CN114870735A - Automatic transitional sewage homogenization recycling system and using method thereof - Google Patents
Automatic transitional sewage homogenization recycling system and using method thereof Download PDFInfo
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- CN114870735A CN114870735A CN202210486029.XA CN202210486029A CN114870735A CN 114870735 A CN114870735 A CN 114870735A CN 202210486029 A CN202210486029 A CN 202210486029A CN 114870735 A CN114870735 A CN 114870735A
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- tank
- homogenization
- homogenizing
- homogenization tank
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- 239000010865 sewage Substances 0.000 title claims abstract description 254
- 238000000265 homogenisation Methods 0.000 title claims abstract description 88
- 238000004064 recycling Methods 0.000 title claims abstract description 14
- 238000000034 method Methods 0.000 title claims description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 39
- 238000005086 pumping Methods 0.000 claims abstract description 28
- 238000007599 discharging Methods 0.000 claims abstract description 11
- 238000003860 storage Methods 0.000 claims description 18
- 239000007788 liquid Substances 0.000 claims description 15
- 238000003756 stirring Methods 0.000 claims description 8
- 230000007704 transition Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 239000008399 tap water Substances 0.000 abstract description 3
- 235000020679 tap water Nutrition 0.000 abstract description 3
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000009412 basement excavation Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/20—Measuring; Control or regulation
- B01F35/22—Control or regulation
- B01F35/221—Control or regulation of operational parameters, e.g. level of material in the mixer, temperature or pressure
- B01F35/2217—Volume of at least one component to be mixed
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/20—Measuring; Control or regulation
- B01F35/21—Measuring
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
Abstract
The invention discloses an automatic transitional sewage homogenizing recycling system, which comprises a sewage homogenizing tank, a sewage homogenizing pool and an automatic control system, wherein the sewage homogenizing tank is connected with the automatic control system; a stirrer is arranged in the sewage homogenizing tank, and pipeline interfaces are arranged on the bottom surface and the top surface; the sewage homogenizing tank is arranged below the sewage homogenizing tank; a water pumping pipe and a water discharging pipe are arranged between the sewage homogenizing tank and the sewage homogenizing pool; one end of the water pumping pipe is connected to the bottom of the sewage homogenization tank, the other end of the water pumping pipe is connected to a pipeline interface on the top surface of the sewage homogenization tank, and the middle part of the water pumping pipe is provided with an electric butterfly valve; one end of the drain pipe is connected with the sewage homogenization tank, the other end of the drain pipe is connected with a pipeline interface at the bottom surface of the sewage homogenization tank, and the middle part of the drain pipe is provided with a sewage pump. The invention solves the problem of sewage treatment, reduces the consumption of the mixer truck for transferring sewage, also improves the consumption of sewage, reduces the consumption of tap water and reduces the production cost.
Description
Technical Field
The invention relates to the technical field, in particular to an automatic transitional sewage homogenization recycling system and a using method thereof.
Background
The generation of sewage is an unavoidable problem of all mixing stations, and the recycling of sewage is also an environmental requirement. However, a contradiction always occurs in the sewage treatment process: when the production is low, the sewage consumption is low, the tank washing of the agitating truck is increased, the sewage is stored in no place, the sewage cannot flow out of a factory area, and the sewage can only be loaded by the agitating truck to be transported and stored elsewhere, so that the risk is increased and the cost is increased; when the production capacity is high, the sewage is not enough, only tap water is used, and the production cost is increased.
In the process of storing sewage, the sewage cannot be forbidden to move in a homogenizing tank (tank), and must be continuously stirred to prevent precipitation, so that the hardening and solidification phenomena are avoided. When the sand content of the stirring tank is too high and the concentration is too high, the stirring knife cannot stir sewage in the sewage tank, and under the condition that the motor trips and stops rotating and cannot be found in time, the sewage is precipitated and solidified, so that the sewage is difficult to treat, manpower excavation is needed, and the problem that the sand-stone separator cannot be used for a long time is caused.
