CN114853491A - Dustproof and easy-to-clean ceramic thin plate and preparation method thereof - Google Patents

Dustproof and easy-to-clean ceramic thin plate and preparation method thereof Download PDF

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CN114853491A
CN114853491A CN202210299993.1A CN202210299993A CN114853491A CN 114853491 A CN114853491 A CN 114853491A CN 202210299993 A CN202210299993 A CN 202210299993A CN 114853491 A CN114853491 A CN 114853491A
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parts
boron nitride
easy
flaky boron
ceramic sheet
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CN114853491B (en
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麦文英
叶建明
王礼
卢佩玉
曾亚丽
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Guangdong Oubrunei Ceramics Co ltd
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Guangdong Oubrunei Ceramics Co ltd
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Abstract

The invention discloses a dustproof and easy-to-clean ceramic sheet which comprises the following raw materials in parts by weight: 20-30 parts of cordierite, 15-25 parts of fluorite, 5-10 parts of potassium feldspar, 3-6 parts of self-cleaning additive, 1-2 parts of barium titanate sintering aid, 0.2-0.6 part of talcum powder and 0.1-0.3 part of modified nano silicon dioxide. The ceramic sheet is prepared by matching raw materials such as cordierite, fluorite, potash feldspar, talcum powder and the like, sintering and forming are carried out through a barium titanate sintering aid, the added self-cleaning additive and the modified nano silicon dioxide are matched to enhance the easy-to-clean effect of the product, the self-cleaning additive is irradiated by mullite fiber to improve the activity, modification treatment is carried out in a flaky boron nitride modifier, a complex is formed through thermal modification and grinding, the mullite fiber with a needle-shaped structure is distributed on the flaky boron nitride, and uniform stain-resistant and self-cleaning point positions are formed on the surface of the sheet, so that the cleaning is convenient.

Description

Dustproof and easy-to-clean ceramic thin plate and preparation method thereof
Technical Field
The invention relates to the technical field of ceramic sheets, in particular to a dustproof and easy-to-clean ceramic sheet and a preparation method thereof.
Background
The ceramic thin plate has the characteristics of energy conservation, consumption reduction, resource conservation, light weight, good fire resistance and the like, can replace the traditional thick wall-mounted porcelain plate, is light in material and convenient to transport, has small pulling force on the wall body, can reduce the load of the wall body, and has wide application prospect. However, the ceramic thin plate has a large area and a small thickness, so that a plurality of technical problems still exist in the processing and using processes, wherein the problems of dust prevention and cleaning are particularly prominent. With the continuous improvement of the requirements on safety guarantee of high-rise curtain walls, high-end home decoration, high-end convention, national public places and the like, the environmental protection and the cleanness of the decorative ceramic sheet need to be improved better.
The existing ceramic thin plate is mostly improved in strength performance, and few researches are carried out on improvement of functions of convenience in cleaning and dust removal.
Disclosure of Invention
In view of the defects of the prior art, the present invention aims to provide a dustproof and easy-to-clean ceramic thin plate and a preparation method thereof, so as to solve the problems in the background art.
The technical scheme adopted by the invention for solving the technical problems is as follows:
the invention provides a dustproof and easy-to-clean ceramic sheet which comprises the following raw materials in parts by weight:
20-30 parts of cordierite, 15-25 parts of fluorite, 5-10 parts of potassium feldspar, 3-6 parts of self-cleaning additive, 1-2 parts of barium titanate sintering aid, 0.2-0.6 part of talcum powder and 0.1-0.3 part of modified nano silicon dioxide.
Preferably, the dustproof and easy-to-clean ceramic sheet is prepared from the following raw materials in parts by weight:
25 parts of cordierite, 20 parts of fluorite, 7.5 parts of potassium feldspar, 4.5 parts of self-cleaning additive, 1.5 parts of barium titanate sintering aid, 0.4 part of talcum powder and 0.2 part of modified nano silicon dioxide.
Preferably, the preparation method of the self-cleaning additive comprises the following steps:
s1: placing the mullite fiber in a radiation field for radiation treatment, wherein the radiation adopts proton radiation, the radiation dose is 40-100kGy, and the irradiation is finished to obtain the irradiation modified mullite fiber;
s2: sending the irradiation modified mullite fiber into a flaky boron nitride modifier of 2-3 times for stirring and dispersing, wherein the stirring speed is 500-600r/min, the stirring time is 45-55min, the stirring temperature is 75-85 ℃, and after the stirring is finished, washing and drying are carried out to obtain a mullite-flaky boron nitride composite material;
s3: carrying out thermal improvement treatment on the mullite-flaky boron nitride composite material, and finally air-cooling to room temperature to obtain a mullite-flaky boron nitride improved body;
s4: and (3) feeding the mullite-flaky boron nitride improved body into a grinding machine for grinding, wherein the grinding speed is 2000-2500r/min, the grinding time is 35-45min, and the self-cleaning additive is obtained after grinding.
