CN114837238A - Underwater large-size pile detection operation device based on chain transmission - Google Patents

Underwater large-size pile detection operation device based on chain transmission Download PDF

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Publication number
CN114837238A
CN114837238A CN202210501354.9A CN202210501354A CN114837238A CN 114837238 A CN114837238 A CN 114837238A CN 202210501354 A CN202210501354 A CN 202210501354A CN 114837238 A CN114837238 A CN 114837238A
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China
Prior art keywords
chain
shaft
guide rail
operation device
underwater
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CN114837238B (en
Inventor
蒋绍博
严卫生
蒋作
马洪军
何兰平
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KUNMING SHIPBUILDING EQUIPMENT CO Ltd
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Kunming Haiwei Dynamo Electric Technology Institute Ltd
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    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D33/00Testing foundations or foundation structures
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D27/00Foundations as substructures
    • E02D27/32Foundations for special purposes
    • E02D27/52Submerged foundations, i.e. submerged in open water
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D37/00Repair of damaged foundations or foundation structures
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
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    • G01N21/01Arrangements or apparatus for facilitating the optical investigation
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/94Investigating contamination, e.g. dust
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N29/00Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
    • G01N29/04Analysing solids
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N29/00Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
    • G01N29/04Analysing solids
    • G01N29/06Visualisation of the interior, e.g. acoustic microscopy
    • G01N29/0654Imaging
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N29/00Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
    • G01N29/04Analysing solids
    • G01N29/06Visualisation of the interior, e.g. acoustic microscopy
    • G01N29/0654Imaging
    • G01N29/069Defect imaging, localisation and sizing using, e.g. time of flight diffraction [TOFD], synthetic aperture focusing technique [SAFT], Amplituden-Laufzeit-Ortskurven [ALOK] technique
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N29/00Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
    • G01N29/22Details, e.g. general constructional or apparatus details
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N33/00Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D2250/00Production methods
    • E02D2250/0061Production methods for working underwater
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D2250/00Production methods
    • E02D2250/0061Production methods for working underwater
    • E02D2250/0069Welding
    • GPHYSICS
    • G01MEASURING; TESTING
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    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
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Abstract

The invention relates to the technical field of underwater detection and operation, and provides an underwater large-size pile detection operation device based on chain transmission. The detection operation device comprises a guide rail, a chain rail, a limiting wheel, a ball rail, a chain wheel set and a sealing push rod. The device has the characteristics of simple structure, modular design, low cost, accurate positioning and the like, can be suitable for underwater operation targets with various shapes and large scale, realizes the dead-angle-free detection operation of the operation targets, and can adapt to high-salt, multi-impurity, high-corrosion and high-humidity environments such as oceans, rivers and the like. In addition, the device can also realize various different detection and maintenance purposes by carrying different functional modules, including the inspection and imaging of surface attachments, protective layer shedding, surface corrosion, welding seam defects and internal defects of the underwater large pile, the surface cleaning, rust removal, painting, welding repair operation and the like of the underwater large pile, so the device has wide application prospect and huge market potential.

Description

Underwater large-size pile detection operation device based on chain transmission
Technical Field
The invention relates to the technical field of underwater detection and operation, in particular to an underwater large-size pile detection operation device based on chain transmission.
Background
With the construction of the powerful ocean countries in China, a large number of large underwater piles such as underwater piers, marine wind power equipment and offshore drilling platforms are put into use, and the large underwater piles are soaked in severe environments with high salt, high corrosion and high humidity for a long time, so that damage such as surface attachments, protective layers falling off, surface corrosion, welding seam defects and the like can be avoided, and the potential hazards influencing the safe use of the large underwater piles are generated. On the other hand, compared with the construction of rapidly developed marine equipment, the detection and operation equipment for safety determination, evidence obtaining, fault location and repair of underwater large-scale piles in China still is seriously lagged and deficient, and the underwater detection and repair operation equipment industry faces serious challenges and has huge market potential.
At present, technicians at home and abroad are dedicated to research and develop various detection and operation devices for underwater large-scale piles and make certain progress, but the existing detection and operation devices for underwater large-scale piles still have many defects, which are mainly reflected in the following aspects:
(1) the existing underwater large-scale pile detection and operation devices mostly adopt a gear transmission mode, however, aiming at large-scale piles, the problems of difficult processing, high cost, large quality and the like of gears with large reference circle diameters exist; meanwhile, the gear with the large reference circle diameter is necessarily matched with the large module, and the gear transmission with the large module necessarily leads to lower transmission precision and positioning precision, so that the detection precision and the operation precision are lower, and the actual application requirements cannot be well met.
(2) The existing underwater large-scale pile detection and operation device usually adopts a slide rail type rotation mode, however, aiming at large-scale piles, the problems of difficult processing, high precision requirement, high processing cost and the like of large-diameter slide rails exist; meanwhile, the sliding rail has the problems of large rotation resistance, easy corrosion, easy blockage and the like under the operating environment with multiple impurities and high corrosion.