Disclosure of Invention
In order to solve the problems, the invention discloses an automatic transitional sewage homogenization recycling system and a using method thereof, which solve the problem of sewage treatment, reduce the consumption of a stirring truck for transferring sewage, improve the consumption of sewage and reduce the production cost. In addition, through installation automatic control system, prevent that artificial misoperation from appearing, promoted production efficiency.
The invention adopts the following technical scheme:
an automatic transitional sewage homogenizing and recycling system comprises a sewage homogenizing tank, a sewage homogenizing pool and an automatic control system;
a stirrer is arranged in the sewage homogenizing tank, and pipeline interfaces are arranged on the bottom surface and the top surface; the sewage homogenizing tank is arranged below the sewage homogenizing tank; a water pumping pipe and a water discharging pipe are arranged between the sewage homogenizing tank and the sewage homogenizing pool; one end of the water pumping pipe is connected to the bottom of the sewage homogenization tank, the other end of the water pumping pipe is connected to a pipeline interface on the top surface of the sewage homogenization tank, and the middle part of the water pumping pipe is provided with an electric butterfly valve; one end of the drain pipe is connected with the sewage homogenization tank, the other end of the drain pipe is connected with a pipeline interface at the bottom surface of the sewage homogenization tank, and the middle part of the drain pipe is provided with a sewage pump;
the automatic control system comprises a PLC controller and a liquid level sensor; the sewage homogenization tank and the sewage homogenization tank are respectively provided with a liquid level sensor, and the liquid level sensors are connected with the PLC; the stirrer, the sewage pump and the electric butterfly valve are respectively connected with the PLC.
The invention further discloses that the lower end of the sewage homogenizing tank is provided with supporting legs. The supporting legs support the sewage homogenization tank from the ground, so that the sewage homogenization tank can be prevented from being collided in daily use. On the other hand, the sewage homogenizing tank and the sewage homogenizing pool form larger height difference, so that the sewage in the sewage homogenizing tank can conveniently flow into the sewage homogenizing pool.
The invention further discloses that the electric butterfly valve, the water pumping pipe and the water discharging pipe are respectively provided with a flowmeter; the flow meter is connected with the PLC; the stirrer and the sewage pump are respectively provided with an alarm module, and the alarm modules are connected with the PLC.
The flowmeter monitors the flow of the electric butterfly valve, the water pumping pipe and the water discharging pipe during working. When the electric butterfly valve, the water pumping pipe or the water draining pipe is blocked, the PLC system gives an alarm to inform workers of overhauling. The alarm module monitors the working conditions of the stirrer and the sewage pump, and when the stirrer or the sewage pump breaks down, the PLC system gives an alarm to inform workers of overhauling.
The use method of the automatic transitional sewage homogenization recycling system comprises the following steps:
1) detecting the sewage reserve of the sewage homogenization tank: a liquid level sensor arranged in the sewage homogenization tank detects the sewage storage amount of the sewage homogenization tank;
2) transferring the sewage in the sewage homogenizing tank to a sewage homogenizing tank: when the sewage storage capacity of the sewage homogenization tank exceeds 90% of the sewage capacity of the sewage homogenization tank, starting a sewage pump by using the PLC, and pumping the sewage from the sewage homogenization tank to a sewage homogenization tank by using the sewage pump through a water pumping pipe; when the sewage storage amount of the sewage homogenizing pool is less than 30% of the sewage capacity of the sewage homogenizing pool, the sewage pump stops working;
3) the sewage homogenization tank stores sewage: when sewage exists in the sewage homogenization tank, the PLC starts the stirrer to stir the sewage; a liquid level sensor arranged on the sewage homogenization tank detects the sewage storage amount of the sewage homogenization tank, and when the sewage storage amount of the sewage homogenization tank exceeds 90% of the capacity, the sewage homogenization tank stops receiving sewage from the sewage homogenization tank;
4) the sewage homogenization tank returns sewage to the sewage homogenization tank: when the sewage storage capacity of the sewage homogenization tank is less than 30%, the electric butterfly valve is opened, and the sewage in the sewage homogenization tank is put into the sewage homogenization tank through the drain pipe.
