CN114850891A - Beam guide structure and cutting device - Google Patents
Beam guide structure and cutting device Download PDFInfo
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- CN114850891A CN114850891A CN202210392373.2A CN202210392373A CN114850891A CN 114850891 A CN114850891 A CN 114850891A CN 202210392373 A CN202210392373 A CN 202210392373A CN 114850891 A CN114850891 A CN 114850891A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/01—Frames, beds, pillars or like members; Arrangement of ways
- B23Q1/017—Arrangements of ways
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/25—Movable or adjustable work or tool supports
- B23Q1/26—Movable or adjustable work or tool supports characterised by constructional features relating to the co-operation of relatively movable members; Means for preventing relative movement of such members
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Abstract
Description
技术领域technical field
本发明涉及切割技术领域,特别涉及一种横梁导轨结构及切割装置。The invention relates to the technical field of cutting, in particular to a beam guide rail structure and a cutting device.
背景技术Background technique
现有的切割装置因横梁导轨结构设计不合理,导致横梁导轨结构的直线度较差,使得横梁导轨结构上的承载台在移动时出现与预设轨迹发生移动偏位的问题,从而影响承载台移动位置的准确性。Due to the unreasonable design of the beam guide structure of the existing cutting device, the straightness of the beam guide structure is poor, so that the bearing platform on the beam guide structure is displaced from the preset trajectory when moving, thereby affecting the bearing platform. The accuracy of the mobile location.
发明内容SUMMARY OF THE INVENTION
本发明的主要目的是提出一种横梁导轨结构,旨在解决传统横梁导轨结构中的导轨直线度较差而导致承载台移动偏位的问题。The main purpose of the present invention is to propose a cross-beam guide rail structure, which aims to solve the problem that the guide rail in the traditional cross-beam guide rail structure has poor straightness and causes the movement of the bearing platform to be offset.
为实现上述目的,本发明提出一种横梁导轨结构,包括:In order to achieve the above-mentioned purpose, the present invention proposes a cross-beam guide rail structure, comprising:
横梁,所述横梁具有安装面;a beam, the beam has a mounting surface;
第一导轨,设于所述安装面上;a first guide rail, arranged on the mounting surface;
第二导轨,设于所述安装面上并与所述第一导轨平行间隔设置;a second guide rail, arranged on the mounting surface and parallel to the first guide rail;
多个第一紧固件,均设于所述横梁上且沿所述第一导轨的长度方向依次间隔排布的设于所述第一导轨的相对两侧,相对设置的多个所述第一紧固件分别与所述第一导轨的侧边抵持以夹持固定所述第一导轨;A plurality of first fasteners are arranged on the cross beam and are arranged at opposite sides of the first guide rail along the length direction of the first guide rail. A fastener is respectively abutted against the side edges of the first guide rail to clamp and fix the first guide rail;
多个第二紧固件,均设于所述横梁上且沿所述第二导轨的长度方向依次间隔排布的设于所述第二导轨的相对两侧,相对设置的多个所述第二紧固件分别与所述第二导轨的侧边抵持以夹持固定所述第二导轨;A plurality of second fasteners are arranged on the beam and are arranged on opposite sides of the second guide rail in sequence along the length direction of the second guide rail. Two fasteners are respectively abutted against the side edges of the second guide rail to clamp and fix the second guide rail;
第一滑块和第二滑块,所述第一滑块沿所述第一导轨的长度方向可滑动地设于所述第一导轨上,所述第二滑块沿所述第二导轨的长度方向可滑动地设于所述第二导轨上,所述第一滑块和所述第二滑块用于供承载台安装,以带动所述承载台沿所述第一导轨的长度方向移动。A first sliding block and a second sliding block, the first sliding block is slidably arranged on the first guide rail along the length direction of the first guide rail, and the second sliding block is along the length of the second guide rail. The length direction is slidably arranged on the second guide rail, and the first sliding block and the second sliding block are used for installing the bearing platform to drive the bearing platform to move along the length direction of the first guide rail .
在一实施例中,所述横梁的安装面上设有相对间隔设置的第一安装槽和第二安装槽,所述第二安装槽设于所述第一安装槽与所述第二导轨之间,所述第一安装槽和所述第二安装槽之间形成有第一安装凸台,所述第一安装凸台的长度方向沿所述第一导轨的长度方向延伸,所述第一导轨设于所述第一安装凸台的顶面,多个所述第一紧固件分设于所述第一安装槽和所述第二安装槽内且相对设置。In one embodiment, the installation surface of the beam is provided with a first installation groove and a second installation groove arranged at a relative interval, and the second installation groove is set between the first installation groove and the second guide rail. Between the first installation groove and the second installation groove, a first installation boss is formed, and the length direction of the first installation boss extends along the length direction of the first guide rail. The guide rail is arranged on the top surface of the first installation boss, and a plurality of the first fasteners are respectively arranged in the first installation groove and the second installation groove and are oppositely arranged.
在一实施例中,所述第一安装槽具有远离所述第一安装凸台的第一槽壁,所述第一槽壁朝外呈倾斜设置,以使得所述第一安装槽的槽口呈扩口状设置;和/或,所述第二安装槽具有远离所述第一安装凸台的第二槽壁,所述第二槽壁朝外呈倾斜设置,以使得所述第二安装槽的槽口呈扩口状设置。In one embodiment, the first installation groove has a first groove wall away from the first installation boss, and the first groove wall is inclined outward, so that the notch of the first installation groove and/or, the second installation groove has a second groove wall away from the first installation boss, and the second groove wall is inclined outward, so that the second installation groove is The notch of the groove is arranged in a flared shape.