(3) The detection and operation function module carried by the existing underwater large-scale pile detection and operation device is usually fixed, so that the detection and operation function module only aims at a certain size of pile and has detection and operation capacity, and the application field and the application range of the detection and operation device are severely limited.
Disclosure of Invention
(1) Technical purpose
In order to overcome the defects of the existing underwater large-size pile detection and operation device, the invention provides the underwater large-size pile detection operation device based on chain transmission.
(2) Technical scheme
The invention relates to an underwater large-size pile detection operation device based on chain transmission, which comprises: the device comprises a guide rail 1, a caterpillar track 2, a limiting wheel 3, a ball track 4, a chain wheel set 5 and a sealing push rod 6; the detection working device takes the guide rail 1 as a basic structure body, and carries the caterpillar 2, the limiting wheel 3, the ball rail 4, the chain wheel group 5 and the sealing push rod 6, so that the caterpillar 2 and the sealing push rod 6 rotate 180 degrees around the rotation center of the guide rail 1 and the electric push rod 6-2 of the sealing push rod 6 displaces in the diameter direction; wherein:
the cross section of the guide rail 1 is in a channel steel shape, the structure of the guide rail is a revolving body which takes a revolving shaft (a vertical central shaft of a working object pile) as a revolving center and has a revolving angle of more than 180 degrees, and the guide rail 1 is fixedly connected with an underwater climbing device;
the limiting wheel 3 and the ball rail 4 are fixedly connected to the inner groove bottom of the U-shaped groove of the channel steel of the guide rail 1;
the caterpillar track 2 and the guide track 1 rotate relatively by taking the same rotating shaft as a rotating center; the bottom surface (E surface) of the caterpillar track 2 is in contact with the steel ball 4-3 of the ball track 4, so that the friction during relative motion is rotary friction, and low-resistance rotation is realized; two radial positioning surfaces (surface B and surface C) of the caterpillar track 2 are in contact with a first radial bearing 3-4 of the limiting wheel 3, so that the radial positioning and limiting of the caterpillar track 2 are realized, and the friction during the relative motion of the caterpillar track 2 is rotary friction so as to realize low-resistance rolling; the axial positioning surface (D surface) of the caterpillar track 2 is in contact with a second radial bearing 3-5 of the limiting wheel 3, so that the axial positioning and limiting of the caterpillar track 2 are realized, and the friction during the relative motion of the caterpillar track is rotary friction to realize low-resistance rolling;
the chain wheel set 5 is fixedly connected to a half rotation angle position of the guide rail 1, the chain wheels 5-4 are meshed with the chain 2-2, and the chain rail 2 is driven to rotate through rotation of the chain wheels 5-4;
two sealing push rods 6 are symmetrically arranged and fixedly connected to two ends of the caterpillar track 2.
Further, according to some embodiments of the invention, the chain track 2 in the chain-driven underwater large-size pile detection operation device provides an installation interface and axial and radial positioning surfaces of the sealing push rod 6, so that low-resistance movement and accurate positioning of the detection operation device are realized; the caterpillar 2 comprises: 2-1 parts of caterpillar track guide rail, 2-2 parts of chain, 2-3 parts of fixed shaft, 2-4 parts of tensioning shaft, 2-5 parts of tensioning screw, 2-6 parts of baffle plate, 2-7 parts of tensioning plate and 2-8 parts of connecting fork; wherein:
the cross section of the caterpillar track 2-1 is Z-like, and the caterpillar track is a revolving body which takes the revolving shaft as a revolving center and has a revolving angle of more than 180 degrees; the caterpillar track 2-1 is provided with a chain laying surface A, a radial positioning surface B, a radial positioning surface C, an axial positioning surface D and a bottom surface E; one end of the caterpillar track 2-1 is provided with a mounting hole of a fixed shaft 2-3 and is coaxially hinged with the fixed shaft 2-3, and the end face of the other end of the caterpillar track 2-1 is provided with a mounting hole of a baffle 2-6 and is fixedly connected with the baffle 2-6;
the chain 2-2 is a standard chain, the chain 2-2 is laid along the surface A, one end of the chain 2-2 is coaxially hinged with the fixed shaft 2-3, and the other end of the chain 2-2 is coaxially hinged with the connecting fork 2-8 through a connecting hole arranged at one end of the connecting fork 2-8;
one end of the tensioning shaft 2-4 is connected with the connecting fork 2-8 through a connecting hole arranged at the other end of the connecting fork 2-8, and the other end of the tensioning shaft 2-4 is fixedly connected with the tensioning plate 2-7;
the tensioning screws 2-5 are installed in screw holes of the tensioning plates 2-7, one end parts of the tensioning screws 2-5 are in contact with the baffle plates 2-6, and the chain 2-2 is laid along the surface A and clings to the surface A by adjusting the tensioning screws 2-5.
