CN114851572A - Ear band welding device for plane mask - Google Patents
Ear band welding device for plane mask Download PDFInfo
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- CN114851572A CN114851572A CN202110151320.7A CN202110151320A CN114851572A CN 114851572 A CN114851572 A CN 114851572A CN 202110151320 A CN202110151320 A CN 202110151320A CN 114851572 A CN114851572 A CN 114851572A
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- 238000003466 welding Methods 0.000 title claims abstract description 152
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 5
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 5
- 239000003638 chemical reducing agent Substances 0.000 claims description 12
- 230000008878 coupling Effects 0.000 claims description 8
- 238000010168 coupling process Methods 0.000 claims description 8
- 238000005859 coupling reaction Methods 0.000 claims description 8
- 238000000034 method Methods 0.000 claims description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 230000009471 action Effects 0.000 description 12
- 230000008569 process Effects 0.000 description 7
- 238000000926 separation method Methods 0.000 description 4
- 238000010276 construction Methods 0.000 description 3
- 230000007547 defect Effects 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 3
- 238000012546 transfer Methods 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000011900 installation process Methods 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/08—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D13/00—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches
- A41D13/05—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches protecting only a particular body part
- A41D13/11—Protective face masks, e.g. for surgical use, or for use in foul atmospheres
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41H—APPLIANCES OR METHODS FOR MAKING CLOTHES, e.g. FOR DRESS-MAKING OR FOR TAILORING, NOT OTHERWISE PROVIDED FOR
- A41H43/00—Other methods, machines or appliances
- A41H43/04—Joining garment parts or blanks by gluing or welding ; Gluing presses
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/74—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7858—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus characterised by the feeding movement of the parts to be joined
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06H—MARKING, INSPECTING, SEAMING OR SEVERING TEXTILE MATERIALS
- D06H7/00—Apparatus or processes for cutting, or otherwise severing, specially adapted for the cutting, or otherwise severing, of textile materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/48—Wearing apparel
- B29L2031/4807—Headwear
- B29L2031/4835—Masks
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Health & Medical Sciences (AREA)
- General Health & Medical Sciences (AREA)
- Physical Education & Sports Medicine (AREA)
- Battery Electrode And Active Subsutance (AREA)
Abstract
The invention discloses a welding device for ear bands of a plane mask, which comprises: the ear band pulling device comprises a rotary clamping jaw assembly, a welding assembly, a rotary clamping jaw lifting assembly, an ear band conveying assembly, an ear band guide wheel assembly, an ear band clamping assembly, an ear band pulling assembly, an ear band guide rod seat, a pneumatic scissors mounting seat and pneumatic scissors; the welding assembly is fixed on the aluminum bedplate; the rotary clamping jaw lifting assembly is fixed on an upper mounting plate of the welding assembly; the rotating sliding shaft limiting frame of the rotating clamping jaw assembly is fixed on the welding structure frame of the welding assembly; the lower part of the joint bearing of the rotary clamping jaw lifting assembly is connected to the rotary transverse supporting plate by a connecting pin of the rotary clamping jaw assembly; the ear belt conveying assembly, the ear belt guide rod seat and the pneumatic scissors mounting seat are arranged on a welding structure frame of the welding assembly; through the design of the invention, the yield, the stability and the reliability of the plane mask production line can be effectively improved, and the quality of the machine is ensured.
Description
Technical Field
The invention belongs to the field of mask equipment production, is mainly applied to ear band welding before an ear band folding process in plane mask production, and particularly relates to an ear band welding device for a plane mask.
Background
The main production processes of the plane mask production line can be mainly summarized into two parts of sheet forming and ear band welding. The two are in a sequential relationship, and the ear band welding process can be carried out after the flat mask raw material is subjected to the sheeting forming process. In recent years, masks become necessities for daily work and travel of people, and the improvement of the production of the masks becomes the first important of research and development tasks. In order to increase the throughput of the flat mask production line, it is necessary to increase the working speed of the tab forming portion and the ear band welding portion. This paper states that a novel ear area welding set has been optimized than the more common structure, and ear area welding set in the past can divide into two kinds: rotary disc and lug belt types.
