CN114854153B - Antibacterial slush-molded skin for automobile instrument panel and preparation method and application thereof - Google Patents
Antibacterial slush-molded skin for automobile instrument panel and preparation method and application thereof Download PDFInfo
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- CN114854153B CN114854153B CN202210660661.1A CN202210660661A CN114854153B CN 114854153 B CN114854153 B CN 114854153B CN 202210660661 A CN202210660661 A CN 202210660661A CN 114854153 B CN114854153 B CN 114854153B
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- antibacterial
- slush
- polyvinyl chloride
- molded skin
- silane coupling
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- 230000000844 anti-bacterial effect Effects 0.000 title claims abstract description 102
- 238000002360 preparation method Methods 0.000 title claims abstract description 40
- 239000004800 polyvinyl chloride Substances 0.000 claims abstract description 73
- 229920000915 polyvinyl chloride Polymers 0.000 claims abstract description 71
- -1 alkyl tertiary amine Chemical class 0.000 claims abstract description 35
- 150000003242 quaternary ammonium salts Chemical class 0.000 claims abstract description 32
- 239000006087 Silane Coupling Agent Substances 0.000 claims abstract description 30
- 238000000465 moulding Methods 0.000 claims abstract description 30
- 238000000034 method Methods 0.000 claims abstract description 16
- 239000002994 raw material Substances 0.000 claims abstract description 7
- 238000004519 manufacturing process Methods 0.000 claims abstract description 5
- 230000008569 process Effects 0.000 claims abstract description 5
- WEVYAHXRMPXWCK-UHFFFAOYSA-N Acetonitrile Chemical compound CC#N WEVYAHXRMPXWCK-UHFFFAOYSA-N 0.000 claims description 18
- 239000000463 material Substances 0.000 claims description 17
- 238000002156 mixing Methods 0.000 claims description 13
- 230000000845 anti-microbial effect Effects 0.000 claims description 12
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 11
- SNRUBQQJIBEYMU-UHFFFAOYSA-N Dodecane Natural products CCCCCCCCCCCC SNRUBQQJIBEYMU-UHFFFAOYSA-N 0.000 claims description 9
- 239000004014 plasticizer Substances 0.000 claims description 9
- 239000003381 stabilizer Substances 0.000 claims description 9
- 239000003795 chemical substances by application Substances 0.000 claims description 8
- 239000001993 wax Substances 0.000 claims description 8
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 7
- 238000006243 chemical reaction Methods 0.000 claims description 7
- 239000000314 lubricant Substances 0.000 claims description 7
- OEIWPNWSDYFMIL-UHFFFAOYSA-N dioctyl benzene-1,4-dicarboxylate Chemical compound CCCCCCCCOC(=O)C1=CC=C(C(=O)OCCCCCCCC)C=C1 OEIWPNWSDYFMIL-UHFFFAOYSA-N 0.000 claims description 5
- OCWMFVJKFWXKNZ-UHFFFAOYSA-L lead(2+);oxygen(2-);sulfate Chemical compound [O-2].[O-2].[O-2].[Pb+2].[Pb+2].[Pb+2].[Pb+2].[O-]S([O-])(=O)=O OCWMFVJKFWXKNZ-UHFFFAOYSA-L 0.000 claims description 5
- 230000002378 acidificating effect Effects 0.000 claims description 4
- 150000003973 alkyl amines Chemical group 0.000 claims description 4
- 239000004599 antimicrobial Substances 0.000 claims description 4
- 239000002904 solvent Substances 0.000 claims description 4
- QMMJWQMCMRUYTG-UHFFFAOYSA-N 1,2,4,5-tetrachloro-3-(trifluoromethyl)benzene Chemical compound FC(F)(F)C1=C(Cl)C(Cl)=CC(Cl)=C1Cl QMMJWQMCMRUYTG-UHFFFAOYSA-N 0.000 claims description 2
- 239000005995 Aluminium silicate Substances 0.000 claims description 2
- 239000005909 Kieselgur Substances 0.000 claims description 2
- 235000021355 Stearic acid Nutrition 0.000 claims description 2
- 235000012211 aluminium silicate Nutrition 0.000 claims description 2
- AGXUVMPSUKZYDT-UHFFFAOYSA-L barium(2+);octadecanoate Chemical compound [Ba+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O AGXUVMPSUKZYDT-UHFFFAOYSA-L 0.000 claims description 2
- ZFMQKOWCDKKBIF-UHFFFAOYSA-N bis(3,5-difluorophenyl)phosphane Chemical compound FC1=CC(F)=CC(PC=2C=C(F)C=C(F)C=2)=C1 ZFMQKOWCDKKBIF-UHFFFAOYSA-N 0.000 claims description 2
- GWOWVOYJLHSRJJ-UHFFFAOYSA-L cadmium stearate Chemical compound [Cd+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O GWOWVOYJLHSRJJ-UHFFFAOYSA-L 0.000 claims description 2
- CJZGTCYPCWQAJB-UHFFFAOYSA-L calcium stearate Chemical compound [Ca+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O CJZGTCYPCWQAJB-UHFFFAOYSA-L 0.000 claims description 2
- 239000008116 calcium stearate Substances 0.000 claims description 2
- 235000013539 calcium stearate Nutrition 0.000 claims description 2
- UQLDLKMNUJERMK-UHFFFAOYSA-L di(octadecanoyloxy)lead Chemical compound [Pb+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O UQLDLKMNUJERMK-UHFFFAOYSA-L 0.000 claims description 2
- MIMDHDXOBDPUQW-UHFFFAOYSA-N dioctyl decanedioate Chemical compound CCCCCCCCOC(=O)CCCCCCCCC(=O)OCCCCCCCC MIMDHDXOBDPUQW-UHFFFAOYSA-N 0.000 claims description 2
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 claims description 2
- UMKARVFXJJITLN-UHFFFAOYSA-N lead;phosphorous acid Chemical compound [Pb].OP(O)O UMKARVFXJJITLN-UHFFFAOYSA-N 0.000 claims description 2
- 229940057995 liquid paraffin Drugs 0.000 claims description 2