在一实施例中,多个所述第一紧固件包括多个第一子紧固件,所述第一子紧固件设于所述第一安装槽内,所述第一子紧固件具有相对设置的第一挤压面和第二挤压面,至少部分所述第一挤压面与所述第一导轨的侧边抵持,所述第二挤压面与所述第一槽壁抵持。In one embodiment, a plurality of the first fasteners include a plurality of first sub-fasteners, the first sub-fasteners are arranged in the first installation groove, and the first sub-fasteners are The member has a first pressing surface and a second pressing surface arranged oppositely, at least part of the first pressing surface abuts the side edge of the first guide rail, and the second pressing surface is in contact with the first pressing surface. The groove wall resists.
在一实施例中,多个所述第一紧固件还包括多个第二子紧固件,所述第二子紧固件设于所述第二安装槽内,所述第二子紧固件具有相对设置的第三挤压面和第四挤压面,至少部分所述第三挤压面与所述第一导轨的侧边抵持,所述第四挤压面与所述第二槽壁抵持。In one embodiment, the plurality of first fasteners further include a plurality of second sub-fasteners, the second sub-fasteners are arranged in the second installation grooves, and the second sub-fasteners are The fixture has a third pressing surface and a fourth pressing surface arranged oppositely, at least part of the third pressing surface abuts the side edge of the first guide rail, and the fourth pressing surface and the first The two groove walls are against each other.
在一实施例中,所述第一挤压面与所述第二挤压面之间形成有第一夹角,所述第一夹角不小于20度,且不大于45度;和/或,所述第三挤压面与所述第四挤压面之间形成有第二夹角,所述第二夹角不小于20度,且不大于45度。In one embodiment, a first included angle is formed between the first pressing surface and the second pressing surface, and the first included angle is not less than 20 degrees and not more than 45 degrees; and/or , a second included angle is formed between the third pressing surface and the fourth pressing surface, and the second included angle is not less than 20 degrees and not more than 45 degrees.
在一实施例中,所述第一槽壁呈平面设置,所述第一槽壁的表面粗糙度不小于4μm,且不大于10μm;和/或,所述第二槽壁呈平面设置,所述第二槽壁的表面粗糙度不小于4μm,且不大于10μm。In one embodiment, the first groove wall is arranged in a plane, and the surface roughness of the first groove wall is not less than 4 μm and not greater than 10 μm; and/or, the second groove wall is arranged in a plane, so The surface roughness of the second groove wall is not less than 4 μm and not more than 10 μm.
在一实施例中,所述安装面包括所述第一安装凸台的顶面,所述第一安装凸台的宽度小于所述第一导轨的宽度;和/或,所述第一导轨的宽度与所述第一安装凸台的宽度的差值不小于0.1mm,且不大于2.0mm。In one embodiment, the mounting surface includes a top surface of the first mounting boss, and the width of the first mounting boss is smaller than the width of the first guide rail; and/or, the first guide rail has a width. The difference between the width and the width of the first mounting boss is not less than 0.1 mm and not more than 2.0 mm.
在一实施例中,所述横梁采用铸铁材料制成。In one embodiment, the beam is made of cast iron material.
本发明还提出一种切割装置,该切割装置包括如上所述的横梁导轨结构,横梁导轨结构包括横梁、第一导轨、第二导轨、多个第一紧固件、多个第二紧固件、第一滑块和第二滑块,所述横梁具有安装面;第一导轨设于所述安装面上;第二导轨设于所述安装面上并与所述第一导轨平行间隔设置;多个第一紧固件均设于所述横梁上且沿所述第一导轨的长度方向依次间隔排布的设于所述第一导轨的相对两侧,相对设置的多个所述第一紧固件分别与所述第一导轨的侧边抵持以夹持固定所述第一导轨;多个第二紧固件均设于所述横梁上且沿所述第二导轨的长度方向依次间隔排布的设于所述第二导轨的相对两侧,相对设置的多个所述第二紧固件分别与所述第二导轨的侧边抵持以夹持固定所述第二导轨;所述第一滑块沿所述第一导轨的长度方向可滑动地设于所述第一导轨上,所述第二滑块沿所述第二导轨的长度方向可滑动地设于所述第二导轨上,所述第一滑块和所述第二滑块用于供承载台安装,以带动所述承载台沿所述第一导轨的长度方向移动。The present invention also provides a cutting device, the cutting device includes the above-mentioned beam guide rail structure, and the beam guide rail structure includes a beam, a first guide rail, a second guide rail, a plurality of first fasteners, and a plurality of second fasteners , a first slider and a second slider, the beam has an installation surface; the first guide rail is arranged on the installation surface; the second guide rail is arranged on the installation surface and is arranged in parallel with the first guide rail; A plurality of first fasteners are arranged on the beam and are arranged at intervals along the length direction of the first guide rail on opposite sides of the first guide rail. The fasteners are respectively abutted against the side edges of the first guide rail to clamp and fix the first guide rail; a plurality of second fasteners are arranged on the beam and are arranged in sequence along the length direction of the second guide rail The plurality of second fasteners arranged opposite to each other are arranged on opposite sides of the second guide rail, respectively abut against the side edges of the second guide rail to clamp and fix the second guide rail; The first sliding block is slidably arranged on the first guide rail along the length direction of the first guide rail, and the second sliding block is slidably arranged on the first guide rail along the length direction of the second guide rail. On the two guide rails, the first sliding block and the second sliding block are used for installation of the bearing platform to drive the bearing platform to move along the length direction of the first guide rail.
