CN114836702B - Heat treatment process for improving performance stability of TC25G alloy forging with thick section or variable section - Google Patents

Heat treatment process for improving performance stability of TC25G alloy forging with thick section or variable section Download PDF

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CN114836702B
CN114836702B CN202210561044.6A CN202210561044A CN114836702B CN 114836702 B CN114836702 B CN 114836702B CN 202210561044 A CN202210561044 A CN 202210561044A CN 114836702 B CN114836702 B CN 114836702B
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赵子博
杨久旭
孙昊
王清江
刘建
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22FCHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
    • C22F1/00Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
    • C22F1/16Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of other metals or alloys based thereon
    • C22F1/18High-melting or refractory metals or alloys based thereon
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    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
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Abstract

本发明公开了一种提高厚截面或变截面TC25G合金锻件性能稳定性的热处理工艺,其特征在于是将TC25G合金锻件加热至β转变温度以下25~35℃保温1~3h后出炉油冷,随后将锻件加热至870~890℃热透后保温8~16h,出炉空冷,最后将锻件加热至530~570℃热透后保温6~10h后出炉空冷。当锻件最大厚度不超过180mm时,任意位置室温拉伸强度的最大值与最小值差异不超过80MPa;当锻件最大厚度不超过90mm时,任意位置室温拉伸强度的最大值与最小值差异不超过50MPa。

Figure 202210561044

The invention discloses a heat treatment process for improving the performance stability of thick-section or variable-section TC25G alloy forgings. Heat the forging to 870-890°C, heat it through, keep it warm for 8-16 hours, and then take it out of the furnace and air cool it. Finally, heat the forging to 530-570° C. When the maximum thickness of the forging does not exceed 180mm, the difference between the maximum and minimum tensile strength at any position at room temperature does not exceed 80MPa; when the maximum thickness of the forging does not exceed 90mm, the difference between the maximum and minimum tensile strength at any position does not exceed 50MPa.

Figure 202210561044

Description

一种提高厚截面或变截面TC25G合金锻件性能稳定性的热处理工艺A Heat Treatment Process for Improving the Performance Stability of Thick Section or Variable Section TC25G Alloy Forgings

技术领域technical field

本发明属于钛合金技术领域,具体涉及到一种提高厚截面或变截面TC25G合金锻件性能稳定性的热处理工艺。The invention belongs to the technical field of titanium alloys, and in particular relates to a heat treatment process for improving the performance stability of thick-section or variable-section TC25G alloy forgings.

背景技术Background technique

钛合金具有密度低,强度高耐腐蚀等特点,被广泛应用到航空、航天、航海和化工等领域。大尺寸钛合金结构件要求材料具有良好的组织和力学性能的均匀性,因此对材料的选择及材料的加工工艺的要求较高。Titanium alloy has the characteristics of low density, high strength and corrosion resistance, and is widely used in the fields of aviation, aerospace, navigation and chemical industry. Large-scale titanium alloy structural parts require materials to have good uniformity in structure and mechanical properties, so the requirements for material selection and material processing technology are relatively high.

TC25G合金是在俄罗斯BT25合金的基础上增加了Mo和Zr元素研制成的一种α+β态合金,该合金具有耐高温、高强度和高韧性的特点,长期服役温度可达550℃,主要应用于航空发动机的高压压气机整体叶盘。但是由于淬透性的问题,当TC25G合金锻件为厚截面锻件或变截面锻件时,,淬火过程中由于表面冷速和中心冷速不同,导致锻件表面和中心存在组织差异,从而引起锻件不同位置的性能。因此需要设计一种新的热处理制度,以保证锻件在不同位置的力学性能的均衡,提高锻件的可靠性及寿命。TC25G alloy is an α+β state alloy developed on the basis of Russian BT25 alloy by adding Mo and Zr elements. This alloy has the characteristics of high temperature resistance, high strength and high toughness. A high-pressure compressor blisk applied to an aero-engine. However, due to the problem of hardenability, when the TC25G alloy forging is a thick section forging or a variable section forging, during the quenching process, due to the difference in the surface cooling rate and the center cooling rate, there are differences in the structure of the surface and center of the forging, resulting in different positions of the forging. performance. Therefore, it is necessary to design a new heat treatment system to ensure the balance of mechanical properties of forgings at different positions and improve the reliability and life of forgings.