The rotary disc type work mode is that the end part of the ear belt is clamped by a clamping jaw on one side of a rotary disc, the rotary disc rotates 180 degrees to enable the ear belt to be tightly attached to the outer side of the half circle of the rotary disc and to be clamped by two clamping jaws on the other side, then the ear belt at the center of the two clamping jaws on the other side is cut off by scissors, the end part of the ear belt on the rotary disc is pressed by a welding head, meanwhile, ultrasonic work is completed, welding is completed, then the welding head rises, the clamping jaws on the two sides of the rotary disc are loosened, and the ear belt is pushed by an air cylinder to be separated from the rotary disc. The device has the following defects:
1. the operation is more and the working time is long, the operation of the working mode can be simplified into 3 steps of intercepting the ear belt with proper length, welding the ear belt and separating the ear belt, the operation sequence of the device is linear, the next operation cycle can be executed only after the ear belt is separated, and the more the operations in the linear operation sequence, the longer the time is consumed.
2. The structure is complex and not easy to maintain, most devices such as clamping jaws of the ear clamping belt and devices which are separated from the ear belt during the work are arranged on the rotary disc device, and the work can be carried out only after the rotary disc device is disassembled if debugging or maintenance is needed.
3. The length of the ear belt can not be adjusted at will, the length of the ear belt of the device is determined by the size of the rotating disc, and if the ear belt with different length is needed, the rotating disc with different size needs to be replaced.
The other ear band pulling mode is that the end of the ear band is clamped by a cylinder clamping jaw on a linear guide rail and pulled to a proper length, then two ends of the ear band are clamped by two rotary clamping jaws, the ear band is cut by scissors and the two rotary clamping jaws rotate 90 degrees towards the welding head side respectively, the end of the ear band is pressed under the welding head, meanwhile, ultrasonic work is completed for welding, then the welding head rises, and the rotary clamping jaws loosen the ear band.
The welding device has higher working speed than the former one, and the ear belt with proper length is cut in the working sequence, and the ear belt with proper length is not only serially connected with the two actions of ear belt welding and ear belt separation, but also parallelly connected with the two actions, namely, the ear belt with proper length is cut in the next working cycle in the executing process of the two actions of ear belt welding and ear belt separation, so that the working time of the whole device can be greatly reduced. However, this device also has the following disadvantages: the mounting structure frame is unstable, and the device's mounting structure frame is mostly mosaic structure, and mosaic structure has all been used for fixed frame by fasteners such as screw basically, but this kind of connected mode is not suitable for in the environment that uses ultrasonic wave, and in the long-time use of machine, the vibrations that the ultrasonic wave produced can make fasteners such as screw become loose gradually, is unfavorable for the permanent use of machine.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides the ear band welding device for the plane mask, the structure explained in the patent is designed on the basis of the ear band pulling type ear band welding device, and the working efficiency of the device can be effectively improved by utilizing the working process of the ear band pulling type ear band welding device; the whole device is modularized, namely parts which are to execute each action are respectively combined into each component and are independent, and the components are assembled into the device after being assembled in the installation process, so that only the independent components are required to be adjusted in the processes of debugging, maintaining or replacing the parts; after modularization, the length of the ear belt can be controlled by adjusting the position of the cut ear belt; in order to solve the problem of unstable frame, the device uses an integrated frame, and the single pieces of the frame are connected together in a welding mode, so that the unstable frame is avoided.
The device mainly solves the problems of more actions, long working time, complex structure, difficulty in maintenance, incapability of randomly adjusting the length of the ear band and instability of a mounting structure frame, and is combined with a traditional mode, the ear band welding device for the plane mask disclosed by the invention is used for carrying out structural optimization adjustment, the problem of normalcy is solved, the working efficiency is improved, and the applicability is improved.
Aiming at the defects of the two devices in the prior art,
the purpose of the invention is realized by the following technical scheme:
plane gauze mask ear area welding set includes: the ear band pulling device comprises a rotary clamping jaw assembly, a welding assembly, a rotary clamping jaw lifting assembly, an ear band conveying assembly, an ear band guide wheel assembly, an ear band clamping assembly, an ear band pulling assembly, an ear band guide rod seat, a pneumatic scissors mounting seat and pneumatic scissors.
The rotating jaw assembly includes: the rotary sliding shaft limiting frame, the rotary sliding shaft, the rotary linear bearing, the rotary motor mounting plate, the rotary transverse support plate, the connecting pin, the rotary motor, the rotary sensor, the rotary clamping jaw air cylinder, the rotary clamping jaw and the rotary coupling.