本方案的横梁导轨结构包括横梁、第一导轨、第二导轨、多个第一紧固件、多个第二紧固件、第一滑块和第二滑块,横梁具有安装面,第一导轨和第二导轨均设于安装面上,且第一导轨与第二导轨平行间隔设置,多个第一紧固件均设于横梁上且沿第一导轨的长度方向依次间隔排布的设于第一导轨的相对两侧,相对设置的多个第一紧固件分别与第一导轨的侧边抵持以夹持固定第一导轨,多个第二紧固件均设于横梁上且沿第二导轨的长度方向依次间隔排布的设于第二导轨的相对两侧,相对设置的多个所述第二紧固件分别与第二导轨的侧边抵持以夹持固定第二导轨,第一滑块沿第一导轨的长度方向可滑动地设于第一导轨上,第二滑块沿第二导轨的长度方向可滑动地设于第二导轨上,第一滑块和第二滑块用于供承载台安装,以带动承载台沿第一导轨的长度方向移动,如此设置,使得横梁的安装面为第一导轨和第二导轨的定位基准面,即安装第一导轨和第二导轨时,仅需确保横梁的安装面具有较高的平面度即可确保第一导轨和第二导轨的直线度,在对横梁进行加工时,横梁上仅有一个定位基准面的安装面易于加工,横梁安装面的平面度的加工精度能够得到保证,即确保了第一导轨和第二导轨安装在横梁上的直线度较高;同时,多个第一紧固件和多个第二紧固件分别夹持固定第一导轨和第二导轨,使得第一导轨和第二导轨能够稳定的安装于横梁上,从而确保了第一导轨和第二导轨安装的稳定性,即本方案在确保了第一导轨和第二导轨安装在横梁上的直线度较高的同时又确保了第一导轨和第二导轨安装的稳定性,从而保证了承载台能够在第一导轨和第二导轨上稳定的移动,避免了承载台在移动时出现偏位的情况发生。The beam guide structure of this scheme includes a beam, a first guide rail, a second guide rail, a plurality of first fasteners, a plurality of second fasteners, a first slider and a second slider, the beam has an installation surface, the first The guide rail and the second guide rail are both arranged on the installation surface, and the first guide rail and the second guide rail are arranged in parallel and spaced apart, and a plurality of first fasteners are arranged on the beam and are arranged at intervals along the length of the first guide rail. On opposite sides of the first guide rail, a plurality of first fasteners disposed oppositely abut against the sides of the first guide rail to clamp and fix the first guide rail, and a plurality of second fasteners are arranged on the beam and The second guide rails are arranged at intervals along the length direction of the second guide rail and are arranged on opposite sides of the second guide rail. The guide rail, the first sliding block is slidably arranged on the first guide rail along the length direction of the first guide rail, the second sliding block is slidably arranged on the second guide rail along the length direction of the second guide rail, the first sliding block and the first sliding block are slidably arranged on the second guide rail along the length direction of the second guide rail. The two sliding blocks are used for the installation of the bearing platform to drive the bearing platform to move along the length direction of the first guide rail, so that the installation surface of the beam is the positioning reference surface of the first guide rail and the second guide rail, that is, the first guide rail and the second guide rail are installed. When the second guide rail is used, it is only necessary to ensure that the installation surface of the cross beam has a high flatness to ensure the straightness of the first guide rail and the second guide rail. When the cross beam is processed, there is only one installation surface for the positioning reference plane on the cross beam. It is easy to process, and the machining accuracy of the flatness of the installation surface of the beam can be guaranteed, that is, the straightness of the first guide rail and the second guide rail installed on the beam is high; at the same time, a plurality of first fasteners and a plurality of second The fasteners clamp and fix the first guide rail and the second guide rail respectively, so that the first guide rail and the second guide rail can be stably installed on the beam, thus ensuring the stability of the installation of the first guide rail and the second guide rail. The straightness of the first guide rail and the second guide rail installed on the beam is guaranteed to be high, and the stability of the installation of the first guide rail and the second guide rail is ensured, thereby ensuring that the bearing platform can be installed on the first guide rail and the second guide rail. The stable movement avoids the deviation of the bearing platform when it moves.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图示出的结构获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention, and for those of ordinary skill in the art, other drawings can also be obtained according to the structures shown in these drawings without creative efforts.
图1为本发明的横梁导轨结构一实施例的结构示意图;1 is a schematic structural diagram of an embodiment of a beam guide structure of the present invention;
图2为图1中的部分结构示意图;Fig. 2 is the partial structure schematic diagram in Fig. 1;
图3为图2中A处的放大图;Fig. 3 is the enlarged view of A place in Fig. 2;
图4为图2中的结构另一视角的结构示意图;4 is a schematic structural diagram of the structure in FIG. 2 from another perspective;
图5为图4中B处的放大图;Fig. 5 is the enlarged view of B place in Fig. 4;
图6为图2中的横梁的结构示意图;Fig. 6 is the structural representation of the beam in Fig. 2;
图7为图6中C处的放大图;Fig. 7 is the enlarged view of C place in Fig. 6;
图8为图6中的结构另一视角的结构示意图;FIG. 8 is a schematic structural diagram of the structure in FIG. 6 from another perspective;
图9为图5中的第一子紧固件的结构示意图;FIG. 9 is a schematic structural diagram of the first sub-fastener in FIG. 5;
图10为图9中的结构另一视角的结构示意图。FIG. 10 is a schematic structural diagram of the structure in FIG. 9 from another perspective.
附图标号说明:Description of reference numbers:
本发明目的的实现、功能特点及优点将结合实施例,参照附图做进一步说明。The realization, functional characteristics and advantages of the present invention will be further described with reference to the accompanying drawings in conjunction with the embodiments.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
需要说明,若本发明实施例中有涉及方向性指示(诸如上、下、左、右、前、后……),则该方向性指示仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。It should be noted that if there are directional indications (such as up, down, left, right, front, back, etc.) involved in the embodiments of the present invention, the directional indications are only used to explain a certain posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication also changes accordingly.
