CN114854153B - Antibacterial slush-molded skin for automobile instrument panel and preparation method and application thereof - Google Patents

Antibacterial slush-molded skin for automobile instrument panel and preparation method and application thereof Download PDF

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Publication number
CN114854153B
CN114854153B CN202210660661.1A CN202210660661A CN114854153B CN 114854153 B CN114854153 B CN 114854153B CN 202210660661 A CN202210660661 A CN 202210660661A CN 114854153 B CN114854153 B CN 114854153B
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antibacterial
slush
polyvinyl chloride
molded skin
silane coupling
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CN114854153A (en
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刘宏宇
张斌
任书伯
王建兵
朱一男
杨彬
王泽庆
黄忆南
范思雨
赵国华
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FAW Group Corp
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FAW Group Corp
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L27/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
    • C08L27/22Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers modified by chemical after-treatment
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F8/00Chemical modification by after-treatment
    • C08F8/42Introducing metal atoms or metal-containing groups
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F8/00Chemical modification by after-treatment
    • C08F8/44Preparation of metal salts or ammonium salts

Abstract

The invention provides an antibacterial slush molding surface skin for an automobile instrument panel, a preparation method and application thereof, wherein the antibacterial slush molding surface skin comprises quaternary ammonium salt grafted polyvinyl chloride, and the preparation raw materials of the quaternary ammonium salt grafted polyvinyl chloride comprise alkyl tertiary amine, a silane coupling agent and polyvinyl chloride; the antibacterial slush molding surface skin for the automobile instrument panel, which has high-efficiency antibacterial performance, is successfully obtained by introducing quaternary ammonium salt on polyvinyl chloride as an antibacterial chain segment and matching with a slush molding process, the mechanical performance and the processing performance of the product are not affected, the original production process is not required to be adjusted during preparation, and the antibacterial slush molding surface skin for the automobile instrument panel has the advantage of strong operability.

Description

Antibacterial slush-molded skin for automobile instrument panel and preparation method and application thereof
Technical Field
The invention belongs to the technical field of automobile materials, and particularly relates to an antibacterial slush molding skin for an automobile instrument panel, and a preparation method and application thereof.
Background
In recent years, more and more automobile instrument panel skins are prepared by a powder slush molding technology, and the slush molding skins have the advantages of stable size, difficult cracking, uniform thickness, excellent wear resistance, good hand feeling and the like. Polyvinyl chloride (PVC) is used as universal plastic with the largest worldwide yield, has the advantages of low price, stable chemical property, good flame retardance, excellent mechanical property, good electrical insulation property and the like, and is one of the most commonly used raw materials of automobile instrument panel skins.
The antibacterial material is a novel functional material with the function of killing or inhibiting microorganisms. Many substances in nature have good functions of sterilizing or inhibiting microorganisms, such as organic compounds partially carrying specific groups, some inorganic metal materials and compounds thereof, partial minerals and natural substances. However, the existing antibacterial materials are more novel functional materials with the capability of inhibiting or killing surface bacteria by adding a certain antibacterial substance, such as antibacterial plastics, antibacterial fibers and fabrics, antibacterial ceramics, antibacterial metal materials and the like. Antibacterial agents generally fall into two broad categories, inorganic and organic. The inorganic antibacterial agent is prepared by fixing metals (or ions thereof) such as silver, copper, zinc and the like on the surface of porous materials such as fluorite, silica gel and the like by utilizing the antibacterial capability of the metals such as silver, copper, zinc and the like through physical adsorption ion exchange and other methods, and then adding the antibacterial agent into corresponding products to obtain the material with antibacterial capability, wherein the main types of the organic antibacterial agent are imidazoles, thiazoles, halogens, quaternary ammonium salts, bisguanides, phenols and the like. Among them, quaternary ammonium salt antibacterial agents are favored because of their excellent characteristics of low toxicity, low cost, broad-spectrum antibacterial, etc., and are the most widely used organic antibacterial agents at present.
