CN114871751B - Production and debugging device of inductance encoder - Google Patents
Production and debugging device of inductance encoder Download PDFInfo
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- CN114871751B CN114871751B CN202210390969.9A CN202210390969A CN114871751B CN 114871751 B CN114871751 B CN 114871751B CN 202210390969 A CN202210390969 A CN 202210390969A CN 114871751 B CN114871751 B CN 114871751B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 33
- 230000009471 action Effects 0.000 claims abstract description 21
- 238000003825 pressing Methods 0.000 claims abstract description 16
- 230000006698 induction Effects 0.000 claims description 7
- 230000000007 visual effect Effects 0.000 claims description 3
- 230000000712 assembly Effects 0.000 claims 1
- 238000000429 assembly Methods 0.000 claims 1
- 230000007306 turnover Effects 0.000 claims 1
- 238000012356 Product development Methods 0.000 description 3
- 230000001939 inductive effect Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000003292 glue Substances 0.000 description 2
- 238000011900 installation process Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000007711 solidification Methods 0.000 description 2
- 230000008023 solidification Effects 0.000 description 2
- 230000001174 ascending effect Effects 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B11/00—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding
- F16B11/006—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding by gluing
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D18/00—Testing or calibrating apparatus or arrangements provided for in groups G01D1/00 - G01D15/00
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The invention discloses a production and debugging device of an inductance encoder, which comprises a base assembly, a stator workbench assembly, a rotor workbench assembly, a linear guide shaft, a rubber press block, left and right hollow rotating tables and left and right linear sliding groups, wherein the base assembly is connected with the stator workbench assembly; the stator workbench assembly is respectively connected with the left linear sliding group and the right linear sliding group through the left hollow rotary table and the right hollow rotary table; the left and right linear sliding groups are used for driving the stator workbench assembly to execute a pressing action; the rotor workbench assembly is fixedly connected with the small turntable of the base assembly; the servo motor of the base assembly drives the rotor workbench assembly to execute a rotation action; during production, the rubber press block is arranged on the stator workbench assembly, and the stator and the rotor are sequentially arranged on the rotor workbench assembly; during debugging, the stator and rotor workbench components respectively clamp the stator and the rotor. The invention can better adapt to the diversity of the inductance encoder products, realize the production and debugging work of the inductance encoder serial products, better meet the actual production requirements and enhance the product adaptability of the inductance encoder workbench.
Description
Technical Field
The invention belongs to the technical field of encoder manufacturing, in particular to a production and debugging device of an inductance encoder, which is particularly suitable for production and debugging of inductance encoder series products.
Background
At present, the inductance encoder has certain disadvantages in the production and debugging process: firstly, the production of the existing inductance encoder is mainly realized by hand, before the coil plate is assembled, the stator, the rotor and the bonding part of the coil plate are needed to be manually dispensed, and then the coil plate is manually clamped and solidified, so that the sufficient horizontal lamination of the coil plate and the stator and the rotor cannot be ensured, and the accuracy of the inductance encoder is lower; secondly, the debugging of the existing inductance encoder needs to design different tools for encoders of different models, so that the product development cost is increased, the product design period is prolonged, and the product serialization is slow to advance.
Disclosure of Invention
The invention aims to solve the problems in the prior art, and provides a production and debugging device for an inductance encoder, which realizes production and debugging of the inductance encoder product serialization products, does not need manual clamping and solidification, has high production precision, effectively reduces the product development cost and shortens the product design period.
The technical solution for realizing the purpose of the invention is as follows: the production and debugging device of the inductance encoder comprises a base assembly, a hexagonal support column, a stator workbench assembly, a rotor workbench assembly, a linear guide shaft, a rubber press block, a left hollow rotary table, a left linear sliding group, a right hollow rotary table and a right linear sliding group; the stator workbench assembly is respectively connected with the left linear sliding group and the right linear sliding group through the left hollow rotary table and the right hollow rotary table; the left linear sliding group and the right linear sliding group are used for driving the stator workbench assembly to execute a pressing action; the rotor workbench assembly is fixedly connected with the small turntable of the base assembly through screws; the servo motor of the base assembly drives the rotor workbench assembly to execute a rotation action; during production, the stator workbench component clamps the rubber pressing block, and the rotor workbench component clamps the stator and the rotor in sequence; during debugging, the stator workbench assembly clamps the stator, and the rotor workbench assembly clamps the rotor.