另外,若本发明实施例中有涉及“第一”、“第二”等的描述,则该“第一”、“第二”等的描述仅用于描述目的,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。另外,若全文中出现的“和/或”的含义为,包括三个并列的方案,以“A和/或B”为例,包括A方案,或B方案,或A和B同时满足的方案。另外,各个实施例之间的技术方案可以相互结合,但是必须是以本领域普通技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本发明要求的保护范围之内。In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the present invention, the descriptions of "first", "second", etc. are only used for the purpose of description, and should not be construed as indicating or implying Its relative importance or implicitly indicates the number of technical features indicated. Thus, a feature delimited with "first", "second" may expressly or implicitly include at least one of that feature. In addition, if the meaning of "and/or" appears in the whole text, it includes three parallel schemes, taking "A and/or B" as an example, including scheme A, or scheme B, or the scheme that A and B satisfy at the same time . In addition, the technical solutions between the various embodiments can be combined with each other, but must be based on the realization by those of ordinary skill in the art. When the combination of technical solutions is contradictory or cannot be realized, it should be considered that the combination of such technical solutions does not exist. , is not within the scope of protection required by the present invention.
传统技术中的横梁通常包括靠肩受力面以及导轨承载面,靠肩受力面和导轨承载面同时对导轨进行定位才能确保导轨的直线度,而靠肩受力面和导轨承载面在加工时难以同时保证二者的加工精度,即在对传统技术中的横梁进行加工时,横梁的靠肩受力面的平面度以及导轨承载面的平面度的加工精度难以同时得到保证,横梁的加工难度大,横梁的靠肩受力面的平面度以及导轨承载面的平面度只要有一者出现加工精度低而导致的平面度较差的情况发生,横梁上安装的导轨的直线度就会较差,从而导致导轨上的承载台出现移动偏位的问题。并且,传统技术中在对导轨进行固定时,通常采用销钉或者螺丝,而横梁导轨结构在运输或者使用过程中的震动频率较高,较高频率的振动会使得销钉偏移或者螺丝移动形变,从而影响导轨的直线度,进而导致导轨上的承载台出现移动偏位的问题。The beam in the traditional technology usually includes the shoulder bearing surface and the guide rail bearing surface. The shoulder bearing surface and the guide rail bearing surface can position the guide rail at the same time to ensure the straightness of the guide rail, while the shoulder bearing force surface and the guide rail bearing surface are processed. It is difficult to ensure the machining accuracy of both at the same time, that is, when machining the beam in the traditional technology, the flatness of the shoulder bearing surface of the beam and the flatness of the bearing surface of the guide rail are difficult to be guaranteed at the same time. It is very difficult. As long as one of the flatness of the shoulder bearing surface of the beam and the flatness of the bearing surface of the guide rail has poor flatness caused by low machining accuracy, the straightness of the guide rail installed on the beam will be poor. , resulting in the problem of displacement of the bearing platform on the guide rail. In addition, pins or screws are usually used to fix the guide rails in the traditional technology, and the vibration frequency of the beam guide rail structure is high during transportation or use. The higher frequency vibration will cause the pins to shift or the screws to move and deform. The straightness of the guide rail is affected, which in turn leads to the problem of displacement of the bearing platform on the guide rail.
为此,本发明提出一种横梁导轨结构,以及包括该横梁导轨结构的切割装置,本发明的横梁导轨结构能够解决传统横梁导轨结构中的导轨直线度较差而导致承载台移动偏位的问题。To this end, the present invention proposes a beam guide structure and a cutting device including the beam guide structure. The beam guide structure of the present invention can solve the problem that the guide rail in the traditional beam guide structure has poor straightness and causes the movement of the bearing platform to be offset. .