- 239000010445 mica Substances 0.000 claims description 2
- 229910052618 mica group Inorganic materials 0.000 claims description 2
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 claims description 2
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 claims description 2
- 239000012188 paraffin wax Substances 0.000 claims description 2
- 230000035484 reaction time Effects 0.000 claims description 2
- 239000000377 silicon dioxide Substances 0.000 claims description 2
- 239000008117 stearic acid Substances 0.000 claims description 2
- 239000000454 talc Substances 0.000 claims description 2
- 229910052623 talc Inorganic materials 0.000 claims description 2
- JNXDCMUUZNIWPQ-UHFFFAOYSA-N trioctyl benzene-1,2,4-tricarboxylate Chemical compound CCCCCCCCOC(=O)C1=CC=C(C(=O)OCCCCCCCC)C(C(=O)OCCCCCCCC)=C1 JNXDCMUUZNIWPQ-UHFFFAOYSA-N 0.000 claims description 2
- XOOUIPVCVHRTMJ-UHFFFAOYSA-L zinc stearate Chemical compound [Zn+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O XOOUIPVCVHRTMJ-UHFFFAOYSA-L 0.000 claims description 2
- 230000008901 benefit Effects 0.000 abstract description 5
- 238000012545 processing Methods 0.000 abstract description 4
- 210000003491 skin Anatomy 0.000 description 48
- 239000003242 anti bacterial agent Substances 0.000 description 24
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 21
- 230000000052 comparative effect Effects 0.000 description 8
- 239000000843 powder Substances 0.000 description 7
- 239000004698 Polyethylene Substances 0.000 description 6
- 239000000203 mixture Substances 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 4
- 230000001580 bacterial effect Effects 0.000 description 4
- 210000000170 cell membrane Anatomy 0.000 description 4
- 238000012986 modification Methods 0.000 description 4
- 230000004048 modification Effects 0.000 description 4
- 150000003512 tertiary amines Chemical class 0.000 description 4
- 241000894006 Bacteria Species 0.000 description 3
- 241000588724 Escherichia coli Species 0.000 description 3
- 241000191967 Staphylococcus aureus Species 0.000 description 3
- FPAFDBFIGPHWGO-UHFFFAOYSA-N dioxosilane;oxomagnesium;hydrate Chemical compound O.[Mg]=O.[Mg]=O.[Mg]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O FPAFDBFIGPHWGO-UHFFFAOYSA-N 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- RAXXELZNTBOGNW-UHFFFAOYSA-N imidazole Natural products C1=CNC=N1 RAXXELZNTBOGNW-UHFFFAOYSA-N 0.000 description 3
- 230000002401 inhibitory effect Effects 0.000 description 3
- 229920003023 plastic Polymers 0.000 description 3
- 239000004033 plastic Substances 0.000 description 3
- 239000011347 resin Substances 0.000 description 3
- 229920005989 resin Polymers 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- KSCAZPYHLGGNPZ-UHFFFAOYSA-N 3-chloropropyl(triethoxy)silane Chemical compound CCO[Si](OCC)(OCC)CCCCl KSCAZPYHLGGNPZ-UHFFFAOYSA-N 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 2
- 125000000217 alkyl group Chemical group 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- PGQAXGHQYGXVDC-UHFFFAOYSA-N dodecyl(dimethyl)azanium;chloride Chemical compound Cl.CCCCCCCCCCCCN(C)C PGQAXGHQYGXVDC-UHFFFAOYSA-N 0.000 description 2
- 230000005764 inhibitory process Effects 0.000 description 2
- 230000002147 killing effect Effects 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000007769 metal material Substances 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 244000005700 microbiome Species 0.000 description 2
- 229910052709 silver Inorganic materials 0.000 description 2
- 239000004332 silver Substances 0.000 description 2
- 238000010998 test method Methods 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 229910052725 zinc Inorganic materials 0.000 description 2
- 239000011701 zinc Substances 0.000 description 2
- VUWCWMOCWKCZTA-UHFFFAOYSA-N 1,2-thiazol-4-one Chemical class O=C1CSN=C1 VUWCWMOCWKCZTA-UHFFFAOYSA-N 0.000 description 1
- WWEYQNBPNXXMCQ-UHFFFAOYSA-N 3-chloropropyl(triethoxy)silane ethanol Chemical compound CCO.CCO[Si](CCCCl)(OCC)OCC WWEYQNBPNXXMCQ-UHFFFAOYSA-N 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- 229920000289 Polyquaternium Polymers 0.000 description 1
- FZWLAAWBMGSTSO-UHFFFAOYSA-N Thiazole Chemical compound C1=CSC=N1 FZWLAAWBMGSTSO-UHFFFAOYSA-N 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- WUKWITHWXAAZEY-UHFFFAOYSA-L calcium difluoride Chemical compound [F-].[F-].[Ca+2] WUKWITHWXAAZEY-UHFFFAOYSA-L 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000010292 electrical insulation Methods 0.000 description 1
- 210000002615 epidermis Anatomy 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000010436 fluorite Substances 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- 150000002460 imidazoles Chemical class 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000005342 ion exchange Methods 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 231100000053 low toxicity Toxicity 0.000 description 1
- 239000008204 material by function Substances 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 239000005445 natural material Substances 0.000 description 1
- 150000002825 nitriles Chemical class 0.000 description 1
- 150000002894 organic compounds Chemical class 0.000 description 1
