CN114847714A - 3D sound therapy pad with plate type conduction effect - Google Patents
3D sound therapy pad with plate type conduction effect Download PDFInfo
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- CN114847714A CN114847714A CN202210477587.XA CN202210477587A CN114847714A CN 114847714 A CN114847714 A CN 114847714A CN 202210477587 A CN202210477587 A CN 202210477587A CN 114847714 A CN114847714 A CN 114847714A
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- 230000000694 effects Effects 0.000 title claims abstract description 41
- 238000002560 therapeutic procedure Methods 0.000 title claims abstract description 21
- 239000004744 fabric Substances 0.000 claims abstract description 105
- 125000006850 spacer group Chemical group 0.000 claims abstract description 67
- 230000033764 rhythmic process Effects 0.000 claims abstract description 13
- 230000003238 somatosensory effect Effects 0.000 claims abstract description 10
- 230000005540 biological transmission Effects 0.000 claims abstract description 9
- 238000009940 knitting Methods 0.000 claims description 12
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- 238000009434 installation Methods 0.000 claims description 7
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- 238000005516 engineering process Methods 0.000 claims description 3
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Classifications
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
- A47C27/12—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with fibrous inlays, e.g. made of wool, of cotton
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C21/00—Attachments for beds, e.g. sheet holders, bed-cover holders; Ventilating, cooling or heating means in connection with bedsteads or mattresses
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61H—PHYSICAL THERAPY APPARATUS, e.g. DEVICES FOR LOCATING OR STIMULATING REFLEX POINTS IN THE BODY; ARTIFICIAL RESPIRATION; MASSAGE; BATHING DEVICES FOR SPECIAL THERAPEUTIC OR HYGIENIC PURPOSES OR SPECIFIC PARTS OF THE BODY
- A61H1/00—Apparatus for passive exercising; Vibrating apparatus ; Chiropractic devices, e.g. body impacting devices, external devices for briefly extending or aligning unbroken bones
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61H—PHYSICAL THERAPY APPARATUS, e.g. DEVICES FOR LOCATING OR STIMULATING REFLEX POINTS IN THE BODY; ARTIFICIAL RESPIRATION; MASSAGE; BATHING DEVICES FOR SPECIAL THERAPEUTIC OR HYGIENIC PURPOSES OR SPECIFIC PARTS OF THE BODY
- A61H23/00—Percussion or vibration massage, e.g. using supersonic vibration; Suction-vibration massage; Massage with moving diaphragms
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61H—PHYSICAL THERAPY APPARATUS, e.g. DEVICES FOR LOCATING OR STIMULATING REFLEX POINTS IN THE BODY; ARTIFICIAL RESPIRATION; MASSAGE; BATHING DEVICES FOR SPECIAL THERAPEUTIC OR HYGIENIC PURPOSES OR SPECIFIC PARTS OF THE BODY
- A61H7/00—Devices for suction-kneading massage; Devices for massaging the skin by rubbing or brushing not otherwise provided for
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M21/00—Other devices or methods to cause a change in the state of consciousness; Devices for producing or ending sleep by mechanical, optical, or acoustical means, e.g. for hypnosis
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B21/14—Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M21/00—Other devices or methods to cause a change in the state of consciousness; Devices for producing or ending sleep by mechanical, optical, or acoustical means, e.g. for hypnosis
- A61M2021/0005—Other devices or methods to cause a change in the state of consciousness; Devices for producing or ending sleep by mechanical, optical, or acoustical means, e.g. for hypnosis by the use of a particular sense, or stimulus
- A61M2021/0027—Other devices or methods to cause a change in the state of consciousness; Devices for producing or ending sleep by mechanical, optical, or acoustical means, e.g. for hypnosis by the use of a particular sense, or stimulus by the hearing sense
Abstract
The 3D sound therapy cushion with the plate type conduction effect comprises a sleeping cushion main body and a somatosensory music system, wherein the sleeping cushion main body comprises a linear conduction layer, a plate type conduction layer and a bearing layer; the linear conducting layer is completely woven by more than six independent yarns from head to tail, the yarns are coiled into a net surface, vibration and sound waves are transmitted from head to tail, from point to surface, from surface to space and in multiple dimensions on one complete yarn, and a trilinear vibration and music rhythm trilinear field which is completely conducted in six directions is formed; the plate-type conducting layer adopts a three-dimensional zero-deformation rigid structure so as to facilitate cross-medium transmission of vibration and sound waves and have longitudinal wave and transverse wave effects; the somatosensory music system comprises a vibrator, a controller, a power amplifier and a high-definition sound box; the vibrator is embedded in the rigid warp-knitted spacer fabric plate-type conducting layer and is connected with the power amplifier, the vibration of the vibrator is conducted along the Z direction, and the spacer wires can generate unique trembling effect different from the traditional vibration and fluctuation under the action of the vibration and fluctuation.