Further, according to some embodiments of the invention, the underwater large-size pile detection operation device based on chain transmission comprises at least two limiting wheels 3, wherein the limiting wheels 3 realize axial and radial positioning and limiting of the caterpillar track 2, and friction during relative movement of the caterpillar track 2 is enabled to be rotary friction so as to realize low-resistance rolling; each of the spacing wheels 3 includes: the device comprises a mounting frame 3-1, a horizontal shaft 3-2, a vertical shaft 3-3, a first radial bearing 3-4 and a second radial bearing 3-5; wherein:
the mounting rack 3-1 is an L-shaped component consisting of two vertical faces which are vertical to each other, wherein one vertical face is provided with a connecting hole fixedly connected with the guide rail 1, the other vertical face is provided with a mounting hole of a horizontal shaft 3-2 and fixedly connected with the horizontal shaft 3-2 and is provided with a boss, and the boss is provided with a mounting hole of a vertical shaft 3-3 and fixedly connected with the vertical shaft 3-3;
the first centripetal bearing 3-4 is a standard centripetal bearing and is coaxially arranged with the horizontal shaft 3-2;
the second radial bearing 3-5 is a standard radial bearing and is coaxially arranged with the vertical shaft 3-3;
the axis of the horizontal axis 3-2 is perpendicular to the axis of the vertical axis 3-3.
Further, according to some embodiments of the present invention, the chain-driven underwater large-size pile detection operation device includes at least two ball tracks 4, the ball tracks 4 support the chain track 2, and friction during relative movement is rotational friction to realize low-resistance rotation; each ball track 4 includes: a body 4-1, a plug 4-2 and a steel ball 4-3; wherein:
the body 4-1 is internally provided with a plug 4-2 and a mounting hole for the steel ball 4-3, and a surface for cutting off a part of the mounting hole for the steel ball 4-3, wherein the surface is parallel to the mounting surfaces of the guide rail 1 and the ball rail 4 and is positioned on the other side of the mounting surfaces of the guide rail 1 and the ball rail 4;
the number of the steel balls 4-3 is at least 2, and the steel balls 4-3 can flexibly rotate in the mounting holes.
Further, in the above embodiment, the distance from the surface of the steel ball 4-3 with a part of the installation hole cut away to the rotation axis of the steel ball 4-3 installation hole is greater than 0 and smaller than the radius of the steel ball 4-3 installation hole.
Further, according to some embodiments of the invention, the chain wheel set 5 in the chain-driven underwater large-size pile detection operation device provides a power source for the detection operation device, so that the chain wheels 5-4 can rotate; the sprocket group 5 includes: a chain wheel set bracket 5-1, a thrust bearing 5-2, a rotating shaft 5-3, a chain wheel 5-4, a third radial bearing 5-5 and a sealing steering engine 5-6; wherein:
the chain wheel set bracket 5-1 is a hollow cuboid with a pair of open parallel surfaces, a pair of parallel surfaces which are not open are respectively provided with a coaxial thrust bearing 5-2 mounting hole and a third axial bearing 5-5 mounting hole, and the pair of parallel surfaces are respectively provided with a mounting hole for fixedly connecting the chain wheel set 5 and the guide rail 1 and a sealing steering engine 5-6 mounting hole;
two ends of the rotating shaft 5-3 are respectively provided with a thrust bearing 5-2 and a third axial bearing 5-5, and one end of the rotating shaft 5-3 is coaxially and fixedly connected with an output shaft of the sealed steering engine 5-6;
the chain wheel 5-4 is a standard chain wheel and is coaxially and fixedly connected to the middle part of the rotating shaft 5-3 and rotates along with the sealing steering engine 5-6, and the sealing steering engine 5-6 is a power source of the chain wheel set 5.
Further, in the above embodiment, the rotation of the output shaft of the sealing steering engine 5-6 drives the rotating shaft 5-3 and the chain wheel 5-4 to rotate, and drives the caterpillar track 2 to rotate through the engagement between the chain wheel 5-4 and the chain 2-2, when the caterpillar track 2 rotates by 180 °, the detection and operation functional modules carried by the two sealing push rods 6 respectively realize the detection and operation within each semicircular range of an operation target, and meanwhile, the electric push rods 6-2 of the sealing push rods 6 realize the expansion and contraction in the diameter direction of the detection operation device in a screw transmission manner. The design can ensure that the optimum working distance and working pressure are kept between the carried detection and working functional module and the working target, and meanwhile, the device has the detection and working capacity aiming at underwater working targets with various shapes and large-scale.