CN111499992a discloses an antibacterial polyvinyl chloride slush molding powder composition, a preparation method and application thereof. The antibacterial polyvinyl chloride slush molding powder composition comprises polyvinyl chloride base powder, a plasticizer, a stabilizer, a pigment, an anti-caking agent and an antibacterial agent. Also provides a preparation method of the antibacterial polyvinyl chloride slush molding powder composition. The antibacterial agent is one or more of nitrile antibacterial agent, ester antibacterial agent, alcohol antibacterial agent, imidazole antibacterial agent, thiazole antibacterial agent, isothiazolinone derivative, and phenol antibacterial agent. The antibacterial polyvinyl chloride slush molding powder composition obtained by the invention has better antibacterial property and can still keep excellent ageing resistance.
CN105218964a discloses an antibacterial polyvinyl chloride material comprising a polyvinyl chloride resin, which comprises the following components per 100 parts by weight of polyvinyl chloride resin as a base resin: 2-10 parts by weight of a combined antibacterial agent, wherein the combined antibacterial agent comprises at least one antibacterial agent A selected from nano titanium dioxide and nano silver-loaded titanium dioxide and an antibacterial agent B selected from polyquaternium antibacterial agents, and the weight ratio of the antibacterial agent A to the antibacterial agent B is 1:3-4:3; a plasticizer B; and C optionally a stabilizer. The antibacterial polyvinyl chloride material has enhanced antibacterial capability due to the inclusion of a specific combined antibacterial agent, and has good mechanical properties.
However, the polyvinyl chloride composition adopts inorganic antibacterial agents such as nano silver oxide and the like simply, has the problems of high price, poor antibacterial performance, poor stability, penetration into human skin, easy loss, secondary pollution and the like, and is limited in wide application to a certain extent.
Therefore, developing an antibacterial slush-molded skin for an automobile instrument panel with high and durable antibacterial effect is a technical problem which needs to be solved in the field.
Disclosure of Invention
Aiming at the defects of the prior art, the invention aims to provide an antibacterial slush-molded skin for an automobile instrument panel, and a preparation method and application thereof.
To achieve the purpose, the invention adopts the following technical scheme:
in a first aspect, the present invention provides an antimicrobial slush-molded skin for an automotive instrument panel, the antimicrobial slush-molded skin material comprising a quaternary ammonium grafted polyvinyl chloride;
the preparation raw materials of the quaternary ammonium salt grafted polyvinyl chloride comprise alkyl tertiary amine, a silane coupling agent and polyvinyl chloride.
According to the invention, the quaternary ammonium salt grafted polyvinyl chloride is firstly proposed as a slush molding skin material for the automobile instrument panel, the quaternary ammonium salt grafted polyvinyl chloride is obtained by modifying polyvinyl chloride (PVC) by a silane coupling agent and then grafting quaternary ammonium salt, and the quaternary ammonium salt is introduced to the polyvinyl chloride as an antibacterial chain segment and matched with a slush molding processing technology, so that the automobile instrument panel antibacterial slush molding skin with high-efficiency and durable antibacterial performance is successfully obtained, meanwhile, the mechanical property and the processing performance of a product are not influenced, the original production technology is not required to be adjusted during preparation, and the preparation method has the advantage of strong operability.
Preferably, the thickness of the antimicrobial slush molded skin is 0.5 to 3mm, such as 0.7mm, 0.9mm, 1.1mm, 1.3mm, 1.5mm, 1.7mm, 1.9mm, 2.1mm, 2.3mm, 2.5mm, 2.7mm, 2.9mm, or the like.
Preferably, the alkyl tertiary amine has a main chain length of 12 to 18, for example 13, 14, 15, 16 or 17, etc.
As a preferable technical scheme of the invention, the antibacterial performance of the obtained antibacterial slush molding skin is most excellent by selecting long-chain alkyl tertiary amine with the main chain length of 12-18, on one hand, if alkyl tertiary amine with the main chain length of less than 12 is selected, the alkyl tertiary amine can be caused to be not effectively inserted into the bacterial cell membrane due to the shorter chain length of the alkyl tertiary amine, so that the stability of the cell membrane is difficult to damage, and finally the antibacterial performance of the material can be deteriorated; on the other hand, if an alkyl tertiary amine having a main chain length of more than 18 is selected, the rigidity of the alkyl tertiary chain is deteriorated due to the long alkyl tertiary chain length, and the effective insertion into the bacterial cell membrane is also disadvantageous, and the stability of the cell membrane is deteriorated, so that the antibacterial performance of the material is deteriorated.