The invention has the advantages that:
1. the sewage treatment device has the advantages that the sewage homogenization tank and the sewage homogenization tank are arranged for storing and transferring sewage, so that the problem of sewage treatment is well solved, the consumption of the sewage transferred by the stirring truck is reduced, the sewage consumption is increased, the tap water consumption is reduced, and the production cost is greatly reduced. In addition, through installing automatic control system, reduced intensity of labour, prevent that artificial misoperation from appearing, promoted production efficiency.
2. The invention monitors the working state of the equipment and the pipeline by installing the flowmeter and the alarm module. When equipment and pipelines break down, the system can remind workers of the fact that the equipment breaks down in time and process the equipment in time, fault enlargement is avoided, accident processing time is shortened, and the equipment is guaranteed to be recovered to be normally used in a short time.
Drawings
FIG. 1 is a front view of the present invention;
fig. 2 is a top view of the present invention.
The attached drawings are as follows: 1-sewage homogenizing tank, 2-electric butterfly valve, 3-sewage pump, 4-water pumping pipe, 5-sewage homogenizing tank and 6-water discharging pipe.
Detailed Description
The invention is further illustrated below with reference to specific embodiments and the accompanying drawings.
Example 1:
the automatic transitional sewage homogenizing and recycling system comprises a sewage homogenizing tank 1, a sewage homogenizing pool 5 and an automatic control system;
a stirrer is arranged in the sewage homogenizing tank 1, and pipeline interfaces are arranged on the bottom surface and the top surface; the sewage homogenizing tank 5 is arranged below the sewage homogenizing tank 1; a water pumping pipe 4 and a water discharging pipe 6 are arranged between the sewage homogenizing tank 1 and the sewage homogenizing pool 5; one end of the water pumping pipe 4 is connected to the bottom of the sewage homogenization tank 5, the other end of the water pumping pipe is connected to a pipeline interface on the top surface of the sewage homogenization tank 1, and the middle part of the water pumping pipe is provided with an electric butterfly valve 2; one end of the drain pipe 6 is connected with the sewage homogenization tank 5, the other end is connected with a pipeline interface at the bottom surface of the sewage homogenization tank 1, and the middle part is provided with the sewage pump 3;
the automatic control system comprises a PLC controller and a liquid level sensor; the sewage homogenization tank 1 and the sewage homogenization tank 5 are respectively provided with a liquid level sensor, and the liquid level sensors are connected with a PLC (programmable logic controller); the stirrer, the sewage pump 3 and the electric butterfly valve 2 are respectively connected with the PLC.
The use method of the automatic transitional sewage homogenization recycling system comprises the following steps:
1) detecting the sewage reserve of the sewage homogenizing tank 5: a liquid level sensor arranged on the sewage homogenization tank 5 detects the sewage storage amount of the sewage homogenization tank 5;
2) transferring the sewage in the sewage homogenizing tank 5 to a sewage homogenizing tank 1: when the sewage storage capacity of the sewage homogenization tank 5 exceeds 90% of the sewage capacity of the sewage homogenization tank 5, the PLC starts the sewage pump 3, and the sewage pump 3 pumps the sewage from the sewage homogenization tank 5 to the sewage homogenization tank 1 through the water pumping pipe 4; when the sewage storage amount of the sewage homogenizing pool 5 is less than 30% of the sewage capacity of the sewage homogenizing pool 5, the sewage pump 3 stops working;
3) the sewage homogenization tank 1 stores sewage: when sewage exists in the sewage homogenization tank 1, the PLC starts the stirrer to stir the sewage; a liquid level sensor installed in the sewage homogenization tank 1 detects the sewage storage amount of the sewage homogenization tank 1, and when the sewage storage amount of the sewage homogenization tank 1 exceeds 90% of the capacity, the sewage homogenization tank 1 stops receiving sewage from the sewage homogenization tank 5;
4) the sewage homogenization tank 1 returns sewage to the sewage homogenization tank 5: when the sewage storage capacity of the sewage homogenization tank 5 is less than 30%, the electric butterfly valve 2 is opened, and the sewage in the sewage homogenization tank 1 is put into the sewage homogenization tank 5 through the drain pipe 6.
