CN114861979A - Rolling bearing residual life prediction method based on LSTM and TDNN - Google Patents
Rolling bearing residual life prediction method based on LSTM and TDNN Download PDFInfo
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Abstract
The invention discloses a rolling bearing residual life prediction method based on LSTM and TDNN, which comprises the following steps: (1) extracting time domain characteristics of an original vibration signal of a training bearing to form a time domain characteristic set, and performing minimum-maximum normalized processing on each characteristic; (2) constructing a health factor by using at least two nonlinear functions, then constructing a mapping relation between training characteristics and the health factor and between the health factor and the residual life percentage by sequentially using LSTM and TDNN, and constructing an LSTM-TDNN residual life prediction model; (3) inputting vibration data of a tested bearing, obtaining a residual life estimated value according to an LSTM-TDNN prediction model after feature extraction and normalization processing, and giving comprehensive evaluation of prediction accuracy. The rolling bearing provided by the invention has more accurate residual life prediction results, realizes high-precision and strong-conservative unification, can be effectively applied to rolling prediction maintenance tasks, and reduces the maintenance cost.
Description
Technical Field
The invention relates to the technical field of residual life prediction of rolling bearings, in particular to a residual life prediction method of a rolling bearing based on LSTM and TDNN.
Background
The rotary machine is taken as a core part of modern industrial equipment, and plays an important role in the fields of aerospace, water conservancy and hydropower, chemical metallurgy and the like. The rolling bearing is used as a key part of the rotary machine, affects the running state of the whole mechanical equipment, and the occurrence of a fault may cause that the mechanical equipment cannot realize the set function, so that the industrial production is affected and economic loss is brought, and the life safety of practitioners is endangered. Therefore, the method has important guiding significance for predicting the service life of the rolling bearing.
At present, methods for predicting the residual life of a rolling bearing are mainly divided into two categories, namely an analytical model-based method and a data-driven method, and the data-driven method also comprises a random process-based method and an artificial intelligence-based method. Due to the complexity of the bearing operating environment and the service working condition, an accurate failure mechanism model is difficult to establish; the method based on the random process needs to select the degradation process in advance, and the type of the degradation process directly influences the prediction precision; the artificial intelligence based method has strong data processing capacity, does not need physical mechanism and expert experience, can continuously acquire information training of the existing data and update the network model, and shows huge development prospect in the field of residual life prediction.
The existing rolling bearing residual life intelligent prediction method mostly uses a convolution neural network or a circulation neural network as a main body to complete data preprocessing and residual life estimation, and has the following problems: firstly, neglecting the existence of unequal sequence and time delay, due to the difference of working conditions, installation positions, environments and the like, the actual service time of a bearing is different, the problem of unequal sequence exists when a prediction model is trained, and in addition, the time delay is difficult to quantify when the residual service life at the current moment is estimated by means of historical operation information; secondly, the performance index reflecting the health state of the bearing, namely the health factor acquisition process is complex and the diversity is neglected, and the transportability of the method is poor; thirdly, the evaluation index only evaluates the prediction accuracy, but the specific conservative prediction or aggressive prediction lacks evaluation, and the unification of high accuracy and strong conservation is realized as far as possible in practice.
Disclosure of Invention
The invention aims to provide a rolling bearing residual life prediction method based on LSTM and TDNN, and improve the rolling bearing residual life prediction accuracy.