Preferably, the alkyl tertiary amine comprises any one or a combination of at least two of dodecyl dimethyl tertiary amine, tetradecyl dimethyl tertiary amine, hexadecyl dimethyl tertiary amine or octadecyl dimethyl tertiary amine.
Preferably, the antibacterial slush-molded skin material comprises the following components in parts by weight:
wherein, the quaternary ammonium salt grafted polyvinyl chloride can be 55 weight parts, 60 weight parts, 65 weight parts, 70 weight parts, 75 weight parts, 80 weight parts, 85 weight parts, 90 weight parts, 95 weight parts or the like.
The plasticizer may be 45 parts by weight, 50 parts by weight, 55 parts by weight, 60 parts by weight, 65 parts by weight, 70 parts by weight, 75 parts by weight, 80 parts by weight, 85 parts by weight, 90 parts by weight, 95 parts by weight, or the like.
The stabilizer may be 4.5 parts by weight, 5 parts by weight, 5.5 parts by weight, 6 parts by weight, 6.5 parts by weight, 7 parts by weight, 7.5 parts by weight, 8 parts by weight, 8.5 parts by weight, 9 parts by weight, 9.5 parts by weight, or the like.
The anti-caking agent may be 6 parts by weight, 7 parts by weight, 8 parts by weight, 9 parts by weight, 10 parts by weight, 11 parts by weight, 12 parts by weight, 13 parts by weight, 14 parts by weight, or the like.
The lubricant may be 2.5 parts by weight, 3 parts by weight, 3.5 parts by weight, 4 parts by weight, 4.5 parts by weight, 5 parts by weight, 5.5 parts by weight, or the like.
Preferably, the plasticizer comprises any one or a combination of at least two of dioctyl terephthalate, dioctyl adipate, trioctyl trimellitate or dioctyl sebacate. Preferably, the stabilizer comprises any one or a combination of at least two of tribasic lead sulfate, dibasic lead phosphite, lead stearate, calcium stearate, barium stearate, cadmium stearate or zinc stearate.
Preferably, the anticaking agent comprises any one or a combination of at least two of mica, talc, diatomaceous earth, synthetic silica or kaolin.
Preferably, the lubricant comprises any one or a combination of at least two of liquid paraffin, chlorinated paraffin, PE wax, oxidized PE wax, stearic acid or butyl stearate.
In a second aspect, the present invention provides a method for preparing an antibacterial slush-molded skin for an automotive instrument panel, the method comprising the steps of:
(1) Mixing polyvinyl chloride with a silane coupling agent solution to obtain silane coupling agent modified polyvinyl chloride;
(2) Reacting the silane coupling agent modified polyvinyl chloride obtained in the step (1) with alkyl tertiary amine to obtain quaternary ammonium salt grafted polyvinyl chloride;
(3) And (3) slush molding the quaternary ammonium salt grafted polyvinyl chloride obtained in the step (2), optionally a plasticizer, optionally a stabilizer, optionally an anti-caking agent and optionally a lubricant to obtain the antibacterial slush molded skin.
Preferably, the mass percentage of the silane coupling agent in the solution of the silane coupling agent in the step (1) is 0.5-5%, for example, 1%, 1.5%, 2%, 2.5%, 3%, 3.5%, 4% or 4.5%.
Preferably, the solvent of the silane coupling agent solution of step (1) comprises ethanol.
Preferably, the mixing time of step (1) is 1 to 3 hours, for example 1.2 hours, 1.4 hours, 1.6 hours, 1.8 hours, 2 hours, 2.2 hours, 2.4 hours, 2.6 hours or 2.8 hours, etc.
Preferably, the mixing of step (1) is performed under acidic conditions, more preferably under acidic conditions having a pH of 3.5 to 5.5 (e.g. 3.7, 3.9, 4.1, 4.3, 4.5, 4.7, 4.9, 5.1 or 5.3).
Preferably, the reaction of step (2) is carried out in solution.
Preferably, the solvent of the solution comprises acetonitrile.
Preferably, the tertiary alkyl amine in step (2) is present in a molar amount of 1 to 5 moles, e.g., 1.5 moles, 2 moles, 2.5 moles, 3 moles, 3.5 moles, 4 moles, 4.5 moles, etc., based on 1 liter of the solution.