发明内容Contents of the invention

本发明为了解决厚截面或变截面TC25G合金大规格锻件不同部位的性能差异加大,锻件中心位置强度偏低等问题,结合TC25G合金成分特点、相变和板条α相晶粒长大规律设计,提供了一种提高厚截面或变截面TC25G合金锻件性能稳定性的热处理工艺,具体技术方案如下:In order to solve the problems of increased performance difference in different parts of large-scale forgings of thick or variable cross-section TC25G alloys, low strength at the center of the forgings, etc., the present invention is designed in combination with the characteristics of TC25G alloy composition, phase transformation and grain growth law of α-phase lath , provides a heat treatment process to improve the performance stability of thick section or variable section TC25G alloy forgings, the specific technical scheme is as follows:

一种提高厚截面或变截面TC25G锻件性能稳定性的热处理工艺,包括如下步骤:A heat treatment process for improving the performance stability of thick section or variable section TC25G forgings, comprising the following steps:

步骤1)TC25G合金锻件在β转变温度以下15~25℃进行固溶处理,出炉后油冷;Step 1) TC25G alloy forgings are subjected to solution treatment at 15-25°C below the β transformation temperature, and oil-cooled after being released from the furnace;

步骤2)然后将锻件在870~910℃热透后保温2~5小时候空冷;Step 2) Then heat the forging at 870-910° C. and keep it warm for 2-5 hours, then air-cool it;

步骤3)最后锻件在530~630℃热透后保温6~8小时后空冷。Step 3) Finally, the forging is heated thoroughly at 530-630° C., then kept warm for 6-8 hours, and then air-cooled.

所述一种提高厚截面或变截面TC25G锻件性能稳定性的热处理工艺,其特征在于:所述TC25G合金的锻件为两相区热加工锻件,且锻件最大厚度不超过180mm。The heat treatment process for improving the performance stability of thick section or variable section TC25G forgings is characterized in that: the TC25G alloy forgings are hot-worked forgings in the two-phase zone, and the maximum thickness of the forgings does not exceed 180mm.

所述一种提高厚截面或变截面TC25G合金锻件性能稳定性的热处理工艺,其优选方案为所述TC25G合金锻件为两相区热加工锻件,且当锻件最大厚度不超过180mm时,锻件任意位置室温拉伸强度的最大值与最小值差异不超过80MPa;当锻件最大厚度不超过90mm时,锻件任意位置室温拉伸强度的最大值与最小值差异不超过50MPa。The heat treatment process for improving the performance stability of a thick-section or variable-section TC25G alloy forging, the preferred solution is that the TC25G alloy forging is a two-phase hot-worked forging, and when the maximum thickness of the forging does not exceed 180mm, any position of the forging The difference between the maximum and minimum tensile strength at room temperature shall not exceed 80MPa; when the maximum thickness of the forging does not exceed 90mm, the difference between the maximum and minimum tensile strength at room temperature at any position of the forging shall not exceed 50MPa.

所述一种提高厚截面或变截面TC25G合金锻件性能稳定性的热处理工艺,其优选方案为所述TC25G合金锻件的成分为:Al:6.0~7.0;Mo:3.5~4.5;Zr:3.0~4.5;Sn:1.0~2.5;W:0.4~1.5;Si:0.1~0.3,其余为Ti和不可避免的杂质元素。The heat treatment process for improving the performance stability of thick section or variable section TC25G alloy forgings, the preferred solution is that the composition of the TC25G alloy forgings is: Al: 6.0-7.0; Mo: 3.5-4.5; Zr: 3.0-4.5 ; Sn: 1.0-2.5; W: 0.4-1.5; Si: 0.1-0.3, and the rest are Ti and unavoidable impurity elements.