In order to achieve the purpose, the invention adopts the technical scheme that:
a method for predicting the residual life of a rolling bearing based on LSTM and TDNN comprises the following steps:
(1) collecting a full-life original vibration signal of a training group rolling bearing under a certain working condition as a training set, and collecting a full-life original vibration signal of a testing group rolling bearing under the same working condition as a testing set;
(2) extracting time domain characteristics of a training set bearing, carrying out minimum-maximum normalization processing on each characteristic, and constructing a training characteristic set X l :
Wherein, l represents the number of the bearing of the training set (l is 1,2.. q), m represents the total number of the features, m is 36, n represents the total number of the samples of the bearing of the l training set,an mth normalized feature representing an nth sample of an lth training bearing;
(3) during the training process, p health factors are constructedAnd combines it with the sampling duration, i.e.:
Where t is time, p represents the function type, p ≧ 2, t k The kth sample sampling duration corresponding to the l training set bearing, T being the total sampling duration, θ l (t)∈(0,1],Is theta of the l-th bearing l (t) andthe mapping relation between the two;
(4) establishing an LSTM prediction model, taking q groups of training bearing characteristics as the input of the LSTM model under the p health factors established in the step (3),as output, adjusting the number M of hidden layer network layers 1 And number of nodes Q 1 Training an LSTM model to obtain a mapping relation F of training bearing characteristics and each health factor p l And further obtaining a bearing characteristic-health factor model based on the LSTM, namely:
wherein, F p l Is the first training bearing characteristic X l Mapping to p-th health factor, F (X) ═ F (X) 1 )∪F(X 2 )...∪F(X q );
(5) Establishing a TDNN prediction model, and respectively outputting p training set health factors output by the LSTM model in the step (4)Inputting TDNN model, training set bearing residual life percentageAs output, adjust the number of hidden layers M 2 And number of nodes Q 2 Verifying parameters such as the number P of checks, the number d of time delay steps and the like, training a TDNN prediction model to obtain a mapping relation between each health factor and the percentage of the residual life, and further obtaining a TDNN-based health factor-residual life prediction model, namely:
wherein,T c is the current elapsed life, T 100 Is the total life, G p Is a mapping relation between the p-th health factor and the percentage of the remaining life;
(6) extracting time domain characteristics of the bearing of the test set, carrying out minimum-maximum normalized processing on each characteristic, and constructing a test characteristic set:
where T represents the test set bearing number (T ═ 1), m represents the total number of features, m ═ 36, i represents the total number of samples for the T-th test set bearing,an mth normalized feature representing an ith sample of the Tth set of training bearings;
(7) inputting the bearing characteristics of the test set into the LSTM-based bearing characteristic-health factor model constructed in the step (4), namely outputting p health factor clusters of the bearing of the test set, and respectively calculating the average values of the p health factor clustersAnd calculating the average value of each health factorNamely:
(8) averaging the test set health factors obtained in step (7)Inputting the residual life percentages of the bearings to be tested of p test sets into a TDNN model, evaluating the accuracy of a prediction result by using at least one of an RMSE function and a Score function as an evaluation index, and finding an optimal health factor-residual life prediction model, namely a health factor-residual life prediction model corresponding to the minimum value of the RMSE function or/and the Score function;
(9) and (5) taking the optimal health factor-residual life prediction model determined in the step (8) as a residual life prediction model of the rolling bearing, and calculating the residual life of the bearing to be measured.
Further, the total number n of samples of the ith training set bearing in the step (1) refers to a set of vibration signals collected every 10s to 60s during the accelerated life test of the ith training set bearing.
Further, the time domain features extracted in the step (2) are 18-dimensional time domain features of the full-life-cycle vibration signals of the training set bearing in the horizontal direction and the vertical direction; and (4) extracting time domain characteristics in the step (6) which are 18-dimensional time domain characteristics of the full-life-cycle vibration signals of the bearing of the test set in the horizontal direction and the vertical direction.
Further, the health factors constructed in the step (3) are at least two, preferably 4, health factors constructed based on exponential, power, logarithmic and polynomial nonlinear functions, and the calculation formulas of the health factors constructed based on exponential, power, logarithmic and polynomial nonlinear functions are respectively:
HI 2 (t)=1-θ r
wherein r is the order of theta, r ∈ N * 。
Further, the calculation formulas of the RMSE function and the Score function in step (8) are respectively:
where N is the total number of sample points,i.e. the difference between the predicted value of the remaining lifetime and the true value at the z-th sample point.