Preferably, the reaction time of step (2) is 6 to 72 hours, for example 12 hours, 18 hours, 24 hours, 30 hours, 36 hours, 42 hours, 48 hours, 54 hours or 60 hours, etc.
Preferably, the temperature of the reaction in step (2) is 0 to 80 ℃, for example 5 ℃, 10 ℃, 15 ℃, 20 ℃, 25 ℃, 30 ℃, 40 ℃, 50 ℃, 60 ℃, or 70 ℃, etc.
As a preferable technical scheme, the preparation method comprises the following steps:
(1) Mixing polyvinyl chloride and an ethanol solution of a silane coupling agent with the mass percentage of 0.5-5% for 1-3 hours under the condition that the pH value is 3.5-5.5 to obtain silane coupling agent modified polyvinyl chloride;
(2) Reacting the silane coupling agent modified polyvinyl chloride obtained in the step (1) with alkyl tertiary amine in acetonitrile solution at 0-80 ℃ for 6-72 h to obtain quaternary ammonium salt grafted polyvinyl chloride;
(3) And (3) slush molding the quaternary ammonium salt grafted polyvinyl chloride obtained in the step (2), optionally a plasticizer, optionally a stabilizer, optionally an anti-caking agent and optionally a lubricant to obtain the antibacterial slush molded skin.
In a third aspect, the present invention provides the use of an antimicrobial slush-molded skin according to the first aspect in an automotive instrument panel.
Compared with the prior art, the invention has the following beneficial effects:
the antibacterial slush molding surface for the automobile instrument panel provided by the invention comprises quaternary ammonium salt grafted polyvinyl chloride, wherein the preparation raw materials of the quaternary ammonium salt grafted polyvinyl chloride comprise alkyl tertiary amine, a silane coupling agent and polyvinyl chloride; the quaternary ammonium salt is successfully introduced to the polyvinyl chloride as an antibacterial chain segment by adding the alkyl tertiary amine, the silane coupling agent and the polyvinyl chloride into the preparation raw materials, and the antibacterial slush molding process is matched, so that the obtained antibacterial slush molding skin for the automobile instrument panel has an efficient and durable antibacterial effect, and meanwhile, the mechanical property and the processing property of the product are not influenced; specifically, the antibacterial slush-molded skin provided by the invention has the antibacterial rate of 91.2-99.9% for escherichia coli, 90.5-99.8% for staphylococcus aureus, and the tensile strength of 12.0-12.8 MPa, and the original production process is not required to be adjusted during preparation, so that the antibacterial slush-molded skin has the advantage of strong operability.
Detailed Description
The technical scheme of the invention is further described by the following specific embodiments. It will be apparent to those skilled in the art that the examples are merely to aid in understanding the invention and are not to be construed as a specific limitation thereof.
Example 1
The antibacterial slush-molded skin for the automobile instrument panel comprises the following materials in parts by weight:
the preparation method of the antibacterial slush-molded skin provided by the embodiment comprises the following steps:
(1) Adding 2kg of polyvinyl chloride (Zhejiang Jin Lida and MG701-7AB 2809) into 10kg of ethanol solution of 3-chloropropyl triethoxysilane with the mass percentage of 1%, adding acetic acid to adjust the pH value of a system to 5, and mixing for 2h under the condition of stirring to obtain silane coupling agent modified polyvinyl chloride;
(2) Adding 6L of acetonitrile into a 10L reaction kettle, then adding 2kg of silane coupling agent modified polyvinyl chloride obtained in the step (1) and 6mol of dodecyl dimethyl tertiary amine, and reacting for 72 hours at 50 ℃ to obtain quaternary ammonium salt grafted polyvinyl chloride;
(3) And (3) pouring the quaternary ammonium salt grafted polyvinyl chloride obtained in the step (2), dioctyl terephthalate (Shandong blue chemical industry Co., ZZ-DOTP), tribasic lead sulfate (Jiangxi Hongyuan chemical industry Co., HY-tribasic lead sulfate), talcum powder (XF-talcum powder, powder raw material Co., quanzhoufeng, XF-talcum powder) and PE wax (Shandong Baoli plastic auxiliary agent Co., BLL-polyethylene wax) into a mould, and performing slush molding to obtain the antibacterial slush molding epidermis.