Description
Technical Field
The invention relates to the technical field of music mattresses, in particular to a 3D sound therapy pad with a plate type conduction effect and capable of relieving and helping sleep.
Background
The common music mattress on the market at present has single function, the modes and the vibration intensity can only be fixed, the diversified requirements of consumers cannot be met, the traditional sponges, palms and the like are adopted in the aspect of material selection, the traditional sponges, palms and the like have certain defects in the aspects of conductivity, comfort, treatment effect and the like, and the requirements of the consumers at higher levels cannot be met.
Disclosure of Invention
The present invention is directed to solve the above problems in the prior art, and provides a 3D sound therapy pad with a plate-type conduction effect, which improves the experience of the user and meets the higher level requirements of the consumer.
In order to achieve the purpose, the invention adopts the following technical scheme:
the 3D sound therapy cushion with the plate type conduction effect comprises a sleeping cushion main body and a somatosensory music system, wherein the sleeping cushion main body comprises a flexible warp-knitted spaced fabric linear conduction layer, a rigid warp-knitted spaced fabric plate type conduction layer and a bearing layer which are sequentially overlapped from top to bottom;
the flexible warp-knitted spacer fabric linear conducting layer is completely woven from the beginning to the end by adopting more than six independent yarns, a net surface is formed by coiling, vibration and sound waves are spread from the beginning to the end, from point to surface and from surface to space on one complete yarn in a multi-dimensional mode, and a trilinear vibration and music rhythm vibratile field which is completely conducted in three dimensions and six directions is formed;
the rigid warp-knitted spaced fabric plate type conducting layer adopts a longitudinal, transverse and Z-direction three-dimensional zero-deformation rigid structure so as to facilitate cross-medium transmission of vibration and sound waves, and has longitudinal wave and transverse wave effects, and the sound waves are simultaneously transmitted on one complete yarn to form a complete linear vibration and musical rhythm tremolo field in three dimensions and six directions;
the somatosensory music system comprises a vibrator, a controller, a power amplifier and a high-definition sound box; the vibrator is embedded in the rigid warp-knitted spaced fabric plate type conducting layer and is connected with the power amplifier; the high-definition sound box is connected with the output of the power amplifier, the input of the power amplifier is connected with the controller, and the controller is connected with the user terminal.
The plurality of vibrators are arranged according to the human body acupuncture point diagram in a set mode and distance, the vibration of the vibrators can be conducted along the Z direction of the cushion body at the same time, the elastic recovery of the product is larger than 96%, and the effect of carrying, lifting and ejecting sound waves can be achieved.
The vibrator is in various shapes such as a round shape, a square shape or an I-shaped shape.
The thickness of the flexible warp-knitted spacer fabric linear conducting layer is 5-60 mm.
The stress-strain characteristic value of the flexible warp-knitted spacer fabric linear conducting layer at the compression rate of 40% is 4-30 kpa.
The thickness of the rigid warp-knitted spaced fabric plate type conducting layer is 10-60 mm.
The stress-strain characteristic value of the rigid warp-knitted interval fabric plate type conducting layer at the compression rate of 40% is more than or equal to 30 kpa.
The high-definition sound box is provided with 1 or more sound boxes, and the sound boxes are embedded in the positions of the bed head or the shoulder blade part of the flexible warp-knitted spaced fabric linear conducting layer, the rigid warp-knitted spaced fabric plate type conducting layer or the bearing layer.
The controller, the power amplifier and the high-definition sound box can be placed at the specified position of any one of the flexible warp-knitted spacer fabric linear conducting layer, the rigid warp-knitted spacer fabric plate type conducting layer and the supporting layer according to the design requirements, and can also be placed outside the sleeping cushion main body.
