CN114855074A - High-temperature-resistant alloy steel and preparation method thereof - Google Patents

High-temperature-resistant alloy steel and preparation method thereof Download PDF

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CN114855074A
CN114855074A CN202210382473.7A CN202210382473A CN114855074A CN 114855074 A CN114855074 A CN 114855074A CN 202210382473 A CN202210382473 A CN 202210382473A CN 114855074 A CN114855074 A CN 114855074A
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顾金才
徐卫明
于广文
罗晓芳
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Zhangjiagang Guangda Special Material Co ltd
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    • C22B9/00General processes of refining or remelting of metals; Apparatus for electroslag or arc remelting of metals
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    • C22B9/00General processes of refining or remelting of metals; Apparatus for electroslag or arc remelting of metals
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    • C22C38/002Ferrous alloys, e.g. steel alloys containing In, Mg, or other elements not provided for in one single group C22C38/001 - C22C38/60
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    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
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    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
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    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
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    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
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    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
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    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
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    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
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Abstract

The invention discloses high-temperature-resistant alloy steel which is prepared from the following raw materials in percentage by mass: c: 0.2 to 0.25%, Si: 0.2-0.3%, Mn: 3.2-3.5%, Cr: 2-3%, Ni: 0.1 to 0.5%, Nb: 1-1.5%, Ti: 1-1.8%, Mg: 2-2.8%, Re: 0.05-0.08%, V: 0.1-0.4%, W: 0.2-0.3%, Co: 1.2 to 1.5 percent of P, less than or equal to 0.008 percent of P, less than or equal to 0.0015 percent of S, less than or equal to 0.0008 percent of As, less than or equal to 0.0008 percent of Sb, less than or equal to 0.00003 percent of Bi, less than or equal to 0.0005 percent of Sn, less than or equal to 0.0008 percent of Pb, less than or equal to 12PPM of O, 0.2 to 0.28 percent of N and the balance of Fe; the preparation method comprises the following steps: composition design → electric furnace smelting → vacuum carbon deoxidation → LF refining → VD vacuum → casting → steel ingot heating → forging → heat treatment after forging → flaw detection. The coupling effect of large-deformation multidirectional pier pulling and temperature gradient drop of each step is integrated, and precipitated phases and grain sizes are controlled; solid solution treatment and graded aging treatment are adopted to optimize the precipitation behavior of a gamma 'phase and a gamma' phase; the microstructure of the obtained forged piece has no Laves phase, and the grain size is 7 grade; the performance is excellent at room temperature and 650 ℃.

Description

High-temperature-resistant alloy steel and preparation method thereof
Technical Field
The invention relates to the technical field of ferrous metallurgy manufacturing, in particular to high-temperature-resistant alloy steel and a preparation method thereof.
Background
The high-temperature alloy is widely applied to core hot end parts of aviation and aerospace engines, ships and industrial gas turbines due to the outstanding performance of the high-temperature alloy in a high-temperature working environment, and the consumption of the high-temperature alloy in modern aviation engines accounts for 40-60% of the quality of the engines, so that the high-temperature alloy is known as 'base stone of advanced engines'. For various superalloys used in aircraft engines, the forged superalloy comprises about 75% of the total weight of the superalloy blank, the cast superalloy about 20%, and the powdered superalloy about 5%.
Military engines are generally rated at their state of the art in a thrust-to-weight ratio, with increasing turbine front temperature being the most direct way to increase the thrust-to-weight ratio. From the first generation aircraft engines to the fifth generation engines at present, the pre-turbine temperature has been raised from the initial 1200-1300K to 1850-2000K. With the gradual increase of the temperature in front of the turbine, the dependence on the high-temperature alloy is larger and larger, and the performance requirements are more and more strict. High temperature alloys have become a key factor in determining the technological development of aircraft engines.