- 230000010355 oscillation Effects 0.000 description 1
- SOQBVABWOPYFQZ-UHFFFAOYSA-N oxygen(2-);titanium(4+) Chemical compound [O-2].[O-2].[Ti+4] SOQBVABWOPYFQZ-UHFFFAOYSA-N 0.000 description 1
- 230000036961 partial effect Effects 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- 150000002989 phenols Chemical class 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 125000001453 quaternary ammonium group Chemical group 0.000 description 1
- 230000002829 reductive effect Effects 0.000 description 1
- 239000000741 silica gel Substances 0.000 description 1
- 229910002027 silica gel Inorganic materials 0.000 description 1
- 229910001923 silver oxide Inorganic materials 0.000 description 1
- NDVLTYZPCACLMA-UHFFFAOYSA-N silver oxide Substances [O-2].[Ag+].[Ag+] NDVLTYZPCACLMA-UHFFFAOYSA-N 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 230000001954 sterilising effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 235000012222 talc Nutrition 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 150000003557 thiazoles Chemical class 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L27/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
- C08L27/22—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers modified by chemical after-treatment
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F8/00—Chemical modification by after-treatment
- C08F8/42—Introducing metal atoms or metal-containing groups
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F8/00—Chemical modification by after-treatment
- C08F8/44—Preparation of metal salts or ammonium salts
Abstract
The invention provides an antibacterial slush molding surface skin for an automobile instrument panel, a preparation method and application thereof, wherein the antibacterial slush molding surface skin comprises quaternary ammonium salt grafted polyvinyl chloride, and the preparation raw materials of the quaternary ammonium salt grafted polyvinyl chloride comprise alkyl tertiary amine, a silane coupling agent and polyvinyl chloride; the antibacterial slush molding surface skin for the automobile instrument panel, which has high-efficiency antibacterial performance, is successfully obtained by introducing quaternary ammonium salt on polyvinyl chloride as an antibacterial chain segment and matching with a slush molding process, the mechanical performance and the processing performance of the product are not affected, the original production process is not required to be adjusted during preparation, and the antibacterial slush molding surface skin for the automobile instrument panel has the advantage of strong operability.
Description
Technical Field
The invention belongs to the technical field of automobile materials, and particularly relates to an antibacterial slush molding skin for an automobile instrument panel, and a preparation method and application thereof.
Background
In recent years, more and more automobile instrument panel skins are prepared by a powder slush molding technology, and the slush molding skins have the advantages of stable size, difficult cracking, uniform thickness, excellent wear resistance, good hand feeling and the like. Polyvinyl chloride (PVC) is used as universal plastic with the largest worldwide yield, has the advantages of low price, stable chemical property, good flame retardance, excellent mechanical property, good electrical insulation property and the like, and is one of the most commonly used raw materials of automobile instrument panel skins.
The antibacterial material is a novel functional material with the function of killing or inhibiting microorganisms. Many substances in nature have good functions of sterilizing or inhibiting microorganisms, such as organic compounds partially carrying specific groups, some inorganic metal materials and compounds thereof, partial minerals and natural substances. However, the existing antibacterial materials are more novel functional materials with the capability of inhibiting or killing surface bacteria by adding a certain antibacterial substance, such as antibacterial plastics, antibacterial fibers and fabrics, antibacterial ceramics, antibacterial metal materials and the like. Antibacterial agents generally fall into two broad categories, inorganic and organic. The inorganic antibacterial agent is prepared by fixing metals (or ions thereof) such as silver, copper, zinc and the like on the surface of porous materials such as fluorite, silica gel and the like by utilizing the antibacterial capability of the metals such as silver, copper, zinc and the like through physical adsorption ion exchange and other methods, and then adding the antibacterial agent into corresponding products to obtain the material with antibacterial capability, wherein the main types of the organic antibacterial agent are imidazoles, thiazoles, halogens, quaternary ammonium salts, bisguanides, phenols and the like. Among them, quaternary ammonium salt antibacterial agents are favored because of their excellent characteristics of low toxicity, low cost, broad-spectrum antibacterial, etc., and are the most widely used organic antibacterial agents at present.