Example 2
The antibacterial slush-molded skin for the automobile instrument panel comprises the following materials in parts by weight:
the preparation method of the antibacterial slush-molded skin provided by the embodiment comprises the following steps:
(1) Adding 2kg of polyvinyl chloride (Zhejiang Jin Lida and MG701-7AB 2809) into 10kg of ethanol solution of 3-chloropropyl triethoxysilane with the mass percentage of 0.5%, adding acetic acid to adjust the pH value of the system to 3.5, and mixing for 3 hours under the condition of stirring to obtain silane coupling agent modified polyvinyl chloride;
(2) Adding 6L of acetonitrile into a 10L reaction kettle, then adding 2kg of silane coupling agent modified polyvinyl chloride obtained in the step (1) and 12mol of dodecyl dimethyl tertiary amine, and reacting for 24 hours at 60 ℃ to obtain quaternary ammonium salt grafted polyvinyl chloride;
(3) And (3) pouring the quaternary ammonium salt grafted polyvinyl chloride, dioctyl terephthalate, tribasic lead sulfate, talcum powder and PE wax obtained in the step (2) into a mold, and performing slush molding to obtain the antibacterial slush molding surface.
Example 3
The antibacterial slush-molded skin for the automobile instrument panel comprises the following materials in parts by weight:
the preparation method of the antibacterial slush-molded skin provided by the embodiment comprises the following steps:
(1) Adding 2kg of polyvinyl chloride (Zhejiang Jin Lida and MG701-7AB 2809) into 10kg of 3-chloropropyl triethoxysilane ethanol solution with the mass percentage of 3%, adding acetic acid to adjust the pH value of the system to 5, and mixing for 2h under the condition of stirring to obtain silane coupling agent modified polyvinyl chloride;
(2) Adding 6L of acetonitrile into a 10L reaction kettle, then adding 2kg of silane coupling agent modified polyvinyl chloride obtained in the step (1) and 24mol of dodecyl dimethyl tertiary amine, and reacting for 24 hours at 50 ℃ to obtain quaternary ammonium salt grafted polyvinyl chloride;
(3) And (3) pouring the quaternary ammonium salt grafted polyvinyl chloride, dioctyl terephthalate, tribasic lead sulfate, talcum powder and PE wax obtained in the step (2) into a mold, and performing slush molding to obtain the antibacterial slush molding surface.
Example 4
An antibacterial slush-molded skin for an automobile instrument panel, which is different from example 1 only in that the pH of the system after acetic acid is added in step (1) of the preparation method is adjusted to 3.5, and other components, amounts and preparation methods are the same as those of example 1.
Example 5
An antibacterial slush-molded skin for an automobile instrument panel, which is different from example 1 only in that the pH of the system after acetic acid is added in step (1) of the preparation method is adjusted to 5.5, and other components, amounts and preparation methods are the same as those of example 1.
Example 6
An antibacterial slush-molded skin for an automobile instrument panel, which is different from example 1 only in that the pH value of the system after acetic acid is added in step (1) of the preparation method is adjusted to 2.5, and other components, amounts and preparation methods are the same as those of example 1.
Example 7
The antibacterial slush-molded skin for automobile instrument panels is different from example 1 only in that the pH value of the system is adjusted to 6 after acetic acid is added in the step (1) of the preparation method, and other components, amounts and preparation methods are the same as those of example 1.
Example 8
An antibacterial slush-molded skin for automobile instrument panels, which differs from example 1 only in that the molar concentration of dodecyldimethyl tertiary amine in the preparation method step (2) is 5mol/L, and other components, amounts and preparation methods are the same as those of example 1.
Example 9
An antibacterial slush-molded skin for automobile instrument panels, which is different from example 1 only in that the molar concentration of dodecyldimethyl tertiary amine in the preparation method step (2) is 0.5mol/L, and other components, amounts and preparation methods are the same as those of example 1.
Example 10
An antibacterial slush molded skin for an automobile instrument panel, which is different from example 1 only in that tetradecyldimethyl tertiary amine is used instead of dodecyldimethyl tertiary amine, and other components, amounts and preparation methods are the same as example 1.
Example 11
An antibacterial slush molded skin for an automobile instrument panel, which is different from example 1 only in that octadecyl dimethyl tertiary amine is used instead of dodecyl dimethyl tertiary amine, and other components, amounts and preparation methods are the same as example 1.