Preferably, the thermal improvement treatment comprises the following specific operation steps: calcining at 350 deg.C for 15-25min, and cooling to 220 deg.C at 1-3 deg.C/min.
Preferably, the preparation method of the flaky boron nitride modifier comprises the following steps:
s1: adding chitosan and 1-5% of r-aminopropyltriethoxysilane according to the amount of 10-20% of the total amount of the acrylate emulsion, stirring until the mixture is fully mixed, then adding hydrochloric acid to adjust the pH value of the solution to 5.0-6.0, then adding tetradecyl trimethyl ammonium bromide accounting for 0.2-0.5% of the total amount of the acrylate emulsion, and continuously stirring fully to obtain a modified solution;
s2: carrying out cold-heat treatment on the flaky boron nitride, and obtaining the shaped flaky boron nitride after the treatment is finished;
s3: and (3) sending the molded flaky boron nitride into a modification liquid according to the weight ratio of 1:5 for ultrasonic treatment, wherein the ultrasonic power is 100-300W, the ultrasonic time is 45-55min, and the flaky boron nitride modifier is obtained after the ultrasonic treatment, washing and drying.
Preferably, the cold-heat treatment method of the flaky boron nitride comprises the following steps: preheating at 45-65 ℃ for 10-20min, heating to 150-170 ℃ at the rate of 4-5 ℃/s, keeping the temperature for 5-10min, air-cooling to room temperature, refrigerating at-5 ℃ for 2-6min, cooling, storing at room temperature for later use, and heating to 60-70 ℃ for later use after returning to room temperature.
Preferably, the thickness of the flaky boron nitride is 1-1.5um, and the sheet diameter is 2-3 um; the diameter of the mullite fiber is 2-6um, and the length-diameter ratio is 10-30.
Preferably, the modification method of the modified nano-silica comprises the following steps:
adding 15-25 parts of nano silicon dioxide into absolute ethyl alcohol according to the weight ratio of 1:3 for uniform dispersion, then adding 2-6 parts of ammonium dihydrogen phosphate aqueous solution with the molar concentration of 0.12-0.18mol/L, 1-3 parts of silane coupling agent KH560, then adding 1-3 parts of rare earth lanthanum chloride solution with the mass fraction of 1-4%, carrying out ultrasonic treatment at the power of 500 plus 600W for 25-35min, finishing the ultrasonic treatment, washing with water, and drying to obtain the modified nano silicon dioxide.
The invention provides a preparation method of a dustproof and easily-cleaned ceramic sheet, which comprises the following steps:
sequentially adding cordierite, fluorite, potash feldspar, a self-cleaning additive, a barium titanate sintering aid, talcum powder and modified nano-silica into a stirrer to be fully mixed and stirred, then sending the mixture into a ball mill to be ball-milled, sieving the ball-milled mixture with a 200-mesh sieve, and then pre-pressing the mixture, wherein the pressing pressure is 4000-5000 tons/m, and the pressing thickness is 3-6 mm;
step two, then carrying out calcination sintering treatment, wherein the sintering temperature is 1360-;
and step three, spraying an easy-to-clean material with the thickness of 1-3mm on the surface of the sintering material in the step two, drying at the temperature of 110-120 ℃ for 20-30min, and finishing drying to obtain the ceramic sheet.
Preferably, the preparation method of the easy-cleaning material comprises the following steps: mixing 10-20 parts of epoxy resin, 1-3 parts of graphene, 15-25 parts of acetone and 2-5 parts of polyethylene glycol according to parts by weight, and fully mixing to obtain the easy-to-clean material.
Compared with the prior art, the invention has the following beneficial effects:
the ceramic sheet is prepared by matching raw materials such as cordierite, fluorite, potash feldspar, talcum powder and the like, the ceramic sheet is sintered and molded by a barium titanate sintering aid, the added self-cleaning additive and the modified nano-silica are matched to enhance the easy-cleaning effect of the product, the self-cleaning additive is irradiated by mullite fiber to improve the activity, the modification treatment is carried out in a flaky boron nitride modifier, a complex is formed by thermal modification and grinding, the mullite fiber with a needle-shaped structure is distributed on the flaky boron nitride, uniform stain-resistant and self-cleaning point positions are formed on the surface of the sheet, so that the cleaning is convenient, the modified nano-silica is matched to enhance the self-cleaning effect of the product, in addition, the easy-cleaning material with the thickness of 1-3mm is sprayed on the surface of the sintering material, a hydrophilic stain-resistant layer formed by the raw materials such as epoxy resin and graphene is matched with a hydrophilic mechanism formed by graphene, the further self-cleaning treatment of the combined water molecules is facilitated, and the self-cleaning efficiency is improved.