请参阅图1至图5,本发明的横梁导轨结构的一实施例中,横梁导轨结构包括横梁100、第一导轨200、第二导轨300、多个第一紧固件400、多个第二紧固件500、第一滑块600和第二滑块700,所述横梁100具有安装面110(如图3、图5和图7所示);第一导轨200设于所述安装面110上;第二导轨300设于所述安装面110上并与所述第一导轨200平行间隔设置;多个第一紧固件400均设于所述横梁100上且沿所述第一导轨200的长度方向依次间隔排布的设于所述第一导轨200的相对两侧,相对设置的多个所述第一紧固件400分别与所述第一导轨200的侧边抵持以夹持固定所述第一导轨200;多个第二紧固件500均设于所述横梁100上且沿所述第二导轨300的长度方向依次间隔排布的设于所述第二导轨300的相对两侧,相对设置的多个所述第二紧固件500分别与所述第二导轨300的侧边抵持以夹持固定所述第二导轨300;所述第一滑块600沿所述第一导轨200的长度方向可滑动地设于所述第一导轨200上,所述第二滑块700沿所述第二导轨300的长度方向可滑动地设于所述第二导轨300上,所述第一滑块600和所述第二滑块700用于供承载台安装,以带动所述承载台沿所述第一导轨200的长度方向移动。Referring to FIGS. 1 to 5 , in an embodiment of the beam guide structure of the present invention, the beam guide structure includes a beam 100 , a first guide rail 200 , a second guide rail 300 , a plurality of first fasteners 400 , a plurality of second guide rails Fastener 500 , first sliding block 600 and second sliding block 700 , the beam 100 has a mounting surface 110 (as shown in FIG. 3 , FIG. 5 and FIG. 7 ); the first guide rail 200 is provided on the mounting surface 110 The second guide rail 300 is arranged on the mounting surface 110 and is arranged in parallel with the first guide rail 200 ; a plurality of first fasteners 400 are arranged on the beam 100 and along the first guide rail 200 The length directions of the first guide rails 200 are arranged at intervals in sequence on opposite sides of the first guide rail 200, and the plurality of first fasteners 400 disposed opposite to each other abut against the sides of the first guide rail 200 to clamp Fixing the first guide rail 200 ; a plurality of second fasteners 500 are arranged on the beam 100 and are arranged at intervals along the length direction of the second guide rail 300 on opposite sides of the second guide rail 300 On both sides, a plurality of the second fasteners 500 disposed opposite to each other abut against the sides of the second guide rail 300 to clamp and fix the second guide rail 300; the first slider 600 moves along the The first guide rail 200 is slidably disposed on the first guide rail 200 along the length direction of the second guide rail 200 , and the second slider 700 is slidably disposed on the second guide rail 300 along the length direction of the second guide rail 300 . The first sliding
可以理解的是,横梁100可以设于基座800上,横梁100的安装面110可以呈水平设置,也可以与水平方向呈垂直设置,当然也可以与水平方向呈夹角设置,即第一导轨200和第二导轨300可以沿水平方向间隔排布,也可以沿高度方向呈上下向排布,也可以在与水平方向呈夹角的平面上呈倾斜设置,具体在此不作限定。在本实施例中,第一导轨200和第二导轨300在高度方向呈上下向排布,安装面110设于横梁100的侧边,即第一滑块600和第二滑块700也设于横梁100的侧板,承载台也设于横梁100的侧边,从而使得承载台能够在横梁100的侧边进行移动。It can be understood that, the
进一步地,多个第一紧固件400可以分为两组,两组的多个第一紧固件400分别与第一导轨200的两侧边抵持,每组的多个第一紧固件400依次间隔排布,以将第一导轨200夹持固定在横梁100上;同理,多个第二紧固件500可以分为两组,两组的多个第二紧固件500分别与第二导轨300的两侧边抵持,每组的多个第二紧固件500依次间隔排布,以将第二导轨300夹持固定在横梁100上。多个第一紧固件400直接与第一导轨200抵持,确保了第一导轨200安装的稳定性,以及多个第二紧固件500直接与第二导轨300抵持,确保了第二导轨300安装的稳定性,在横梁导轨结构运输或者使用时,高频振动也对第一导轨200和第二导轨300的安装稳定性无影响,从而确保了第一导轨200和第二导轨300安装于横梁100上的稳定性。Further, the plurality of
进一步地,第一导轨200与横梁100可以采用连接件进行连接固定,连接件可以为螺钉,当然,第一导轨200也可以与横梁100采用卡接的方式进行固定,具体在此不作限定。同理,第二导轨300与横梁100进行连接固定的方式也不做限定,包括但不限于:螺纹连接或者卡接。第一紧固件400与横梁100的固定方式也不做限定,包括但不限于:螺纹连接或者卡接。第二紧固件500与横梁100的固定方式也不做限定,包括但不限于:螺纹连接或者卡接。Further, the