The invention has the beneficial effects that:
(1) according to the method for predicting the residual life of the rolling bearing, the LSTM neural network and the TDNN neural network are combined, an LSTM model is built for each group of training bearings under a certain working condition, the problem of inconsistent sequence is solved, the TDNN neural network is combined to obtain the mapping relation between the health factor and the residual life percentage, in the process, the TDNN neural network is used for further utilizing historical information, time delay existing in the prediction process is quantized, and the TDNN only needs past data, so that the advance prediction is realized;
(2) the method considers the influence of factors such as the operation condition, the environment, the abrasion degree and the like of the bearing on the diversity of the health factors, constructs various health factors which are in a nonlinear relation with time, establishes an LSTM-TDNN model based on different types of health factors, evaluates the prediction accuracy by adopting RMSE and Score evaluation indexes, ensures the prediction precision, realizes conservative prediction, is more beneficial to taking maintenance measures in advance for the rolling bearing, and avoids sudden failure of the rolling bearing.
Drawings
FIG. 1 is a flowchart of a method for predicting the remaining life of a rolling bearing according to the present invention;
FIG. 2 is four time domain characteristic diagrams of a bearing1-1 horizontal direction full life cycle vibration signal;
FIG. 3 shows the condition of the bearings 1-3 in the health factor ofAn image of the remaining life percentage prediction result;
FIG. 4 shows the condition of the bearings 1-3 in the health factor ofAn image of the remaining life percentage prediction result;
FIG. 5 shows the condition of the bearings 1-3 in the health factor ofAn image of the remaining life percentage prediction result;
FIG. 6 shows the condition of the bearings 1-3 in the health factor ofAn image of the remaining life percentage prediction result;
Detailed Description
The invention provides a method for predicting the residual life of a rolling bearing based on LSTM and TDNN, which is further described in detail below in order to make the purpose, technical scheme and effect of the invention clearer and clearer. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Referring to fig. 1, the invention provides a rolling bearing residual life prediction method based on LSTM and TDNN, comprising the following steps:
(1) under a certain working condition, selecting original vibration signals of a plurality of rolling bearings in a full life cycle as a training set, and using original vibration signals of the rest group of bearings in the full life cycle as a test set; in the step, in order to obtain the original vibration signal of the whole life cycle of the rolling bearing, a bearing accelerated life test needs to be carried out on the rolling bearing of a training set and a testing set, a unidirectional acceleration sensor is respectively fixed in the horizontal direction and the vertical direction of the testing bearing through a magnetic seat, the sampling frequency, the sampling interval and the sampling duration are set, and a dynamic signal collector is used for collecting the vibration signals in the horizontal direction and the vertical direction and storing the vibration signals;
(2) extracting 18-dimensional time domain characteristics of the full-life periodic vibration signals of the bearings in the horizontal direction and the vertical direction of each training set, carrying out minimum-maximum normalized processing on each characteristic, and constructing a training characteristic set X l :
Wherein l represents a training set bearing number (l is 1,2.. q), m represents a total number of features, m is 36, n represents a total number of samples of the l training set bearing, namely a set of vibration signals collected by the l training set bearing every 10-60 seconds in an accelerated life test,an mth normalized feature representing an nth sample of an lth training bearing;
(3) during the training process, p kinds of nonlinear health are constructedFactor(s)And combines it with the sampling duration, i.e.:
the constructed nonlinear health factors are at least two, preferably 4, of the health factors constructed based on the exponential, power, logarithmic and polynomial nonlinear functions, and the calculation formulas of the health factors constructed based on the exponential, power, logarithmic and polynomial nonlinear functions are respectively as follows:
HI 2 (t)=1-θ r (4)
normalizing the health factor to [0,1 ] according to equation (7)]Obtaining normalized health factor
Where t is time, p represents the function type, p ≧ 2, t k The kth sample sampling duration corresponding to the l training set bearing, T being the total sampling duration, θ l (t)∈(0,1]R is the order of θ, r ∈ N * ,Is theta of the l-th bearing l (t) andthe theta in the formulas (3) to (6) is theta l (t);
(4) Establishing an LSTM prediction model, taking q groups of training bearing characteristics as the input of the LSTM model under the p health factors established in the step (3),as output, adjusting the number M of hidden layer network layers 1 And number of nodes Q 1 Training an LSTM model to obtain a mapping relation F of training bearing characteristics and each health factor p l Constructing an LSTM-based bearing feature-health factor model, namely:
wherein, F p l Is the first training bearing characteristic X l Mapping to the p-th health factor, F (X) ═ F (X) 1 )∪F(X 2 )...∪F(X q );
(5) Establishing a TDNN prediction model, and respectively outputting p training set health factors output by the LSTM model in the step (4)Inputting TDNN model, training set bearing residual life percentageAdjusting the number of hidden layers as outputM 2 And number of nodes Q 2 Verifying parameters such as the number P of checks, the number d of time delay steps and the like, training a TDNN prediction model to obtain a mapping relation between each health factor and the percentage of the residual life, and constructing a TDNN-based health factor-residual life prediction model, namely:
wherein,T c is the current elapsed life, T 100 Is the total life, G p Is a mapping relationship between the health factor and the percentage of remaining life;
(6) extracting 18-dimensional time domain characteristics of the bearing full-life periodic vibration signals in the horizontal direction and the vertical direction of the test set, carrying out minimum-maximum normalized processing on each characteristic, and constructing a test characteristic set:
where T represents the test set bearing number (T ═ 1), m represents the total number of features, m ═ 36, i represents the total number of samples for the T-th test set bearing,an mth normalized feature representing an ith sample of the Tth set of training bearings;
(7) inputting the bearing characteristics of the test set into the LSTM-based bearing characteristic-health factor model constructed in the step (4), namely outputting p health factor clusters of the bearing of the test set, and respectively calculating the average values of the p health factor clustersNamely:
(8) averaging each health factor obtained in step (7)Inputting the residual life percentages of the bearings to be tested of p test sets into a TDNN model, evaluating the accuracy of a prediction result by using at least one of an RMSE function and a Score function as an evaluation index, and finding an optimal health factor-residual life prediction model, namely a health factor-residual life prediction model corresponding to the minimum value of the RMSE function or/and the Score function;
(9) and (5) taking the optimal health factor-residual life prediction model determined in the step (8) as a residual life prediction model of the rolling bearing, and calculating the residual life of the bearing to be measured.
The above calculation formulas of the RMSE function and the Score function are respectively:
where N is the total number of sample points,i.e. the difference between the predicted value of the remaining lifetime and the true value at the z-th sample point.
Example 1
The method for predicting the residual life of the rolling bearing based on the LSTM and the TDNN is further described below by combining specific embodiment data.
The simulation environment and parameters of this embodiment are selected as follows:
simulation environment
Model: intel (R) core (TM) i3-9100 CPU @3.60GHz 3.60 GHz;
operating the system: windows 10 professional edition;
software: matlab R2020 a.
Parameter setting
The original data of this embodiment is obtained from XJTU-SY rolling bearing accelerated life test conducted by the Lei Asia teaching team of mechanical engineering college of Western Ann university and Changjiang Yang science and technology Co., Ltd, in Wang et al, IEEE Transactions on Reliability,2018,69(1): 401-.