CN111499992a discloses an antibacterial polyvinyl chloride slush molding powder composition, a preparation method and application thereof. The antibacterial polyvinyl chloride slush molding powder composition comprises polyvinyl chloride base powder, a plasticizer, a stabilizer, a pigment, an anti-caking agent and an antibacterial agent. Also provides a preparation method of the antibacterial polyvinyl chloride slush molding powder composition. The antibacterial agent is one or more of nitrile antibacterial agent, ester antibacterial agent, alcohol antibacterial agent, imidazole antibacterial agent, thiazole antibacterial agent, isothiazolinone derivative, and phenol antibacterial agent. The antibacterial polyvinyl chloride slush molding powder composition obtained by the invention has better antibacterial property and can still keep excellent ageing resistance.
CN105218964a discloses an antibacterial polyvinyl chloride material comprising a polyvinyl chloride resin, which comprises the following components per 100 parts by weight of polyvinyl chloride resin as a base resin: 2-10 parts by weight of a combined antibacterial agent, wherein the combined antibacterial agent comprises at least one antibacterial agent A selected from nano titanium dioxide and nano silver-loaded titanium dioxide and an antibacterial agent B selected from polyquaternium antibacterial agents, and the weight ratio of the antibacterial agent A to the antibacterial agent B is 1:3-4:3; a plasticizer B; and C optionally a stabilizer. The antibacterial polyvinyl chloride material has enhanced antibacterial capability due to the inclusion of a specific combined antibacterial agent, and has good mechanical properties.
However, the polyvinyl chloride composition adopts inorganic antibacterial agents such as nano silver oxide and the like simply, has the problems of high price, poor antibacterial performance, poor stability, penetration into human skin, easy loss, secondary pollution and the like, and is limited in wide application to a certain extent.
Therefore, developing an antibacterial slush-molded skin for an automobile instrument panel with high and durable antibacterial effect is a technical problem which needs to be solved in the field.
Disclosure of Invention
Aiming at the defects of the prior art, the invention aims to provide an antibacterial slush-molded skin for an automobile instrument panel, and a preparation method and application thereof.
To achieve the purpose, the invention adopts the following technical scheme:
in a first aspect, the present invention provides an antimicrobial slush-molded skin for an automotive instrument panel, the antimicrobial slush-molded skin material comprising a quaternary ammonium grafted polyvinyl chloride;
the preparation raw materials of the quaternary ammonium salt grafted polyvinyl chloride comprise alkyl tertiary amine, a silane coupling agent and polyvinyl chloride.
According to the invention, the quaternary ammonium salt grafted polyvinyl chloride is firstly proposed as a slush molding skin material for the automobile instrument panel, the quaternary ammonium salt grafted polyvinyl chloride is obtained by modifying polyvinyl chloride (PVC) by a silane coupling agent and then grafting quaternary ammonium salt, and the quaternary ammonium salt is introduced to the polyvinyl chloride as an antibacterial chain segment and matched with a slush molding processing technology, so that the automobile instrument panel antibacterial slush molding skin with high-efficiency and durable antibacterial performance is successfully obtained, meanwhile, the mechanical property and the processing performance of a product are not influenced, the original production technology is not required to be adjusted during preparation, and the preparation method has the advantage of strong operability.
Preferably, the thickness of the antimicrobial slush molded skin is 0.5 to 3mm, such as 0.7mm, 0.9mm, 1.1mm, 1.3mm, 1.5mm, 1.7mm, 1.9mm, 2.1mm, 2.3mm, 2.5mm, 2.7mm, 2.9mm, or the like.
Preferably, the alkyl tertiary amine has a main chain length of 12 to 18, for example 13, 14, 15, 16 or 17, etc.
As a preferable technical scheme of the invention, the antibacterial performance of the obtained antibacterial slush molding skin is most excellent by selecting long-chain alkyl tertiary amine with the main chain length of 12-18, on one hand, if alkyl tertiary amine with the main chain length of less than 12 is selected, the alkyl tertiary amine can be caused to be not effectively inserted into the bacterial cell membrane due to the shorter chain length of the alkyl tertiary amine, so that the stability of the cell membrane is difficult to damage, and finally the antibacterial performance of the material can be deteriorated; on the other hand, if an alkyl tertiary amine having a main chain length of more than 18 is selected, the rigidity of the alkyl tertiary chain is deteriorated due to the long alkyl tertiary chain length, and the effective insertion into the bacterial cell membrane is also disadvantageous, and the stability of the cell membrane is deteriorated, so that the antibacterial performance of the material is deteriorated.
Preferably, the alkyl tertiary amine comprises any one or a combination of at least two of dodecyl dimethyl tertiary amine, tetradecyl dimethyl tertiary amine, hexadecyl dimethyl tertiary amine or octadecyl dimethyl tertiary amine.
Preferably, the antibacterial slush-molded skin material comprises the following components in parts by weight:
wherein, the quaternary ammonium salt grafted polyvinyl chloride can be 55 weight parts, 60 weight parts, 65 weight parts, 70 weight parts, 75 weight parts, 80 weight parts, 85 weight parts, 90 weight parts, 95 weight parts or the like.