Detailed Description
The technical solutions in the embodiments of the present invention are clearly and completely described below with reference to specific embodiments, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The dustproof and easy-to-clean ceramic sheet comprises the following raw materials in parts by weight:
20-30 parts of cordierite, 15-25 parts of fluorite, 5-10 parts of potassium feldspar, 3-6 parts of self-cleaning additive, 1-2 parts of barium titanate sintering aid, 0.2-0.6 part of talcum powder and 0.1-0.3 part of modified nano silicon dioxide.
The dustproof and easy-to-clean ceramic sheet is prepared from the following raw materials in parts by weight:
25 parts of cordierite, 20 parts of fluorite, 7.5 parts of potassium feldspar, 4.5 parts of self-cleaning additive, 1.5 parts of barium titanate sintering aid, 0.4 part of talcum powder and 0.2 part of modified nano silicon dioxide.
The preparation method of the self-cleaning additive of the embodiment comprises the following steps:
s1: placing the mullite fiber in a radiation field for radiation treatment, wherein the radiation adopts proton radiation, the radiation dose is 40-100kGy, and the irradiation is finished to obtain the irradiation modified mullite fiber;
s2: sending the irradiation modified mullite fiber into a flaky boron nitride modifier of 2-3 times for stirring and dispersing, wherein the stirring speed is 500-600r/min, the stirring time is 45-55min, the stirring temperature is 75-85 ℃, and after the stirring is finished, washing and drying are carried out to obtain a mullite-flaky boron nitride composite material;
s3: carrying out thermal improvement treatment on the mullite-flaky boron nitride composite material, and finally air-cooling to room temperature to obtain a mullite-flaky boron nitride improved body;
s4: and (3) feeding the mullite-flaky boron nitride improved body into a grinding machine for grinding, wherein the grinding speed is 2000-2500r/min, the grinding time is 35-45min, and the self-cleaning additive is obtained after grinding.
The thermal improvement treatment of the embodiment comprises the following specific operation steps: calcining at 350 deg.C for 15-25min, and cooling to 220 deg.C at 1-3 deg.C/min.
The preparation method of the flaky boron nitride modifier comprises the following steps:
s1: adding chitosan and 1-5% of r-aminopropyltriethoxysilane according to the amount of 10-20% of the total amount of the acrylate emulsion, stirring until the mixture is fully mixed, then adding hydrochloric acid to adjust the pH value of the solution to 5.0-6.0, then adding tetradecyl trimethyl ammonium bromide accounting for 0.2-0.5% of the total amount of the acrylate emulsion, and continuously stirring fully to obtain a modified solution;
s2: carrying out cold-heat treatment on the flaky boron nitride, and obtaining the shaped flaky boron nitride after the treatment is finished;
s3: and (3) sending the molded flaky boron nitride into a modification liquid according to the weight ratio of 1:5 for ultrasonic treatment, wherein the ultrasonic power is 100-300W, the ultrasonic time is 45-55min, and the flaky boron nitride modifier is obtained after the ultrasonic treatment, washing and drying.
The method for cold-heat treatment of the flaky boron nitride in the embodiment comprises the following steps: preheating at 45-65 ℃ for 10-20min, heating to 150-170 ℃ at the rate of 4-5 ℃/s, keeping the temperature for 5-10min, air-cooling to room temperature, refrigerating at-5 ℃ for 2-6min, cooling, storing at room temperature for later use, and heating to 60-70 ℃ for later use after returning to room temperature.
The thickness of the flaky boron nitride in the embodiment is 1-1.5um, and the sheet diameter is 2-3 um; the diameter of the mullite fiber is 2-6um, and the length-diameter ratio is 10-30.
The modification method of the modified nano-silica of the embodiment comprises the following steps:
adding 15-25 parts of nano silicon dioxide into absolute ethyl alcohol according to the weight ratio of 1:3 for uniform dispersion, then adding 2-6 parts of ammonium dihydrogen phosphate aqueous solution with the molar concentration of 0.12-0.18mol/L, 1-3 parts of silane coupling agent KH560, then adding 1-3 parts of rare earth lanthanum chloride solution with the mass fraction of 1-4%, carrying out ultrasonic treatment at the power of 500 plus 600W for 25-35min, finishing the ultrasonic treatment, washing with water, and drying to obtain the modified nano silicon dioxide.
The preparation method of the dustproof and easy-to-clean ceramic sheet comprises the following steps:
sequentially adding cordierite, fluorite, potash feldspar, a self-cleaning additive, a barium titanate sintering aid, talcum powder and modified nano-silica into a stirrer to be fully mixed and stirred, then sending the mixture into a ball mill to be ball-milled, sieving the ball-milled mixture with a 200-mesh sieve, and then pre-pressing the mixture, wherein the pressing pressure is 4000-5000 tons/m, and the pressing thickness is 3-6 mm;
step two, then carrying out calcination sintering treatment, wherein the sintering temperature is 1360-;
and step three, spraying an easy-to-clean material with the thickness of 1-3mm on the surface of the sintering material in the step two, drying at the temperature of 110-120 ℃ for 20-30min, and finishing drying to obtain the ceramic sheet.