The production method of the 3D sound therapy pad with the plate type conduction effect comprises the following steps:
1) weaving of the flexible warp-knitted spacer fabric linear conducting layer, the supporting layer and the rigid warp-knitted spacer fabric plate type conducting layer: the flexible warp-knitted spacer fabric linear conducting layer, the supporting layer and the rigid warp-knitted spacer fabric plate conducting layer are woven on a double needle bar warp knitting machine with at least 6 guide bars, preferably a HDR6 DPLM type warp knitting machine, wherein the 6 guide bars are respectively as follows from machine to machine: the guide bars GB1, GB2, which are knitted only on the front needle bed, the guide bars GB5, GB6, which are knitted only on the rear needle bed, and the guide bars GB3, GB4, which are knitted in loops in sequence on the front and rear needle beds;
GB1 and GB2 penetrate into the first and second system yarns respectively, and loop is formed only on the front needle bed lapping yarns to form a flexible warp-knitted spacer fabric linear conducting layer, a bearing layer and an upper layer of a rigid warp-knitted spacer fabric plate type conducting layer;
GB6 and GB5 penetrate the sixth and fifth system yarns respectively, and loop is formed only on the back needle bed lapping yarns to form a flexible warp-knitted spacer fabric linear conducting layer, a bearing layer and a lower layer of a rigid warp-knitted spacer fabric plate type conducting layer;
GB3 and GB4 penetrate through yarns of a third system and a fourth system respectively, and the yarns are padded and looped in front and back needle beds in turn respectively to form a flexible warp-knitted spacer fabric linear conducting layer, a supporting layer and a middle elastic spacer layer of a rigid warp-knitted spacer fabric plate-type conducting layer, and at the installation position of the vibrator, according to the requirement of the installation position of the vibrator, a single-wire blank area knitted by an electronic transverse moving technology is utilized, so that the later-stage vibrator can be conveniently installed;
2) back shaping and shaping of the flexible warp-knitted spacer fabric linear conducting layer, the supporting layer and the rigid warp-knitted spacer fabric plate type conducting layer;
3) and (3) forming and processing the plate type conduction 3D sound therapy pad: cutting the flexible warp-knitted spacer fabric linear conducting layer, the supporting layer and the rigid warp-knitted spacer fabric plate type conducting layer which are shaped in the step 2) according to the size requirement of the 3D sound therapy cushion, installing a vibrator, a controller, a power amplifier and a high-definition sound box at a specified position, and then connecting the layers together.
The post-tuning parameters of the step 2) are as follows: the setting temperature is 110-200 ℃, and the setting speed is 8-20 m/min.
Compared with the prior art, the technical scheme of the invention has the following beneficial effects:
1) the invention realizes the sending of vibration signals through the control of the controller by the plate type conductive layer and the high-definition sound box, so that the vibrator generates vibration energy, simultaneously, the vibration frequency of the vibrator generates vibration energy with different strengths along with the speed and the strength of music rhythm through the controller, the vibration energy is transmitted to the body of a user to achieve effective massage effect, the high-definition sound box plays music according to the audio signal output by the power amplifier, according to the bone conduction theory, the music is transmitted to the internal auditory sense and the meridian touch sense of the human body, the sense of music texture and rhythm sense are realized by two times, and the two comprehensively and effectively realize the effect of music physical therapy,
2) the linear conducting layer is formed by weaving a double needle bed warp knitting machine with more than 6 guide bars, more than six yarns are woven completely from head to tail and are twisted into a net surface, and each yarn is a solid which is composed of high polymers, has a smooth surface and a circular section and is of a hard structure, so that the vibration and sound wave transmission effects are excellent. Vibration and sound waves are propagated from head to tail, from point to surface, from surface to space and in a multi-dimensional space on a complete yarn, and a trilinear vibration and musical rhythm trilinear field which is completely conducted in six directions is formed. Not only can a human body feel vibration, fluctuation and vibration at the position where the vibrator is placed, but also the tail end of the sleeping mat far away from the vibrator has complete sound wave and vibration transmission.
3) The vibration of the vibrator can be conducted along the Z direction, the 3D fabric has a unique X-shaped supporting structure in the Z direction, the whole sleeping mat has millions of bearings with orderly arranged X structures, and the product has permanent ultrahigh resilience; after the vibration of the vibrator and the fluctuation of sound waves act on the X-shaped spacing wire, the spacing wire generates a unique 'trembling' effect different from the traditional vibration and fluctuation under the action of the vibration and the fluctuation; the whole sleeping mat takes human strings and one complete yarn full of sound wave energy as a hand for plucking the strings to form a human-mat integrated sound wave therapy healing field, and the human body is subjected to deep kneading, massaging and beating massage at the cell and fascia level.