The rotary clamping jaw is arranged on the rotary clamping jaw cylinder,
the rotary coupling is arranged on the rotary clamping jaw cylinder,
the rotary coupling is connected with the rotary motor,
the rotating motor is arranged on the rotating motor mounting plate,
the rotating linear bearing is arranged on the rotating motor mounting plate,
the rotating motor mounting plate is arranged on the rotating transverse support plate,
the connecting pin is arranged on the rotary transverse supporting plate,
the rotating sliding shaft penetrates through the rotating linear bearing and is installed on the rotating sliding shaft limiting frame.
The welding assembly includes: the welding structure frame, the welding linear bearing, the welding lifting sliding shaft, the welding lifting cylinder, the lifting cushion pad, the welding head fixing plate, the welding head, the welding cylinder bearing shaft and the upper mounting plate.
The welding head is arranged on the welding head fixing plate,
the welding lifting sliding shaft is arranged on the welding head fixing plate,
the bearing shaft of the welding cylinder is arranged on the welding head fixing plate,
the welding lifting cylinder is arranged on the upper mounting plate,
the welding linear bearing is arranged on the upper mounting plate,
the bearing shaft of the welding cylinder is connected with the welding lifting cylinder,
the welding lifting sliding shaft is arranged on the welding head fixing plate,
the lifting cushion pad is arranged on the welding head fixing plate through the welding lifting sliding shaft,
the welding lifting sliding shaft penetrates through the welding linear bearing.
Rotatory clamping jaw lifting unit includes: the rotary lifting motor, the speed reducer, the rotary motor mounting seat, the rotating wheel, the lifting connecting shaft, the bearing pin, the upper joint bearing and the lower joint bearing.
The rotary lifting motor is connected with a speed reducer,
the speed reducer is arranged on the rotating motor mounting seat,
the rotating wheel is arranged on the speed reducer,
the bearing pin passes through the joint bearing and is arranged on the rotating wheel,
the upper part of the joint bearing and the lower part of the joint bearing are respectively arranged at two ends of the lifting connecting shaft.
The ear belt conveyor assembly comprises: the device comprises an ear belt conveying bottom plate, a first roller, a second roller, a lifting ring, a sliding block, a sliding rail, a speed reduction motor, an idler wheel mounting block, a connecting seat, a guide shaft, a mounting block, an idler wheel, a proximity sensor, a lifting hook, a proximity sensor, a mounting plate and a lifting ring.
The mounting plate is arranged on the ear belt conveying bottom plate,
the first roller is arranged on the speed reducing motor,
the speed reducing motor is arranged on the ear belt conveying bottom plate,
the second roller is arranged on the sliding block,
the sliding block is arranged on the sliding rail,
the idler wheel is arranged on the idler wheel mounting block,
the idler wheel mounting block is arranged on the ear belt conveying bottom plate,
the upper part and the lower part of the proximity sensor are respectively arranged at the upper side and the lower side of the ear belt conveying bottom plate,
the lifting hook is arranged on the connecting seat,
the guide shaft passes through the connecting seat and is arranged on the mounting block,
the mounting block is arranged on the ear belt conveying bottom plate,
the upper part of the hanging ring and the lower part of the hanging ring are respectively arranged at the left upper side and the right lower side of the ear belt conveying bottom plate.
The ear band guide wheel assembly comprises: leading wheel, leading wheel round pin axle, leading wheel mounting bracket, leading wheel mount pad.
The guide wheel is fixed on the guide wheel mounting frame by a guide wheel pin shaft in a penetrating way,
the guide wheel mounting frame is installed on the guide wheel mounting seat.
The ear band clamping assembly comprises: the ear band air cylinder comprises a limiting block mounting plate, an ear band air cylinder base, an ear band limiting block, an ear band top block and an ear band air cylinder.
The ear belt top block is arranged on the ear belt clamping cylinder,
the ear clamping belt cylinder is arranged on the mounting plate of the limiting block,
the ear belt limiting block is arranged on the limiting block mounting plate,
the limiting block mounting plate is arranged on the ear clamping belt cylinder mounting plate,
the ear clamping belt cylinder mounting plate is arranged on the ear clamping belt cylinder base.
The ear pull strip assembly comprises: the device comprises a guide rail driving motor, a sliding block, a guide rail base, a belt guide rail, a mounting plate, a clamping jaw air cylinder mounting block, a lug belt clamping jaw air cylinder and a lug belt clamping jaw.