The preparation method of the easy-to-clean material in the embodiment comprises the following steps: mixing 10-20 parts of epoxy resin, 1-3 parts of graphene, 15-25 parts of acetone and 2-5 parts of polyethylene glycol according to parts by weight, and fully mixing to obtain the easy-to-clean material.
Example 1.
The dustproof and easy-to-clean ceramic sheet comprises the following raw materials in parts by weight:
20 parts of cordierite, 15 parts of fluorite, 5 parts of potassium feldspar, 3 parts of self-cleaning additive, 1 part of barium titanate sintering aid, 0.2 part of talcum powder and 0.1 part of modified nano silicon dioxide.
The preparation method of the self-cleaning additive of the embodiment comprises the following steps:
s1: placing the mullite fiber in a radiation field for radiation treatment, wherein the radiation adopts proton radiation, the radiation dose is 40kGy, and the irradiation is finished to obtain the irradiation modified mullite fiber;
s2: sending the irradiation modified mullite fiber into a 2 times of flaky boron nitride modifier for stirring and dispersing, wherein the stirring speed is 500r/min, the stirring time is 45min, the stirring temperature is 75 ℃, and after the stirring is finished, washing and drying are carried out to obtain a mullite-flaky boron nitride composite material;
s3: carrying out thermal improvement treatment on the mullite-flaky boron nitride composite material, and finally air-cooling to room temperature to obtain a mullite-flaky boron nitride improved body;
s4: and (3) feeding the mullite-flaky boron nitride improved body into a grinding machine for grinding, wherein the grinding speed is 2000r/min, the grinding time is 35min, and the self-cleaning additive is obtained after grinding.
The thermal improvement treatment of the embodiment comprises the following specific operation steps: calcining at 300 deg.C for 15min, and cooling to 200 deg.C at 1 deg.C/min.
The preparation method of the flaky boron nitride modifier comprises the following steps:
s1: adding chitosan and 1% of r-aminopropyltriethoxysilane according to the amount of 10% of the total amount of the acrylate emulsion, stirring the mixture fully, adding hydrochloric acid to adjust the pH value of the solution to 5.0, then adding tetradecyl trimethyl ammonium bromide accounting for 0.2% of the total amount of the acrylate emulsion, and continuously stirring the mixture fully to obtain a modified solution;
s2: carrying out cold-heat treatment on the flaky boron nitride, and obtaining the shaped flaky boron nitride after the treatment is finished;
s3: and (3) feeding the molded flaky boron nitride into the modification liquid according to the weight ratio of 1:5 for ultrasonic treatment, wherein the ultrasonic power is 100W, the ultrasonic time is 45min, and after the ultrasonic treatment, washing and drying are carried out to obtain the flaky boron nitride modifier.
The method for cold-heat treatment of the flaky boron nitride in the embodiment comprises the following steps: preheating at 45 deg.C for 10min, heating to 150 deg.C at 4 deg.C/s, keeping the temperature for 5min, air cooling to room temperature, refrigerating at-5 deg.C for 2min, cooling, standing at room temperature, recovering to room temperature, and heating to 60 deg.C.
The thickness of the flaky boron nitride in the embodiment is 1um, and the sheet diameter is 2 um; the diameter of the mullite fiber is 2um, and the length-diameter ratio is 10.
The modification method of the modified nano-silica of the embodiment comprises the following steps:
adding 15 parts of nano silicon dioxide into absolute ethyl alcohol according to the weight ratio of 1:3 for uniform dispersion, then adding 2 parts of ammonium dihydrogen phosphate aqueous solution with the molar concentration of 0.12mol/L, 1 part of silane coupling agent KH560, then adding 1 part of rare earth lanthanum chloride solution with the mass fraction of 1%, carrying out ultrasonic treatment for 25min at the power of 500W, finishing the ultrasonic treatment, washing with water, and drying to obtain the modified nano silicon dioxide.
The preparation method of the dustproof and easy-to-clean ceramic sheet comprises the following steps:
sequentially adding cordierite, fluorite, potash feldspar, a self-cleaning additive, a barium titanate sintering aid, talcum powder and modified nano-silica into a stirrer to be fully mixed and stirred, then sending the mixture into a ball mill to be ball-milled, sieving the ball-milled mixture with a 200-mesh sieve, and then pre-pressing the mixture, wherein the pressing pressure is 4000 tons/m, and the pressing thickness is 3 mm;
step two, then carrying out calcination sintering treatment, wherein the sintering temperature is 1360 ℃, sintering for 2h, and cooling to room temperature after sintering;
and step three, spraying an easy-to-clean material with the thickness of 1mm on the surface of the sintering material obtained in the step two, drying for 20min at the temperature of 110 ℃, and finishing drying to obtain the ceramic sheet.