4) The plate-type conducting layer has a unique plate-type conducting effect, combines the characteristic of linear vibration of the vibrator, binds the whole 3D sleeping mat and the somatosensory music system into a whole, strengthens the propagation effect of vibration and sound waves in the three-dimensional direction, enables the propagation of the conducting layer to be a whole, effectively enlarges the propagation area, and can drive the whole person and the mat to integrate the experience effect.
5) At least one surface of the plate-type conducting layer is of a rigid structure, the longitudinal, transverse and Z-direction stretching deformation is zero, the characteristics of the plate-type conducting layer are closer to those of the vibrator, and the cross-medium transmission effect of vibration and sound waves is better. Secondly, because the plate-type conducting layer not only has excellent rebound resilience, can bear compressive stress, but also has strong capability of bearing shear stress, the sound wave has longitudinal wave and strong transverse wave in the propagation of the plate-type conducting layer, so that a human body can feel the bumpy feeling caused by the up-and-down movement of the material, and can also feel the swaying feeling caused by the front-and-back left-and-right movement of the monofilament X structure.
6) The plate-type conduction and linear conduction are combined to generate undamped vibration, a large-area sound wave fluctuation field area and Z-direction elastic trembling, which can be matched with the physiological rhythms of brain waves, respiration, heartbeats and the like of a human body, so that the human body enters a static environment like the uterus of a mother, and the human body feels comfortable, safe and satisfactory. In addition, the medicine can activate human cells, increase the permeability of the membrane structure and enable the extremity of the human body to feel the warming effect.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of a rigid warp-knitted spaced fabric panel-type conductive layer connected to a somatosensory music system;
FIG. 3 is a schematic cross-sectional view of the sleeping pad body;
FIG. 4 is a schematic view of the weave of a rigid warp knit spacer fabric conductive layer.
Reference numerals: the sleeping mat comprises a sleeping mat main body 1, a power amplifier 2, a controller 3, a high-definition sound box 4, a vibrator 5, a flexible warp-knitted spacer fabric linear conducting layer 6, a rigid warp-knitted spacer fabric plate type conducting layer 7 and a supporting layer 8.
Detailed Description
In order to make the technical problems, technical solutions and advantageous effects of the present invention clearer and clearer, the present invention is further described in detail below with reference to the accompanying drawings and embodiments.
Example 1
As shown in fig. 1 to 4, the 3D sound therapy cushion with plate-type conduction effect of the present embodiment includes a sleeping cushion body 1 and a body-sensing music system, wherein the body-sensing music system includes a high definition speaker 4, a vibrator 5, a controller 3, and a power amplifier 2.
The sleeping cushion body 1 comprises a flexible warp-knitted spaced fabric linear conducting layer 6, a rigid warp-knitted spaced fabric plate type conducting layer 7 and a supporting layer 8 which are sequentially connected in an overlapped mode from top to bottom.
The flexible warp-knitted spacer fabric linear conducting layer 6 is made of a softer 3D fabric and is 20mm thick; the stress-strain characteristic value of the flexible warp-knitted spacer fabric linear conducting layer at the compression rate of 40% is 4-30 kpa.
The flexible warp-knitted spacer fabric linear conducting layer 6 is formed by weaving a double-needle bed warp knitting machine with more than 6 guide bars, more than six yarns are completely woven from head to tail and are twisted into a net surface, and each yarn is a solid body which is composed of high polymers, has a smooth surface and a circular cross section and is of a hard structure. Has a string-like stiffness effect, and therefore has excellent vibration and sound wave propagation effects. Vibration and sound waves are transmitted from the head to the tail, from the point to the surface and from the surface to the space on a complete yarn, and simultaneously, the vibration and sound waves are transmitted in a multi-dimensional space to form a tremolo field of linear vibration and music rhythm which are completely transmitted in six directions of three dimensions, so that a human body can feel vibration, fluctuation and vibration at the position where the vibrator is placed, and complete sound waves and vibration transmission are also realized at the tail end of the sleeping mat far away from the vibrator.
