CN114864007A - Method for establishing ultra-high strength steel high-temperature forming grain size evolution model - Google Patents
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- 229910045601 alloy Inorganic materials 0.000 description 3
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- 229910001566 austenite Inorganic materials 0.000 description 1
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Abstract
The invention discloses a method for establishing an evolution model of grain size of ultrahigh-strength steel during high-temperature forming, which is applied to a whole set of models for predicting grain growth, dynamic recrystallization, sub-dynamic recrystallization and static recrystallization of ultrahigh-strength steel in the processes of high-temperature compression, heat preservation, multi-pass compression and the like, and 14 parameters of the models are directly obtained by adopting an intelligent optimization algorithm based on 45 groups of hot compression test data to predict the grain size evolution of the ultrahigh-strength steel. The model of the invention takes into account the initial grain sizeThereby solving the problem of continuity of the grain size between different recrystallization processes; the influence of residual strain on recrystallization is considered by the model, so that the model can be well applied to the multi-pass compression process.
Description
Technical Field
The invention relates to the technical field of metal thermoplastic deformation, in particular to a method for establishing an evolution model of the high-temperature forming grain size of ultrahigh-strength steel.
Background
Ultra-high strength steel forging stock is usually subjected to multiple hot deformation to form a final shape. The main recrystallization processes that occur in the high temperature stage of the wrought billet grains are grain growth, dynamic recrystallization, sub-dynamic recrystallization, and static recrystallization. The method for accurately predicting the recrystallized grain evolution rule of the ultrahigh-strength steel in the whole thermal deformation process is the basis for the microstructure regulation and control of the ultrahigh-strength steel large forging and the establishment of the forging forming process.
In the process of implementing the invention, the inventor finds that:
the method is characterized in that a traditional corrosive metallographic method is adopted, Niuwenlong [1] is used for carrying out a double-pass hot compression test on the GH738 alloy, the influence of the initial grain size, the deformation temperature, the inter-pass heat preservation time and the strain rate on the evolution of the sub-dynamic recrystallization structure of the GH738 alloy is researched, and a sub-dynamic recrystallization Avrami model is established; the influence of parameters such as temperature, strain rate, initial grain size, inter-pass heat preservation time and the like on the heat preservation softening of the 300M steel inter-pass is researched through a double-pass compression test by the Liujie and the like [2], and a sub-dynamic recrystallization kinetic model is established; qi et al [3] studied the static recrystallization behavior of martensitic stainless steel based on a two-pass test, obtained the JMAK equation by fitting the rheological stress curve, and established a dynamic model of static recrystallization; the influence of 300M high-strength steel static recrystallization on inter-pass heat preservation softening is researched by Liu Ying steel and the like [4], and a dynamic model of static recrystallization is established; chen et al [5,6], Wen et al [7] studied the high temperature tensile rheological stress and microstructure evolution of 300M steel, and proposed a constitutive model combining the microstructure evolution; the relation between the rheological stress and the strain, the strain rate and the temperature of 4343/4A60 Nb-Ti steel is researched by A3-pass isothermal compression test in Tangerlan et al [8], and A3-pass compressive rheological stress model is established based on an Arrhenius model; o, Beltran et al [9] consider the grain boundary mobility in dynamic recrystallization and post-dynamic recrystallization, and establish a model of coupling the rheological stress and microstructure of 304L steel in the multi-pass compression process based on an average field model; H.E, Cho et al [10] develop multiple compression tests, study the influence of static recrystallization and dynamic recrystallization on the rheological stress and the grain size, use the integral number (X) of the recrystallized body as an internal variable, and establish the rheological stress model of various metals such as copper, AZ31 magnesium alloy, 1010 low-carbon steel and the like; E.S. Puchi-Cabrera et al [11,12] established a multi-pass compressive rheological stress model of silicon manganese steel and 20MnCr5, taking yield stress, recrystallization critical stress, saturation stress, steady state stress and the like as internal variables, and taking dynamic recrystallization, static recrystallization, post dynamic recrystallization and the like into consideration.
It should be noted that, at present, each recrystallization model is relatively independent, and the problem of connection between different recrystallization models is not considered, and the grain size is suddenly changed when the models are converted, which is obviously not consistent with the actual situation.