Further, according to some embodiments of the present invention, the sealing push rod 6 in the chain-driven underwater large-size pile detection operation device provides an installation interface for carrying detection and operation functional modules, and completes displacement in the diameter direction, which is helpful for realizing optimal detection and operation distance, and achieving the purpose of adapting to underwater operation targets of various shapes and large scale; the seal pusher 6 includes: the device comprises a sealing shell 6-1, an electric push rod 6-2, a connecting flange 6-3 and a mounting seat 6-4; wherein:
the sealed shell 6-1 realizes the electric appliance protection and corrosion prevention of the electric push rod 6-2;
the electric push rod 6-2 adopts a spiral transmission mode to realize the expansion in the diameter direction of the detection operation device;
the connecting flange 6-3 is arranged at the tail end of the electric push rod 6-2 and provides a mounting interface for carrying a detection and operation functional module;
the mounting seat 6-4 is fixedly connected with the sealing shell 6-1 and the caterpillar track 2.
In addition, the invention also relates to the application of the chain transmission-based underwater large-size pile detection operation device in underwater facility detection and repair operation.
(3) Advantageous effects
The underwater large-size pile detection operation device based on chain transmission mainly has the advantages that:
1. the device adopts a chain wheel and chain transmission mode, is particularly suitable for large-size piles, has the advantages of simple structure, low manufacturing and maintenance cost, small mass and the like, has no relation between the pitch of the chain in the device and the characteristics of the diameter and the like of the device, and can select the chain and the chain wheel with small pitch so as to realize high-precision device transmission and positioning.
2. The device adopts a steel ball sliding structure and radial bearing positioning, realizes axial and radial positioning and limiting of the device, is favorable for low-resistance rolling and sliding because friction during relative motion is rotary friction, has the advantages of stable structure, low processing cost and the like, and can adapt to severe environments such as multiple impurities, high corrosion, high humidity and the like.
3. The device disclosed by the invention adopts a radial movement mode of the electric push rod, realizes displacement of the carried detection and operation functional module in the diameter direction, is beneficial to providing the optimal detection and operation distance, and can adapt to underwater operation targets with various shapes and large-scale dimensions.
4. The device adopts a modular design, and realizes different detection and maintenance construction operation purposes by carrying different functional modules, such as: detection equipment such as an optical or acoustic camera, a flaw detector and the like is carried, so that the detection and imaging of surface attachments, protective layer falling, surface corrosion, weld defects and internal defects of the underwater large pile can be realized, and a discrimination basis is provided for the hazard degree of the underwater large pile; the device is provided with operation equipment such as a cleaning disc, a cleaning brush, a painting device, an underwater welding machine and the like, and can realize the surface cleaning, rust removal, painting and welding repair operation of the underwater large pile. Therefore, the device has wide application prospect.
Drawings
In order to more clearly illustrate the technical solution of the embodiments of the present invention, the drawings used in the description of the embodiments are briefly introduced below. It is to be understood that the drawings in the following description are illustrative of some, but not all embodiments of the invention, and that other drawings may be derived therefrom by those skilled in the art without the benefit of the teachings herein.
Fig. 1 is an overall external configuration diagram of an inspection work device according to an embodiment of the present invention.
Fig. 2 is an enlarged view of a partial structure I of fig. 1.
Fig. 3 is an enlarged view of a partial structure II of fig. 1.
Fig. 4 is a diagram illustrating an outline of a guide rail of the inspection work device according to the embodiment of the present invention.
Fig. 5 is a structural view of the outer shape of a caterpillar track of the inspection work apparatus according to the embodiment of the present invention.
Fig. 6 is a top view of a caterpillar track of an inspection work apparatus according to an embodiment of the present invention.
Fig. 7 is a sectional view a-a of fig. 6.
Fig. 8 is an enlarged view of a part of structure III of fig. 5.
Fig. 9 is a sectional view B-B of fig. 6.
Fig. 10 is a structural view of the outer shape of a limiting wheel of the inspection equipment according to the embodiment of the invention.
Fig. 11 is a partial cross-sectional view of a ball track of a work apparatus according to an embodiment of the present invention.
Fig. 12 is a partial cross-sectional view of a sprocket set of a work device according to an embodiment of the present invention.
Fig. 13 is a partial sectional view of a seal carrier of a working device according to an embodiment of the present invention.
Reference numerals: 1: guide rail, 2: caterpillar track, 3: limiting wheel, 4: ball rail, 5: sprocket group, 6: sealing push rod, 2-1: caterpillar guide, 2-2: chain, 2-3: fixed shaft, 2-4: tensioning shaft, 2-5: tensioning screw, 2-6: baffle, 2-7: tension plate, 2-8: a connecting fork, 3-1: mounting frame, 3-2: horizontal axis, 3-3: vertical axis, 3-4: first radial bearing, 3-5: second radial bearing, 4-1: body, 4-2: plug, 4-3: steel ball, 5-1: sprocket group support, 5-2: thrust bearing, 5-3: rotating shaft, 5-4: sprocket, 5-5: third radial bearing, 5-6: sealed steering engine, 6-1: sealed housing, 6-2: electric push rod, 6-3: connecting flange, 6-4: and (7) mounting a seat.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the technical solutions of the present invention will be clearly and completely described below with reference to specific embodiments. It is to be understood that the embodiments described are merely illustrative of some, but not all, of the present invention and that the invention may be embodied or carried out in various other specific forms, and that various modifications and changes in the details of the specification may be made without departing from the spirit of the invention.