The thickness of the rigid warp-knitted space fabric plate type conducting layer is 22 mm; the stress-strain characteristic value of the rigid warp-knitted spacer fabric plate type conducting layer at the compression rate of 40% is more than or equal to 30 kpa.
The rigid warp-knitted spaced fabric plate type conducting layer 7 weaves a corresponding rigid structure 3D fabric according to the sizes of the high-definition sound box 4 and the vibrator 5, and the weaving process comprises the following steps:
weaving by adopting a hollow method, and weaving the product on a karl Mayer machine;
the process organization is as follows:
GB1:1-0-2-3/2-1-2-3/2-1-2-3/1-0-1-2//
GB2:2-3-1-0/1-2-1-0/1-2-1-0/2-3-2-1//
GB3:1-0-1-0/2-3-2-3//
GB4:2-3-3-2/1-0-2-3/1-0-2-3/3-2-2-3/4-5-3-2/4-5-3-2//
GB5:3-2-2-3/4-5-3-2/4-5-3-2/2-3-3-2/1-0-2-3/1-0-2-3//
GB6:2-2/0-0//
raw materials and empty penetration are adopted:
the rigid warp-knitted spaced fabric plate type conducting layer is made of a patent material (patent number: 201610791127.9) of Fulian Fine-knitting company Limited, which has a special rigid structure, has a special plate type conducting effect, combines the characteristic of linear vibration of a vibrator, binds the whole 3D sleeping mat and a body feeling music system into a whole, strengthens the propagation effect of vibration and sound waves in the three-dimensional direction, enables the propagation of the conducting layer to be a whole, effectively enlarges the propagation area, and can drive the whole person and the mat to be integrated into a whole to achieve the experience effect.
Specifically, at least one surface of the plate-type conducting layer is of a rigid structure, the longitudinal, transverse and Z-direction stretching deformation is zero, vibration and sound wave cross-medium transmission is facilitated, the plate-type conducting layer has longitudinal wave and transverse wave effects, sound waves are transmitted on one complete yarn at the same time, a three-dimensional complete linear vibration and music rhythm tremolo field in six directions is formed, the whole sleeping pad takes human strings, one complete yarn full of sound wave energy is taken as a chord pulling hand, a human-pad integrated sound wave therapy healing field is formed, and deep kneading, massage and beating massage of cell and fascia levels are carried out on a human body.
The characteristics of the plate-type conducting layer are closer to the characteristics of the vibrator, and the cross-medium transmission effect of vibration and sound waves is better. Secondly, because the plate-type conducting layer not only has excellent rebound resilience, can bear compressive stress, but also has strong capability of bearing shear stress, the sound wave has longitudinal wave and strong transverse wave in the propagation of the plate-type conducting layer, so that a human body can feel the bumpy feeling caused by the up-and-down movement of the material, and can also feel the swaying feeling caused by the front-and-back left-and-right movement of the monofilament X structure.
The supporting layer 8 is made of hard 3D materials, is 10mm thick and supports the flexible warp-knitted spacer fabric linear conducting layer 6 and the rigid warp-knitted spacer fabric plate type conducting layer 7
High definition audio amplifier 4 is equipped with two, is fixed in 7 head of a bed positions of rigid warp knitting interval fabric board-like conducting layer to inlay in rigid warp knitting interval fabric board-like conducting layer 7, the high definition audio amplifier 4 and the power amplifier 2 of this embodiment are connected, and the music that the harmless broadcast was handled through power amplifier.
The vibrators 5 are six, are divided into three rows and two rows, are embedded in the rigid warp-knitted spaced fabric plate type conducting layer 7 according to the designed distance, are fixed on the supporting layer 8 and respectively correspond to the Weishu point, the Shenshu point and the shank, and the vibrators 5 of the embodiment are connected with the power amplifier 2 to vibrate and knock the acupuncture points with different amplitudes according to the low-frequency sound wave band so as to achieve the massage effect.
The vibration of the vibrator can be transmitted along the Z direction, the 3D fabric has a unique X-shaped supporting structure in the Z direction, the whole sleeping mat has millions of bearings with the X-shaped structures in a neat and uniform mode, after the vibration of the vibrator and the fluctuation of sound waves act on the X-shaped spacing wires, the spacing wires generate a unique 'trembling' effect different from the traditional vibration and the fluctuation under the action of the vibration and the fluctuation, the pressure relief reaches more than 50%, and the tension of fascia and muscle tissues of a human body is released; the product has permanent ultrahigh resilience, the elastic recovery of the product is more than 96 percent, the product can have special effects of supporting, lifting and ejecting sound waves, and a human body can more obviously feel the healing effect of the sound waves under the state of micro pressure.