Example 12
An antibacterial slush-molded skin for an automobile instrument panel, which is different from example 1 only in that dodecyl dimethyl tertiary amine is replaced with dodecyl dimethyl tertiary amine, and other components, amounts and preparation methods are the same as example 1.
Example 13
An antibacterial slush-molded skin for an automobile instrument panel, which is different from example 1 only in that the dodecyl dimethyl tertiary amine is replaced with the eicosyl dimethyl tertiary amine, and other components, amounts and preparation methods are the same as those of example 1.
Comparative example 1
An antibacterial slush-molded skin for an automobile instrument panel is different from example 1 only in that polyvinyl chloride is grafted by using polyvinyl chloride instead of quaternary ammonium salt, and other components, amounts and preparation methods are the same as those of example 1.
Comparative example 2
An antibacterial slush-molded skin for an automobile instrument panel was different from example 1 only in that polyvinyl chloride was grafted with polyvinyl chloride instead of quaternary ammonium salt, and 2 parts by weight of dodecyldimethyl ammonium chloride was added thereto, and other components, amounts and preparation methods were the same as those of example 1.
Performance test:
(1) Antibacterial rate: 2g of the obtained slush-molded skin material of the automobile instrument panel is accurately weighed, sheared into 5X 5mm, and the product is adopted in section 3 of evaluation of antibacterial property of textiles: the antibacterial performance of the bacteria is detected by an oscillation method GB/T20944.3, the bacteria for detection are escherichia coli and staphylococcus aureus, the process is repeated three times, and the average value is measured as the antibacterial rate;
(2) Tensile strength: the test is carried out according to the test method provided in GB/T1040.2-2006.
The antibacterial slush-molded skins for automobile instrument panels obtained in examples 1 to 13 and comparative examples 1 to 2 were tested according to the above test methods, and the test results are shown in table 1:
TABLE 1
From the data in table 1, it can be seen that: the antibacterial slush-molded skin provided by the invention has excellent antibacterial performance and mechanical property.
Specifically, the antibacterial slush-molded skin provided in examples 1 to 13 has a bacterial inhibition rate of 91.2 to 99.9% for Escherichia coli, a bacterial inhibition rate of 90.5 to 99.8% for Staphylococcus aureus, and a tensile strength of 12.0 to 12.8MPa.
As can be seen from the comparison of example 1 and comparative example 1, the antibacterial slush-molded skin prepared from polyvinyl chloride which has not been subjected to antibacterial modification has no antibacterial performance, and it can be seen that the mechanical properties of the antibacterial slush-molded skin prepared from polyvinyl chloride which has not been subjected to antibacterial modification in example 1 are not significantly reduced as compared with those of the antibacterial slush-molded skin prepared from polyvinyl chloride which has not been subjected to antibacterial modification.
Comparative example 1 and comparative example 2 can find that the antibacterial slush skin prepared by directly adding dodecyl dimethyl ammonium chloride as an antibacterial agent and blending is poor in antibacterial rate.
Further comparing example 1 with examples 4 to 7, it was found that too low or too high a pH value deteriorated the antibacterial performance of the finally obtained antibacterial slush-molded skin.
It was found that too low a concentration of the alkyl tertiary amine also resulted in a decrease in the antibacterial properties of the finally obtained antibacterial slush molded skin, as was further seen in examples 1 and 8 to 9.
Finally, it is found from comparative examples 1 and comparative examples 10 to 13 that the use of the tertiary alkyl amine having a too long or a short main chain length leads to a decrease in the antibacterial property of the finally produced antibacterial slush-molded skin.
The applicant states that the present invention is described by way of the above examples as an antimicrobial slush-molded skin for automotive instrument panels, and a method of making and using the same, but the present invention is not limited to, i.e., it is not meant that the present invention must be practiced in dependence upon, the above examples. It should be apparent to those skilled in the art that any modification of the present invention, equivalent substitution of raw materials for the product of the present invention, addition of auxiliary components, selection of specific modes, etc., falls within the scope of the present invention and the scope of disclosure.