The preparation method of the easy-to-clean material in the embodiment comprises the following steps: mixing 10 parts of epoxy resin, 1 part of graphene, 15 parts of acetone and 2 parts of polyethylene glycol according to parts by weight, and fully mixing to obtain the easy-to-clean material.
Example 2.
The dustproof and easy-to-clean ceramic sheet comprises the following raw materials in parts by weight:
30 parts of cordierite, 25 parts of fluorite, 10 parts of potassium feldspar, 6 parts of self-cleaning additive, 2 parts of barium titanate sintering aid, 0.6 part of talcum powder and 0.3 part of modified nano silicon dioxide.
The preparation method of the self-cleaning additive of the embodiment comprises the following steps:
s1: placing the mullite fiber in a radiation field for radiation treatment, wherein the radiation adopts proton radiation, the radiation dose is 100kGy, and the irradiation is finished to obtain the irradiation modified mullite fiber;
s2: sending the irradiation modified mullite fiber into 3 times of the flaky boron nitride modifier for stirring and dispersing, wherein the stirring speed is 600r/min, the stirring time is 55min, the stirring temperature is 85 ℃, and after the stirring is finished, washing and drying are carried out to obtain the mullite-flaky boron nitride composite material;
s3: carrying out thermal improvement treatment on the mullite-flaky boron nitride composite material, and finally air-cooling to room temperature to obtain a mullite-flaky boron nitride improved body;
s4: and (3) feeding the mullite-flaky boron nitride improved body into a grinding machine for grinding, wherein the grinding speed is 2500r/min, the grinding time is 45min, and the self-cleaning additive is obtained after grinding.
The thermal improvement treatment of the embodiment comprises the following specific operation steps: calcining at 350 deg.C for 25min, and cooling to 220 deg.C at 3 deg.C/min.
The preparation method of the flaky boron nitride modifier comprises the following steps:
s1: adding chitosan and 5% of r-aminopropyltriethoxysilane according to the amount of 20% of the total amount of the acrylate emulsion, stirring the mixture fully, adding hydrochloric acid to adjust the pH value of the solution to 6.0, then adding tetradecyl trimethyl ammonium bromide accounting for 0.5% of the total amount of the acrylate emulsion, and continuously stirring the mixture fully to obtain a modified solution;
s2: carrying out cold-heat treatment on the flaky boron nitride, and obtaining the shaped flaky boron nitride after the treatment is finished;
s3: and (3) feeding the molded flaky boron nitride into the modification liquid according to the weight ratio of 1:5 for ultrasonic treatment, wherein the ultrasonic power is 300W, the ultrasonic time is 55min, and after the ultrasonic treatment, washing and drying are carried out to obtain the flaky boron nitride modifier.
The method for cold-heat treatment of the flaky boron nitride in the embodiment comprises the following steps: preheating at 65 ℃ for 20min, heating to 170 ℃ at the speed of 5 ℃/s, keeping the temperature for 10min, air-cooling to room temperature, refrigerating at-5 ℃ for 6min, cooling, storing at room temperature for later use, recovering to room temperature, and heating to 70 ℃ for later use.
The thickness of the flaky boron nitride in the embodiment is 1.5um, and the diameter of the flaky boron nitride is 3 um; the diameter of the mullite fiber is 6um, and the length-diameter ratio is 30.
The modification method of the modified nano-silica of the embodiment comprises the following steps:
adding 25 parts of nano silicon dioxide into absolute ethyl alcohol according to the weight ratio of 1:3 for uniform dispersion, then adding 6 parts of ammonium dihydrogen phosphate aqueous solution with the molar concentration of 0.18mol/L, 3 parts of silane coupling agent KH560, then adding 3 parts of rare earth lanthanum chloride solution with the mass fraction of 4%, carrying out ultrasonic treatment at the power of 600W for 35min, finishing the ultrasonic treatment, washing with water, and drying to obtain the modified nano silicon dioxide.
The preparation method of the dustproof and easy-to-clean ceramic sheet comprises the following steps:
sequentially adding cordierite, fluorite, potash feldspar, a self-cleaning additive, a barium titanate sintering aid, talcum powder and modified nano silicon dioxide into a stirrer to be fully mixed and stirred, then sending the mixture into a ball mill to be ball-milled, sieving the ball-milled mixture with a 200-mesh sieve, and then pre-pressing the mixture, wherein the pressing pressure is 5000 tons/m, and the pressing thickness is 6 mm;
step two, then carrying out calcination sintering treatment at 1370 ℃ for 3h, and cooling to room temperature after sintering;
and step three, spraying an easy-to-clean material with the thickness of 3mm on the surface of the sintering material obtained in the step two, drying for 30min at the temperature of 120 ℃, and finishing drying to obtain the ceramic sheet.
The preparation method of the easy-to-clean material in the embodiment comprises the following steps: mixing 20 parts of epoxy resin, 3 parts of graphene, 25 parts of acetone and 5 parts of polyethylene glycol according to parts by weight, and fully mixing to obtain the easy-to-clean material.