Example 2:
this embodiment differs from embodiment 1 in that: the lower end of the sewage homogenizing tank 1 is provided with supporting legs. The supporting legs support the sewage homogenization tank 1 from the ground, so that the sewage homogenization tank 1 can be prevented from being collided in daily use. On the other hand, the sewage homogenizing tank 1 and the sewage homogenizing pool 5 form a larger height difference, so that the sewage in the sewage homogenizing tank 1 can flow into the sewage homogenizing pool 5 conveniently.
Example 3:
this embodiment differs from embodiment 1 in that: the electric butterfly valve 2, the water pumping pipe 4 and the water discharging pipe 6 are respectively provided with a flowmeter; the flow meter is connected with the PLC; the stirrer and the sewage pump 3 are respectively provided with an alarm module, and the alarm modules are connected with the PLC.
The flowmeter monitors the flow of the electric butterfly valve 2, the water pumping pipe 4 and the water discharging pipe 6 during working. When the electric butterfly valve 2, the water pumping pipe 4 or the water discharging pipe 6 are blocked, the PLC system gives an alarm to inform a worker to overhaul. The alarm module monitors working conditions of the stirrer and the sewage pump 3, and when the stirrer or the sewage pump 3 breaks down, the PLC system gives an alarm to inform workers of overhauling.
The above embodiments are only exemplary embodiments of the present invention, and are not intended to limit the present invention, and the scope of the present invention is defined by the claims. Various modifications and equivalents may be made thereto by those skilled in the art within the spirit and scope of the present invention, and such modifications and equivalents should be considered as falling within the scope of the present invention.
Claims (4)
1. The utility model provides an automatic change transition sewage homogenization circulation system of recycling which characterized in that: comprises a sewage homogenizing tank (1), a sewage homogenizing pool (5) and an automatic control system;
a stirrer is arranged in the sewage homogenizing tank (1), and pipeline interfaces are arranged on the bottom surface and the top surface; the sewage homogenizing tank (5) is arranged below the sewage homogenizing tank (1); a water pumping pipe (4) and a water discharging pipe (6) are arranged between the sewage homogenizing tank (1) and the sewage homogenizing pool (5); one end of the water pumping pipe (4) is connected to the bottom of the sewage homogenization tank (5), the other end of the water pumping pipe is connected to a pipeline connector on the top surface of the sewage homogenization tank (1), and the middle part of the water pumping pipe is provided with an electric butterfly valve (2); one end of the drain pipe (6) is connected with the sewage homogenization tank (5), the other end is connected with a pipeline interface at the bottom surface of the sewage homogenization tank (1), and the middle part is provided with a sewage pump (3);
the automatic control system comprises a PLC controller and a liquid level sensor; the sewage homogenization tank (1) and the sewage homogenization tank (5) are respectively provided with a liquid level sensor, and the liquid level sensors are connected with a PLC (programmable logic controller); the stirrer, the sewage pump (3) and the electric butterfly valve (2) are respectively connected with the PLC.
2. The automated transitional sewage homogenization recycling system of claim 1, wherein: the lower end of the sewage homogenizing tank (1) is provided with supporting legs.