The guide rail driving motor is arranged on the belt guide rail,
the sliding block is arranged on the belt guide rail,
the mounting plate is arranged on the sliding block,
the belt guide rail is arranged on the guide rail base,
the clamping jaw air cylinder mounting block is arranged on the mounting plate,
the ear-pulling belt clamping jaw cylinder is arranged on the clamping jaw cylinder mounting block,
the ear-pulling belt clamping jaw is arranged on the ear-pulling belt clamping jaw cylinder.
The ear belt guide rod is arranged on the ear belt guide rod seat,
the pneumatic scissors are arranged on the pneumatic scissors mounting base.
Compared with the prior art, the invention has the beneficial effects that:
the invention overcomes the problems of more actions, long working time, complex structure, difficult maintenance and incapability of randomly adjusting the length of the ear band of the conventional welding machine for the ear band of the flat mask, can effectively improve the yield, stability and reliability of a production line of the flat mask and ensure the quality of the machine.
Drawings
FIG. 1 is a schematic view of a flat mask ear band welding device;
FIG. 2 is a schematic view of a flat mask ear band welding system;
FIG. 3 is a schematic view of a rotary jaw assembly;
FIG. 4 is a partial schematic view of a rotary jaw assembly configuration;
FIG. 5 is a schematic structural view of the rotating jaw assembly;
FIG. 6 is a schematic view of a welded assembly;
FIG. 7 is a schematic view of a rotating jaw lift assembly;
FIG. 8 is a partial schematic view of a flat mask ear band welding device;
FIG. 9 is a schematic view of an ear belt conveyor assembly;
FIG. 10 is a schematic view of the construction of an ear band guide wheel assembly;
FIG. 11 is a schematic view of an ear band clamping assembly;
FIG. 12 is a schematic view of a flat mask and its delivery system;
FIG. 13 is a schematic view of a pull lug assembly construction;
fig. 14 is a schematic view of a pull lug belt clip assembly construction.
1. The plane mask ear belt welding device 2, the aluminum platen 3, the welding system base 4, the welding assembly 5, the rotating clamping jaw lifting assembly 6, the rotating clamping jaw assembly 7, the ear belt 8, the plane mask conveying system 9, the rotating sliding shaft limiting frame 10, the rotating sliding shaft 11, the rotating linear bearing 12, the rotating motor mounting plate 13, the rotating transverse support plate 14, the connecting pin 15, the rotating motor 16, the rotating sensor 17, the rotating clamping jaw cylinder 18, the rotating clamping jaw 19, the rotating coupling 20, the welding structure frame 21, the welding linear bearing 22, the welding lifting sliding shaft 23, the welding lifting cylinder 24, the lifting cushion pad 25, the welding head fixing plate 26, the welding cylinder bearing shaft 28, the upper mounting plate 29, the rotating lifting motor 30, the speed reducer 31, the rotating motor mounting seat 32, the lifting connecting shaft 34, the bearing pin 35 and the knuckle bearing pin 35 36. Knuckle bearing lower 37, ear belt conveying assembly 38, ear belt guide rod 39, ear belt guide rod seat 40, pneumatic scissors mounting seat 41, pneumatic scissors 42, ear belt clamping assembly 43, ear belt guide wheel assembly 44, ultrasonic die 45, plane mask 46, ear belt pulling assembly 47, ear belt conveying bottom plate 48, roller I49, roller II 50, lifting ring upper 51, sliding block 52, sliding rail 53, speed reducing motor 54, idle wheel mounting block 55, connecting seat 56, guide shaft 57, mounting block 58, idle wheel 59, proximity sensor upper 60, lifting hook 61, proximity sensor lower 62, mounting plate 63, lifting ring lower 64, guide wheel 65, guide wheel pin shaft 66, guide wheel mounting block 67, guide wheel mounting block 68, limiting block mounting plate 69, ear belt cylinder mounting plate 70, ear belt cylinder bottom seat 71, ear belt limiting block 72, ear belt top block 73, ear belt clamping cylinder 74 and tray mounting block 74 75, conveying chain 76, guide rail driving motor 77, slide block 78, ear-pulling belt clamping jaw assembly 79, guide rail base 80, belt guide 81, slide block mounting plate 82, clamping jaw air cylinder mounting block 83, ear-pulling belt clamping jaw air cylinder 84 and ear-pulling belt clamping jaw.