Example 3.
The dustproof and easy-to-clean ceramic sheet comprises the following raw materials in parts by weight:
25 parts of cordierite, 20 parts of fluorite, 7.5 parts of potassium feldspar, 4.5 parts of self-cleaning additive, 1.5 parts of barium titanate sintering aid, 0.4 part of talcum powder and 0.2 part of modified nano silicon dioxide.
The preparation method of the self-cleaning additive of the embodiment comprises the following steps:
s1: placing the mullite fiber in a radiation field for radiation treatment, wherein proton radiation is adopted for radiation, the radiation dose is 70kGy, and the irradiation is finished to obtain the irradiation modified mullite fiber;
s2: sending the irradiation modified mullite fiber into a 2.5 times of flaky boron nitride modifier for stirring and dispersing, wherein the stirring speed is 550r/min, the stirring time is 50min, the stirring temperature is 80 ℃, and after the stirring, washing and drying are carried out to obtain a mullite-flaky boron nitride composite material;
s3: carrying out thermal improvement treatment on the mullite-flaky boron nitride composite material, and finally air-cooling to room temperature to obtain a mullite-flaky boron nitride improved body;
s4: and (3) feeding the mullite-flaky boron nitride improved body into a grinding machine for grinding, wherein the grinding speed is 2250r/min, the grinding time is 40min, and the self-cleaning additive is obtained after grinding.
Preferably, the thermal improvement treatment comprises the following specific operation steps: calcining at 325 deg.C for 20min, and cooling to 210 deg.C at 2 deg.C/min.
The preparation method of the flaky boron nitride modifier comprises the following steps:
s1: adding chitosan and 3% of r-aminopropyltriethoxysilane according to the amount of 15% of the total amount of the acrylate emulsion, stirring the mixture fully, adding hydrochloric acid to adjust the pH of the solution to 5.5, then adding tetradecyl trimethyl ammonium bromide accounting for 0.35% of the total amount of the acrylate emulsion, and continuously stirring the mixture fully to obtain a modified solution;
s2: carrying out cold-heat treatment on the flaky boron nitride, and obtaining the shaped flaky boron nitride after the treatment is finished;
s3: and (3) feeding the molded flaky boron nitride into the modification liquid according to the weight ratio of 1:5 for ultrasonic treatment, wherein the ultrasonic power is 200W, the ultrasonic time is 50min, and after the ultrasonic treatment, washing and drying are carried out to obtain the flaky boron nitride modifier.
The method for cold-heat treatment of the flaky boron nitride in the embodiment comprises the following steps: preheating at 50 deg.C for 15min, heating to 160 deg.C at 4.5 deg.C/s, keeping the temperature for 7.5min, air cooling to room temperature, refrigerating at-5 deg.C for 4min, cooling, standing at room temperature, recovering to room temperature, and heating to 65 deg.C.
The thickness of the flaky boron nitride in the embodiment is 1.25um, and the diameter of the flaky boron nitride is 2.5 um; the diameter of the mullite fiber is 4um, and the length-diameter ratio is 20.
The modification method of the modified nano-silica of the embodiment comprises the following steps:
adding 20 parts of nano silicon dioxide into absolute ethyl alcohol according to the weight ratio of 1:3 for uniform dispersion, then adding 4 parts of ammonium dihydrogen phosphate aqueous solution with the molar concentration of 0.16mol/L, 2 parts of silane coupling agent KH560, then adding 2 parts of rare earth lanthanum chloride solution with the mass fraction of 2.5%, carrying out ultrasonic treatment for 30min at the power of 550W, finishing the ultrasonic treatment, washing with water, and drying to obtain the modified nano silicon dioxide.
The preparation method of the dustproof and easy-to-clean ceramic sheet comprises the following steps:
sequentially adding cordierite, fluorite, potash feldspar, a self-cleaning additive, a barium titanate sintering aid, talcum powder and modified nano-silica into a stirrer to be fully mixed and stirred, then sending the mixture into a ball mill to be ball-milled, sieving the ball-milled mixture with a 200-mesh sieve, and then pre-pressing the mixture, wherein the pressing pressure is 4500 tons/m, and the pressing thickness is 4.5 mm;
step two, then carrying out calcination sintering treatment, wherein the sintering temperature is 1365 ℃, sintering for 2.5h, and cooling to room temperature after sintering;
and step three, spraying an easy-to-clean material with the thickness of 2mm on the surface of the sintering material obtained in the step two, drying for 25min at the temperature of 115 ℃, and finishing drying to obtain the ceramic sheet.
The preparation method of the easy-to-clean material in the embodiment comprises the following steps: mixing 15 parts of epoxy resin, 2 parts of graphene, 20 parts of acetone and 3.5 parts of polyethylene glycol according to parts by weight, and fully mixing to obtain the easy-to-clean material.