Also, it should be understood that the scope of the invention is not limited to the particular embodiments described below; it is also to be understood that the terminology used in the examples herein is for the purpose of describing particular embodiments only, and is not intended to limit the scope of the present invention.
Example 1: the invention relates to an underwater large-size pile detection operation device (hereinafter referred to as a detection operation device) based on chain transmission, which is described in detail in the following by combining with accompanying drawings 1-13, and further describes a specific implementation mode of the invention.
Referring to fig. 1-4, the chain-driven underwater large-size pile detection operation device is a basic structure body of a guide rail 1, and carries a caterpillar 2, a limiting wheel 3, a ball rail 4, a chain wheel set 5 and a sealing push rod 6, so that the caterpillar 2 and the sealing push rod 6 rotate 180 degrees around the rotation center of the guide rail 1, and the electric push rod 6-2 of the sealing push rod 6 displaces in the diameter direction. Wherein: the cross section of the guide rail 1 is in a channel steel shape, the structure of the guide rail is a revolving body which takes a revolving shaft (a vertical central shaft of a working object pile) as a revolving center and has a revolving angle of more than 180 degrees, and the guide rail 1 is fixedly connected with an underwater climbing device. A plurality of spacing wheels 3 and ball tracks 4 are fixedly connected with the inner groove bottom of the U-shaped groove of the channel steel of the guide rail 1. The caterpillar track 2 and the guide track 1 rotate relatively by taking the same rotating shaft as a rotating center; the bottom surface (E surface) of the caterpillar track 2 is in contact with the steel ball 4-3 of the ball track 4, so that the friction during relative motion is rotary friction, and low-resistance rotation is realized; two radial positioning surfaces (surface B and surface C) of the caterpillar track 2 are in contact with a first radial bearing 3-4 of the limiting wheel 3, so that the radial positioning and limiting of the caterpillar track 2 are realized, and the friction during the relative motion of the caterpillar track 2 is rotary friction so as to realize low-resistance rolling; the axial positioning surface (D surface) of the caterpillar track 2 is in contact with the second radial bearing 3-5 of the limiting wheel 3, so that the axial positioning and limiting of the caterpillar track 2 are realized, and the friction during the relative motion of the caterpillar track 2 is made to be rotary friction so as to realize low-resistance rolling. The chain wheel set 5 is fixedly connected to a half rotation angle position of the guide rail 1, the chain wheels 5-4 are meshed with the chains 2-2, and the chain track 2 is driven to rotate through rotation of the chain wheels 5-4. Two sealing push rods 6 are symmetrically arranged and fixedly connected to two ends of the caterpillar track 2.
Referring to fig. 1-4, the action process of the detection working device includes that the output shaft of the sealing steering engine 5-6 rotates to drive the rotating shaft 5-3 and the chain wheel 5-4 to rotate, and the chain rail 2 is driven to rotate through the engagement of the chain wheel 5-4 and the chain 2-2, when the chain rail 2 rotates 180 degrees, the detection and working function modules carried by the two sealing push rods 6 respectively achieve detection and working within each semicircular range of a working target, and meanwhile, the electric push rods 6-2 of the sealing push rods 6 achieve expansion and contraction in the diameter direction of the detection working device in a screw transmission mode. The design can ensure that the optimum working distance and working pressure are kept between the carried detection and working functional module and the working target, and meanwhile, the device has the detection and working capacity aiming at underwater working targets with various shapes and large-scale.
Referring to fig. 5-9, the caterpillar track 2 of the detection operation device of the present invention provides an installation interface of the sealing push rod 6 and an axial and radial positioning surface, so as to realize low resistance movement and accurate positioning of the detection operation device; the caterpillar 2 comprises: 2-1 parts of caterpillar track guide rail, 2-2 parts of chain, 2-3 parts of fixed shaft, 2-4 parts of tensioning shaft, 2-5 parts of tensioning screw, 2-6 parts of baffle plate, 2-7 parts of tensioning plate and 2-8 parts of connecting fork. Wherein: the cross section of the caterpillar track 2-1 is Z-like, and the caterpillar track is a revolving body which takes the revolving shaft as a revolving center and has a revolving angle of more than 180 degrees; the caterpillar track 2-1 is provided with a chain laying surface A, a radial positioning surface B, a radial positioning surface C, an axial positioning surface D and a bottom surface E; one end of the caterpillar track 2-1 is provided with a mounting hole of a fixed shaft 2-3 and is coaxially hinged with the fixed shaft 2-3, and the end face of the other end of the caterpillar track 2-1 is provided with a mounting hole of a baffle 2-6 and is fixedly connected with the baffle 2-6. The chain 2-2 is a standard chain, the chain 2-2 is laid along the surface A, one end of the chain 2-2 is coaxially hinged with the fixed shaft 2-3, and the other end of the chain 2-2 is coaxially hinged with the connecting fork 2-8 through a connecting hole arranged at one end of the connecting fork 2-8. One end of the tensioning shaft 2-4 is connected with the connecting fork 2-8 through a connecting hole arranged at the other end of the connecting fork 2-8, and the other end of the tensioning shaft 2-4 is fixedly connected with the tensioning plate 2-7. The tensioning screws 2-5 are installed in screw holes of the tensioning plates 2-7, one end parts of the tensioning screws 2-5 are in contact with the baffle plates 2-6, and the chain 2-2 is laid along the surface A and clings to the surface A by adjusting the tensioning screws 2-5.
