CN114849725A - Red mud-based catalyst for synthesizing low-carbon alcohol and preparation method and application thereof - Google Patents

Red mud-based catalyst for synthesizing low-carbon alcohol and preparation method and application thereof Download PDF

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CN114849725A
CN114849725A CN202210530831.4A CN202210530831A CN114849725A CN 114849725 A CN114849725 A CN 114849725A CN 202210530831 A CN202210530831 A CN 202210530831A CN 114849725 A CN114849725 A CN 114849725A
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CN114849725B (en
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关倩
徐海燕
杨树华
张竟月
何晓峰
师新广
尚延峰
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Henan Academy of Sciences
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    • C07C29/156Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by reduction of oxides of carbon exclusively with hydrogen or hydrogen-containing gases characterised by the catalyst used containing iron group metals, platinum group metals or compounds thereof
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    • C07C29/158Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by reduction of oxides of carbon exclusively with hydrogen or hydrogen-containing gases characterised by the catalyst used containing iron group metals, platinum group metals or compounds thereof containing platinum group metals or compounds thereof containing rhodium or compounds thereof
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Abstract

The invention belongs to the technical field of biomass energy utilization, and particularly relates to a red mud-based catalyst for synthesizing low-carbon alcohol, and preparation and application thereof. The catalyst takes red mud as a carrier, the active ingredient is Cu, and the auxiliary agents are Rh, Mo and ZrOne or more of La, Ce, Mn, Co and Cr; the mass content of the active component in the catalyst is 10-80%, the mass content of the auxiliary agent is 10-50%, and the rest is a carrier. The invention uses the red mud as a carrier to prepare the catalyst, and applies the catalyst to the reaction of preparing the low carbon alcohol from the biomass synthesis gas, thereby improving the utilization rate of biomass resources, and solving the problems of high cost of the catalyst, low CO conversion rate and C in the reaction of preparing the low carbon alcohol from the synthesis gas in the prior art 2+ Low alcohol selectivity and industrial application potential.