In addition, the invention patent of von Renwei et al [13] considers the connection between recrystallization models, and provides 'a prediction method of microstructure evolution law in the thermal deformation process of 20CrMnTiH steel', Luo et al [14] establishes a 300M steel average grain size evolution model based on a thermal compression test, but because the research does not consider the cumulative effect of strain and dislocation density in multi-pass deformation, according to documents [15,16], the judgment of the recrystallization critical point when the method is applied to multi-pass compression generates deviation; therefore, how to smoothly link up the grain size, dislocation density, residual strain and the like in different recrystallization processes is another key problem faced by grain size modeling; since these problems remain unsolved, accurately simulating grain size evolution of ultra-high strength steel throughout thermal deformation remains a major challenge in the field of plastic working.
The sources of the cited documents are respectively:
[1] niuwenlong, Guo Jing, Ma Si Wen, Zhang Mai cang, a dynamic model of dynamics of sub-dynamic recrystallization of a novel high-quality GH738 alloy [ J ] rare metal materials and engineering, 2022,51(01): 183-189).
[2] Liu J., Liu Y. G., Lin H., Li M. Q. The metadynamic recrystallization in the two-stage isothermal compression of 300M steel[J]. Mat. Sci. Eng. A. 2013 (565) 126–131.
[3]Qi Peng,Ren Facai,Xu Jinsha. Study on static recrystallization behavior of martensitic stainless steel[J]. Journal of Physics: Conference Series,2021,1965(1).
[4] Liu Y. G., Liu J., Li M. Q., Lin H. The study on kinetics of static recrystallization in the two-stage isothermal compression of 300M steel[J]. Comp. Mater. Sci. 2014 (84) 115–121.
[5] Chen R, Zhang S., Wang M., Liu X., Feng F. Unified Modelling of Flow Stress and Microstructural Evolution of 300M Steel under Isothermal Tension. Metals. 2021, 11, 1086.
[6] Chen R, Zhang S., Liu X., Feng F. A Flow Stress Model of 300M Steel for Isothermal Tension. Materials, 2021, 14, 252.
[7] D.X. Wen, T.Y. Yue, Y.B. Xiong, K. Wang, J.K. Wang, Z.Z. Zheng, J.J. Li, High-temperature tensile characteristics and constitutive models of ultrahigh strength steel, Mater. Sci. Eng. A. 803 (2021) 140491. doi:10.1016/j.msea.2020.140491.
[8] Tang C., Zhou Y., Weng H. Constitutive behavior of 4343/4A60 aluminum alloy at multi-pass hot deformation[J]. Strength Mater. 2017 (49) 83–92.
[9] Beltran O., Huang K., Logé R. A mean field model of dynamic and post-dynamic recrystallization predicting kinetics, grain size and flow stress[J]. Comp. Mater. Sci. 2015 (102) 293–303.
[10] Cho H. E., Hammi Y., Bowman A. L. A unified static and dynamic recrystallization Internal State Variable (ISV) constitutive model coupled with grain size evolution for metals and mineral aggregates[J]. Int. J. Plast. 2019, (112) 123–157.
[11]Puchi-Cabrera E. S., Staia M. H., Guérin J. D. An experimental analysis and modeling of the work-softening transient due to dynamic recrystallization[J]. Int. J. Plast. 2014 (54) 113–131.
[12] Puchi-Cabrera E. S., Guerin J. D., Barbera-Sosa J. G. Incremental constitutive description of SAE 5120 steel deformed under hot-working conditions[J]. Int. J. Mech. Sci. 2017 (133) 619–630.
[13] Von offer, waring, Hanxinhui, Qifei, Wushuting A method for predicting the microstructure evolution law of 20CrMnTiH steel in the thermal deformation process [ P ]. Hubei province: CN105373683B,2018-09-14.
[14] Luo J, Liu Y G, Miao-Quan L I, Three-dimensional Numerical Simulation and Experimental Analysis of Austenitic Grain Growth behavor in Hot Forming Processes of 300M Steel Large Components [ J ]. proceedings of iron and Steel research: english edition 2016, 23(10):8.
[15] Zeng R., Huang L., Li J. Quantification of multiple softening processes occurring during multi-stage thermoforming of high-strength steel[J]. Int. J. Plast. 2019 (120) 64–87.
[16] Chen R. C., Zeng J., Yao G., Feng F. Flow-Stress Model of 300M Steel for Multi-Pass Compression[J]. Metals, 2020 (10) 438。
Disclosure of Invention
In order to solve the problems, the invention provides a method for establishing an evolution model of the grain size of ultrahigh-strength steel high-temperature forming, which comprehensively considers the evolution of residual strain in multi-pass deformation and establishes the influence relation of deformation process parameters (temperature, strain rate, inter-pass heat preservation time, strain and the like) on the grain size, thereby solving the problem of accurate prediction of the grain size in high-strength steel high-temperature deformation.