Referring to fig. 10, the detection operation device of the present invention comprises at least two limiting wheels 3, wherein the limiting wheels 3 realize axial and radial positioning and limiting of the caterpillar track 2, and friction during relative movement is made to be rotational friction to realize low-resistance rolling; each of the spacing wheels 3 includes: the device comprises a mounting frame 3-1, a horizontal shaft 3-2, a vertical shaft 3-3, a first radial bearing 3-4 and a second radial bearing 3-5. Wherein: the mounting rack 3-1 is an L-shaped component composed of two vertical faces which are perpendicular to each other, wherein one vertical face is provided with a connecting hole fixedly connected with the guide rail 1, the other vertical face is provided with a mounting hole of a horizontal shaft 3-2 and fixedly connected with the horizontal shaft 3-2 and is provided with a boss, and the boss is provided with a mounting hole of a vertical shaft 3-3 and fixedly connected with the vertical shaft 3-3. The first radial bearing 3-4 is a standard radial bearing and is mounted coaxially with the horizontal shaft 3-2. The second radial bearing 3-5 is a standard radial bearing and is mounted coaxially with the vertical axis 3-3. The axis of the horizontal axis 3-2 is perpendicular to the axis of the vertical axis 3-3.
Referring to fig. 11, the detection operation device of the present invention includes at least two ball tracks 4, the ball tracks 4 support the chain track 2, and simultaneously, friction during relative movement is made to be rotation friction to realize low resistance rotation; each ball track 4 includes: a body 4-1, a plug 4-2 and a steel ball 4-3. Wherein: the body 4-1 is internally provided with a plug 4-2 and a mounting hole for the steel ball 4-3, and is provided with a surface for cutting off a part of the mounting hole for the steel ball 4-3, the surface is parallel to the mounting surface of the guide rail 1 and the ball rail 4 and is positioned on the other side of the mounting surface of the guide rail 1 and the ball rail 4, and the distance from the surface to the rotating shaft of the mounting hole for the steel ball 4-3 is more than 0 and less than the radius of the mounting hole for the steel ball 4-3. The number of the steel balls 4-3 is at least 2, and the steel balls 4-3 can flexibly rotate in the mounting holes.
Referring to fig. 12, the sprocket set 5 of the inspection work device of the present invention provides a power source of the inspection work device to realize the rotation of the sprockets 5-4; the sprocket group 5 includes: a chain wheel set bracket 5-1, a thrust bearing 5-2, a rotating shaft 5-3, a chain wheel 5-4, a third radial bearing 5-5 and a sealing steering engine 5-6. Wherein: the chain wheel set bracket 5-1 is a hollow cuboid with a pair of open parallel surfaces, a coaxial thrust bearing 5-2 mounting hole and a third axial bearing 5-5 mounting hole are respectively arranged on the pair of non-open parallel surfaces, and a mounting hole for fixedly connecting the chain wheel set 5 with the guide rail 1 and a sealing steering engine 5-6 mounting hole are respectively arranged on the pair of parallel surfaces. Two ends of the rotating shaft 5-3 are respectively provided with a thrust bearing 5-2 and a third axial bearing 5-5, and one end of the rotating shaft 5-3 is coaxially and fixedly connected with an output shaft of the sealed steering engine 5-6. The chain wheel 5-4 is a standard chain wheel and is coaxially and fixedly connected to the middle part of the rotating shaft 5-3 and rotates along with the sealing steering engine 5-6, and the sealing steering engine 5-6 is a power source of the chain wheel set 5.
Referring to fig. 13, the sealing push rod 6 of the detection operation device of the present invention provides an installation interface for carrying detection and operation functional modules, and completes displacement in the diameter direction, which is helpful for realizing optimal detection and operation distance, and achieving the purpose of adapting to underwater operation targets of various shapes and large scale; the seal pusher 6 includes: a sealing shell 6-1, an electric push rod 6-2, a connecting flange 6-3 and a mounting seat 6-4. Wherein: the sealed shell 6-1 realizes the electric appliance protection and corrosion prevention of the electric push rod 6-2. The electric push rod 6-2 adopts a spiral transmission mode to realize the extension and retraction in the diameter direction of the detection operation device. The connecting flange 6-3 is arranged at the tail end of the electric push rod 6-2 and provides an installation interface for carrying the detection and operation functional module. The mounting seat 6-4 is fixedly connected with the sealing shell 6-1 and the caterpillar track 2.