Detailed Description
For a further understanding of the contents, features and effects of the present invention, reference will now be made to the following examples, which are to be considered in conjunction with the accompanying drawings. It should be noted that the present embodiment is illustrative, not restrictive, and the scope of the invention should not be limited thereby.
Plane gauze mask ear area welding set 1 includes: a rotary jaw assembly 6, a welding assembly 4, a rotary jaw lifting assembly 5, an ear band conveying assembly 37, an ear band guide wheel assembly 43, an ear band clamping assembly 42, an ear band pulling assembly 46, an ear band guide rod 38, an ear band guide rod seat 39, a pneumatic scissors mounting seat 40 and pneumatic scissors 41.
A rotating jaw assembly 6 comprising: the rotary sliding shaft limiting frame 9, the rotary sliding shaft 10, the rotary linear bearing 11, the rotary motor mounting plate 12, the rotary transverse support plate 13, the connecting pin 14, the rotary motor 15, the rotary sensor 16, the rotary clamping jaw air cylinder 17, the rotary clamping jaw 18 and the rotary coupling 19.
The rotating jaw 18 is mounted on a rotating jaw cylinder 17,
said rotary coupling 19 is mounted on the rotary jaw cylinder 17,
the rotary coupling 19 is connected to the rotary motor 15,
the rotating electric machine 15 is mounted on the rotating electric machine mounting plate 12,
the rotating linear bearing 11 is arranged on a rotating motor mounting plate 12,
the rotating motor mounting plate 12 is mounted on a rotating cross support plate 13,
said connecting pin 14 is mounted on the rotating cross support plate 13,
the rotating slide shaft 10 passes through the rotating linear bearing 11 and is arranged on the rotating slide shaft limiting frame 9.
A welded assembly 4 comprising: the welding structure frame 20, the welding linear bearing 21, the welding lifting sliding shaft 22, the welding lifting cylinder 23, the lifting cushion pad 24, the welding head fixing plate 25, the welding head 26, the welding cylinder bearing shaft 27 and the upper mounting plate 28.
The horn 26 is mounted on a horn holding plate 25,
the welding lifting sliding shaft 22 is arranged on a welding head fixing plate 25,
the welding cylinder carrier shaft 27 is mounted on the horn holding plate 25,
the welding lifting cylinder 23 is mounted on the upper mounting plate 28,
the welded linear bearing 21 is mounted on an upper mounting plate 28,
the welding cylinder bearing shaft 27 is connected with the welding lifting cylinder 23,
the welding lifting sliding shaft 22 is arranged on a welding head fixing plate 25,
the lifting cushion pad 24 passes through the welding lifting slide shaft 22 and is arranged on the welding head fixing plate 25,
the welding lifting slide shaft 22 passes through the welding linear bearing 21.
Rotating jaw lifting assembly 5, includes: the lifting device comprises a rotary lifting motor 29, a speed reducer 30, a rotary motor mounting seat 31, a rotating wheel 32, a lifting connecting shaft 33, a bearing pin 34, a joint bearing upper 35 and a joint bearing lower 36.
The rotary lifting motor 29 is connected with a speed reducer 30,
the speed reducer 30 is mounted on a rotating motor mounting seat 31,
the rotating wheel 32 is mounted on the speed reducer 30,
the bearing pin 34 is mounted on the rotator wheel through the knuckle bearing 35,
the upper joint bearing 35 and the lower joint bearing 36 are respectively arranged at two ends of the lifting connecting shaft 33.
An ear band transfer assembly 37 comprising: the device comprises an ear belt conveying bottom plate 47, a first roller 48, a second roller 49, a lifting ring upper 50, a sliding block 51, a sliding rail 52, a speed reducing motor 53, an idler wheel mounting block 54, a connecting seat 55, a guide shaft 56, a mounting block 57, an idler wheel 58, a proximity sensor upper 59, a hook 60, a proximity sensor lower 61, a mounting plate 62 and a lifting ring lower 63.