本方案的横梁导轨结构包括横梁100、第一导轨200、第二导轨300、多个第一紧固件400、多个第二紧固件500、第一滑块600和第二滑块700,横梁100具有安装面110,第一导轨200和第二导轨300均设于安装面110上,且第一导轨200与第二导轨300平行间隔设置,多个第一紧固件400均设于横梁100上且沿第一导轨200的长度方向依次间隔排布的设于第一导轨200的相对两侧,相对设置的多个第一紧固件400分别与第一导轨200的侧边抵持以夹持固定第一导轨200,多个第二紧固件500均设于横梁100上且沿第二导轨300的长度方向依次间隔排布的设于第二导轨300的相对两侧,相对设置的多个所述第二紧固件500分别与第二导轨300的侧边抵持以夹持固定第二导轨300,第一滑块600沿第一导轨200的长度方向可滑动地设于第一导轨200上,第二滑块700沿第二导轨300的长度方向可滑动地设于第二导轨300上,第一滑块600和第二滑块700用于供承载台安装,以带动承载台沿第一导轨200的长度方向移动,如此设置,使得横梁100的安装面110为第一导轨200和第二导轨300的定位基准面,即安装第一导轨200和第二导轨300时,仅需确保横梁100的安装面110具有较高的平面度即可确保第一导轨200和第二导轨300的直线度,在对横梁100进行加工时,横梁100上仅有一个定位基准面的安装面110易于加工,横梁100安装面110的平面度的加工精度能够得到保证,即确保了第一导轨200和第二导轨300安装在横梁100上的直线度较高;同时,多个第一紧固件400和多个第二紧固件500分别夹持固定第一导轨200和第二导轨300,使得第一导轨200和第二导轨300能够稳定的安装于横梁100上,从而确保了第一导轨200和第二导轨300安装的稳定性,即本方案在确保了第一导轨200和第二导轨300安装在横梁100上的直线度较高的同时又确保了第一导轨200和第二导轨300安装的稳定性,从而保证了承载台能够在第一导轨200和第二导轨300上稳定的移动,避免了承载台在移动时出现偏位的情况发生。相对于传统技术而言,本方案在安装第一导轨200和第二导轨300时,仅通过横梁100的安装面110作为定位基准面,使得第一导轨200和第二导轨300的定位基准面仅有一个,一个定位基准面使得横梁100容易加工,横梁100的安装面110的加工精度能够得到保证。并且,本方案通过多个第一紧固件400对第一导轨200进行固定,确保了第一导轨200安装在横梁100上的稳定性,以及多个第二紧固件500对第二导轨300进行固定,确保了第一导轨200安装在横梁100上的稳定性,从而使得第一滑块600能够在第一导轨200上稳定的滑动,第二滑块700能够稳定的在第二导轨300上滑动,进而使得承载台能够稳定的移动,而不会出现承载台移动偏位的情况。由此可见,本方案的横梁导轨结构能够解决传统横梁导轨结构中的导轨直线度较差而导致承载台移动偏位的问题。The beam guide structure of this solution includes a
请参阅图3至图7,在一实施例中,所述横梁100的安装面110上设有相对间隔设置的第一安装槽120和第二安装槽130,所述第二安装槽130设于所述第一安装槽120与所述第二导轨300之间,所述第一安装槽120和所述第二安装槽130之间形成有第一安装凸台140,所述第一安装凸台140的长度方向沿所述第一导轨200的长度方向延伸,所述第一导轨200设于所述第一安装凸台140的顶面,多个所述第一紧固件400分设于所述第一安装槽120和所述第二安装槽130内且相对设置。Please refer to FIG. 3 to FIG. 7 , in one embodiment, the mounting
可以理解的是,安装面110包括第一安装凸台140的顶面,第一导轨200设于第一安装凸台140的顶面,即第一导轨200设于安装面110上。通过设置第一安装槽120和第二安装槽130,以形成了第一安装凸台140,第一安装凸台140占整个横梁100的区域较小,在加工第一安装凸台140时,能够确保第一安装凸台140的顶面的加工精度,第一安装凸台140顶面的平整度可以加工控制到0.006mm,从而能够确保第一导轨200安装于第一安装凸台140时的直线度较好。当第一导轨200的长度较长,例如超过1米时,第一导轨200也能具有较好的直线度,通过对第一导轨200进行校正,第一导轨200的直线度可以达到0.0002mm,如此即能够确保第一导轨200具有较好的直线度。此外,第一安装槽120和第二安装槽130也便于多个第一紧固件400进行快速定位安装,有利于提高多个第一紧固件400的安装效率。It can be understood that the mounting
请参阅图3和图7,在一实施例中,所述第一安装槽120具有远离所述第一安装凸台140的第一槽壁121,所述第一槽壁121朝外呈倾斜设置,以使得所述第一安装槽120的槽口呈扩口状设置;和/或,所述第二安装槽130具有远离所述第一安装凸台140的第二槽壁131,所述第二槽壁131朝外呈倾斜设置,以使得所述第二安装槽130的槽口呈扩口状设置。Please refer to FIG. 3 and FIG. 7 , in one embodiment, the
可以理解的是,第一槽壁121与第一安装凸台140的一个侧壁间隔设置,第一槽壁121朝外呈倾斜设置,以使得第一安装槽120的槽口呈扩口状设置,扩口设置的第一安装槽120能够便于第一紧固件400快速的安装,有利于提高第一紧固件400的安装效率。It can be understood that the
同理,第二槽壁131与第一安装凸台140的另一个侧壁间隔设置,第二槽壁131朝外呈倾斜设置,以使得第二安装槽130的槽口呈扩口状设置,扩口设置的第二安装槽130能够便于第一紧固件400快速的安装,也有利于提高第一紧固件400的安装效率。Similarly, the
请参阅图5、图7、图9和图10,在一实施例中,多个所述第一紧固件400包括多个第一子紧固件410,所述第一子紧固件410设于所述第一安装槽120内,所述第一子紧固件410具有相对设置的第一挤压面411和第二挤压面412,至少部分所述第一挤压面411与所述第一导轨200的侧边抵持,所述第二挤压面412与所述第一槽壁121抵持。可以理解的是,第一子紧固件410的至少部分第一挤压面411能够与第一导轨200的侧壁抵持,部分第一挤压面411设于第一安装槽120内,确保了第一子紧固件410安装的稳定性。当然第一子紧固件410的第一挤压面411也可以同时与第一安装槽120的槽壁以及第一导轨200的侧边抵持,使得第一子紧固件410不仅能够将第一导轨200夹持固定,同时还确保了第一子紧固件410安装于第一安装槽120的稳定性。Referring to FIG. 5 , FIG. 7 , FIG. 9 and FIG. 10 , in one embodiment, the plurality of
而且,第一子紧固件410的第二挤压面412还与倾斜设置的第一槽壁121抵持,即第二挤压面412也呈倾斜设置,倾斜设置的第一槽壁121能够更好的对第一子紧固件410进行支撑,第一槽壁121将倾斜的支持力进行分解,并将分解的力作用于第一子紧固件410上,以使得抵持于第一槽壁121上的第一子紧固件410能够将第一导轨200的侧边压紧,从而进一步地提高了第一子紧固件410夹持固定第一导轨200的稳定性。特别是在本实施例中,第一子紧固件410与第一导轨200沿高度方向呈上下向设置,第一子紧固件410的重力,以及倾斜设置的第一槽壁121对倾斜设置的第二挤压面412的抵持力共同作用于第一导轨200的侧壁上,使得第一子紧固件410能够将第一导轨200的侧边夹持牢固,从而确保了第一导轨200安装于横梁100上的稳定性。Moreover, the second
在一实施例中,多个所述第一紧固件400还包括多个第二子紧固件420,所述第二子紧固件420设于所述第二安装槽130内,所述第二子紧固件420具有相对设置的第三挤压面和第四挤压面,至少部分所述第三挤压面与所述第一导轨200的侧边抵持,所述第四挤压面与所述第二槽壁131抵持。In one embodiment, the plurality of