Although the present invention has been described with reference to the above embodiments, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention.

Claims (9)

1. The utility model provides a jumbo size stake detects operation device under water based on chain drive which characterized in that, it includes to detect the operation device: the device comprises a guide rail (1), a caterpillar track (2), a limiting wheel (3), a ball track (4), a chain wheel set (5) and a sealing push rod (6); wherein:
the guide rail (1) is a basic structure body of the detection working device, the cross section of the guide rail is in a channel steel shape, the guide rail is a revolving body which takes a revolving shaft as a revolving center and has a revolving angle of more than 180 degrees, and the guide rail (1) is fixedly connected with the underwater climbing device;
the limiting wheel (3) and the ball rail (4) are fixedly connected to the bottom of the inner groove of the U-shaped groove of the channel steel of the guide rail (1);
the caterpillar track (2) and the guide track (1) rotate relatively by taking the same rotating shaft as a rotating center; the bottom surface of the caterpillar track (2) is contacted with the steel ball (4-3) of the ball track (4) to realize low-resistance rotation; two radial positioning surfaces of the caterpillar track (2) are in contact with first radial bearings (3-4) of the limiting wheels (3) to realize radial positioning and limiting of the caterpillar track (2); the axial positioning surface of the caterpillar track (2) is contacted with a second radial bearing (3-5) of the limiting wheel (3) to realize the axial positioning and limiting of the caterpillar track (2);
the chain wheel group (5) is fixedly connected to a half rotation angle position of the guide rail (1), and the chain wheel (5-4) is meshed with the chain (2-2);
the two sealing push rods (6) are symmetrically arranged and fixedly connected to two ends of the caterpillar track (2).
2. The underwater large-size pile detection operation device based on chain transmission is characterized in that the chain track (2) comprises: a caterpillar track guide rail (2-1), a chain (2-2), a fixed shaft (2-3), a tensioning shaft (2-4), a tensioning screw (2-5), a baffle plate (2-6), a tensioning plate (2-7) and a connecting fork (2-8); wherein:
the cross section of the caterpillar track guide rail (2-1) is Z-like, and the caterpillar track guide rail is a revolving body which takes the revolving shaft as a revolving center and has a revolving angle of more than 180 degrees; a chain laying surface A, a radial positioning surface B, a radial positioning surface C, an axial positioning surface D and a bottom surface E are arranged on the caterpillar track (2-1); one end of the caterpillar track guide rail (2-1) is provided with a mounting hole of the fixed shaft (2-3) and is coaxially hinged with the fixed shaft (2-3), and the end face of the other end of the caterpillar track guide rail (2-1) is provided with a mounting hole of the baffle (2-6) and is fixedly connected with the baffle (2-6);
the chain (2-2) is a standard chain, the chain (2-2) is laid along the surface A, one end of the chain (2-2) is coaxially hinged with the fixed shaft (2-3), and the other end of the chain is coaxially hinged with the connecting fork (2-8) through a connecting hole arranged at one end of the connecting fork (2-8);
one end of the tensioning shaft (2-4) is connected with the connecting fork (2-8) through a connecting hole arranged at the other end of the connecting fork (2-8), and the other end of the tensioning shaft (2-4) is fixedly connected with the tensioning plate (2-7);
the tensioning screws (2-5) are installed in screw holes of the tensioning plates (2-7), one end parts of the tensioning screws (2-5) are in contact with the baffle plates (2-6), and the chain (2-2) is laid along the surface A and clings to the surface A by adjusting the tensioning screws (2-5).
3. The underwater large-size pile detection operation device based on chain transmission is characterized in that the detection operation device comprises at least two limiting wheels (3), and each limiting wheel (3) comprises: the device comprises a mounting frame (3-1), a horizontal shaft (3-2), a vertical shaft (3-3), a first radial bearing (3-4) and a second radial bearing (3-5); wherein:
the mounting rack (3-1) is an L-shaped component consisting of two vertical faces which are vertical to each other, wherein one vertical face is provided with a connecting hole fixedly connected with the guide rail (1), the other vertical face is provided with a mounting hole of a horizontal shaft (3-2) and fixedly connected with the horizontal shaft (3-2), the vertical face is provided with a boss, and the boss is provided with a mounting hole of a vertical shaft (3-3) and fixedly connected with the vertical shaft (3-3);
the first radial bearing (3-4) is a standard radial bearing and is coaxially arranged with the horizontal shaft (3-2);
the second radial bearing (3-5) is a standard radial bearing and is coaxially arranged with the vertical shaft (3-3);
the axis of the horizontal shaft (3-2) is perpendicular to the axis of the vertical shaft (3-3).