本发明的有益效果:Beneficial effects of the present invention:

本发明有助于减小大尺寸厚截面或变截面TC25G钛合金锻件的不同位置的组织差异,当锻件厚度不超过180mm时锻件任意位置的室温拉伸强度差异不超过80MPa,同传统热处理工艺下的锻件相比,锻件性能稳定性和一致性得到显著的提升;当锻件最大厚度不超过90mm时,锻件任意位置室温拉伸强度的最大值与最小值差异不超过50MPa。下面结合附图和实施例对本发明作进一步详细说明。The invention helps to reduce the structure difference at different positions of large-size thick-section or variable-section TC25G titanium alloy forgings. When the thickness of the forging does not exceed 180mm, the room temperature tensile strength difference at any position of the forging does not exceed 80MPa, which is the same as that under the traditional heat treatment process. Compared with forgings, the performance stability and consistency of forgings have been significantly improved; when the maximum thickness of forgings does not exceed 90mm, the difference between the maximum and minimum tensile strength at room temperature at any position of the forgings does not exceed 50MPa. The present invention will be described in further detail below in conjunction with the accompanying drawings and embodiments.

附图说明Description of drawings

图1为本发明实施例1锻件截面示意图;Fig. 1 is a schematic cross-sectional view of a forging in Example 1 of the present invention;

图2为本发明实施例1锻件热处理后表面显微组织照片;Fig. 2 is the photo of surface microstructure after heat treatment of the forging of Example 1 of the present invention;

图3为本发明实施例1锻件热处理后中心显微组织照片;Fig. 3 is the photo of central microstructure after heat treatment of the forging of Example 1 of the present invention;

图4为本发明实施例2锻件截面示意图;Fig. 4 is a schematic cross-sectional view of a forging in Example 2 of the present invention;

图5为本发明实施例2锻件热处理后表面显微组织照片;Fig. 5 is the photo of surface microstructure after heat treatment of the forging of Example 2 of the present invention;

图6为本发明实施例2锻件热处理后中心显微组织照片;Fig. 6 is the central microstructure photo of the forging of Example 2 of the present invention after heat treatment;

图7为本发明实施例3锻件截面示意图;Figure 7 is a schematic cross-sectional view of a forging in Example 3 of the present invention;

图8为本发明实施例2锻件热处理后轮毂中心显微组织照片;Figure 8 is a photo of the microstructure of the center of the hub after heat treatment of the forging in Example 2 of the present invention;

图9为本发明实施例2锻件热处理后辐板中心显微组织照片;Fig. 9 is a photo of the microstructure of the center of the web plate after heat treatment of the forging in Example 2 of the present invention;

图10为本发明实施例2锻件热处理后轮缘中心显微组织照片。Fig. 10 is a photograph of the microstructure of the center of the rim of the forging in Example 2 of the present invention after heat treatment.

具体实施方式Detailed ways

实施例1:Example 1:

本实施例所用材料是规格为直径900mm,厚度为180mm的TC25G合金盘锻件,其成分为Ti-6.37Al-1.80Zr-4.12Mo-0.24Si-0.78W,其余为Ti和不可避免的杂质元素,金相法检测其合金相变点为985℃;The material used in this embodiment is a TC25G alloy disc forging with a diameter of 900 mm and a thickness of 180 mm. Its composition is Ti-6.37Al-1.80Zr-4.12Mo-0.24Si-0.78W, and the rest are Ti and unavoidable impurity elements. The metallographic method detects that the alloy phase transition point is 985°C;

1)首先将TC25G合金锻件加热至965℃保温2h后出炉油冷;1) First, heat the TC25G alloy forging to 965°C for 2 hours and then take it out of the furnace for oil cooling;

2)将步骤1)所得锻件在890℃条件0下保温4h,随后出炉空冷;2) Insulate the forging obtained in step 1) at 890° C. for 4 hours, and then take it out of the furnace and air-cool it;

3)最后将步骤2)所得锻件在540℃条件下保温6h,随后出炉空冷。3) Finally, the forging obtained in step 2) was kept at 540° C. for 6 hours, and then it was taken out of the furnace and air-cooled.