In order to meet the requirements of ultra high speed, large lift limit, long endurance and long range of the advanced aero-engine, the temperature design index of the engine combustion chamber is further increased, and the existing high-temperature alloy parts cannot fully meet the performance requirements of the advanced aero-engine.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: provided is a high temperature resistant alloy steel.
In order to solve the technical problems, the technical scheme adopted by the invention is as follows: the high-temperature-resistant alloy steel is characterized by being prepared from the following raw materials in percentage by mass: 0.2 to 0.25%, Si: 0.2-0.3%, Mn: 3.2 to 3.5%, Cr: 2-3%, Ni: 0.1 to 0.5%, Nb: 1-1.5%, Ti: 1-1.8%, Mg: 2-2.8%, Re: 0.05-0.08%, V: 0.1-0.4%, W: 0.2-0.3%, Co: 1.2 to 1.5 percent of P, less than or equal to 0.008 percent of P, less than or equal to 0.0015 percent of S, less than or equal to 0.0008 percent of As, less than or equal to 0.0008 percent of Sb, less than or equal to 0.00003 percent of Bi, less than or equal to 0.0005 percent of Sn, less than or equal to 0.0008 percent of Pb, less than or equal to 12PPM of O, 0.2 to 0.28 percent of N and the balance of Fe;
the high-temperature resistant alloy steel has a microstructure without Laves phase and a grain size of 7 grades; room temperature tensile properties: rm is more than or equal to 1300MPa, Rp0.2 is more than or equal to 1080MPa, A is more than or equal to 15 percent, Z is more than or equal to 25 percent, and Kv is more than or equal to 38J; tensile properties at 650 ℃: rm is more than or equal to 1080MPa, Rp0.2 is more than or equal to 900MPa, A is more than or equal to 16 percent, and Z is more than or equal to 30 percent.
Preferably, the high-temperature-resistant alloy steel is characterized in that: the high-temperature resistant alloy steel is prepared from the following raw materials in percentage by mass: 0.23 to 0.25%, Si: 0.2 to 0.25%, Mn: 3.2 to 3.4%, Cr: 2.4-2.8%, Ni: 0.3 to 0.4%, Nb: 1.2-1.4%, Ti: 1.3-1.6%, Mg: 2.3-2.5%, Re: 0.06-0.08%, V: 0.3-0.4%, W: 0.22-0.3%, Co: 1.4-1.5%, P is less than or equal to 0.006%, S is less than or equal to 0.0012%, As is less than or equal to 0.0006%, Sb is less than or equal to 0.0006%, Bi is less than or equal to 0.00002%, Sn is less than or equal to 0.0004%, Pb is less than or equal to 0.0006%, O is less than or equal to 10PPM, N is 0.2-0.23%, and the balance is Fe.
Further preferably, the high-temperature-resistant alloy steel is characterized in that: the high-temperature-resistant alloy steel is prepared from the following raw materials in percentage by mass: 0.23%, Si: 0.2%, Mn: 3.2%, Cr: 2.4%, Ni: 0.3%, Nb: 1.2%, Ti: 1.3%, Mg: 2.3%, Re: 0.06%, V: 0.3%, W: 0.22%, Co: 1.4 percent of P is less than or equal to 0.006 percent, S is less than or equal to 0.0012 percent, As is less than or equal to 0.0006 percent, Sb is less than or equal to 0.0006 percent, Bi is less than or equal to 0.00002 percent, Sn is less than or equal to 0.0004 percent, Pb is less than or equal to 0.0006 percent, O is less than or equal to 10PPM, N is 0.2 percent, and the balance is Fe.
Further preferably, the high-temperature-resistant alloy steel is characterized in that: the high-temperature-resistant alloy steel is prepared from the following raw materials in percentage by mass: 0.25%, Si: 0.25%, Mn: 3.4%, Cr: 2.8%, Ni: 0.4%, Nb: 1.4%, Ti: 1.6%, Mg: 2.5%, Re: 0.08%, V: 0.4%, W: 0.3%, Co: 1.5 percent of P is less than or equal to 0.006 percent, S is less than or equal to 0.0012 percent, As is less than or equal to 0.0006 percent, Sb is less than or equal to 0.0006 percent, Bi is less than or equal to 0.00002 percent, Sn is less than or equal to 0.0004 percent, Pb is less than or equal to 0.0006 percent, O is less than or equal to 10PPM, N is 0.23 percent, and the balance is Fe.