Further, the base assembly comprises a base, a servo motor, a small turntable, a left upright post and a right upright post; the servo motor is fixedly connected to the base station through a screw; the small turntable is fixedly connected to the servo motor through a screw and a flat key, and the servo motor drives the small turntable to execute a rotation action and feeds back a position signal and a rotating speed signal of the small turntable; the left upright post is fixedly connected to the left side of the base station through a screw; the right upright post is fixedly connected to the right side of the base station through a screw.
Further, the stator workbench assembly comprises a stator base, an upper mounting plate and an upper limit sliding block; the main body structure of the stator base is circular, and the two sides of the stator base are provided with rotary shafts so as to be arranged in the left hollow rotary table and the right hollow rotary table, and three guide holes are uniformly distributed on the circumference so as to pass through the linear guide shafts; the upper mounting plate is fixedly connected to the stator base through screws and is provided with a plurality of groups of positioning pin holes; the upper limit sliding block is positioned by a set screw, and clamping action is realized through a T-shaped sliding groove on the stator base.
Further, the rotor workbench assembly comprises a rotor base, a lower mounting plate and a lower limit sliding block; the main body structure of the rotor base is circular, three through holes are uniformly distributed on the inner side of the main body structure, so that a screw penetrates through the through holes to mount the rotor base on the small turntable, and three guide holes are uniformly distributed on the circumference of the main body structure so as to pass through the linear guide shaft; the lower mounting plate is consistent with the upper mounting plate; the lower limit sliding block is consistent with the upper limit sliding block.
Further, the upper mounting plate, the lower mounting plate, the upper limiting sliding block and the lower limiting sliding block are used for fixing and limiting the workpiece through three points.
Further, the left hollow rotary table and the right hollow rotary table have the same structure and are symmetrically arranged on two sides of the stator workbench assembly, so that the stator workbench assembly is driven to realize 0 degree-180 degree-0 degree overturning.
Further, the left hollow rotary table comprises a left rotary device, a left controller and a left mounting seat; the left rotating device is used for installing a rotating shaft of the stator base; the left controller is used for controlling the left slewing device to slewing; the left mounting seat is fixedly connected with a left sliding table of the left linear sliding group through screws.
Further, the right hollow rotary table comprises a right rotary device, a right controller and a right mounting seat; the right rotating device is used for installing a rotating shaft of the stator base; the right controller is used for controlling the right slewing device to slewing; the right mounting seat is fixedly connected with a right sliding table of the right linear sliding group through a screw.
Further, the left linear sliding group and the right linear sliding group have the same structure and are symmetrically arranged on two sides of the stator workbench assembly, and the left sliding table and the right sliding table synchronously slide to drive the stator workbench assembly to execute the pressing action.
Further, the left linear sliding group comprises a left driving motor, a left driver, a left guide rail, a left sliding table, a left limit I, a left limit II and a left limit III; the left driving motor is used for driving the left sliding table to slide along the left guide rail; the left driver is used for controlling the left driving motor; the left guide rail is fixedly connected to the left upright post through a screw; the left sliding table is provided with a shading strip for providing a position signal; the left limit I, the left limit II and the left limit III are respectively used for feeding back received signals to the left driver.
Further, the right linear sliding group comprises a right driving motor, a right driver, a right guide rail, a right sliding table, a right limiting I, a right limiting II and a right limiting III; the right driving motor is used for driving the right sliding table to slide along the right guide rail; the right driver is used for controlling a right driving motor; the right guide rail is fixedly connected to the right upright post through a screw; the right sliding table is provided with a shading strip for providing a position signal; the right limit I, the right limit II and the right limit III are respectively used for feeding back the received signals to the right driver.
Further, the positions of the left limit I, the left limit II and the left limit III are respectively equal to the positions of the right limit I, the right limit II and the right limit III, and the positions of the left limit III 27 and the right limit III 34 can be adjusted according to the model of the encoder.