锻件热处理后的组织分析结果显示,锻件的显微组织为双态组织,初生α含量约为20%,其余为β转变组织。锻件表面和中心的显微组织没有明显差异。对锻件进行室温拉伸性能测试,并将测试结果同传统热处理工艺下的锻件进行对比,结果如表1所示,强度最高值在锻件表面,为1148MPa,强度最低值在锻件中心,为1098MPa,最高值和最低值相差50MPa。而传统热处理工艺下的锻件室温拉伸强度差值超过100MPa,因此可以看出新热处理工艺可以显著减小锻件不同位置的室温拉伸强度差异,提升组织和性能的一致性。The microstructure analysis results of the forging after heat treatment show that the microstructure of the forging is a two-state structure, the primary α content is about 20%, and the rest is β transformation structure. There is no obvious difference in the microstructure between the surface and center of the forging. The room temperature tensile performance test was carried out on the forging, and the test results were compared with the forgings under the traditional heat treatment process. The results are shown in Table 1. The highest strength value is 1148 MPa on the surface of the forging, and the lowest strength value is 1098 MPa on the center of the forging. The difference between the highest value and the lowest value is 50MPa. The room temperature tensile strength difference of the forging under the traditional heat treatment process exceeds 100MPa, so it can be seen that the new heat treatment process can significantly reduce the room temperature tensile strength difference at different positions of the forging, and improve the consistency of structure and performance.

表1实施例1锻件室温拉伸性能Table 1 Example 1 forging room temperature tensile properties

Figure BDA0003656340780000041
Figure BDA0003656340780000041

实施例2:Example 2:

本实施例所用材料为直径850mm,厚90mm盘锻件,合金成分为Ti-6.39Al-1.80Zr-3.98Mo-0.19Si-0.81W,其余为不可避免的杂质元素,金相法检测其合金相变点为983℃;The material used in this embodiment is a disc forging with a diameter of 850 mm and a thickness of 90 mm. The alloy composition is Ti-6.39Al-1.80Zr-3.98Mo-0.19Si-0.81W, and the rest are unavoidable impurity elements. The metallographic method detects that the alloy phase transition point is 983°C;

1)首先将TC25G合金锻件加热至960℃保温2h后出炉油冷;1) First, heat the TC25G alloy forging to 960°C for 2 hours and then take it out of the furnace for oil cooling;

2)将步骤1)所得锻件在890℃条件下保温4h,随后出炉空冷;2) heat the forging obtained in step 1) at 890°C for 4 hours, and then take it out of the furnace and air cool;

3)最后将步骤2)所得锻件在540℃条件下保温6h,随后出炉空冷。3) Finally, the forging obtained in step 2) was kept at 540° C. for 6 hours, and then it was taken out of the furnace and air-cooled.

锻件热处理后的组织为典型的双态组织,初生α含量约为20%,其余为β转变组织。锻件表面和中心组织相近,没有明显差异。室温拉伸性能测试结果(表2)显示,锻件强度最高值为1151MPa,最低值为1118MPa,相差33MPa,而对比锻件经传统工艺热处理后室温拉伸性能差异为100MPa,由此可见新热处理工艺可以显著提高锻件整体性能稳定性。The microstructure of the forging after heat treatment is a typical two-state microstructure, the primary α content is about 20%, and the rest is β transformation microstructure. The surface and center structures of the forgings are similar, and there is no obvious difference. The test results of tensile properties at room temperature (Table 2) show that the highest value of the forging strength is 1151MPa, and the lowest value is 1118MPa, with a difference of 33MPa, while the difference in room temperature tensile properties of the comparative forgings after heat treatment by the traditional process is 100MPa. It can be seen that the new heat treatment process can Significantly improve the overall performance stability of forgings.

表2实施例2锻件室温拉伸性能Table 2 Example 2 Forgings Tensile Properties at Room Temperature

Figure BDA0003656340780000051
Figure BDA0003656340780000051

实施例3:Example 3:

本实施例所用材料为其不同位置厚度不同的,直径为950mm的TC25G合金盘锻件;其不同位置的厚度如下:轮毂为70mm、辐板为40mm、轮缘为110mm;TC25G合金盘锻件的成分为Ti-6.42Al-1.83Zr-4.06Mo-0.21Si-0.79W,其余为Ti和不可避免的杂质元素,金相法检测其合金相变点为988℃;The material used in this embodiment is a TC25G alloy disc forging with a diameter of 950 mm, which has a different thickness at different positions; the thickness at different positions is as follows: the hub is 70 mm, the web is 40 mm, and the rim is 110 mm; the composition of the TC25G alloy disc forging is Ti-6.42Al-1.83Zr-4.06Mo-0.21Si-0.79W, the rest are Ti and unavoidable impurity elements, and the metallographic method detects that the alloy phase transition point is 988°C;