The controller 3 is internally provided with an SD card, can be connected with a computer or a Bluetooth to connect a mobile phone and can also be connected with an earphone, and can adjust the music sound suitable for the controller and the vibration intensity of the vibrator 5.
After the power amplifier 2 processes the audio signal released by the controller, the vibrator 5 is driven to generate vibration consistent with the synchronous sound rhythm, so that the vibrator 5 can vibrate and massage the human body.
The production method of the 3D sound therapy pad with the plate type conduction effect comprises the following steps:
1) weaving of flexible warp-knitted spacer fabric linear conductive layer, support layer and rigid warp-knitted spacer fabric plate type conductive layer
The flexible warp-knitted spacer fabric linear conducting layer, the supporting layer and the rigid warp-knitted spacer fabric plate conducting layer are woven on a double-needle bed warp knitting machine at least provided with 6 guide bars, preferably a HDR6 DPLM type warp knitting machine, wherein the 6 guide bars are respectively as follows from machine to machine: the guide bars GB1, GB2, which are knitted only on the front needle bed, the guide bars GB5, GB6, which are knitted only on the rear needle bed, and the guide bars GB3, GB4, which are knitted in loops in sequence on the front and rear needle beds;
GB1 and GB2 penetrate into the first and second system yarns respectively, and loop is formed only on the front needle bed lapping yarns to form a flexible warp-knitted spacer fabric linear conducting layer, a bearing layer and an upper layer of a rigid warp-knitted spacer fabric plate type conducting layer;
GB6 and GB5 penetrate the sixth and fifth system yarns respectively, and loop is formed only on the back needle bed lapping yarns to form a flexible warp-knitted spacer fabric linear conducting layer, a bearing layer and a lower layer of a rigid warp-knitted spacer fabric plate type conducting layer;
GB3 and GB4 penetrate through the third system yarn and the fourth system yarn respectively, yarn is padded and looped in front and back needle beds in turn respectively to form an elastic spacing layer in the middle of a flexible warp-knitted spacing fabric linear conducting layer, a supporting layer and a rigid warp-knitted spacing fabric plate-type conducting layer, and in the installation position of the vibrator, a certain monofilament blank area is knitted by utilizing an electronic transverse moving technology according to the requirement of the position size of the vibrator installation, so that the later-stage vibrator installation is facilitated, as shown in figure 4, the blank area is used for installing the vibrator, and the circle represents a fabric pattern.
2) Flexible warp-knitted spacer fabric linear conducting layer, supporting layer and rigid warp-knitted spacer fabric plate type conducting layer post-setting type
Carrying out post-setting processing on the flexible warp-knitted spacer fabric linear conducting layer, the supporting layer and the rigid warp-knitted spacer fabric plate type conducting layer woven in the step 1) according to the service performance requirement of the product, wherein the setting temperature can be 110-200 ℃, and the setting speed can be 8-20 m/min.
3) Forming process of plate type conduction 3D (three-dimensional) sound therapy pad
Cutting the flexible warp-knitted spacer fabric linear conducting layer, the supporting layer and the rigid warp-knitted spacer fabric plate type conducting layer processed in the step 2) according to the size requirement of the 3D sound therapy cushion, installing a vibrator, a controller, a power amplifier, a high-definition sound box and the like in a body sensing music system at a specified position, then connecting the layers together, and coating the layers by using a sleeping cushion shell to form the plate type conduction 3D sound therapy cushion.
The sleeping mat shell can be an integrally formed shell and also can be a shell produced by splicing, the sleeping mat shell can be made of 3D warp-knitted spacer fabric, warp-knitted sandwich fabric or any other type of fabric, and can also be a non-fabric type hard or soft shell made of other materials.
Example 2
As shown in fig. 1 to 4, the 3D sound therapy pad with sleep-assisting effect of the present embodiment includes a sleep pad main body 1 and a somatosensory music system, where the somatosensory music system includes a high definition speaker 4, a vibrator 5, a controller 3, and a power amplifier 2.