The invention conception is as follows: the method provides a whole set of model for predicting grain growth, dynamic recrystallization, sub-dynamic recrystallization and static recrystallization in the processes of high-temperature compression, heat preservation, multi-pass compression and the like of the ultrahigh-strength steel, and based on 45 groups of hot compression test data, 14 parameters of the model are directly obtained by adopting an intelligent optimization algorithm to predict the grain size evolution of the ultrahigh-strength steel.
Therefore, the technical scheme of the invention is as follows: the method for establishing the evolution model of the grain size of the ultrahigh-strength steel formed at high temperature is characterized by comprising the following steps of:
grain growth occurs first on heating, and the evolution formula of the average grain size d is:
starting compression deformation after the heat preservation is finished, if the absolute value of the compression strain is larger than the critical strain, dynamic recrystallization occurs, and the size of the dynamic recrystallization crystal grain is(μm) is:
wherein the content of the first and second substances,(. mu.m) is the average grain size at the time of starting the deformation in this pass,(s -1 ) Is the rate of strain at which the strain is,(8.314J/(mol K)) is a universal gas constant,(K) is the temperature at which the film is deformed,、、、undetermined parameters for the model;
the average grain size d (μm) during dynamic recrystallization was:
wherein the content of the first and second substances,is the dynamic recrystallization volume fraction, and the calculation formula is as follows:
wherein the content of the first and second substances,is the absolute value of the compressive true strain,is the critical strain for dynamic recrystallization,is the peak strain;andare all determined by a compressive rheological stress curve, and the formula is as follows:
in the heat preservation process among the deformation passes, if the strain when the previous pass stops is smaller than the critical strain, dynamic recovery occurs among the passes, and the grain size is not changed; otherwise, static recrystallization and sub-dynamic recrystallization occur between passes; statically recrystallized grain size(. mu.m) taking into account the initial grain size(. mu.m) and accumulated strainThe calculation formula is as follows:
wherein the content of the first and second substances,、、、、all are model undetermined constants,updated as in formula (3);
Similar to the formula for static recrystallization, the sub-dynamic recrystallization grain size(mum) also takes into account the initial grain size(. mu.m) and accumulated strainThe calculation formula is as follows:
then, the average grain size during the heat preservation between the deformation paths is calculated by the following formula:
Wherein the content of the first and second substances,is the integrated recrystallization volume fraction, and the calculation formula is as follows:
wherein the content of the first and second substances,andrespectively, the static recrystallization volume fraction and the sub-dynamic recrystallization volume fraction, and the calculation formula is as follows:
wherein the content of the first and second substances,(s) is the inter-pass incubation time;andexpressed as the time required to complete 50% recrystallization, the formula is:
when calculating the dynamic recrystallization of the subsequent pass, the cumulative effect of the strain needs to be considered, and the influence of the inter-pass heat preservation on the reduction of the cumulative strain is considered; firstly, calculating according to the formula (10) to obtain the integral number of the recrystallized bodyThe accumulated strain at the end of the last (i-1) pass deformation and heat preservationBecome intoSo the total deformation of the ith passShould be modified to:
wherein the content of the first and second substances,strain for the ith pass; the recrystallized grain size and the recrystallized volume fraction of the subsequent pass are the same as those of formula (4), whereinByReplacing;
through the whole set of 14 undetermined parameters: (、、、、、、、、、、、、、) The model of (2) simulates the evolution process of the grain size.
Has the advantages that: the model of the invention takes into account the initial grain sizeThereby solving the problem of continuity of the grain size between different recrystallization processes; the model takes into account the influence of residual strain on recrystallization and can thusThe method is well applied to multiple compression processes.
Drawings
FIG. 1 is the effect of strain rate of the present invention (T7-T10).
FIG. 2 is the effect of temperature of the present invention (T11-T14, T8).
FIG. 3 is a comparison of the experimental and calculated average grain sizes for different inter-pass soak times (T21-24) according to the present invention.
FIG. 4 is a comparison of the experimental and calculated values of the average grain size (T35, T37, T39, T41) during two passes of the deformation process calculated by the present model.
FIG. 5 is a comparison of calculated and experimental values of average grain size under all experimental conditions of the present invention.
Detailed Description
The technical solution of the present invention will be clearly and completely described below with reference to the accompanying drawings, but the embodiment should not be construed as limiting the present invention.