The plasticizer may be 45 parts by weight, 50 parts by weight, 55 parts by weight, 60 parts by weight, 65 parts by weight, 70 parts by weight, 75 parts by weight, 80 parts by weight, 85 parts by weight, 90 parts by weight, 95 parts by weight, or the like.
The stabilizer may be 4.5 parts by weight, 5 parts by weight, 5.5 parts by weight, 6 parts by weight, 6.5 parts by weight, 7 parts by weight, 7.5 parts by weight, 8 parts by weight, 8.5 parts by weight, 9 parts by weight, 9.5 parts by weight, or the like.
The anti-caking agent may be 6 parts by weight, 7 parts by weight, 8 parts by weight, 9 parts by weight, 10 parts by weight, 11 parts by weight, 12 parts by weight, 13 parts by weight, 14 parts by weight, or the like.
The lubricant may be 2.5 parts by weight, 3 parts by weight, 3.5 parts by weight, 4 parts by weight, 4.5 parts by weight, 5 parts by weight, 5.5 parts by weight, or the like.
Preferably, the plasticizer comprises any one or a combination of at least two of dioctyl terephthalate, dioctyl adipate, trioctyl trimellitate or dioctyl sebacate. Preferably, the stabilizer comprises any one or a combination of at least two of tribasic lead sulfate, dibasic lead phosphite, lead stearate, calcium stearate, barium stearate, cadmium stearate or zinc stearate.
Preferably, the anticaking agent comprises any one or a combination of at least two of mica, talc, diatomaceous earth, synthetic silica or kaolin.
Preferably, the lubricant comprises any one or a combination of at least two of liquid paraffin, chlorinated paraffin, PE wax, oxidized PE wax, stearic acid or butyl stearate.
In a second aspect, the present invention provides a method for preparing an antibacterial slush-molded skin for an automotive instrument panel, the method comprising the steps of:
(1) Mixing polyvinyl chloride with a silane coupling agent solution to obtain silane coupling agent modified polyvinyl chloride;
(2) Reacting the silane coupling agent modified polyvinyl chloride obtained in the step (1) with alkyl tertiary amine to obtain quaternary ammonium salt grafted polyvinyl chloride;
(3) And (3) slush molding the quaternary ammonium salt grafted polyvinyl chloride obtained in the step (2), optionally a plasticizer, optionally a stabilizer, optionally an anti-caking agent and optionally a lubricant to obtain the antibacterial slush molded skin.
Preferably, the mass percentage of the silane coupling agent in the solution of the silane coupling agent in the step (1) is 0.5-5%, for example, 1%, 1.5%, 2%, 2.5%, 3%, 3.5%, 4% or 4.5%.
Preferably, the solvent of the silane coupling agent solution of step (1) comprises ethanol.
Preferably, the mixing time of step (1) is 1 to 3 hours, for example 1.2 hours, 1.4 hours, 1.6 hours, 1.8 hours, 2 hours, 2.2 hours, 2.4 hours, 2.6 hours or 2.8 hours, etc.
Preferably, the mixing of step (1) is performed under acidic conditions, more preferably under acidic conditions having a pH of 3.5 to 5.5 (e.g. 3.7, 3.9, 4.1, 4.3, 4.5, 4.7, 4.9, 5.1 or 5.3).
Preferably, the reaction of step (2) is carried out in solution.
Preferably, the solvent of the solution comprises acetonitrile.
Preferably, the tertiary alkyl amine in step (2) is present in a molar amount of 1 to 5 moles, e.g., 1.5 moles, 2 moles, 2.5 moles, 3 moles, 3.5 moles, 4 moles, 4.5 moles, etc., based on 1 liter of the solution.
Preferably, the reaction time of step (2) is 6 to 72 hours, for example 12 hours, 18 hours, 24 hours, 30 hours, 36 hours, 42 hours, 48 hours, 54 hours or 60 hours, etc.
Preferably, the temperature of the reaction in step (2) is 0 to 80 ℃, for example 5 ℃, 10 ℃, 15 ℃, 20 ℃, 25 ℃, 30 ℃, 40 ℃, 50 ℃, 60 ℃, or 70 ℃, etc.
As a preferable technical scheme, the preparation method comprises the following steps:
(1) Mixing polyvinyl chloride and an ethanol solution of a silane coupling agent with the mass percentage of 0.5-5% for 1-3 hours under the condition that the pH value is 3.5-5.5 to obtain silane coupling agent modified polyvinyl chloride;
(2) Reacting the silane coupling agent modified polyvinyl chloride obtained in the step (1) with alkyl tertiary amine in acetonitrile solution at 0-80 ℃ for 6-72 h to obtain quaternary ammonium salt grafted polyvinyl chloride;
(3) And (3) slush molding the quaternary ammonium salt grafted polyvinyl chloride obtained in the step (2), optionally a plasticizer, optionally a stabilizer, optionally an anti-caking agent and optionally a lubricant to obtain the antibacterial slush molded skin.
In a third aspect, the present invention provides the use of an antimicrobial slush-molded skin according to the first aspect in an automotive instrument panel.