The mounting plate 62 is mounted on the ear belt conveyor base plate 47,
the first roller 48 is arranged on a speed reducing motor 53,
the speed reduction motor 53 is installed on the ear belt transfer base plate 47,
the second roller 49 is arranged on the sliding block 51,
the slider 51 is mounted on a slide rail 52,
the idler 58 is mounted on the idler mounting block 54,
the idler wheel mounting block 54 is mounted on the ear belt conveyor base plate 47,
the proximity sensor upper 59 and the proximity sensor lower 61 are respectively installed on the upper side and the lower side of the ear belt transfer base plate 47,
the hook 60 is mounted on the attachment base 55,
the guide shaft 56 is installed on the mounting block 57 through the connection seat 55,
the mounting block 57 is mounted on the ear belt conveyor base plate 47,
the hanging ring upper part 50 and the hanging ring lower part 63 are respectively arranged at the left upper side and the right lower side of the ear belt conveying bottom plate 47.
An ear band guide wheel assembly 43 comprising: guide wheel 64, guide wheel pin 65, guide wheel mounting bracket 66, guide wheel mounting seat 67.
The guide wheel 64 is fixed on a guide wheel mounting frame 66 through a guide wheel pin shaft 65,
the guide wheel mounting frame 66 is mounted on the guide wheel mounting seat 67.
An ear band clamping assembly 42 comprising: a limiting block mounting plate 68, an ear band clamping cylinder mounting plate 69, an ear band clamping cylinder base 70, an ear band limiting block 71, an ear band top block 72 and an ear band clamping cylinder 73.
The ear belt top block 72 is mounted on an ear belt clamping cylinder 73,
the ear-clamping belt cylinder 73 is arranged on the limiting block mounting plate 68,
the ear strap stopper 71 is mounted on the stopper mounting plate 68,
the limiting block mounting plate 68 is mounted on the ear-clamping belt cylinder mounting plate 69,
the ear strap cylinder mounting plate 69 is mounted on the ear strap cylinder base 70.
A pull lug strap assembly 46 comprising: the device comprises a guide rail driving motor 76, a sliding block 77, a guide rail base 79, a belt guide rail 80, a mounting plate 81, a clamping jaw air cylinder mounting block 82, a lug belt pulling clamping jaw air cylinder 83 and a lug belt pulling clamping jaw 84.
The track drive motor 76 is mounted on a belt track 80,
the slider 77 is mounted on a belt guide 80,
the mounting plate 81 is mounted on the slide block 77,
the belt guide 80 is mounted on the guide base 79,
the clamping jaw air cylinder mounting block 82 is mounted on the mounting plate 81,
the lug pulling belt clamping jaw air cylinder 83 is arranged on the clamping jaw air cylinder mounting block 82,
the pull lug belt clip 84 is mounted on a pull lug belt clip cylinder 83.
The trays 74 are mounted on a conveyor chain 75,
the ear strap guide 38 is mounted on the ear strap guide mount 39,
the pneumatic scissors 41 are arranged on the pneumatic scissors mounting base 40.
After the above components are fixed by screw fasteners, the ear band guide wheel assembly 43, the ear band clamping assembly 42 and the ear band pulling assembly 46 are fixed on the aluminum bedplate 2 of the welding system base 3, the welding assembly 4 is fixed on the aluminum bedplate 2, the rotating clamping jaw lifting assembly (5) is fixed on the upper mounting plate 28 of the welding assembly 4, the rotating sliding shaft limiting frame 9 of the rotating clamping jaw assembly 6 is fixed on the welding structure frame 20 of the welding assembly 4, the joint bearing lower 36 of the rotating clamping jaw lifting assembly 5 is connected on the rotating transverse support plate 13 by the connecting pin 14 of the rotating clamping jaw assembly 6, and the ear band conveying assembly 37, the ear band guide rod seat 39 and the pneumatic scissors mounting seat 40 are mounted on the welding structure frame 20 of the welding assembly 4.
Before the testing flat mask ear band welding device 1 is operated, the flat mask 45 and the ear band 7 need to be adjusted to the initial position state.
Firstly, putting the planar mask 45 which is finished with the forming step into a tray 74, and then adjusting a conveying chain 75 to enable the tray 74 to enter the ear band welding device 1 of the planar mask until the center of the planar mask 45 is superposed with the center line of the ultrasonic mold 44, namely, the initial state adjustment of the planar mask 45 is finished; the ear belt 7 is wound around the ear belt guide rod 38, passes through each component in the ear belt conveying component 37, passes through the ear belt clamping component 42 after being guided by the guide wheel 64, and the ear belt clamping cylinder 73 pushes the ear belt top block 72 to clamp the ear belt 7 and enable the end part of the ear belt 7 to extend out of one side of the ear belt clamping component 42 by 5-10 mm, so that the initial state adjustment of the ear belt 7 is completed.