4. The underwater large-size pile detection operation device based on chain transmission is characterized in that the detection operation device comprises at least two ball tracks (4), and each ball track (4) comprises: the device comprises a body (4-1), a plug (4-2) and a steel ball (4-3); wherein:
the body (4-1) is internally provided with a plug (4-2) and a mounting hole of the steel ball (4-3) and a surface for cutting off a part of the mounting hole of the steel ball (4-3), and the surface is parallel to the mounting surfaces of the guide rail (1) and the ball rail (4) and is positioned on the other side of the mounting surfaces of the guide rail (1) and the ball rail (4);
the number of the steel balls (4-3) is at least 2, and the steel balls (4-3) can flexibly rotate in the mounting holes.
5. The underwater large-size pile detection operation device based on chain transmission is characterized in that the distance from the face, with a part cut off, of the mounting hole of the steel ball (4-3) to the rotating shaft of the mounting hole of the steel ball (4-3) is greater than 0 and smaller than the radius of the mounting hole of the steel ball (4-3).
6. The chain transmission-based underwater large-size pile detection operation device according to claim 1, wherein the chain wheel set (5) comprises: a chain wheel set bracket (5-1), a thrust bearing (5-2), a rotating shaft (5-3), a chain wheel (5-4), a third axial bearing (5-5) and a sealing steering engine (5-6); wherein:
the chain wheel set bracket (5-1) is a hollow cuboid with a pair of open parallel surfaces, a pair of unopened parallel surfaces are respectively provided with a coaxial thrust bearing (5-2) mounting hole and a third radial bearing (5-5) mounting hole, and the pair of parallel surfaces are respectively provided with a mounting hole for fixedly connecting the chain wheel set (5) and the guide rail (1) and a sealing steering engine (5-6) mounting hole;
a thrust bearing (5-2) and a third axial bearing (5-5) are respectively arranged at two ends of the rotating shaft (5-3), and one end of the rotating shaft (5-3) is coaxially and fixedly connected with an output shaft of the sealed steering engine (5-6);
the chain wheel (5-4) is a standard chain wheel and is coaxially and fixedly connected to the middle part of the rotating shaft (5-3) and rotates along with the sealing steering engine (5-6), and the sealing steering engine (5-6) is a power source of the chain wheel set (5).
7. The chain transmission-based underwater large-size pile detection operation device is characterized in that an output shaft of the sealing steering engine (5-6) rotates to drive the rotating shaft (5-3) and the chain wheel (5-4) to rotate, and the chain rail (2) is driven to rotate through meshing of the chain wheel (5-4) and the chain (2-2), when the chain rail (2) rotates 180 degrees, detection and operation function modules carried by the two sealing push rods (6) respectively achieve detection and operation within each half circle of an operation target, and meanwhile, the electric push rods (6-2) of the sealing push rods (6) achieve expansion in the diameter direction of the detection operation device in a spiral transmission mode.
8. The underwater large-size pile detection operation device based on chain transmission as claimed in claim 1, wherein the sealing push rod (6) comprises: the device comprises a sealing shell (6-1), an electric push rod (6-2), a connecting flange (6-3) and a mounting seat (6-4); wherein:
the sealed shell (6-1) realizes the electrical protection and corrosion prevention of the electric push rod (6-2);
the electric push rod (6-2) adopts a spiral transmission mode to realize the expansion in the diameter direction of the detection operation device;
the connecting flange (6-3) is arranged at the tail end of the electric push rod (6-2) and provides a mounting interface for carrying a detection and operation functional module;
the mounting seat (6-4) is fixedly connected with the sealing shell (6-1) and the caterpillar track (2).
9. Use of the chain drive based underwater large-size pile detection operation device according to any one of claims 1-8 in underwater facility detection and repair operations.
CN202210501354.9A 2022-05-10 2022-05-10 Underwater large-size pile detection operation device based on chain transmission Active CN114837238B (en)

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CN113605468A (en) * 2021-08-05 2021-11-05 西北工业大学 Robot suitable for detecting underwater and overwater parts of bridge pile foundation and control method
CN215347835U (en) * 2021-08-05 2021-12-31 昆明海威机电技术研究所(有限公司) Ball type arc-shaped sliding rail
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1471523A (en) * 1974-04-26 1977-04-27 Wadkin Ltd Guiding endless conveyor chains
JPS57211550A (en) * 1981-06-24 1982-12-25 Toshiba Corp Flaw detector for nozzle section
NL1020535C2 (en) * 2002-05-03 2003-11-04 Theodorus Henricus Johannes Carolina Korse Chain drive.
WO2019125172A2 (en) * 2017-12-22 2019-06-27 Itrec B.V. Pile holding system, vessel and pile installation method
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Effective date of registration: 20231008

Address after: 650051, No. 3, Renmin East Road, Panlong District, Yunnan, Kunming

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Address before: 650236 floor 401, Kunchuan Industrial Zone, Kunming Economic Development Zone, Yunnan Province

Patentee before: KUNMING HAIWEI DYNAMO-ELECTRIC TECHNOLOGY INSTITUTE (Ltd.)