Compared with the prior art, the invention has the following beneficial effects:
the antibacterial slush molding surface for the automobile instrument panel provided by the invention comprises quaternary ammonium salt grafted polyvinyl chloride, wherein the preparation raw materials of the quaternary ammonium salt grafted polyvinyl chloride comprise alkyl tertiary amine, a silane coupling agent and polyvinyl chloride; the quaternary ammonium salt is successfully introduced to the polyvinyl chloride as an antibacterial chain segment by adding the alkyl tertiary amine, the silane coupling agent and the polyvinyl chloride into the preparation raw materials, and the antibacterial slush molding process is matched, so that the obtained antibacterial slush molding skin for the automobile instrument panel has an efficient and durable antibacterial effect, and meanwhile, the mechanical property and the processing property of the product are not influenced; specifically, the antibacterial slush-molded skin provided by the invention has the antibacterial rate of 91.2-99.9% for escherichia coli, 90.5-99.8% for staphylococcus aureus, and the tensile strength of 12.0-12.8 MPa, and the original production process is not required to be adjusted during preparation, so that the antibacterial slush-molded skin has the advantage of strong operability.
Detailed Description
The technical scheme of the invention is further described by the following specific embodiments. It will be apparent to those skilled in the art that the examples are merely to aid in understanding the invention and are not to be construed as a specific limitation thereof.
Example 1
The antibacterial slush-molded skin for the automobile instrument panel comprises the following materials in parts by weight:
the preparation method of the antibacterial slush-molded skin provided by the embodiment comprises the following steps:
(1) Adding 2kg of polyvinyl chloride (Zhejiang Jin Lida and MG701-7AB 2809) into 10kg of ethanol solution of 3-chloropropyl triethoxysilane with the mass percentage of 1%, adding acetic acid to adjust the pH value of a system to 5, and mixing for 2h under the condition of stirring to obtain silane coupling agent modified polyvinyl chloride;
(2) Adding 6L of acetonitrile into a 10L reaction kettle, then adding 2kg of silane coupling agent modified polyvinyl chloride obtained in the step (1) and 6mol of dodecyl dimethyl tertiary amine, and reacting for 72 hours at 50 ℃ to obtain quaternary ammonium salt grafted polyvinyl chloride;
(3) And (3) pouring the quaternary ammonium salt grafted polyvinyl chloride obtained in the step (2), dioctyl terephthalate (Shandong blue chemical industry Co., ZZ-DOTP), tribasic lead sulfate (Jiangxi Hongyuan chemical industry Co., HY-tribasic lead sulfate), talcum powder (XF-talcum powder, powder raw material Co., quanzhoufeng, XF-talcum powder) and PE wax (Shandong Baoli plastic auxiliary agent Co., BLL-polyethylene wax) into a mould, and performing slush molding to obtain the antibacterial slush molding epidermis.
Example 2
The antibacterial slush-molded skin for the automobile instrument panel comprises the following materials in parts by weight:
the preparation method of the antibacterial slush-molded skin provided by the embodiment comprises the following steps:
(1) Adding 2kg of polyvinyl chloride (Zhejiang Jin Lida and MG701-7AB 2809) into 10kg of ethanol solution of 3-chloropropyl triethoxysilane with the mass percentage of 0.5%, adding acetic acid to adjust the pH value of the system to 3.5, and mixing for 3 hours under the condition of stirring to obtain silane coupling agent modified polyvinyl chloride;
(2) Adding 6L of acetonitrile into a 10L reaction kettle, then adding 2kg of silane coupling agent modified polyvinyl chloride obtained in the step (1) and 12mol of dodecyl dimethyl tertiary amine, and reacting for 24 hours at 60 ℃ to obtain quaternary ammonium salt grafted polyvinyl chloride;
(3) And (3) pouring the quaternary ammonium salt grafted polyvinyl chloride, dioctyl terephthalate, tribasic lead sulfate, talcum powder and PE wax obtained in the step (2) into a mold, and performing slush molding to obtain the antibacterial slush molding surface.
Example 3
The antibacterial slush-molded skin for the automobile instrument panel comprises the following materials in parts by weight:
the preparation method of the antibacterial slush-molded skin provided by the embodiment comprises the following steps:
(1) Adding 2kg of polyvinyl chloride (Zhejiang Jin Lida and MG701-7AB 2809) into 10kg of 3-chloropropyl triethoxysilane ethanol solution with the mass percentage of 3%, adding acetic acid to adjust the pH value of the system to 5, and mixing for 2h under the condition of stirring to obtain silane coupling agent modified polyvinyl chloride;
(2) Adding 6L of acetonitrile into a 10L reaction kettle, then adding 2kg of silane coupling agent modified polyvinyl chloride obtained in the step (1) and 24mol of dodecyl dimethyl tertiary amine, and reacting for 24 hours at 50 ℃ to obtain quaternary ammonium salt grafted polyvinyl chloride;
(3) And (3) pouring the quaternary ammonium salt grafted polyvinyl chloride, dioctyl terephthalate, tribasic lead sulfate, talcum powder and PE wax obtained in the step (2) into a mold, and performing slush molding to obtain the antibacterial slush molding surface.