The preparation method of the high-temperature-resistant alloy steel is also protected, and comprises the following steps: the method comprises the following steps: composition design → electric furnace smelting → vacuum carbon deoxidation → LF refining → VD vacuum → pouring → steel ingot heating → forging → heat treatment after forging → flaw detection.
The electric furnace is used for smelting CaF 2 /Al 2 O 3 /CaO/MgO/TiO 2 Preparing slag for electroslag remelting, carrying out electroslag remelting at a constant melting speed under the protection of argon, and finally adopting a low-segregation vacuum consumable electrode smelting process based on molten drop control helium cooling and shallow flat molten pool control technology to strictly control the content of impurity elements and inhibit element burning loss and segregation so as to obtain a high-purity high-temperature alloy ingot.
The heat treatment after forging is performed by adopting two-stage type long-time sub-temperature homogenizing annealing at 1155 +/-5 ℃ and 1200 +/-10 ℃, and the heat preservation is performed for 24 hours at 1155 +/-5 ℃ and 96 hours at 1200 +/-10 ℃; the brittle laves phase in the steel ingot is eliminated, and the formation of eutectic phase with low melting point is avoided; cooling along with the furnace after the homogenization annealing, reducing the rheological stress of the steel ingot and improving the hot processing performance.
The forging is carried out by integrating the coupling effects of large-deformation multidirectional pier pulling and temperature gradient reduction of each step, and controlling precipitated phases and grain sizes.
The post-forging heat treatment further comprises the steps of post-forging solid solution and graded aging treatment: in the process of the solution treatment, the temperature is kept at 600 ℃ for 1h, and the temperature is kept at 970 +/-8 ℃ for 1.5 h; trace delta phase is separated out in the process of solution treatment, so that high-temperature durable notch sensitivity can be eliminated; in the grading aging treatment process, two times of aging treatment are carried out in sequence at 720 +/-5 ℃ and 620 +/-5 ℃, the temperature is kept at 720 +/-5 ℃ for 8 hours, and the temperature is kept at 620 +/-5 ℃ for 8 hours; so that the particles of the gamma 'phase and the gamma' phase are dispersed and separated out; the microstructure of the obtained forged piece has no Laves phase, the grain size is 7 grade, and the grade difference is less than 1; excellent tensile impact performance at room temperature and 650 ℃.
The invention has the technical effects that: firstly, a multi-connection smelting process is comprehensively adopted, and the intermediate alloy is pre-smelted by vacuum induction and then subjected to CaF 2 /Al 2 O 3 /CaO/MgO/TiO 2 Slag and argon are protected to perform electroslag remelting at a constant melting speed, and finally a low-segregation vacuum consumable electrode smelting process based on molten drop control helium cooling and shallow flat molten pool control technology is adopted to strictly control the content of impurity elements and inhibit element burning loss and segregation so as to obtain a high-purity high-temperature alloy ingot.
Adopting 1155 ℃ and 1200 ℃ two-stage type long-time sub-temperature homogenization annealing to eliminate brittle laves phases in the steel ingot and avoid the formation of eutectic phases with low melting points; cooling along with the furnace after the homogenizing annealing, reducing the flow stress of the steel ingot and improving the hot processing performance.
Combining the coupling effects of large-deformation multidirectional pier pulling and temperature gradient drop of each step, and controlling precipitated phases and grain sizes; solid solution treatment and graded aging treatment are adopted to optimize the precipitation behavior of a gamma 'phase and a gamma' phase; the microstructure of the obtained forge piece has no Laves phase, and the grain size is 7 grade; the performance is excellent at room temperature and 650 ℃.