Further, the rubber briquetting main body structure is circular, and the base adopts the metal structure of easily locking, during the production, stator workstation subassembly centre gripping rubber briquetting, rotor workstation subassembly centre gripping is decided, the rotor in proper order, and the rotor is not dismantled after the equipment.
Compared with the prior art, the invention has the remarkable advantages that: the production and debugging work of the inductor encoder product serialization is realized, manual clamping and solidification are not needed, the production precision of the inductor encoder is improved, the product development cost is reduced, and the product design period is shortened.
The invention is described in further detail below with reference to the accompanying drawings.
Drawings
Fig. 1 is a perspective view of a production and debugging device of an induction encoder of the present invention.
Fig. 2 is a front view of a production and debugging device of the inductive encoder of the present invention.
Fig. 3 is a left side view of a production and debugging device of the inductive encoder of the present invention.
Fig. 4 is a top view of the production and debugging apparatus of the inductive encoder of the present invention.
Fig. 5 is a schematic structural view of a stator table assembly according to the present invention.
FIG. 6 is a schematic view of a rotor table assembly according to the present invention.
Fig. 7 is a front view of an induction encoder table of the present invention performing debugging operations.
In the figure, a 1-base table, a 2-servo motor, a 3-small turntable, a 4-left upright post, a 5-right upright post, a 6-hexagonal support post, a 7-stator base, an 8-upper mounting plate, a 9-upper limit slider, a 10-rotor base, a 11-lower mounting plate, a 12-lower limit slider, a 13-linear guide shaft, a 14-rubber press block, a 15-left turning device, a 16-left controller, a 17-left mounting seat, a 18-right turning device, a 19-right controller, a 20-right mounting seat, a 21-left driving motor, a 22-left driver, a 23-left guide rail, a 24-left sliding table, a 25-left limit I, a 26-left limit II, a 27-left limit III, a 28-right driving motor, a 29-right driver, a 30-right guide rail, a 31-right sliding table, a 32-right limit I, a 33-right limit II, a 34-right limit III, a 35-shading bar, a 36-coil plate, a 37-stator, and a 38-rotor.
Detailed Description
In order to make the objects, technical solutions and advantages of the present application more apparent, the present application will be further described in detail with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the present application.
It should be noted that, if directional indications (such as up, down, left, right, front, and rear … …) are included in the embodiments of the present invention, the directional indications are merely used to explain the relative positional relationship, movement conditions, etc. between the components in a specific posture (as shown in the drawings), and if the specific posture is changed, the directional indications are correspondingly changed.
1-7, a production and debugging device of an inductance encoder is provided, which comprises a base component, a hexagonal pillar 6, a stator workbench component, a rotor workbench component, a linear guide shaft 13, a rubber press block 14, a left hollow rotary table, a left linear sliding group, a right hollow rotary table and a right linear sliding group; the stator workbench assembly is respectively connected with the left linear sliding group and the right linear sliding group through the left hollow rotary table and the right hollow rotary table; the left linear sliding group and the right linear sliding group are used for driving the stator workbench assembly to execute a pressing action; the rotor workbench assembly is supported on the base assembly through a hexagonal support column 6 and is fixedly connected with the small turntable 3 of the base assembly through a screw; the servo motor 2 of the base assembly drives the rotor workbench assembly to execute a rotary motion; during production, the rubber press block 14 is arranged on a stator workbench assembly, and the stator 37 and the rotor 38 are sequentially fixed on the rotor workbench assembly; during commissioning, the stator table assembly clamps the stator 37 and the rotor table assembly clamps the rotor 38.
The base component comprises a base table 1, a servo motor 2, a small turntable 3, a left upright post 4 and a right upright post 5; the servo motor 2 is fixedly connected to the base station 1 through screws; the small turntable 3 is fixedly connected to the servo motor 2 through a screw and a flat key, and the servo motor 2 drives the small turntable 3 to execute a rotation action and feeds back a position signal and a rotating speed signal of the small turntable 3; the left upright post 4 is fixedly connected to the left side of the base station 1 through a screw; the right upright post 5 is fixedly connected to the right side of the base station 1 through a screw.