The sleeping cushion body 1 comprises a flexible warp-knitted spaced fabric linear conducting layer 6, a rigid warp-knitted spaced fabric plate type conducting layer 7 and a supporting layer 8 which are sequentially connected in an overlapped mode from top to bottom.
The flexible warp-knitted spacer fabric linear conducting layer 6 is made of softer 3D fabric and the like, the thickness of the flexible warp-knitted spacer fabric linear conducting layer is 20mm, the supporting layer 8 weaves the corresponding 3D fabric according to the sizes of the high-definition sound box 4 and the vibrator 5, and the weaving process comprises the following steps:
weaving by adopting a hollow method, and weaving the product on a karl Mayer machine;
the process organization is as follows:
GB1:2-2/0-0/0-0/2-2/2-2/1-1/1-1/3-3/3-3/1-1/1-1/2-2//
GB2:0-1/1-0//
GB3:0-1-0-1/5-6-5-6//
GB4:1-0-1-0/6-5-6-5//
GB5:0-1/1-0//
GB6:2-2/0-0/0-0/2-2/2-2/1-1/1-1/3-3/3-3/1-1/1-1/2-2//
raw materials and empty penetration:
the supporting layer 8 is made of framework materials, the thickness of the supporting layer is 20mm, and the high-definition sound box 4 and the vibrator 5 are fixed on the supporting layer.
High definition audio amplifier 4 is equipped with two, is fixed in the 8 head of a bed positions of bearing layer to inlay in rigidity warp knitting interval fabric board-like conducting layer 7, the high definition audio amplifier 4 and the power amplifier 2 of this embodiment are connected, play the music through power amplifier processing.
The vibrators 5 are six, are divided into three rows and two rows, are embedded on the rigid warp-knitted spaced fabric plate type conducting layer according to the designed distance and respectively correspond to the Weishu point, the Shenshu point and the shank, and the vibrators 5 of the embodiment are connected with the power amplifier 2 and vibrate and knock the points with different amplitudes according to the low-frequency sound wave band to achieve the massage effect.
The controller 3 is internally provided with an SD card, can be connected with a computer or a Bluetooth to connect a mobile phone and can also be connected with an earphone, and can adjust the music sound suitable for the controller and the vibration intensity of the vibrator 5.
After the power amplifier 2 processes the audio signal released by the controller, the vibrator 5 is driven to generate vibration consistent with the synchronous sound rhythm, so that the vibrator 5 can vibrate and massage the human body.
Example 3
The present embodiment is the same as embodiment 1, except that the shape of the vibrator is changed from a conventional circular shape to an i-shape, and the vibrator can be combined with the rigid warp-knitted spacer fabric plate type conductive layer 7 more tightly, and the conductive effect is better and superior.
Finally, it should be noted that the above embodiments are only used for illustrating the technical solutions of the present invention, and not for limiting the protection scope of the present invention, although the present invention is described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions can be made to the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention.
Claims (10)
1. 3D sound therapy pad with board-like conduction effect, its characterized in that: the sleeping mattress comprises a sleeping mattress main body and a somatosensory music system, wherein the sleeping mattress main body comprises a flexible warp-knitted spaced fabric linear conducting layer, a rigid warp-knitted spaced fabric plate type conducting layer and a bearing layer which are sequentially overlapped from top to bottom;
the flexible warp-knitted spacer fabric linear conducting layer is completely woven from the beginning to the end by adopting more than six independent yarns, a net surface is formed by coiling, vibration and sound waves are spread from the beginning to the end, from point to surface and from surface to space on one complete yarn in a multi-dimensional mode, and a trilinear vibration and music rhythm vibratile field which is completely conducted in three dimensions and six directions is formed;
the rigid warp-knitted spaced fabric plate type conducting layer adopts a longitudinal, transverse and Z-direction three-dimensional zero-deformation rigid structure so as to facilitate cross-medium transmission of vibration and sound waves, and has longitudinal wave and transverse wave effects, and the sound waves are simultaneously transmitted on one complete yarn to form a complete linear vibration and musical rhythm tremolo field in three dimensions and six directions;
the somatosensory music system comprises a vibrator, a controller, a power amplifier and a high-definition sound box; the vibrator is embedded in the rigid warp-knitted spaced fabric plate type conducting layer and is connected with the power amplifier; the high-definition sound box is connected with the output of the power amplifier, the input of the power amplifier is connected with the controller, and the controller is connected with the user terminal.