Claims (19)

1. An antibacterial slush-molded skin for an automobile instrument panel, characterized in that the antibacterial slush-molded skin material comprises quaternary ammonium salt grafted polyvinyl chloride;
the preparation raw materials of the quaternary ammonium salt grafted polyvinyl chloride comprise alkyl tertiary amine, a silane coupling agent and polyvinyl chloride;
the tertiary alkyl amine comprises any one or a combination of at least two of dodecyl dimethyl tertiary amine, tetradecyl dimethyl tertiary amine, hexadecyl dimethyl tertiary amine or octadecyl dimethyl tertiary amine;
the preparation method of the antibacterial slush molding skin comprises the following steps:
(1) Mixing polyvinyl chloride with a silane coupling agent solution to obtain silane coupling agent modified polyvinyl chloride;
(2) Reacting the silane coupling agent modified polyvinyl chloride obtained in the step (1) with alkyl tertiary amine to obtain quaternary ammonium salt grafted polyvinyl chloride;
(3) And (3) slush molding the quaternary ammonium salt grafted polyvinyl chloride obtained in the step (2), optionally a plasticizer, optionally a stabilizer, optionally an anti-caking agent and optionally a lubricant to obtain the antibacterial slush molded skin.
2. The antimicrobial slush-molded skin of claim 1, wherein said antimicrobial slush-molded skin has a thickness of 0.5 to 3mm.
3. The antibacterial slush-molded skin according to claim 1, wherein the antibacterial slush-molded skin comprises the following components in parts by weight:
4. the antimicrobial slush skin of claim 3, wherein said plasticizer comprises any one or a combination of at least two of dioctyl terephthalate, dioctyl adipate, trioctyl trimellitate, or dioctyl sebacate.
5. The antimicrobial slush-molded skin of claim 3, wherein the stabilizer comprises any one or a combination of at least two of tribasic lead sulfate, dibasic lead phosphite, lead stearate, calcium stearate, barium stearate, cadmium stearate, or zinc stearate.
6. The antimicrobial slush molded skin of claim 3, wherein said anticaking agent comprises any one or a combination of at least two of mica, talc, diatomaceous earth, synthetic silica, or kaolin.
7. The antimicrobial slush skin of claim 3, wherein the lubricant comprises any one or a combination of at least two of liquid paraffin, chlorinated paraffin, PE wax, oxidized PE wax, stearic acid, or butyl stearate.
8. A method for preparing an antibacterial slush-molded skin for an automobile instrument panel according to any one of claims 1 to 7, comprising the steps of:
(1) Mixing polyvinyl chloride with a silane coupling agent solution to obtain silane coupling agent modified polyvinyl chloride;
(2) Reacting the silane coupling agent modified polyvinyl chloride obtained in the step (1) with alkyl tertiary amine to obtain quaternary ammonium salt grafted polyvinyl chloride;
(3) And (3) slush molding the quaternary ammonium salt grafted polyvinyl chloride obtained in the step (2), optionally a plasticizer, optionally a stabilizer, optionally an anti-caking agent and optionally a lubricant to obtain the antibacterial slush molded skin.
9. The preparation method according to claim 8, wherein the mass percentage of the silane coupling agent in the silane coupling agent solution in the step (1) is 0.5-5%.
10. The method according to claim 8, wherein the solvent of the silane coupling agent solution of step (1) comprises ethanol.
11. The method according to claim 8, wherein the mixing time in the step (1) is 1 to 3 hours.
12. The method of claim 8, wherein the mixing of step (1) is performed under acidic conditions.
13. The process according to claim 12, wherein the mixing in step (1) is carried out under acidic conditions having a pH of 3.5 to 5.5.
14. The method of claim 8, wherein the reaction of step (2) is performed in solution.
15. The method of claim 14, wherein the solvent of the solution comprises acetonitrile.
16. The production method according to claim 8, wherein the tertiary alkyl amine in the step (2) is 1 to 5mol in terms of the volume of the solution being 1L.
17. The method according to claim 8, wherein the reaction time in the step (2) is 6 to 72 hours.
18. The process according to claim 8, wherein the temperature of the reaction in step (2) is 0 to 80 ℃.
19. Use of an antimicrobial slush-molded skin according to any one of claims 1 to 7 in automotive instrument panels.
CN202210660661.1A 2022-06-13 2022-06-13 Antibacterial slush-molded skin for automobile instrument panel and preparation method and application thereof Active CN114854153B (en)

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