The stator workbench assembly comprises a stator base 7, an upper mounting plate 8 and an upper limit sliding block 9; the main body structure of the stator base 7 is circular, and the two sides of the main body structure are provided with rotary shafts so as to be arranged in a left hollow rotary table and a right hollow rotary table, and three guide holes are uniformly distributed on the circumference so as to pass through a linear guide shaft 13; the upper mounting plate 8 is fixedly connected to the stator base 7 through screws and is provided with a plurality of groups of positioning pin holes; the upper limit sliding block 9 is positioned by a set screw, and the clamping action is realized through a T-shaped sliding groove on the stator base 7.
The rotor workbench assembly comprises a rotor base 10, a lower mounting plate 11 and a lower limit sliding block 12; the main body structure of the rotor base 10 is circular, three through holes are uniformly distributed on the inner side, so that screws penetrate through the through holes to mount the rotor base 10 on the small turntable 3, and three guide holes are uniformly distributed on the circumference so as to pass through the linear guide shaft 13; the lower mounting plate 11 is consistent with the upper mounting plate 8; the lower limit slide block 12 is consistent with the upper limit slide block 9.
The upper mounting plate 8, the lower mounting plate 11, the upper limit sliding block 9 and the lower limit sliding block 12 are used for fixing and limiting the mounted piece through three points.
The left hollow rotary table and the right hollow rotary table are identical in structure and are arranged on two sides of the stator workbench assembly in a central symmetry mode, so that the stator workbench assembly is driven to realize 0 degree-180 degree-0 degree overturning.
The left hollow rotary table comprises a left rotary device 15, a left controller 16 and a left mounting seat 17; the left turning device 15 is used for installing a turning shaft of the stator base 7; the left controller 16 is used for controlling the left slewing device 15 to slewing; the left mounting seat 17 is fixedly connected with a left sliding table 24 of the left linear sliding group through screws.
The right hollow rotary table comprises a right rotary device 18, a right controller 19 and a right mounting seat 20; the right turning device 18 is used for installing a turning shaft of the stator base 7; the right controller 19 is used for controlling the right slewing device 18 to slewing; the right mounting seat 20 is fixedly connected with a right sliding table 31 of the right linear sliding group through screws.
The left linear sliding group and the right linear sliding group have the same structure and are symmetrically arranged on two sides of the stator workbench assembly, and the left sliding table 24 and the right sliding table 31 synchronously slide to drive the stator workbench assembly to execute the pressing action.
The left linear sliding group comprises a left driving motor 21, a left driver 22, a left guide rail 23, a left sliding table 24, a left limit I25, a left limit II 26 and a left limit III 27; the left driving motor 21 is used for driving the left sliding table 24 to slide along the left guide rail 23; the left driver 22 is used for controlling the left driving motor 21; the left guide rail 23 is fixedly connected to the left upright post 4 through a screw; the left sliding table 24 is provided with a shading strip 35 for providing position information; the left limit I25, the left limit II 26 and the left limit III 27 are respectively used for feeding back the received signals to the left driver 22.
The right linear sliding group comprises a right driving motor 28, a right driver 29, a right guide rail 30, a right sliding table 31, a right limit I32, a right limit II 33 and a right limit III 34; the right driving motor 28 is used for driving the right sliding table 31 to slide along the right guide rail 30; the right driver 29 is for controlling the right driving motor 28; the right guide rail 30 is fixedly connected to the right upright post 5 through a screw; the right sliding table 31 is provided with a shading strip 35 for providing position information; the right limit I32, the right limit II 33 and the right limit III 34 are respectively used for feeding back the received signals to the right driver 29.
The positions of the left limit I25, the left limit II 26 and the left limit III 27 are respectively equal to the positions of the right limit I32, the right limit II 33 and the right limit III 34, and the positions of the left limit III 27 and the right limit III 34 can be adjusted according to the model of the encoder.