Drawings
FIG. 1 is a sectional sub-temperature homogenizing annealing heat treatment process diagram;
FIG. 2 is a diagram of a post-forging solution-aging heat treatment process;
FIG. 3 is an electron micrograph of a high temperature resistant alloy steel.
Detailed Description
The technical solution of the present invention is further described below with reference to the following examples:
example 1
The high-temperature-resistant alloy steel is characterized in that: the high-temperature resistant alloy steel is prepared from the following raw materials in percentage by mass: 0.23%, Si: 0.2%, Mn: 3.2%, Cr: 2.4%, Ni: 0.3%, Nb: 1.2%, Ti: 1.3%, Mg: 2.3%, Re: 0.06%, V: 0.3%, W: 0.22%, Co: 1.4 percent of P is less than or equal to 0.006 percent, S is less than or equal to 0.0012 percent, As is less than or equal to 0.0006 percent, Sb is less than or equal to 0.0006 percent, Bi is less than or equal to 0.00002 percent, Sn is less than or equal to 0.0004 percent, Pb is less than or equal to 0.0006 percent, O is less than or equal to 10PPM, N is 0.2 percent, and the balance is Fe.
The high-temperature resistant alloy steel has a microstructure without Laves phase and a grain size of 7 grades; room temperature tensile properties: rm is more than or equal to 1300MPa, Rp0.2 is more than or equal to 1080MPa, A is more than or equal to 15 percent, Z is more than or equal to 25 percent, and Kv is more than or equal to 38J; tensile properties at 650 ℃: rm is more than or equal to 1080MPa, Rp0.2 is more than or equal to 900MPa, A is more than or equal to 16 percent, and Z is more than or equal to 30 percent.
The preparation method of the high-temperature-resistant alloy steel is also protected, and comprises the following steps: the method comprises the following steps: composition design → electric furnace smelting → vacuum carbon deoxidation → LF refining → VD vacuum → pouring → steel ingot heating → forging → heat treatment after forging → flaw detection.
The electric furnace is used for smelting CaF 2 /Al 2 O 3 /CaO/MgO/TiO 2 Preparing slag for electroslag remelting, carrying out electroslag remelting at a constant melting speed under the protection of argon, and finally adopting a low-segregation vacuum consumable electrode smelting process based on molten drop control helium cooling and shallow flat molten pool control technology to strictly control the content of impurity elements and inhibit element burning loss and segregation so as to obtain a high-purity high-temperature alloy ingot.
The heat treatment after forging is performed by adopting two-stage type long-time sub-temperature homogenizing annealing at 1155 +/-5 ℃ and 1200 +/-10 ℃, and the heat preservation is performed for 24 hours at 1155 +/-5 ℃ and 96 hours at 1200 +/-10 ℃; the brittle laves phase in the steel ingot is eliminated, and the formation of eutectic phase with low melting point is avoided; cooling along with the furnace after the homogenizing annealing, reducing the rheological stress of the steel ingot and improving the hot-working performance.
The forging is carried out by integrating the coupling effects of large-deformation multidirectional pier pulling and temperature gradient drop in each step and controlling precipitated phases and grain sizes.
The post-forging heat treatment further comprises post-forging solid solution and graded aging treatment: in the process of the solution treatment, the temperature is kept at 600 ℃ for 1h, and the temperature is kept at 970 +/-8 ℃ for 1.5 h; trace delta phase is separated out in the process of solution treatment, so that high-temperature durable notch sensitivity can be eliminated; in the grading aging treatment process, two times of aging treatment are carried out in sequence at 720 +/-5 ℃ and 620 +/-5 ℃, the temperature is kept at 720 +/-5 ℃ for 8 hours, and the temperature is kept at 620 +/-5 ℃ for 8 hours; so that the particles of the gamma 'phase and the gamma' phase are dispersed and separated out; the microstructure of the obtained forged piece has no Laves phase, the grain size is 7 grade, and the grade difference is less than 1; excellent tensile impact performance at room temperature and 650 ℃.