Description

Red mud-based catalyst for synthesizing low-carbon alcohol and preparation method and application thereof
Technical Field
The invention belongs to the technical field of biomass energy utilization, and particularly relates to a red mud-based catalyst for synthesizing low-carbon alcohol, and preparation and application thereof.
Background
The crisis and problems faced by the traditional fossil energy sources are driving the development of new clean energy sources to be increasingly important. The synthesis gas is CO and H 2 The chemical raw material gas as a main component is derived from coal, biomass and the like, can be directly converted into oxygen-containing compounds such as alcohols and the like under the action of a catalyst, and has practical significance as a chemical raw material source and energy. At present, the conversion of synthesis gas into lower alcohol for liquid fuel is gradually becoming a utilization mode of green energy, however, the existing synthesis reaction of lower alcohol has the problems of low CO conversion rate and low selectivity of lower alcohol, wherein the catalyst and the catalytic activity thereof are the key points of the above problems, and the exploration and development of a high-efficiency and stable catalyst is one of the hot spots of research on synthesis gas preparation of lower alcohol. The Cu @ Fe core-shell structure catalyst for preparing low-carbon alcohol from synthesis gas is prepared by CN104841432B in China, but the selectivity of hydrocarbons is higher. The chinese patent CN108465468B uses carbon nanotubes as a carrier to prepare a catalyst for preparing low-carbon alcohol from synthesis gas, and the selectivity of C2+ alcohol in the obtained product is not high. The red mud is used as polluting waste residue discharged in the aluminum industrial process and contains metal elements such as iron, aluminum, potassium, gallium, lanthanum, vanadium, titanium, scandium and the like. Therefore, the red mud has the application potential of catalyzing CO dissociation, and can be used as a basic raw material for preparing a low-carbon alcohol catalyst from synthesis gas. The discharge amount of the red mud in China tends to increase year by year, about 6000 million tons of red mud are discharged per year, but the utilization rate is very low. Therefore, the red mud is used as a catalyst carrierThe method is used for preparing low-carbon alcohol from biomass synthesis gas, can reduce the pollution problem of red mud to the environment, and can improve the utilization rate of biomass.
Disclosure of Invention
The invention aims to provide a red mud-based catalyst for synthesizing low-carbon alcohol and a preparation method thereof, and the catalyst prepared by the method has high catalytic activity and C 2+ High alcohol selectivity, stable performance, easily obtained carrier raw materials, simple preparation process and low cost.
In order to solve the technical problems, the technical scheme adopted by the invention is as follows:
the red mud-based catalyst for synthesizing the low-carbon alcohol takes red mud as a carrier, the active ingredient is Cu, and the auxiliary agent is one or more of Rh, Mo, Zr, La, Ce, Mn, Co and Cr; the mass content of the active component in the catalyst is 10-80%, the mass content of the auxiliary agent is 10-50%, and the rest is a carrier.
Preferably, the carrier is red mud after dealkalization treatment.
The invention further provides a preparation method of the red mud-based catalyst for synthesizing the low-carbon alcohol, which comprises the steps of firstly preparing a carrier, then fusing the mixed solution dissolved with the active components and the salt of the auxiliary agent with the carrier by a vacuum impregnation method, and then filtering, drying and roasting to obtain the catalyst.
The preparation of the carrier was as follows: mixing the red mud and an ethanol solution, carrying out ultrasonic treatment for 1-3h, then replacing the ethanol solution with water, and drying after the pH value of the replacement water is reduced to be neutral.
Preferably, the mass ratio of the red mud to the ethanol solution is 1: 3-5.
The ethanol solution is preferably absolute ethanol with the volume concentration of 95 percent.
The red mud-based catalyst has good application in synthesizing low-carbon alcohol, and after being placed in a fixed bed reactor, the catalyst is firstly placed in H 2 Reducing the catalyst in atmosphere and normal pressure, and then carrying out the reaction for synthesizing the low-carbon alcohol.
Further, when the catalyst is reduced, the reduction temperature is 300-400 ℃, and the reduction time is 2-5 h. Preferably, the reduction temperature is 350 ℃ and the reduction time is 4 h.
Further, the reaction pressure is 2-6MPa, the reaction temperature is 220- -1 Under the reaction condition of (1), carrying out the reaction of synthesizing low-carbon alcohol, wherein H in the raw material gas 2 And CO in a volume ratio of 0.5-3.5: 1.
preferably, the synthesis of the low-carbon alcohol is carried out under the conditions that the pressure is 3.0MPa, the temperature is 280 ℃, and the space velocity is 4000h -1 Under the reaction conditions of (1), H in the feed gas 2 And CO at a volume ratio of 2: 1.
The invention uses the red mud as a carrier to prepare the catalyst, and applies the catalyst to the reaction of preparing the low carbon alcohol from the biomass synthesis gas, thereby improving the utilization rate of biomass resources, solving the problems of high cost of the catalyst, low CO conversion rate and C in the reaction of preparing the low carbon alcohol from the synthesis gas in the prior art 2+ Low alcohol selectivity and industrial application potential. Particularly, the used carrier is the treated red mud, so that the activity of the catalyst and the dispersion degree of active components of the catalyst are improved, and the selectivity of C2+ alcohol is increased. The raw materials of the carrier are cheap and easy to obtain, the preparation process is simple, and the performance is stable.
Detailed Description
The technical solution of the present invention is illustrated by the following specific examples, but the scope of the present invention is not limited thereto:
example 1
A red mud-based catalyst for synthesizing low-carbon alcohol is prepared by the following steps:
1) preparing a catalyst carrier: soaking the collected red mud in an ethanol solution (with the volume concentration of 95 percent, the same below), carrying out ultrasonic treatment for 2 hours, then washing the red mud with distilled water for 5 times until the red mud is neutral, carrying out suction filtration and drying to obtain the treated red mud carrier. The mass ratio of the red mud to the ethanol solution is 1: 4.
2) Preparing a catalyst by impregnation: according to the mol ratio of Cu, Mo, Zr and Ce, namely 1:0.3:0.064:0.072, nitrates of copper, zirconium and cerium and ammonium molybdate are dissolved in water to prepare a mixed solution. Under the vacuum condition, 1g of the red mud carrier obtained in the step 1) is soaked in the mixed solution, then, the mixed solution is subjected to suction filtration, and then, the soaked catalyst precursor is dried at the temperature of 100 ℃ and roasted at the temperature of 450 ℃ to obtain 2.5g of the red mud-based catalyst for synthesizing the low-carbon alcohol, wherein the red mud carrier accounts for 40 percent, and the molar ratio of the metal elements is Cu, Mo, Zr and Ce is 1:0.3:0.064: 0.072.
The reaction for synthesizing the low-carbon alcohol by using the red mud-based catalyst comprises the following steps:
placing the prepared red mud-based catalyst in a fixed bed reactor, firstly in H 2 Reducing at normal pressure in the atmosphere (the temperature is 350 ℃ and the time is 4h), then switching to a reaction mode, wherein the catalyst dosage is 2g, the reaction pressure is 3.0MPa, the reaction temperature is 280 ℃ and the space velocity is 4000h -1 Under the reaction condition of (1), the reaction for preparing low carbon alcohol from synthesis gas is carried out, and H in raw material gas 2 : the volume ratio of CO is 2: 1.
example 2
A red mud-based catalyst for synthesizing low-carbon alcohol is prepared by the following steps:
1) preparing a catalyst carrier: soaking the collected red mud in an ethanol solution, performing ultrasonic treatment for 2 hours at 50 ℃, then washing the red mud for 6 times to be neutral by using distilled water, performing suction filtration and drying to obtain the treated red mud carrier. The mass ratio of the red mud to the ethanol solution is 1: 4.
2) Preparing a catalyst by impregnation: nitrates of copper, cobalt, chromium and cerium were dissolved in water in a molar ratio of Cu to Co to Cr to Ce of 1 to 0.2 to 0.055 to 0.064 to prepare a mixed solution. Under the vacuum condition, 1g of the red mud carrier obtained in the step 1) is soaked in the mixed solution, then, the mixed solution is filtered, and then, the soaked catalyst precursor is dried at the temperature of 100 ℃ and roasted at the temperature of 400 ℃ to obtain 2g of the red mud-based catalyst for synthesizing the low carbon alcohol, wherein the red mud carrier accounts for 50 percent.
The reaction for synthesizing lower alcohols using the red mud-based catalyst was the same as in example 1.
Example 3
The catalyst carrier preparation, catalyst impregnation preparation and synthesis of lower alcohols were carried out as in example 1, except that the molar ratio of the metal elements Cu: Mo: Zr: La was 1:0.3:0.055: 0.064.
Example 4
Catalyst support preparation, catalyst impregnation preparation and synthesis of lower alcohols the reaction was the same as in example 2 except that the molar ratio of the metal elements Cu: Rh: Cr: La was 1:0.2:0.067: 0.05.
Example 5
The catalyst carrier preparation, catalyst impregnation preparation and low carbon alcohol synthesis reactions were the same as in example 1, except that the molar ratio of the metal elements was Cu: co: ce: mn is 1:0.3:0.064: 0.072.
example 6
The catalyst carrier preparation, catalyst impregnation preparation and reaction for synthesizing lower alcohols were performed as in example 2, except that the molar ratio of the metal elements was Cu: Co: Ce: Rh 1:0.2:0.055: 0.064.
comparative example 1
Step 1) of preparing the catalyst support is as follows: and directly washing the collected red mud with distilled water for 5 times until the red mud is neutral, and performing suction filtration and drying to obtain the treated red mud carrier. The other steps are the same as in example 1.
The results of the evaluation of the examples and of the catalysts obtained in comparative examples are shown in the following table.
Figure BDA0003645948700000051