Taking the working condition 1 in the above document as an example, the detailed description of the experimental steps is performed, and the prediction result of the remaining life percentage is given:
(1) in the embodiment, five groups of original vibration signals of the bearings with the full life are selected through multiple tests, and original acceleration vibration signals of Bearing1-1, Bearing1-2, Bearing1-4 and Bearing1-5 are selected as training sets, that is, original acceleration vibration signals of 4 groups of training bearings, q is 4 and Bearing1-3 are selected as test sets;
(2) extracting time domain characteristics of each training Bearing and carrying out minimum-maximum normalization processing to construct a characteristic matrix set [ X ] of Bearing1-1, Bearing1-2, Bearing1-4 and Bearing1-5 training bearings 1 ] 36×123 、[X 2 ] 36×161 、[X 4 ] 36×122 And [ X ] 5 ] 36×52 Wherein four time domain features of the maximum, minimum, peak and peak-to-peak values of the bearing1-1 are shown in FIG. 2;
(3) four health factors, namely the formulas (3) to (6) are constructed based on exponents, logarithms, exponents and polynomial nonlinear functions, and multiple experiments show that when r is 3, the health factors are obviously biphasic, so that r is set to be 3, and each health factor is obtained according to the formulas (3) to (6)Then obtaining the normalization according to the formula (7)
(4) Establishing an LSTM prediction model, taking 4 groups of training bearing characteristics as the input of the LSTM model respectively under the 4 health factors established in the step (3),as output, adjusting the number M of hidden layer network layers 1 And number of nodes Q 1 Parameters such as initial learning rate L, learning rate attenuation D, packet loss rate B, maximum round number R and the like are set as shown in table 1, an LSTM model is continuously trained and updated according to a loss function MSE, and a mapping relation F of training bearing characteristics and each health factor is obtained p l Constructing a bearing characteristic-health factor model based on the LSTM;
(5) establishing a TDNN prediction model, and respectively outputting 4 training set health factors output by the LSTM model in the step (4)Inputting TDNN model, training set bearing residual life percentageAs output, adjust the number of hidden layers M 2 And number of nodes Q 2 Verifying parameters such as the number P of checks, the number d of time delay steps and the like, wherein the parameters are set as shown in table 1, continuously training and iteratively learning the TDNN model for multiple times according to a Levenberg-Marquardt algorithm, continuously correcting the TDNN prediction model to obtain a mapping relation between each health factor and the percentage of the residual life, and constructing a TDNN-based health factor-residual life prediction model;
(6) in this embodiment, the bearings 1-3 are used as the bearings to be tested, the time domain characteristics of the bearings to be tested in the test set are extracted and subjected to min-max normalization processing to obtain the characteristic set [ X ] of the bearings to be tested 3 ] 36×158 Inputting the parameters into the LSTM-based bearing characteristic-health factor model constructed in the step (4), namely outputting 4 health factor clusters of the bearing in the test set, and respectively calculating the average value of the 4 health factor clustersAveraging the obtained average values of each health factorInputting the health factor-residual life prediction model based on the TDNN constructed in the step (5), and outputting residual life percentages of the bearings to be tested in 4 test sets under different health factors, as shown in fig. 3 to 6;
(7) and (3) evaluating the accuracy of the percentage of the residual life of the bearing to be tested by adopting two evaluation indexes of an RMSE function and a Score function, as shown in figure 7, under four health factors, the two evaluation index values of the RMSE function and the Score function are smaller, which shows that the prediction accuracy is higher, and HI 4 Type health factor, both of which are minimal, therefore, HI was selected 4 The residual life prediction model under the type health factor is used as an optimal prediction model, the residual life of the bearing to be tested is calculated according to the residual life percentage of the bearing to be tested output by the prediction model, the conservative prediction can be realized on the basis of ensuring the precision, and the reasonable allocation of resources can be realized by taking maintenance measures on the bearing to be tested.
TABLE 1
The parts which are not described in the invention can be realized by adopting or referring to the prior art.
It is to be understood that the above description is not intended to limit the present invention, and the present invention is not limited to the above examples, and those skilled in the art may make modifications, alterations, additions or substitutions within the spirit and scope of the present invention.