2. The plate conduction 3D audio therapeutic pad of claim 1, wherein: the plurality of vibrators are arranged according to the human body acupuncture point diagram in a set mode and distance, the vibration of the vibrators can be conducted along the Z direction of the cushion body at the same time, the elastic recovery of the product is larger than 96%, and the effect of carrying, lifting and ejecting sound waves can be achieved.
3. The plate conduction 3D audio therapeutic pad of claim 1, wherein: the vibrator is round, square or I-shaped.
4. The plate conduction 3D audio therapeutic pad of claim 1, wherein: the thickness of the flexible warp-knitted spacer fabric linear conducting layer is 5-60 mm.
5. The plate conduction 3D audio therapeutic pad of claim 1, wherein: the stress-strain characteristic value of the flexible warp-knitted spacer fabric linear conducting layer at the compression rate of 40% is 4-30 kpa.
6. The plate conduction 3D audio therapeutic pad of claim 1, wherein: the thickness of the rigid warp-knitted spaced fabric plate type conducting layer is 10-60 mm.
7. The plate conduction 3D audio therapeutic pad of claim 1, wherein: the stress-strain characteristic value of the rigid warp-knitted interval fabric plate type conducting layer at the compression rate of 40% is more than or equal to 30 kpa.
8. The plate conduction 3D audio therapeutic pad of claim 1, wherein: the high-definition sound box is provided with 1 or more sound boxes, and the sound boxes are embedded in the positions of the bed head or the shoulder blade part of the flexible warp-knitted spaced fabric linear conducting layer, the rigid warp-knitted spaced fabric plate type conducting layer or the bearing layer.
9. The method for producing a 3D sound therapy pad with plate-type conduction effect as claimed in any one of claims 1 to 8, comprising the steps of:
1) weaving of the flexible warp-knitted spacer fabric linear conducting layer, the supporting layer and the rigid warp-knitted spacer fabric plate type conducting layer: the flexible warp-knitted spacer fabric linear conducting layer, the supporting layer and the rigid warp-knitted spacer fabric plate conducting layer are woven on a double needle bar warp knitting machine with at least 6 guide bars, preferably a HDR6 DPLM type warp knitting machine, wherein the 6 guide bars are respectively as follows from machine to machine: the guide bars GB1, GB2, which are knitted only on the front needle bed, the guide bars GB5, GB6, which are knitted only on the rear needle bed, and the guide bars GB3, GB4, which are knitted in loops in sequence on the front and rear needle beds;
GB1 and GB2 penetrate into the first and second system yarns respectively, and loop is formed only on the front needle bed lapping yarns to form a flexible warp-knitted spacer fabric linear conducting layer, a bearing layer and an upper layer of a rigid warp-knitted spacer fabric plate type conducting layer;
GB6 and GB5 penetrate the sixth and fifth system yarns respectively, and loop is formed only on the back needle bed lapping yarns to form a flexible warp-knitted spacer fabric linear conducting layer, a bearing layer and a lower layer of a rigid warp-knitted spacer fabric plate type conducting layer;
GB3 and GB4 penetrate through yarns of a third system and a fourth system respectively, and the yarns are padded and looped in front and back needle beds in turn respectively to form a flexible warp-knitted spacer fabric linear conducting layer, a supporting layer and a middle elastic spacer layer of a rigid warp-knitted spacer fabric plate-type conducting layer, and at the installation position of the vibrator, according to the requirement of the installation position of the vibrator, a single-wire blank area knitted by an electronic transverse moving technology is utilized, so that the later-stage vibrator can be conveniently installed;
2) back shaping and shaping of the flexible warp-knitted spacer fabric linear conducting layer, the supporting layer and the rigid warp-knitted spacer fabric plate type conducting layer;
3) and (3) forming and processing the plate type conduction 3D sound therapy pad: cutting the flexible warp-knitted spacer fabric linear conducting layer, the supporting layer and the rigid warp-knitted spacer fabric plate type conducting layer which are shaped in the step 2) according to the size requirement of the 3D sound therapy cushion, installing a vibrator, a controller, a power amplifier and a high-definition sound box at a specified position, and then connecting the layers together.
10. The production method according to claim 9, wherein the post-tuning parameters of step 2) are: the setting temperature is 110-200 ℃, and the setting speed is 8-20 m/min.
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