Claims (10)

1. The red mud-based catalyst for synthesizing the low-carbon alcohol is characterized in that the catalyst takes red mud as a carrier, an active ingredient is Cu, and an auxiliary agent is one or more of Rh, Mo, Zr, La, Ce, Mn, Co and Cr; the mass content of the active component in the catalyst is 10-80%, the mass content of the auxiliary agent is 10-50%, and the rest is a carrier.
2. The red mud-based catalyst for synthesizing lower alcohols according to claim 1, wherein the carrier is red mud after dealkalization treatment.
3. The method for preparing a red mud-based catalyst for synthesizing lower alcohols according to claim 1, wherein the catalyst is obtained by preparing a carrier, fusing a mixed solution of salts dissolved with active components and auxiliaries and the carrier by a vacuum impregnation method, and then filtering, drying and roasting.
4. The method for preparing the red mud-based catalyst according to claim 3, wherein the support is prepared by: mixing the red mud and an ethanol solution, carrying out ultrasonic treatment for 1-3h, then replacing the ethanol solution with water, and drying after the pH value of the replacement water is reduced to be neutral.
5. The method for preparing the red mud-based catalyst according to claim 4, wherein the mass ratio of the red mud to the ethanol solution is 1: 3-5.
6. The application of the red mud-based catalyst in the synthesis of lower alcohols according to claim 1, wherein the catalyst is placed in a fixed bed reactor and then is firstly placed in H 2 Reducing the catalyst in atmosphere and normal pressure, and then carrying out the reaction for synthesizing the low-carbon alcohol.
7. The application of the red mud-based catalyst in the synthesis of lower alcohols according to claim 6, wherein the reduction temperature is 300-400 ℃ and the reduction time is 2-5h when the catalyst is reduced.
8. The application of the red mud-based catalyst in the synthesis of lower alcohols according to claim 7, wherein the reduction temperature is 350 ℃ and the reduction time is 4 h.
9. The application of the red mud-based catalyst in the synthesis of low carbon alcohol according to claim 6, wherein the reaction pressure is 2-6MPa, the reaction temperature is 220-4000 ℃, and the volume space velocity of the reaction gas is 1000-4000h -1 Under the reaction condition of (1), carrying out the reaction of synthesizing low-carbon alcohol, wherein H in the raw material gas 2 And CO in a volume ratio of 0.5-3.5: 1.
10. the erythro of claim 9The application of the mud-based catalyst in the synthesis of low-carbon alcohol is characterized in that the low-carbon alcohol is synthesized by reaction under the conditions that the pressure is 3.0MPa, the temperature is 280 ℃ and the space velocity is 4000h -1 Under the reaction conditions of (1), H in the feed gas 2 And CO in a volume ratio of 2: 1.
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CN112495384A (en) * 2020-11-26 2021-03-16 中国科学院山西煤炭化学研究所 CuCo-based composite catalyst for preparing low-carbon alcohol from synthesis gas and preparation method and application thereof
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CN110152675A (en) * 2019-05-22 2019-08-23 国家能源投资集团有限责任公司 The method of low carbon alcohol by synthetic gas catalyst, preparation method and low carbon alcohol by synthetic gas
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