Comparative example 1.
The difference from the example 3 is that the platy boron nitride in the self-cleaning additive is replaced by sericite.
Comparative example 2.
The difference from the example 3 is that the mullite fiber in the self-cleaning additive is replaced by carbon fiber.
Comparative example 3.
Different from the embodiment 3, the tetradecyl trimethyl ammonium bromide of the modification liquid in the preparation of the platy boron nitride modifier is replaced by sodium dodecyl sulfate.
Comparative example 4.
The difference from the example 3 is that r-aminopropyltriethoxysilane is not added into the modification liquid in the preparation of the flaky boron nitride modifier.
Comparative example 5.
Unlike example 3, no modified nanosilica was added.
Comparative example 6.
Different from the embodiment 3, the modified nano-silica is modified by nano-diatomite;
the modification method of the modified nano diatomite comprises the following steps:
adding 20 parts of nano diatomite into absolute ethyl alcohol according to the weight ratio of 1:3 for uniform dispersion, then adding 4 parts of ammonium dihydrogen phosphate aqueous solution with the molar concentration of 0.16mol/L, 2 parts of silane coupling agent KH560, then adding 2 parts of rare earth lanthanum chloride solution with the mass fraction of 2.5%, carrying out ultrasonic treatment for 30min at the power of 550W, finishing the ultrasonic treatment, washing with water, and drying to obtain the modified nano diatomite.
Comparative example 7.
The difference from the embodiment 3 is that the modified nano-silica modified medium rare earth lanthanum chloride solution is replaced by ferric chloride solution with mass fraction of 2.5%.
Comparative example 8.
Unlike example 3, the easy-to-clean material spray treatment was not used.
The sheets prepared in examples 1 to 3 and comparative examples 1 to 8 were coated with dirt in a weight ratio of 2:1:1 by using oil dirt, dust and sand, and then left at 30 to 40 ℃ for 3 hours, followed by wiping treatment, and the dirt was wiped clean by applying wiping force and the appearance surface layer was inspected for damage.
The performance of examples 1-3 and comparative examples 1-8 was tested as follows:
Figure DEST_PATH_IMAGE001
as can be seen from examples 1-3 and comparative examples 1-8, the wiping force in example 3 of the invention is minimum, and can reach 3.33N, and the dirt can be cleaned; the lamellar boron nitride in the self-cleaning additive is replaced by sericite, and the mullite fiber in the self-cleaning additive is replaced by carbon fiber, so that the wiping force of the product is increased, and the mullite fiber-lamellar boron nitride selected in the self-cleaning additive has specificity;
meanwhile, the modification of the flaky boron nitride modifier has uniqueness, and the functional effect of the invention cannot be achieved by adopting other methods and processes for treatment; in addition, the self-cleaning capability of the product can be effectively improved by adding the nano silicon dioxide, and the effect of the invention cannot be realized by replacing the nano diatomite raw material;
the cleaning agent is not sprayed with the easy-to-clean material, so that the wiping force of the product is obviously improved.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.
Furthermore, it should be understood that although the present specification describes embodiments, not every embodiment includes only a single embodiment, and such description is for clarity purposes only, and it is to be understood that all embodiments may be combined as appropriate by one of ordinary skill in the art to form other embodiments as will be apparent to those of skill in the art from the description herein.

Claims (10)

1. The dustproof and easy-to-clean ceramic sheet is characterized by comprising the following raw materials in parts by weight:
20-30 parts of cordierite, 15-25 parts of fluorite, 5-10 parts of potassium feldspar, 3-6 parts of self-cleaning additive, 1-2 parts of barium titanate sintering aid, 0.2-0.6 part of talcum powder and 0.1-0.3 part of modified nano silicon dioxide.
2. The dustproof and easy-to-clean ceramic sheet according to claim 1, which is prepared from the following raw materials in parts by weight:
25 parts of cordierite, 20 parts of fluorite, 7.5 parts of potassium feldspar, 4.5 parts of self-cleaning additive, 1.5 parts of barium titanate sintering aid, 0.4 part of talcum powder and 0.2 part of modified nano silicon dioxide.
3. The dustproof easily-cleaned ceramic sheet according to claim 1, wherein the preparation method of the self-cleaning additive comprises the following steps:
s1: placing the mullite fiber in a radiation field for radiation treatment, wherein the radiation adopts proton radiation, the radiation dose is 40-100kGy, and the irradiation is finished to obtain the irradiation modified mullite fiber;
s2: sending the irradiation modified mullite fiber into a flaky boron nitride modifier of 2-3 times for stirring and dispersing, wherein the stirring speed is 500-600r/min, the stirring time is 45-55min, the stirring temperature is 75-85 ℃, and after the stirring is finished, washing and drying are carried out to obtain a mullite-flaky boron nitride composite material;
s3: carrying out thermal improvement treatment on the mullite-flaky boron nitride composite material, and finally air-cooling to room temperature to obtain a mullite-flaky boron nitride improved body;
s4: and (3) feeding the mullite-flaky boron nitride improved body into a grinding machine for grinding, wherein the grinding speed is 2000-2500r/min, the grinding time is 35-45min, and the self-cleaning additive is obtained after grinding.