The main body structure of the rubber press block 14 is circular, and the base adopts a metal structure which is easy to lock; during production, the stator workbench assembly clamps the rubber press block 14, and the rotor workbench assembly clamps the stator 37 and the rotor 38 in sequence, but the rotor 38 is not disassembled after dispensing.
The one-time use procedure of the present invention is described in detail below:
during production, firstly, the stator workbench assembly is horizontally lifted to the positions of a left limit I25 and a right limit I32 by a left sliding table 24 and a right sliding table 31 of a left linear sliding group and a right linear sliding group, received signals are fed back to a left controller 16, a right controller 19, a left driver 22 and a right driver 29, the left driver 22 and the right driver 29 respectively control a left driving motor 21 and a right driving motor 28 to brake, the left controller 16 and the right controller 19 respectively control a left slewing device 15 and a right slewing device 18 to execute slewing, and the stator workbench assembly is turned over for 180 degrees; then, the rubber press block 14 is arranged on the stator workbench assembly, firstly, three positioning pins of the upper mounting plate 8 are used for coarse positioning, then three upper limiting sliding blocks 9 are used for fine limiting, and the rubber press block 14 is locked by a set screw so as to ensure that the rubber press block 14 is concentric with the stator base 7; secondly, the left controller 16 and the right controller 19 respectively control the left turning device 15 and the right turning device 18 to execute reverse turning, and the stator workbench assembly is turned to an initial position; the stator 37 shell is placed on the rotor workbench assembly, firstly, three positioning pins of the lower mounting plate 11 are used for coarse positioning, then three lower limiting sliding blocks 12 are used for fine limiting, after the stator 37 shell is locked by set screws, the servo motor 2 drives the small turntable 3 to drive the rotor workbench assembly to rotate at a constant speed, an automatic dispensing machine is used for dispensing the bonding parts of the stator 37 shell and the coil plate 36, and then three hexagonal support columns 6 are uniformly distributed and supported on the rotor workbench assembly along the circumference through left-hand rising of threads; finally, the left driving motor 21 and the right driving motor 28 respectively control the left sliding table 24 and the right sliding table 31 to execute the pressing action, received signals are fed back to the left driver 22 and the right driver 29 at the left limit II 26 and the right limit II 33, the left driver 22 and the right driver 29 respectively control the left driving motor 21 and the right driving motor 28 to brake, and the linear guide shaft 13 is arranged through the guide holes so as to ensure that the stator and the rotor workbench components are concentric; after that, the left sliding table 24 and the right sliding table 31 are controlled to execute the pressing action until the positions of the left limit III 27 and the right limit III 34 are fed back to the left driver 22 and the right driver 29, and the left driver 22 and the right driver 29 respectively control the left driving motor 21 and the right driving motor 28 to brake and keep the pressing state; after the glue solution is solidified, the left driving motor 21 and the right driving motor 28 respectively control the left sliding table 24 and the right sliding table 31 to execute ascending actions, received signals are fed back to the left limit II 26 and the right limit II 33, the left driving motor 21 and the right driving motor 28 are respectively controlled by the left driver 22 and the right driver 29 to brake, the stator 37 is disassembled, the shell of the rotor 38 is installed, the shell of the rotor 38 and the bonding part of the coil plate 36 are subjected to glue dispensing after locking, the left sliding table 24 and the right sliding table 31 are controlled to execute pressing actions, the left limit III 27 and the right limit III 34 respectively feed back received signals to the left driver 22 and the right driver 29, and the left driver 22 and the right driver 29 respectively control the left driving motor 21 and the right driving motor 28 to brake to keep a pressing state; after production, the rotor 38 and the linear guide shaft 13 are not disassembled; in addition, in the whole production process, the visual control of the pressing force is realized by adopting a high-precision sensor.