Example 2
The high-temperature-resistant alloy steel is characterized in that: the high-temperature resistant alloy steel is prepared from the following raw materials in percentage by mass: 0.25%, Si: 0.25%, Mn: 3.4%, Cr: 2.8%, Ni: 0.4%, Nb: 1.4%, Ti: 1.6%, Mg: 2.5%, Re: 0.08%, V: 0.4%, W: 0.3%, Co: 1.5 percent of P is less than or equal to 0.006 percent, S is less than or equal to 0.0012 percent, As is less than or equal to 0.0006 percent, Sb is less than or equal to 0.0006 percent, Bi is less than or equal to 0.00002 percent, Sn is less than or equal to 0.0004 percent, Pb is less than or equal to 0.0006 percent, O is less than or equal to 10PPM, N is 0.23 percent, and the balance is Fe.
The high-temperature resistant alloy steel has a microstructure without Laves phase and a grain size of 7 grades; room temperature tensile properties: rm is more than or equal to 1300MPa, Rp0.2 is more than or equal to 1080MPa, A is more than or equal to 15 percent, Z is more than or equal to 25 percent, and Kv is more than or equal to 38J; tensile properties at 650 ℃: rm is more than or equal to 1080MPa, Rp0.2 is more than or equal to 900MPa, A is more than or equal to 16 percent, and Z is more than or equal to 30 percent.
The preparation method is the same as that of example 1.

Claims (9)

1. The high-temperature-resistant alloy steel is characterized by being prepared from the following raw materials in percentage by mass: 0.2 to 0.25%, Si: 0.2-0.3%, Mn: 3.2-3.5%, Cr: 2-3%, Ni: 0.1 to 0.5%, Nb: 1-1.5%, Ti: 1-1.8%, Mg: 2-2.8%, Re: 0.05-0.08%, V: 0.1-0.4%, W: 0.2-0.3%, Co: 1.2 to 1.5 percent of P, less than or equal to 0.008 percent of P, less than or equal to 0.0015 percent of S, less than or equal to 0.0008 percent of As, less than or equal to 0.0008 percent of Sb, less than or equal to 0.00003 percent of Bi, less than or equal to 0.0005 percent of Sn, less than or equal to 0.0008 percent of Pb, less than or equal to 12PPM of O, 0.2 to 0.28 percent of N and the balance of Fe;
the high-temperature resistant alloy steel has a microstructure without Laves phase and a grain size of 7 grades; room temperature tensile properties: rm is more than or equal to 1300MPa, Rp0.2 is more than or equal to 1080MPa, A is more than or equal to 15 percent, Z is more than or equal to 25 percent, and Kv is more than or equal to 38J; tensile properties at 650 ℃: rm is more than or equal to 1080MPa, Rp0.2 is more than or equal to 900MPa, A is more than or equal to 16 percent, and Z is more than or equal to 30 percent.
2. The high temperature resistant alloy steel according to claim 1, wherein: the high-temperature resistant alloy steel is prepared from the following raw materials in percentage by mass: c: 0.23 to 0.25%, Si: 0.2 to 0.25%, Mn: 3.2-3.4%, Cr: 2.4-2.8%, Ni: 0.3 to 0.4%, Nb: 1.2-1.4%, Ti: 1.3-1.6%, Mg: 2.3-2.5%, Re: 0.06-0.08%, V: 0.3-0.4%, W: 0.22-0.3%, Co: 1.4-1.5%, P is less than or equal to 0.006%, S is less than or equal to 0.0012%, As is less than or equal to 0.0006%, Sb is less than or equal to 0.0006%, Bi is less than or equal to 0.00002%, Sn is less than or equal to 0.0004%, Pb is less than or equal to 0.0006%, O is less than or equal to 10PPM, N is 0.2-0.23%, and the balance is Fe.