4. The dustproof and easy-to-clean ceramic sheet according to claim 3, wherein the thermal improvement treatment comprises the following specific operation steps: calcining at 350 deg.C for 15-25min, and cooling to 220 deg.C at 1-3 deg.C/min.
5. The dustproof and easy-to-clean ceramic sheet according to claim 3, wherein the flaky boron nitride modifier is prepared by the following steps:
s1: adding chitosan and 1-5% of r-aminopropyltriethoxysilane according to the amount of 10-20% of the total amount of the acrylate emulsion, stirring until the mixture is fully mixed, then adding hydrochloric acid to adjust the pH value of the solution to 5.0-6.0, then adding tetradecyl trimethyl ammonium bromide accounting for 0.2-0.5% of the total amount of the acrylate emulsion, and continuously stirring fully to obtain a modified solution;
s2: carrying out cold-heat treatment on the flaky boron nitride, and obtaining the shaped flaky boron nitride after the treatment is finished;
s3: and (3) sending the molded flaky boron nitride into a modification liquid according to the weight ratio of 1:5 for ultrasonic treatment, wherein the ultrasonic power is 100-300W, the ultrasonic time is 45-55min, and the flaky boron nitride modifier is obtained after the ultrasonic treatment, washing and drying.
6. The dustproof and easy-to-clean ceramic sheet according to claim 5, wherein the cold-heat treatment method of the flaky boron nitride comprises the following steps: preheating at 45-65 ℃ for 10-20min, heating to 150-170 ℃ at the rate of 4-5 ℃/s, keeping the temperature for 5-10min, air-cooling to room temperature, refrigerating at-5 ℃ for 2-6min, cooling, storing at room temperature for later use, and heating to 60-70 ℃ for later use after returning to room temperature.
7. The dustproof and easy-to-clean ceramic sheet according to claim 6, wherein the thickness of the flaky boron nitride is 1-1.5um, and the sheet diameter is 2-3 um; the diameter of the mullite fiber is 2-6um, and the length-diameter ratio is 10-30.
8. The ceramic sheet of claim 6, wherein the modified nano-silica is modified by the following steps:
adding 15-25 parts of nano silicon dioxide into absolute ethyl alcohol according to the weight ratio of 1:3 for uniform dispersion, then adding 2-6 parts of ammonium dihydrogen phosphate aqueous solution with the molar concentration of 0.12-0.18mol/L, 1-3 parts of silane coupling agent KH560, then adding 1-3 parts of rare earth lanthanum chloride solution with the mass fraction of 1-4%, carrying out ultrasonic treatment at the power of 500 plus 600W for 25-35min, finishing the ultrasonic treatment, washing with water, and drying to obtain the modified nano silicon dioxide.
9. A method for preparing a dust-proof easily cleanable ceramic sheet according to any one of claims 1-8, comprising the steps of:
sequentially adding cordierite, fluorite, potash feldspar, a self-cleaning additive, a barium titanate sintering aid, talcum powder and modified nano-silica into a stirrer to be fully mixed and stirred, then sending the mixture into a ball mill to be ball-milled, sieving the ball-milled mixture with a 200-mesh sieve, and then pre-pressing the mixture, wherein the pressing pressure is 4000-5000 tons/m, and the pressing thickness is 3-6 mm;
step two, then carrying out calcination sintering treatment, wherein the sintering temperature is 1360-;
and step three, spraying an easy-to-clean material with the thickness of 1-3mm on the surface of the sintering material in the step two, drying at the temperature of 110-120 ℃ for 20-30min, and finishing drying to obtain the ceramic sheet.
10. The method for preparing the dustproof and easy-to-clean ceramic sheet according to claim 9, wherein the method for preparing the easy-to-clean material comprises the following steps: mixing 10-20 parts of epoxy resin, 1-3 parts of graphene, 15-25 parts of acetone and 2-5 parts of polyethylene glycol according to parts by weight, and fully mixing to obtain the easy-to-clean material.
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CN114988899A (en) * 2022-06-11 2022-09-02 广东欧文莱陶瓷有限公司 Ceramic thin plate capable of releasing negative ions
CN115338401A (en) * 2022-08-30 2022-11-15 广州市华司特合金制品有限公司 Powder treatment method of high-specific-gravity tungsten alloy
CN115338401B (en) * 2022-08-30 2023-09-29 广州市华司特合金制品有限公司 Powder treatment method of high-specific gravity tungsten alloy
CN116999752A (en) * 2023-08-04 2023-11-07 郑州豫粤龙化工产品有限公司 Fly ash chelating agent and preparation method thereof

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