During debugging, firstly, lifting the stator workbench assembly through the left sliding table 24 and the right sliding table 31 of the left linear sliding group and the right linear sliding group, feeding received signals back to the left limiting I25 and the right limiting I32, respectively controlling the left driving motor 21 and the right driving motor 28 to brake by the left driving motor 22 and the right driving motor 29, respectively controlling the left slewing device 15 and the right slewing device 18 to execute slewing by the left driving motor 22 and the right driving motor 29, and overturning the stator workbench assembly by 180 degrees by the left driving motor 16 and the right driving motor 29; then, the rubber press block 14 is disassembled, the stator 37 is replaced on the stator workbench assembly, and the installation process is consistent with the installation process of the rubber press block 14; secondly, the left controller 16 and the right controller 19 respectively control the left turning device 15 and the right turning device 18 to execute reverse turning, and the stator workbench assembly is turned to an initial position; three hexagonal struts 6 are lowered by threads right-handed to disengage the rotor table assembly; finally, the left driving motor 21 and the right driving motor 28 respectively control the left sliding table 24 and the right sliding table 31 to execute the pressing action, the stator 37 and the rotor 38 are ensured to be concentric to detach the linear guide shaft 13 to the left limiting III 27 and the right limiting III 34, the received signals are fed back to the left driver 22, the right driver 29 and the servo motor 2, the left driver 22 and the right driver 29 respectively control the left driving motor 21 and the right driving motor 28 to brake, and the servo motor 2 drives the small turntable 3 to drive the rotor workbench assembly to execute rotation to perform the debugging work of the induction encoder. In addition, in the whole debugging process, a high-precision sensor is adopted to realize the visual control of the position and the speed of the servo motor 2.
The foregoing has outlined and described the basic principles, features, and advantages of the present invention. It will be understood by those skilled in the art that the foregoing embodiments are not intended to limit the invention, and the above embodiments and descriptions are meant to be illustrative only of the principles of the invention, and that various modifications, equivalent substitutions, improvements, etc. may be made within the spirit and scope of the invention without departing from the spirit and scope of the invention.
Claims (8)
1. The production and debugging device of the inductance encoder is characterized by comprising a base assembly, a hexagonal support column, a stator workbench assembly, a rotor workbench assembly, a linear guide shaft, a rubber press block, a left hollow rotary table, a left linear sliding group, a right hollow rotary table and a right linear sliding group; the servo motor of the base assembly drives the rotor workbench assembly to execute a rotation action, and the stator workbench assembly is respectively connected with the left linear sliding group and the right linear sliding group through the left hollow rotary table and the right hollow rotary table; the left linear sliding group and the right linear sliding group are used for driving the stator workbench assembly to execute a pressing action; the rotor workbench assembly is arranged on the base assembly and is fixedly connected with the small turntable of the base assembly; the rotor workbench assembly is supported on the base assembly through a hexagonal support column;
the base assembly comprises a base table, a servo motor, a small turntable, a left upright post and a right upright post; the servo motor is fixedly connected to the base station; the small turntable is fixedly connected to the servo motor, the servo motor drives the small turntable to execute a rotation action, and a position signal and a rotating speed signal of the small turntable are fed back to realize visual control of the position and the speed of the small turntable; the left upright post is fixedly connected to the left side of the base station; the right upright post is fixedly connected to the right side of the base station;
the stator workbench assembly comprises a stator base, an upper mounting plate and an upper limit sliding block; the main body structure of the stator base is circular, the two sides of the stator base are provided with rotary shafts, the stator base is arranged in the left and right hollow rotary tables through the rotary shafts, and three guide holes are uniformly distributed on the circumference of the stator base and are used for passing through the linear guide shafts; the upper mounting plate is fixedly connected to the stator base; the upper limit sliding block is positioned by a set screw, and clamping action is realized through a T-shaped sliding groove on the stator base;
the rotor workbench assembly comprises a rotor base, a lower mounting plate and a lower limit sliding block; the main body structure of the rotor base is circular, three through holes are uniformly distributed on the inner side of the rotor base, screws penetrate through the through holes to mount the rotor base on the small turntable, and three guide holes are uniformly distributed on the circumference of the rotor base and used for passing through the linear guide shaft; the lower mounting plate is consistent with the upper mounting plate; the lower limit sliding block is consistent with the upper limit sliding block;
the left hollow rotary table comprises a left rotary device, a left controller and a left mounting seat; the left rotating device is used for installing a rotating shaft of the stator base; the left controller is used for controlling the left slewing device to slewing; the left mounting seat is fixedly connected with a left sliding table of the left linear sliding group;
the right hollow rotary table is consistent with the left hollow rotary table in structure;
the left linear sliding group comprises a left driving motor, a left driver, a left guide rail, a left sliding table, a left limit I, a left limit II and a left limit III; the left driver is used for controlling the left driving motor to drive the left sliding table to slide along the left guide rail; the left guide rail is fixedly connected to the left upright post; the left sliding table is provided with a shading strip for providing a position signal; the left limit I, the left limit II and the left limit III are respectively used for feeding back the received signals to the left driver;
the right linear sliding group is consistent with the left linear sliding group in structure;
when the device is produced, the stator workbench component clamps the rubber pressing block, and the rotor workbench component clamps the stator and the rotor in sequence; during debugging, the stator workbench assembly clamps the stator, and the rotor workbench assembly clamps the rotor.