Example 4
An antibacterial slush-molded skin for an automobile instrument panel, which is different from example 1 only in that the pH of the system after acetic acid is added in step (1) of the preparation method is adjusted to 3.5, and other components, amounts and preparation methods are the same as those of example 1.
Example 5
An antibacterial slush-molded skin for an automobile instrument panel, which is different from example 1 only in that the pH of the system after acetic acid is added in step (1) of the preparation method is adjusted to 5.5, and other components, amounts and preparation methods are the same as those of example 1.
Example 6
An antibacterial slush-molded skin for an automobile instrument panel, which is different from example 1 only in that the pH value of the system after acetic acid is added in step (1) of the preparation method is adjusted to 2.5, and other components, amounts and preparation methods are the same as those of example 1.
Example 7
The antibacterial slush-molded skin for automobile instrument panels is different from example 1 only in that the pH value of the system is adjusted to 6 after acetic acid is added in the step (1) of the preparation method, and other components, amounts and preparation methods are the same as those of example 1.
Example 8
An antibacterial slush-molded skin for automobile instrument panels, which differs from example 1 only in that the molar concentration of dodecyldimethyl tertiary amine in the preparation method step (2) is 5mol/L, and other components, amounts and preparation methods are the same as those of example 1.
Example 9
An antibacterial slush-molded skin for automobile instrument panels, which is different from example 1 only in that the molar concentration of dodecyldimethyl tertiary amine in the preparation method step (2) is 0.5mol/L, and other components, amounts and preparation methods are the same as those of example 1.
Example 10
An antibacterial slush molded skin for an automobile instrument panel, which is different from example 1 only in that tetradecyldimethyl tertiary amine is used instead of dodecyldimethyl tertiary amine, and other components, amounts and preparation methods are the same as example 1.
Example 11
An antibacterial slush molded skin for an automobile instrument panel, which is different from example 1 only in that octadecyl dimethyl tertiary amine is used instead of dodecyl dimethyl tertiary amine, and other components, amounts and preparation methods are the same as example 1.
Example 12
An antibacterial slush-molded skin for an automobile instrument panel, which is different from example 1 only in that dodecyl dimethyl tertiary amine is replaced with dodecyl dimethyl tertiary amine, and other components, amounts and preparation methods are the same as example 1.
Example 13
An antibacterial slush-molded skin for an automobile instrument panel, which is different from example 1 only in that the dodecyl dimethyl tertiary amine is replaced with the eicosyl dimethyl tertiary amine, and other components, amounts and preparation methods are the same as those of example 1.
Comparative example 1
An antibacterial slush-molded skin for an automobile instrument panel is different from example 1 only in that polyvinyl chloride is grafted by using polyvinyl chloride instead of quaternary ammonium salt, and other components, amounts and preparation methods are the same as those of example 1.
Comparative example 2
An antibacterial slush-molded skin for an automobile instrument panel was different from example 1 only in that polyvinyl chloride was grafted with polyvinyl chloride instead of quaternary ammonium salt, and 2 parts by weight of dodecyldimethyl ammonium chloride was added thereto, and other components, amounts and preparation methods were the same as those of example 1.
Performance test:
(1) Antibacterial rate: 2g of the obtained slush-molded skin material of the automobile instrument panel is accurately weighed, sheared into 5X 5mm, and the product is adopted in section 3 of evaluation of antibacterial property of textiles: the antibacterial performance of the bacteria is detected by an oscillation method GB/T20944.3, the bacteria for detection are escherichia coli and staphylococcus aureus, the process is repeated three times, and the average value is measured as the antibacterial rate;
(2) Tensile strength: the test is carried out according to the test method provided in GB/T1040.2-2006.
The antibacterial slush-molded skins for automobile instrument panels obtained in examples 1 to 13 and comparative examples 1 to 2 were tested according to the above test methods, and the test results are shown in table 1:
TABLE 1
From the data in table 1, it can be seen that: the antibacterial slush-molded skin provided by the invention has excellent antibacterial performance and mechanical property.
Specifically, the antibacterial slush-molded skin provided in examples 1 to 13 has a bacterial inhibition rate of 91.2 to 99.9% for Escherichia coli, a bacterial inhibition rate of 90.5 to 99.8% for Staphylococcus aureus, and a tensile strength of 12.0 to 12.8MPa.
As can be seen from the comparison of example 1 and comparative example 1, the antibacterial slush-molded skin prepared from polyvinyl chloride which has not been subjected to antibacterial modification has no antibacterial performance, and it can be seen that the mechanical properties of the antibacterial slush-molded skin prepared from polyvinyl chloride which has not been subjected to antibacterial modification in example 1 are not significantly reduced as compared with those of the antibacterial slush-molded skin prepared from polyvinyl chloride which has not been subjected to antibacterial modification.
Comparative example 1 and comparative example 2 can find that the antibacterial slush skin prepared by directly adding dodecyl dimethyl ammonium chloride as an antibacterial agent and blending is poor in antibacterial rate.
Further comparing example 1 with examples 4 to 7, it was found that too low or too high a pH value deteriorated the antibacterial performance of the finally obtained antibacterial slush-molded skin.