The invention is shown in fig. 1 to 5:
the specific application of the invention is described below by combining with the establishment example of the 300M steel high-temperature forming grain size evolution model, and the specific implementation steps are as follows:
1) processing 300M steel into a cylindrical sample with the diameter of 8mm and the height of 12mm, and carrying out a multi-pass compression test on a Gleeble3500 testing machine;
firstly, the temperature of a sample is increased to 1200 ℃ at 200 ℃/min, the sample is kept warm for 240s to homogenize the tissue, then the temperature is reduced to deformation temperatures (950 ℃, 1050 ℃ and 1150 ℃), and then the strain rate is constant (0.01, 0.1, 1 and 10 s) -1 ) Carrying out first-pass deformation; then carrying out subsequent pass strain (total strain is 0.9) at the same rate after keeping the temperature for a certain time, immediately carrying out water quenching after deformation, and keeping austenite grain boundaries; after the sample is cooled to room temperature, tempering for 2 hours at 560 ℃, air cooling, cutting from the axis of the sample, and then embedding, roughly grinding, finely grinding and corroding (the corrosive solution is 20ml of picric acid aqueous solution, 8ml of carbon tetrachloride, 1 drop of hydrochloric acid and a small amount of detergent, and the corrosion temperature is 40-60 ℃); finally, the sample is placed in an optical microscopeObserving the tissue, taking pictures, taking 5 pictures under each condition, and counting the grain size by using an Image-Pro Plus6.0 software by adopting a line cutting method;
TABLE 1 test protocol (where "-" indicates no value at this position)
The description is as follows: firstly, heating to 1200 ℃ at 200 ℃/min, preserving heat for 4min, then cooling to the deformation temperature at 200 ℃/min, preserving heat for 4min, and beginning first-time deformation; and secondly, quenching the sample after the deformation or heat preservation is finished.
2) Establishing a multi-pass multi-scale coupling model function in Matlab, wherein the calculation flow of the function is as follows:
grain growth occurs first on heating, and the evolution formula of the average grain size d is:
wherein the content of the first and second substances,Tthe insulation temperature is expressed in K;is the holding time in units of s;
starting compressive deformation after the heat preservation is finished, and if the absolute value of the compressive strain is larger than the critical strain, performing dynamic recrystallization; dynamic recrystallization grain size(μm) is:
wherein the content of the first and second substances,(. mu.m) is the average grain size at the time of starting the deformation in this pass,(s -1 ) Is the rate of strain at which the strain is,(8.314J/(mol K)) is a universal gas constant,(K) is the temperature at which the film is deformed,、、、undetermined parameters for the model;
average grain size during dynamic recrystallizationd(μm) is:
wherein the content of the first and second substances,is the dynamic recrystallization volume fraction, and the calculation formula is as follows:
wherein the content of the first and second substances,is the absolute value of the compressive true strain,is the critical strain for dynamic recrystallization,is the peak strain;andare all determined by a compressive rheological stress curve, and the formula is as follows:
in the heat preservation process between the deformation passes, if the strain when the previous pass stops is smaller than the critical strain, dynamic recovery occurs between passes, and the grain size is not changed; otherwise, static recrystallization and sub-dynamic recrystallization occur between passes; statically recrystallized grain size(. mu.m) taking into account the initial grain size(. mu.m) and accumulated strainThe calculation formula is as follows:
wherein the content of the first and second substances,、、、、all are model undetermined constants,updated as in formula (3);
Similar to the formula for static recrystallization, the sub-dynamic recrystallization grain size(mum) also takes into account the initial grain size(. mu.m) and accumulated strainThe calculation formula is as follows:
the average grain size at the time of heat retention between deformation paths was calculated by the following formula:
Wherein the content of the first and second substances,is the integrated recrystallization volume fraction, and the calculation formula is as follows:
wherein the content of the first and second substances,andrespectively, the static recrystallization volume fraction and the sub-dynamic recrystallization volume fraction, and the calculation formula is as follows:
wherein, the first and the second end of the pipe are connected with each other,(s) is the inter-pass incubation time;andexpressed as the time required to complete 50% recrystallization, the formula is:
when calculating the dynamic recrystallization of the subsequent pass, the cumulative effect of the strain needs to be considered, and the influence of the inter-pass heat preservation on the reduction of the cumulative strain is considered; firstly, calculating according to the formula (10) to obtain the integral number of the recrystallized bodyLast one of (i-1) cumulative strain at the end of pass deformation and holdingBecome intoTherefore, it is firstiTotal deformation of each passShould be modified to:
wherein the content of the first and second substances,is a firstiStrain of each pass; the recrystallized grain size and the recrystallized volume fraction of the subsequent pass are the same as those of formula (4), whereinByInstead.