可以理解的是,第二子紧固件420的至少部分第三挤压面能够与第一导轨200的另一侧壁抵持,部分第三挤压面设于第二安装槽130内,确保了第二子紧固件420安装的稳定性。当然,第二子紧固件420的第三挤压面不仅可以与第二安装槽130的槽壁抵持,同时第三挤压面还可以与第一导轨200的另一侧边抵持,使得第二子紧固件420不仅能够将第一导轨200夹持固定,同时还确保了第二子紧固件420安装于第二安装槽130的稳定性。It can be understood that at least part of the third pressing surface of the
而且,第二子紧固件420的第四挤压面还与倾斜设置的第二槽壁131抵持,即第二挤压面412也呈倾斜设置,倾斜设置的第二槽壁131能够更好的对第二子紧固件420进行支撑,第二槽壁131将倾斜的支持力进行分解,并将分解的力作用于第二子紧固件420上,以使得抵持于第二槽壁131上的第二子紧固件420能够将第一导轨200的另一侧边压紧,从而进一步地提高了第二子紧固件420夹持固定第一导轨200的稳定性。Moreover, the fourth pressing surface of the
特别是在本实施例中,第一导轨200和第二子紧固件420沿高度方向呈上下向设置,第二子紧固件420的重力作用于第二侧壁上,倾斜设置的第二侧壁对第二子紧固件420进行支撑,以将支撑力分解并作用于第二子紧固件420上,并且第二侧壁与第四挤压面之间还具有摩擦力,倾斜的摩擦力与倾斜的支撑力共同作用于第二子紧固件420上,以使得第二子紧固件420能够将第一导轨200的另一侧边抵持压紧而将第一导轨200夹持牢固,从而确保了第一导轨200安装于横梁100上的稳定性。Especially in this embodiment, the
由此可见,本方案通过第一子紧固件410和第二子紧固件420共同作用,能够确保将第一导轨200稳定的夹持固定在第一安装凸台140上,从而提高了第一导轨200安装于横梁100上的稳定性。It can be seen that in this solution, the
请参阅图5、图9和图10,在一实施例中,所述第一挤压面411与所述第二挤压面412之间形成有第一夹角,所述第一夹角不小于20度,且不大于45度;和/或,所述第三挤压面与所述第四挤压面之间形成有第二夹角,所述第二夹角不小于20度,且不大于45度。Referring to FIG. 5 , FIG. 9 and FIG. 10 , in one embodiment, a first included angle is formed between the first
可以理解的是,第一挤压面411与第一导轨200的侧边平行设置,第二挤压面412与第一挤压面411形成有第一夹角α,第一挤压面411与第一导轨200的侧边平行设置,有利于第一子紧固件410与第一导轨200的侧边贴合紧密,从而能够对第一导轨200进行稳定的夹持固定。It can be understood that the first
第一夹角α的取值范围为[20°,45°],通过限定第一夹角α的大小,能够限定第二挤压面412的倾斜度,也即限定了第一侧壁的倾斜度,通过限定第一侧壁的倾斜度,使得第一侧壁对第一子紧固件410的支撑力能够更好的作用于第一导轨200的侧边上,以使得第一子紧固件410能够将第一导轨200的侧边夹紧。同时,通过限定第一侧壁的倾斜度,还使得第一侧壁与第二挤压面412之间的摩擦力也能够更好的作用于第一子紧固件410上,配合作用于第一子紧固件410的支撑力,确保了第一子紧固件410能够将第一导轨200的侧边夹紧,从而优化了第一子紧固件410的结构,提高了横梁导轨结构可靠性。第一夹角α的取值可以为20°,或者25°,或者30°,或者40°,或者45°等,具体在此不作限定。The value range of the first included angle α is [20°, 45°]. By limiting the size of the first included angle α, the inclination of the second
同理,第三挤压面与第一导轨200的另一侧边平行设置,第四挤压面与第三挤压面形成有第二夹角,第三挤压面与第一导轨200的另一侧边平行设置,有利于第二子紧固件420与第一导轨200的另一侧边贴合紧密,从而能够对第一导轨200进行稳定的夹持固定。Similarly, the third pressing surface is arranged parallel to the other side of the
第二夹角的取值范围为[20°,45°],通过限定第二夹角的大小,能够限定第四挤压面的倾斜度,也即限定了第二侧壁的倾斜度,通过限定第二侧壁的倾斜度,使得第二侧壁对第二子紧固件420的支撑力能够更好的作用于第一导轨200的另一侧边上,以使得第二子紧固件420能够将第一导轨200的另一侧边夹紧。同时,通过限定第二侧壁的倾斜度,还使得第二侧壁与第四挤压面之间的摩擦力也能够更好的作用于第二子紧固件420上,配合作用于第二子紧固件420的支撑力,确保了第二子紧固件420能够将第一导轨200的另一侧边夹紧,从而优化了第二子紧固件420的结构,提高了横梁导轨结构可靠性。第二夹角的取值可以为20°,或者25°,或者30°,或者40°,或者45°等,具体在此不作限定。The value range of the second included angle is [20°, 45°]. By limiting the size of the second included angle, the inclination of the fourth pressing surface can be limited, that is, the inclination of the second side wall can be defined. The inclination of the second side wall is limited, so that the supporting force of the second side wall on the
在一实施例中,所述第一槽壁121呈平面设置,所述第一槽壁121的表面粗糙度不小于4μm,且不大于10μm;和/或,所述第二槽壁131呈平面设置,所述第二槽壁131的表面粗糙度不小于4μm,且不大于10μm。可以理解的是,通过限定第一槽壁121呈平面设置以及限定其表面的粗糙度,确保了第一子紧固件410能够稳定的安装于第一安装槽120内,并且,还确保了第一子紧固件410的第二挤压面412与第一槽壁121之间具有摩擦力,且二者之间的摩擦力能够作用于第一子紧固件410上,确保了第一子紧固件410能够稳定的对第一导轨200进行夹持固定,提高了横梁导轨结构的稳定性。第一槽壁121的表面粗糙度的取值可以为4μm,或者6μm,或者8μm,或者10μm等,具体在此不作限定。In one embodiment, the
同理,通过限定第二槽壁131呈平面设置以及限定其表面的粗糙度,确保了第一子紧固件410能够稳定的安装于第一安装槽120内,并且,还确保了第一子紧固件410的第二挤压面412与第一槽壁121之间具有摩擦力,且二者之间的摩擦力能够作用于第一子紧固件410上,确保了第一子紧固件410能够稳定的对第一导轨200进行夹持固定,提高了横梁导轨结构的稳定性。第二槽壁131的表面粗糙度的取值可以为4μm,或者6μm,或者8μm,或者10μm等,具体在此不作限定。Similarly, by defining the plane of the