3. The automated transitional sewage homogenization recycling system of claim 1, wherein: the electric butterfly valve (2), the water pumping pipe (4) and the water discharging pipe (6) are respectively provided with a flowmeter; the flow meter is connected with the PLC; the stirrer and the sewage pump (3) are respectively provided with an alarm module, and the alarm modules are connected with the PLC.
4. The use method of the automated transitional sewage homogenization recycling system of claim 1 comprises the following steps:
1) detecting the sewage reserve of the sewage homogenizing pool (5): a liquid level sensor arranged on the sewage homogenization tank (5) detects the sewage storage amount of the sewage homogenization tank (5);
2) transferring the sewage in the sewage homogenizing pool (5) to a sewage homogenizing tank (1): when the sewage storage capacity of the sewage homogenization tank (5) exceeds 90% of the sewage capacity of the sewage homogenization tank (5), the PLC starts the sewage pump (3), and the sewage pump (3) pumps sewage from the sewage homogenization tank (5) to the sewage homogenization tank (1) through the water pumping pipe (4); when the sewage storage amount of the sewage homogenizing pool (5) is less than 30% of the sewage capacity of the sewage homogenizing pool (5), the sewage pump (3) stops working;
3) the sewage homogenization tank (1) stores sewage: when sewage exists in the sewage homogenization tank (1), the PLC starts the stirrer to stir the sewage; a liquid level sensor arranged on the sewage homogenization tank (1) detects the sewage storage amount of the sewage homogenization tank (1), and when the sewage storage amount of the sewage homogenization tank (1) exceeds 90 percent of the capacity, the sewage homogenization tank (1) stops receiving sewage from the sewage homogenization pool (5);
4) the sewage homogenizing tank (1) returns the sewage to the sewage homogenizing pool (5): when the sewage storage capacity of the sewage homogenizing tank (5) is less than 30%, the electric butterfly valve (2) is opened, and the sewage in the sewage homogenizing tank (1) is placed into the sewage homogenizing tank (5) through the drain pipe (6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210486029.XA CN114870735A (en) | 2022-05-06 | 2022-05-06 | Automatic transitional sewage homogenization recycling system and using method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210486029.XA CN114870735A (en) | 2022-05-06 | 2022-05-06 | Automatic transitional sewage homogenization recycling system and using method thereof |
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| CN114870735A true CN114870735A (en) | 2022-08-09 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202210486029.XA Pending CN114870735A (en) | 2022-05-06 | 2022-05-06 | Automatic transitional sewage homogenization recycling system and using method thereof |
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN205473049U (en) * | 2016-04-14 | 2016-08-17 | 符海龙 | Doublestage deposits formula grit separation sewage cycle equipment of recycling |
| CN212450911U (en) * | 2020-06-10 | 2021-02-02 | 青岛恩普环保设备有限公司 | Intelligent sewage circulating system |
| CN112387000A (en) * | 2020-10-19 | 2021-02-23 | 中建西部建设北方有限公司 | Waste water and waste residue recycling process and recycling system for concrete mixing plant |
| CN112439257A (en) * | 2020-11-27 | 2021-03-05 | 湖南铁榔头机械有限公司 | Concrete sewage mud recycling method |
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2022
- 2022-05-06 CN CN202210486029.XA patent/CN114870735A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN205473049U (en) * | 2016-04-14 | 2016-08-17 | 符海龙 | Doublestage deposits formula grit separation sewage cycle equipment of recycling |
| CN212450911U (en) * | 2020-06-10 | 2021-02-02 | 青岛恩普环保设备有限公司 | Intelligent sewage circulating system |
| CN112387000A (en) * | 2020-10-19 | 2021-02-23 | 中建西部建设北方有限公司 | Waste water and waste residue recycling process and recycling system for concrete mixing plant |
| CN112439257A (en) * | 2020-11-27 | 2021-03-05 | 湖南铁榔头机械有限公司 | Concrete sewage mud recycling method |
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