3) The 14 undetermined constants in the above model were optimized using the method of immittance to minimize the mean deviation Γ between the calculated and experimental values of grain size in all experimental results, i.e.:
Γ is the objective function, d i (. mu.m) is a test value of the grain size,(μm) is a calculated value of crystal grain size, and N is the number of experimental groups; the optimized parameter combinations are shown in table 2;
TABLE 2 model parameter identification results
FIG. 1 is a comparison of the experimental and calculated values for average grain size at different strain rates (T7-T10), FIG. 2 is a comparison of the experimental and calculated values for average grain size at different temperatures (T11-T14, T8), FIG. 3 is a comparison of the experimental and calculated values for average grain size at different inter-pass soak times (T21-24), FIG. 4 is a comparison of the experimental and calculated values for average grain size during model-calculated two-pass deformation (T35, T37, T39, T41), FIG. 5 is a comparison of the calculated and experimental values for average grain size under all experimental conditions,
as can be seen from the above figures, the calculated values can be matched with the experimental values; the average percent deviation of the model predictions was 2.48% and the average absolute deviation was 0.9878 μm.
Those skilled in the art will appreciate that the details of the present invention are not described in detail herein.
From the above description of the modeling method, those skilled in the art will appreciate that the present invention is not limited to the above-described embodiments, and that modifications and substitutions based on the known technology in the art are within the scope of the present invention, which is defined by the claims.
Claims (1)
1. The method for establishing the evolution model of the grain size of the ultrahigh-strength steel formed at high temperature is characterized by comprising the following steps of:
grain growth occurs first on heating, and the evolution formula of the average grain size d is:
starting compression deformation after the heat preservation is finished, if the absolute value of the compression strain is larger than the critical strain, dynamic recrystallization occurs, and the size of the dynamic recrystallization crystal grain is(μm) is:
wherein the content of the first and second substances,(. mu.m) is the average grain size at the time of starting the deformation in this pass,(s -1 ) Is the rate of strain at which the strain is,(8.314J/(mol K)) is a universal gas constant,(K) is the temperature at which the film is deformed,、、、undetermined parameters for the model;
the average grain size d (μm) during dynamic recrystallization was:
wherein the content of the first and second substances,is the dynamic recrystallization volume fraction, and the calculation formula is as follows:
wherein, the first and the second end of the pipe are connected with each other,is the absolute value of the compressive true strain,is the critical strain for dynamic recrystallization,is the peak strain;andare all determined by a compressive rheological stress curve, and the formula is as follows:
in the heat preservation process between the deformation passes, if the strain when the previous pass stops is smaller than the critical strain, dynamic recovery occurs between passes, and the grain size is not changed; otherwise, static recrystallization and sub-dynamic recrystallization occur between passes; statically recrystallized grain size(. mu.m) taking into account the initial grain size(. mu.m) and accumulated strainThe calculation formula is as follows:
wherein the content of the first and second substances,、、、、all are model undetermined constants,updated as in formula (3);
Similar to the formula for static recrystallization, the sub-dynamic recrystallization grain size(mum) also takes into account the initial grain size(. mu.m) and accumulated strainThe calculation formula is as follows:
then, the average grain size during the heat preservation between the deformation paths is calculated by the following formula:
Wherein the content of the first and second substances,is the integrated recrystallization volume fraction, and the calculation formula is as follows:
wherein the content of the first and second substances,andthe calculation formula is respectively a static recrystallization volume fraction and a sub-dynamic recrystallization volume fraction:
wherein, the first and the second end of the pipe are connected with each other,(s) is the inter-pass incubation time;andrepresenting the time required to complete 50% recrystallization, the formula is:
when calculating the dynamic recrystallization of the subsequent pass, the cumulative effect of the strain needs to be considered, and the influence of the inter-pass heat preservation on the reduction of the cumulative strain is considered; firstly, calculating according to the formula (10) to obtain the integral number of the recrystallized bodyThe accumulated strain at the end of the last (i-1) pass deformation and heat preservationBecome intoSo the total deformation of the ith passShould be modified to:
wherein the content of the first and second substances,strain for the ith pass; the recrystallized grain size and the recrystallized volume fraction in the subsequent pass are the same as those in the formula (4), whereinByReplacing;
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CN110245382B (en) * | 2019-05-10 | 2023-08-22 | 本钢板材股份有限公司 | Method for determining Avrami mathematical model coefficient of metal dynamic recrystallization volume fraction |
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