Claims (6)
1. A method for predicting the residual life of a rolling bearing based on LSTM and TDNN is characterized by comprising the following steps:
(1) collecting a full-life original vibration signal of a training group rolling bearing under a certain working condition as a training set, and collecting a full-life original vibration signal of a testing group rolling bearing under the same working condition as a testing set;
(2) extracting time domain characteristics of the bearing of the training set and minimizing each characteristicMaximum normalization processing, constructing a training feature set X l :
Wherein, l represents the number of the bearing of the training set (l is 1,2.. q), m represents the total number of the features, m is 36, n represents the total number of the samples of the bearing of the l training set,an mth normalized feature representing an nth sample of an lth training bearing;
(3) during the training process, p health factors are constructedAnd combines it with the sampling duration, i.e.:
Where t is time, p represents the function type, p ≧ 2, t k The kth sample sampling duration corresponding to the l training set bearing, T being the total sampling duration, θ l (t)∈(0,1],Is theta of the l-th bearing l (t) andthe mapping relationship between the two;
(4) establishing an LSTM prediction model, taking q groups of training bearing characteristics as the input of the LSTM prediction model under the p health factors established in the step (3),as output, adjusting the number M of hidden layer network layers 1 And number of nodes Q 1 Training an LSTM model to obtain a mapping relation F of training bearing characteristics and each health factor p l Constructing an LSTM-based bearing feature-health factor model, namely:
wherein, F p l Is the first training bearing characteristic X l Mapping to the p-th health factor, F (X) ═ F (X) 1 )∪F(X 2 )...∪F(X q );
(5) Establishing a TDNN prediction model, and respectively outputting p training set health factors output by the LSTM prediction model in the step (4)Inputting TDNN model, training set bearing residual life percentageAs output, adjust the number of hidden layers M 2 And number of nodes Q 2 Verifying the checking number P and the time delay step number d parameters, training a TDNN prediction model, and obtaining a mapping relation between each health factor and the residual life percentageThe method constructs a health factor-residual life prediction model based on TDNN, namely:
wherein,T c is the current elapsed life, T 100 Is the total life, G p Is a mapping relation between the p-th health factor and the percentage of the remaining life;
(6) extracting time domain characteristics of the bearing of the test set, carrying out minimum-maximum normalized processing on each characteristic, and constructing a test characteristic set:
where T represents the test set bearing number (T ═ 1), m represents the total number of features, m ═ 36, i represents the total number of samples for the T-th test set bearing,an mth normalized feature representing an ith sample of the Tth set of training bearings;
(7) inputting the bearing characteristics of the test set into the LSTM-based bearing characteristic-health factor model constructed in the step (4), namely outputting p health factor clusters of the bearing of the test set, and respectively calculating the average values of the p health factor clustersNamely:
(8) averaging the test set health factors obtained in step (7)Inputting the health factor-residual life prediction model based on TDNN, outputting the residual life percentage of the bearing to be tested of p test sets, and utilizing at least one of an RMSE function and a Score function as an evaluation index to evaluate the accuracy of a prediction result and find an optimal health factor-residual life prediction model, namely the health factor-residual life prediction model corresponding to the minimum value of the RMSE function or/and the Score function;
(9) and (5) taking the optimal health factor-residual life prediction model determined in the step (8) as a residual life prediction model of the rolling bearing, and calculating the residual life of the bearing to be measured.
2. The method for predicting the residual life of a rolling bearing based on LSTM and TDNN as claimed in claim 1, wherein the total number n of samples of the training set bearing in step (1) is the set of vibration signals collected every 10-60 s of the training set bearing in the accelerated life test.
3. The method for predicting the residual life of a rolling bearing based on LSTM and TDNN as claimed in claim 1, wherein the time domain features extracted in step (2) are 18-dimensional time domain features of a full life cycle vibration signal of a training set bearing in horizontal and vertical directions; and (4) extracting time domain characteristics in the step (6) which are 18-dimensional time domain characteristics of the full-life-cycle vibration signals of the bearing of the test set in the horizontal direction and the vertical direction.
4. The method for predicting the remaining life of a rolling bearing based on LSTM and TDNN according to claim 1, wherein the health factors constructed in the step (3) are at least two of health factors constructed based on exponential, power, logarithmic and polynomial nonlinear functions, and the calculation formulas of the health factors constructed based on exponential, power, logarithmic and polynomial nonlinear functions are respectively:
HI 2 (t)=1-θ r
wherein r is the order of theta, r ∈ N * 。
5. The LSTM and TDNN-based rolling bearing residual life prediction method according to claim 4, wherein the health factors configured in the step (3) are 4, i.e. p is 4.
6. The method for predicting the residual life of a rolling bearing based on LSTM and TDNN according to claim 1, wherein the RMSE function and the Score function in step (8) are respectively calculated by the following formula:
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