The action flow of the single ear band welding of the ear band welding device 1 for the plane mask can be briefly described as follows: intercepting the ear belt, welding the ear belt and separating the ear belt by 3 steps.
The working principle of the welding device 1 for the ear band of the plane mask is as follows:
as shown above, when the ear straps 7 are welded in sequence on a plurality of planar masks 45, the ear strap welding is performed on the previous planar mask 45, and the ear straps are separated from each other, the ear strap welding device 1 can simultaneously perform the ear strap cutting operation on the next planar mask 45, so that the whole operation can be split into a large operation and two small operations, the time required by the large operation is the same as the time consumed by the two small operations, and the operating speed of the ear strap welding device 1 for the planar masks can be effectively increased by the parallel operation.
The action flow of intercepting the ear belt is as follows:
the ear belt clamping jaw 84 in the ear belt clamping jaw assembly (figure 14) is pulled to be opened, the ear belt assembly (figure 13) controls the ear belt clamping jaw assembly (figure 14) to move to the point B in figure 13, the ear belt clamping jaw 84 is pulled to close and clamp the end part of the ear belt 7, the ear belt top block 72 descends to loosen the ear belt 7, the ear belt clamping jaw assembly (figure 14) returns to the point A, the ear belt top block 72 ascends to clamp the ear belt 7 after the point A is reached, the ear belt 7 positioned between the ear belt clamping assembly (figure 11) and the ear belt clamping jaw assembly (figure 14) is in a tightening state, the rotating clamping jaw 18 which rotates to the point N is opened, the rotating lifting motor 29 works to drive the rotating clamping jaw assembly (figure 3) to descend, the rotating clamping jaw 18 closes to clamp the ear belt 7, the pneumatic scissors 41 closes to cut the ear belt 7 and then opens, the rotating lifting motor 29 works to drive the rotating clamping jaw assembly (figure 3) to ascend, and the ear belt cutting action is finished. In the above-mentioned action process, the ear belt 7 is always driven by the first roller 48 and the second roller 49 of the ear belt conveying assembly (fig. 9) to be conveyed to the ear belt welding device (fig. 2) of the flat mask.
The action flows of ear band welding and ear band separation are as follows:
the rotating motor 15 controls the rotating clamping jaw 18 to rotate to a point M, the rotating lifting motor 29 works to drive the rotating clamping jaw assembly (figure 3) to descend, so that two end parts of the ear belt 7 fall on the plane mask 45, the welding lifting cylinder 23 controls the welding head 26 to descend and press on the two end parts of the ear belt 7, the ultrasonic mold 44 works to weld the ear belt, the rotating clamping jaw 18 is opened, the rotating lifting motor 29 works to drive the rotating clamping jaw assembly (figure 3) to ascend, the welding lifting cylinder 23 controls the welding head 26 to ascend after the ultrasonic mold 44 works, meanwhile, the rotary motor 15 controls the rotary clamping jaw 18 to rotate to the point N, the conveying chain 75 drives the planar mask 45 on the tray 74, on which the ear strap welding is completed, to leave the planar mask ear strap welding device (fig. 2) and drives the next unprocessed planar mask 45 to enter the planar mask ear strap welding device (fig. 2) for processing, and the ear strap welding and ear strap separation action is completed.
The above-mentioned operations are circulated in sequence to form the work flow of the ear band welding device (fig. 2) for the flat mask.
Claims (10)
1. A flat mask ear band welding device comprises: the ear band pulling device comprises a rotary clamping jaw assembly, a welding assembly, a rotary clamping jaw lifting assembly, an ear band conveying assembly, an ear band guide wheel assembly, an ear band clamping assembly, an ear band pulling assembly, an ear band guide rod seat, a pneumatic scissors mounting seat and pneumatic scissors; the method is characterized in that: the welding assembly is fixed on the aluminum bedplate; the rotary clamping jaw lifting assembly is fixed on an upper mounting plate of the welding assembly; the rotating sliding shaft limiting frame of the rotating clamping jaw assembly is fixed on the welding structure frame of the welding assembly; the lower part of the joint bearing of the rotary clamping jaw lifting assembly is connected to the rotary transverse supporting plate by a connecting pin of the rotary clamping jaw assembly; the ear belt conveying assembly, the ear belt guide rod seat and the pneumatic scissors mounting seat are arranged on a welding structure frame of the welding assembly.