3. A high temperature resistant steel alloy according to claim 1 or 2, characterized in that: the high-temperature resistant alloy steel is prepared from the following raw materials in percentage by mass: c: 0.23%, Si: 0.2%, Mn: 3.2%, Cr: 2.4%, Ni: 0.3%, Nb: 1.2%, Ti: 1.3%, Mg: 2.3%, Re: 0.06%, V: 0.3%, W: 0.22%, Co: 1.4 percent of the total weight of the alloy, less than or equal to 0.006 percent of P, less than or equal to 0.0012 percent of S, less than or equal to 0.0006 percent of As, less than or equal to 0.0006 percent of Sb, less than or equal to 0.00002 percent of Bi, less than or equal to 0.0004 percent of Sn, less than or equal to 0.0006 percent of Pb, less than or equal to 10PPM of O, 0.2 percent of N and the balance of Fe.
4. A high temperature resistant steel alloy according to claim 1 or 2, characterized in that: the high-temperature resistant alloy steel is prepared from the following raw materials in percentage by mass: c: 0.25%, Si: 0.25%, Mn: 3.4%, Cr: 2.8%, Ni: 0.4%, Nb: 1.4%, Ti: 1.6%, Mg: 2.5%, Re: 0.08%, V: 0.4%, W: 0.3%, Co: 1.5 percent of P is less than or equal to 0.006 percent, S is less than or equal to 0.0012 percent, As is less than or equal to 0.0006 percent, Sb is less than or equal to 0.0006 percent, Bi is less than or equal to 0.00002 percent, Sn is less than or equal to 0.0004 percent, Pb is less than or equal to 0.0006 percent, O is less than or equal to 10PPM, N is 0.23 percent, and the balance is Fe.
5. The preparation method of the high-temperature-resistant alloy steel as claimed in any one of claims 1 to 4, comprising the following steps of: the method comprises the following steps: composition design → electric furnace smelting → vacuum carbon deoxidation → LF refining → VD vacuum → pouring → steel ingot heating → forging → heat treatment after forging → flaw detection.
6. The method for preparing high-temperature-resistant alloy steel according to claim 5, wherein the method comprises the following steps: the electric furnace is used for smelting CaF 2 /Al 2 O 3 /CaO/MgO/TiO 2 Preparing slag for electroslag remelting, carrying out electroslag remelting at a constant melting speed under the protection of argon, and finally adopting a low-segregation vacuum consumable electrode smelting process based on molten drop control helium cooling and shallow flat molten pool control technology to strictly control the content of impurity elements and inhibit element burning loss and segregation so as to obtain a high-purity high-temperature alloy ingot.
7. The method for preparing high-temperature-resistant alloy steel according to claim 5, wherein the method comprises the following steps: the heat treatment after forging adopts two-section type long-time sub-temperature homogenization annealing at 1155 +/-5 ℃ and 1200 +/-10 ℃, and the heat preservation is carried out at 1155 +/-5 ℃ for 24 hours and at 1200 +/-10 ℃ for 96 hours.
8. The method for preparing high temperature resistant alloy steel according to claim 5, characterized in that: the forging is carried out by integrating the coupling effects of large-deformation multidirectional pier pulling and temperature gradient reduction of each step, and controlling precipitated phases and grain sizes.
9. The method for preparing high-temperature-resistant alloy steel according to claim 5, wherein the method comprises the following steps: the post-forging heat treatment further comprises post-forging solid solution and graded aging treatment: in the process of the solution treatment, the temperature is kept at 600 ℃ for 1h, and the temperature is kept at 970 +/-8 ℃ for 1.5 h; in the process of the graded aging treatment, the aging treatment is carried out twice at 720 plus or minus 5 ℃ and 620 plus or minus 5 ℃ in sequence, the temperature is kept at 720 plus or minus 5 ℃ for 8 hours, and the temperature is kept at 620 plus or minus 5 ℃ for 8 hours.
CN202210382473.7A 2022-04-13 2022-04-13 High-temperature-resistant alloy steel and preparation method thereof Pending CN114855074A (en)

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