 2,4, 6-tri (4-aminophenyl) -1,3, 5-triazine, melamine cyanurate and 2,4, 6-tri [ (p-carboxyphenyl) amino ] -1,3, 5-triazine to generate a network structure containing triazine, so that the carbon forming rate of the network structure is improved under the high-temperature condition, a silicon oxide continuous oxide framework and a heat-resistant graphite structure are formed under the high-temperature combustion condition of POSS, the flame retardant and smoke suppression performance of the network structure are obviously improved, and meanwhile, the materials are nontoxic and easy to prepare and do not harm human health; finally, zrSP-Na, beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) octadecyl propionate and 1, 3-tri (2-methyl-4-hydroxy-5-tert-butylphenyl) butane are adopted for crosslinking and modification treatment, so that the ageing resistance, heat resistance and mechanical property of the neoprene are improved; meanwhile, the migration of beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) octadecyl propionate and 1, 3-tri (2-methyl-4-hydroxy-5-tert-butylphenyl) butane from chloroprene rubber is avoided, so that the ageing resistance is reduced, and the environmental pollution is reduced. Beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) propanoic acid stearyl alcohol ester and 1, 3-tri (2-methyl-4-hydroxy-5-tert-butylphenyl) butane are synergistic, and the ageing resistance and mechanical properties are obviously improved.
The ageing resistance of example 3 is significantly better than examples 6-8, probably due to: the maleic anhydride is adopted to treat the aminopropyl heptyl-cage polysilsesquioxane to prepare POSS containing carboxyl, and the POSS containing carboxyl is further introduced into 2,4, 6-tris (4-aminophenyl) -1,3, 5-triazine, melamine cyanurate and 2,4, 6-tris [ (p-carboxyphenyl) amino ] -1,3, 5-triazine to participate in the reaction, so that on one hand, the dispersibility of the POSS is improved, and the heat resistance is improved; on the other hand, POSS containing carboxyl reacts with 2,4, 6-tri (4-aminophenyl) -1,3, 5-triazine, melamine cyanurate and 2,4, 6-tri [ (p-carboxyphenyl) amino ] -1,3, 5-triazine to generate a network structure containing triazine, so that the carbon forming rate of the POSS is improved under the high temperature condition, a silicon oxide continuous oxide framework and a heat-resistant graphite structure are formed under the high temperature combustion condition of the POSS, the flame retardant and smoke suppression performance of the POSS are obviously improved, and the substances are nontoxic and easy to prepare and do not harm the health of human bodies.