2. The device for producing and debugging the inductance encoder according to claim 1, wherein the upper mounting plate and the lower mounting plate are respectively provided with a plurality of groups of positioning pin holes, so that the production and debugging of the inductance encoder with multiple types are satisfied, and the workpiece is roughly positioned by three positioning pins.
3. The device for producing and debugging an induction encoder according to claim 1, wherein the upper limit slider and the lower limit slider respectively perform clamping actions on the workpiece through T-shaped sliding grooves on the stator base and the rotor base, and the workpiece is precisely limited by three upper limit sliders and three lower limit sliders respectively.
4. The device for producing and debugging the inductance encoder according to claim 1, wherein the left hollow rotary table and the right hollow rotary table have the same structure and are arranged on two sides of the stator workbench assembly in a central symmetry manner, so that the stator workbench assembly is driven to realize 0 degree to 180 degrees to 0 degree turnover.
5. The device for producing and debugging an induction encoder according to claim 1, wherein the left linear sliding group and the right linear sliding group have the same structure and are symmetrically arranged at two sides of the stator workbench assembly, and the left sliding table and the right sliding table synchronously slide to drive the stator workbench assembly to execute the pressing action.
6. The device for producing and debugging an induction encoder according to claim 1, wherein the hexagonal support columns are lifted by left-hand threads during production, and three-point support rotor worktable assemblies are uniformly distributed along the circumference; during debugging, the hexagonal support column is lowered by right-handed threads, and the hexagonal support column is separated from the rotor workbench assembly to reduce the rotation resistance.
7. The apparatus according to claim 1, wherein the rotor and the linear guide shaft are not disassembled after the production, and only the rubber press block clamped by the stator table assembly is replaced with the stator.
8. The apparatus for producing and debugging an induction encoder according to claim 1, wherein: the positions of the left limit I, the left limit II and the left limit III are respectively equal to the positions of the right limit I, the right limit II and the right limit III, and the positions of the left limit III and the right limit III are adjusted according to the model of the encoder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210390969.9A CN114871751B (en) | 2022-04-14 | 2022-04-14 | Production and debugging device of inductance encoder |
Applications Claiming Priority (1)
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| DE3381405D1 (en) * | 1982-09-28 | 1990-05-10 | Yang Tai Her | AUTOMATIC TOOL CHANGE SYSTEM FOR MACHINE TOOLS. |
| DE10204965C1 (en) * | 2002-02-06 | 2003-07-10 | Akb Automationskomponenten Und | Assembly machine for production line has multiple working stations fixed to turntable mounted on top of machine frame |
| JP5507595B2 (en) * | 2012-02-17 | 2014-05-28 | ファナック株式会社 | Article assembling apparatus using robot |
| CN106041510B (en) * | 2016-08-05 | 2018-04-20 | 江苏杰士德精密工业有限公司 | Camera waterproof grommet assembles equipment |
| CN107877167A (en) * | 2017-12-27 | 2018-04-06 | 尹权邦 | A kind of automatic assembling machine of ring flange and location rubber ring |
| CN109444741A (en) * | 2018-11-22 | 2019-03-08 | 黄茂连 | A kind of DC motor rotor test equipment |
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