请参阅图4、图5和图8,在一实施例中,所述安装面110包括所述第一安装凸台140的顶面,所述第一安装凸台140的宽度小于所述第一导轨200的宽度;和/或,所述第一导轨200的宽度与所述第一安装凸台140的宽度的差值不小于0.1mm,且不大于2.0mm。如此设置,使得第一导轨200的宽度大于第一安装凸台140的宽度,从而便于第一紧固件400与第一导轨200的侧边抵持,有利于优化第一紧固件400的结构。具体地,第一紧固件400包括第一子紧固件410和第二子紧固件420,第一子紧固件410的第一挤压面411可以为一个平面,平面易于加工,呈平面设置的第一挤压面411不仅能够与第一导轨200的侧边抵持,还能够与第一安装槽120的槽壁抵持,从而简化了第一子紧固件410的结构。同理,第二子紧固件420的第三挤压面可以为一个平面,平面易于加工,呈平面设置的第三挤压面不仅能够与第一导轨200的侧边抵持,还能够与第二安装槽130的槽壁抵持,从而简化了第二子紧固件420的结构。由此可见,通过设置第一安装凸台140的宽度小于第一导轨200的宽度,有利于优化横梁导轨结构。Referring to FIG. 4 , FIG. 5 and FIG. 8 , in one embodiment, the mounting
此外,第一导轨200的宽度与第一安装凸台140的宽度的差值可以为0.1mm,或者0.5mm,或者1.0mm,或者2.0mm等,具体在此不作限定。通过限定第一导轨200的宽度与第一安装凸台140的宽度的差值,能够便于第一紧固件400将第一导轨200压紧,同时,还为第一紧固件400的加工预留了加工误差,从而提高了横梁导轨结构的可靠性。In addition, the difference between the width of the
在一实施例中,所述横梁100采用铸铁材料制成。可以理解的是,横梁100为铸铁材料,确保了横梁100的强度,使得横梁100能够承受较重的重力,例如横梁100能够承受100kg的重量而不变形。同时,铸铁材料还具有较好的抗振性能,在横梁导轨结构工作时对导轨直线度的影响较小,相对于现有横梁100采用大理石的材料而言,具有明显的抗振性和机械强度。由此可见,横梁100采用铸铁材料制成,提高了横梁导轨结构的稳定性。In one embodiment, the
在一实施例中,第一紧固件400与第一安装槽120的槽底间隔设置;和/或,第一紧固件400与第二安装槽130的槽底间隔设置。如此,即相当于第一子紧固件410与第一安装槽120的槽底间隔设置;和/或,第二子紧固件420与第二安装槽130的槽底间隔设置。如此设置,使得在安装第一紧固件时400,第一紧固件400无需依靠第一安装槽120的槽底和/或第二安装槽130的槽底进行定位,即横梁100在加工第一安装槽120和第二安装槽130时,无需对二者的槽底进行精密加工,二者的槽底不是定位基准面,第一紧固件400主要通过与第一导轨200的侧边抵持进行定位,在第一紧固件400安装完毕后,仅需对第一导轨200的直线度进行校准即可确保第一导轨200的直线度。由此可见,通过将第一紧固件400与第一安装槽120的槽底间隔设置;和/或,第一紧固件400与第二安装槽130的槽底间隔设置,能够降低横梁100的加工难度,以及确保横梁100上的第一导轨200和第二导轨300的直线度,从而提高了横梁导轨结构的可靠性。In one embodiment, the
在一实施例中,横梁导轨结构可以采用电机驱动丝杆转动的方式而带动第一滑块600和/或第二滑块700进行移动,即电机的驱动轴与丝杆连接,驱动轴在转动的过程中带动丝杆转动,丝杆上的传动块与第一滑块600和/或第二滑块700连接,传动块随丝杆的转动而移动,从而使得传动块能够带动第一滑块600和/或第二滑块700移动。In one embodiment, the beam guide structure can drive the first sliding
在一实施例中,第一紧固件400与第二紧固件500的结构类似,所起到的作用也相同,其具体结构参照第一紧固件400,在此不再一一赘述。通过将第一紧固件400结构与第二紧固件500的结构设置呈类似或者相同,能够简化横梁导轨结构的结构,提高横梁导轨结构中的零件的通用性。In one embodiment, the structures of the
本发明还提出一种切割装置,该切割装置包括如上所述的横梁导轨结构,该横梁导轨结构的具体结构参照上述实施例,由于本切割装置采用了上述所有实施例的全部技术方案,因此至少具有上述实施例的技术方案所带来的所有有益效果,在此不再一一赘述。The present invention also provides a cutting device, the cutting device includes the above-mentioned beam guide rail structure, and the specific structure of the beam guide rail structure refers to the above-mentioned embodiments. Since the cutting device adopts all the technical solutions of all the above-mentioned embodiments, at least All the beneficial effects brought by the technical solutions of the above embodiments are not repeated here.
以上所述仅为本发明的可选实施例,并非因此限制本发明的专利范围,凡是在本发明的发明构思下,利用本发明说明书及附图内容所作的等效结构变换,或直接/间接运用在其他相关的技术领域均包括在本发明的专利保护范围内。The above descriptions are only optional embodiments of the present invention, and are not intended to limit the scope of the present invention. Under the inventive concept of the present invention, any equivalent structural transformations made by using the contents of the description and drawings of the present invention, or direct/indirect Applications in other related technical fields are included in the scope of patent protection of the present invention.
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CN212823896U (en) * | 2020-05-19 | 2021-03-30 | 江西衡源智能装备有限公司 | Guide rail positioning and mounting structure and cross beam |
KR102244867B1 (en) * | 2020-12-11 | 2021-04-26 | 왕순옥 | Transfer device equipped with preload module for preventing clearance of top body and fixed guide rail |
CN217254407U (en) * | 2022-04-14 | 2022-08-23 | 深圳市青虹激光科技有限公司 | Crossbeam guide rail structure and cutting device |
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