It was found that too low a concentration of the alkyl tertiary amine also resulted in a decrease in the antibacterial properties of the finally obtained antibacterial slush molded skin, as was further seen in examples 1 and 8 to 9.
Finally, it is found from comparative examples 1 and comparative examples 10 to 13 that the use of the tertiary alkyl amine having a too long or a short main chain length leads to a decrease in the antibacterial property of the finally produced antibacterial slush-molded skin.
The applicant states that the present invention is described by way of the above examples as an antimicrobial slush-molded skin for automotive instrument panels, and a method of making and using the same, but the present invention is not limited to, i.e., it is not meant that the present invention must be practiced in dependence upon, the above examples. It should be apparent to those skilled in the art that any modification of the present invention, equivalent substitution of raw materials for the product of the present invention, addition of auxiliary components, selection of specific modes, etc., falls within the scope of the present invention and the scope of disclosure.
Claims (19)
1. An antibacterial slush-molded skin for an automobile instrument panel, characterized in that the antibacterial slush-molded skin material comprises quaternary ammonium salt grafted polyvinyl chloride;
the preparation raw materials of the quaternary ammonium salt grafted polyvinyl chloride comprise alkyl tertiary amine, a silane coupling agent and polyvinyl chloride;
the tertiary alkyl amine comprises any one or a combination of at least two of dodecyl dimethyl tertiary amine, tetradecyl dimethyl tertiary amine, hexadecyl dimethyl tertiary amine or octadecyl dimethyl tertiary amine;
the preparation method of the antibacterial slush molding skin comprises the following steps:
(1) Mixing polyvinyl chloride with a silane coupling agent solution to obtain silane coupling agent modified polyvinyl chloride;
(2) Reacting the silane coupling agent modified polyvinyl chloride obtained in the step (1) with alkyl tertiary amine to obtain quaternary ammonium salt grafted polyvinyl chloride;
(3) And (3) slush molding the quaternary ammonium salt grafted polyvinyl chloride obtained in the step (2), optionally a plasticizer, optionally a stabilizer, optionally an anti-caking agent and optionally a lubricant to obtain the antibacterial slush molded skin.
2. The antimicrobial slush-molded skin of claim 1, wherein said antimicrobial slush-molded skin has a thickness of 0.5 to 3mm.
3. The antibacterial slush-molded skin according to claim 1, wherein the antibacterial slush-molded skin comprises the following components in parts by weight:
4. the antimicrobial slush skin of claim 3, wherein said plasticizer comprises any one or a combination of at least two of dioctyl terephthalate, dioctyl adipate, trioctyl trimellitate, or dioctyl sebacate.
5. The antimicrobial slush-molded skin of claim 3, wherein the stabilizer comprises any one or a combination of at least two of tribasic lead sulfate, dibasic lead phosphite, lead stearate, calcium stearate, barium stearate, cadmium stearate, or zinc stearate.
6. The antimicrobial slush molded skin of claim 3, wherein said anticaking agent comprises any one or a combination of at least two of mica, talc, diatomaceous earth, synthetic silica, or kaolin.
7. The antimicrobial slush skin of claim 3, wherein the lubricant comprises any one or a combination of at least two of liquid paraffin, chlorinated paraffin, PE wax, oxidized PE wax, stearic acid, or butyl stearate.
8. A method for preparing an antibacterial slush-molded skin for an automobile instrument panel according to any one of claims 1 to 7, comprising the steps of:
(1) Mixing polyvinyl chloride with a silane coupling agent solution to obtain silane coupling agent modified polyvinyl chloride;
(2) Reacting the silane coupling agent modified polyvinyl chloride obtained in the step (1) with alkyl tertiary amine to obtain quaternary ammonium salt grafted polyvinyl chloride;
(3) And (3) slush molding the quaternary ammonium salt grafted polyvinyl chloride obtained in the step (2), optionally a plasticizer, optionally a stabilizer, optionally an anti-caking agent and optionally a lubricant to obtain the antibacterial slush molded skin.
9. The preparation method according to claim 8, wherein the mass percentage of the silane coupling agent in the silane coupling agent solution in the step (1) is 0.5-5%.
10. The method according to claim 8, wherein the solvent of the silane coupling agent solution of step (1) comprises ethanol.
11. The method according to claim 8, wherein the mixing time in the step (1) is 1 to 3 hours.
12. The method of claim 8, wherein the mixing of step (1) is performed under acidic conditions.
13. The process according to claim 12, wherein the mixing in step (1) is carried out under acidic conditions having a pH of 3.5 to 5.5.
14. The method of claim 8, wherein the reaction of step (2) is performed in solution.
15. The method of claim 14, wherein the solvent of the solution comprises acetonitrile.
16. The production method according to claim 8, wherein the tertiary alkyl amine in the step (2) is 1 to 5mol in terms of the volume of the solution being 1L.
17. The method according to claim 8, wherein the reaction time in the step (2) is 6 to 72 hours.
18. The process according to claim 8, wherein the temperature of the reaction in step (2) is 0 to 80 ℃.
19. Use of an antimicrobial slush-molded skin according to any one of claims 1 to 7 in automotive instrument panels.
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