2. The ear band welding device for flat masks according to claim 1, characterized in that: the rotary clamping jaw assembly comprises a rotary sliding shaft limiting frame, a rotary sliding shaft, a rotary linear bearing, a rotary motor mounting plate, a rotary transverse supporting plate, a connecting pin, a rotary motor, a rotary sensor, a rotary clamping jaw air cylinder, a rotary clamping jaw and a rotary coupling; the rotary clamping jaw is arranged on the rotary clamping jaw cylinder.
3. The ear band welding device for flat masks according to claim 1, characterized in that: the welding assembly comprises a welding structure frame, a welding linear bearing, a welding lifting sliding shaft, a welding lifting cylinder, a lifting cushion pad, a welding head fixing plate, a welding head, a welding cylinder bearing shaft and an upper mounting plate; the welding head is arranged on the welding head fixing plate, the welding lifting sliding shaft is arranged on the welding head fixing plate, and the welding cylinder bearing shaft is arranged on the welding head fixing plate.
4. The ear band welding device for flat masks according to claim 1, characterized in that: the rotary clamping jaw lifting assembly comprises a rotary lifting motor, a speed reducer, a rotary motor mounting seat, a rotating wheel, a lifting connecting shaft, a bearing pin, an upper joint bearing and a lower joint bearing; the rotary lifting motor is connected with a speed reducer; the rotating wheel is arranged on the speed reducer.
5. The ear band welding device for flat masks according to claim 1, characterized in that: the ear belt conveying assembly comprises an ear belt conveying bottom plate, a first roller, a second roller, a lifting ring, a sliding block, a sliding rail, a speed reducing motor, an idler wheel mounting block, a connecting seat, a guide shaft, a mounting block, an idler wheel, a proximity sensor upper part, a lifting hook, a proximity sensor lower part, a mounting plate and a lifting ring lower part; the first roller is arranged on the speed reducing motor, and the second roller is arranged on the sliding block; the sliding block is arranged on the sliding rail.
6. The ear band welding device for flat masks according to claim 1, characterized in that: the ear belt guide wheel assembly comprises a guide wheel, a guide wheel pin shaft, a guide wheel mounting frame and a guide wheel mounting seat; the guide wheel is fixed on the guide wheel mounting frame through a guide wheel pin shaft.
7. The ear band welding device for flat masks according to claim 1, characterized in that: the ear belt clamping assembly comprises a limiting block mounting plate, an ear belt cylinder base, an ear belt limiting block, an ear belt top block and an ear belt cylinder; the ear belt top block is arranged on the ear belt clamping cylinder; the ear clamping belt cylinder mounting plate is arranged on the ear clamping belt cylinder base.
8. The ear band welding device for flat masks according to claim 1, characterized in that: the lug pulling assembly comprises a guide rail driving motor, a sliding block, a guide rail base, a belt guide rail, a mounting plate, a clamping jaw air cylinder mounting block, a lug pulling clamp clamping cylinder and a lug pulling clamp; the lug pulling belt clamping jaw cylinder is arranged on the clamping jaw cylinder mounting block; the ear-pulling belt clamping jaw is arranged on the ear-pulling belt clamping jaw cylinder.
9. The ear band welding device for flat masks according to claim 1, characterized in that: the length of the ear band can be controlled by adjusting the position of the cut ear band.
10. The ear band welding device for flat masks according to claim 1, characterized in that: the frame is stabilized by using an integral frame and connecting the frame pieces together by welding.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110151320.7A CN114851572A (en) | 2021-02-03 | 2021-02-03 | Ear band welding device for plane mask |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110151320.7A CN114851572A (en) | 2021-02-03 | 2021-02-03 | Ear band welding device for plane mask |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN114851572A true CN114851572A (en) | 2022-08-05 |
Family
ID=82623303
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110151320.7A Withdrawn CN114851572A (en) | 2021-02-03 | 2021-02-03 | Ear band welding device for plane mask |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114851572A (en) |
-
2021
- 2021-02-03 CN CN202110151320.7A patent/CN114851572A/en not_active Withdrawn
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Application publication date: 20220805 |