1)首先将TC25G合金锻件加热至968℃保温2h后出炉油冷;1) First, heat the TC25G alloy forging to 968°C for 2 hours and then take it out of the furnace for oil cooling;

2)将步骤1)所得锻件在895℃条件下保温4h,随后出炉空冷;2) heat the forging obtained in step 1) at 895°C for 4 hours, and then take it out of the furnace and air cool;

3)最后将步骤2)所得锻件在540℃条件下保温6h,随后出炉空冷。3) Finally, the forging obtained in step 2) was kept at 540° C. for 6 hours, and then it was taken out of the furnace and air-cooled.

锻件热处理后的组织为双态组织,初生α含量约为20%,其余为β转变组织。锻件轮毂、辐板和轮缘的组织相近,组织一致性较高。室温拉伸性能测试结果(表3)显示,锻件强度最高值为1151MPa,最低值为1102MPa,相差43MPa,而传统工艺下的锻件性能差异为87MPa,由此可见实施例锻件整体的性能一致性远高于传统热处理工艺下的锻件。The microstructure after heat treatment of the forging is a two-state microstructure, the primary α content is about 20%, and the rest is β transformation microstructure. The structure of the forged hub, spoke plate and rim is similar, and the structure consistency is high. The room temperature tensile performance test results (Table 3) show that the highest value of the forging strength is 1151MPa, the lowest value is 1102MPa, a difference of 43MPa, and the performance difference of the forging under the traditional process is 87MPa, which shows that the performance consistency of the whole forging of the embodiment is far Higher than forgings under traditional heat treatment process.

表3实施例3锻件室温拉伸性能Table 3 Example 3 Forgings Tensile Properties at Room Temperature

Figure BDA0003656340780000061
Figure BDA0003656340780000061

上述实施例只为说明本发明的技术构思及特点,其目的在于让熟悉此项技术的人士能够了解本发明的内容并据以实施,并不能以此限制本发明的保护范围。凡根据本发明精神实质所作的等效变化或修饰,都应涵盖在本发明的保护范围之内。The above-mentioned embodiments are only to illustrate the technical concept and characteristics of the present invention, and the purpose is to enable those skilled in the art to understand the content of the present invention and implement it accordingly, and not to limit the protection scope of the present invention. All equivalent changes or modifications made according to the spirit of the present invention shall fall within the protection scope of the present invention.

Claims (3)

1. A heat treatment process for improving performance stability of a TC25G alloy forging with a thick section or a variable section is characterized by comprising the following steps:
step 1), carrying out solution treatment on a TC25G alloy forging at a temperature of 15-25 ℃ below the beta transformation temperature, and cooling oil after discharging;
step 2), the forging is subjected to heat penetration at 870-910 ℃ and then heat preservation for 2-5 hours for air cooling;
and 3) finally, preserving heat for 6-8 hours after the forge piece is heated to 530-630 ℃ for air cooling.
2. The heat treatment process for improving the performance stability of a thick-section or variable-section TC25G alloy forging according to claim 1, wherein the heat treatment process comprises the following steps of: the TC25G alloy forging is a two-phase region hot-working forging, and when the maximum thickness of the forging is not more than 180mm, the difference between the maximum value and the minimum value of the room-temperature tensile strength of any position of the forging is not more than 80MPa; when the maximum thickness of the forging piece is not more than 90 mm; the maximum and minimum values of tensile strength of the forge piece at room temperature are not more than 50MPa.
3. The heat treatment process for improving the performance stability of a thick-section or variable-section TC25G alloy forging according to claim 1, wherein the heat treatment process comprises the following steps of: the TC25G alloy forging comprises the following components: al:6.0 to 7.0; mo:3.5 to 4.5; zr:3.0 to 4.5; sn:1.0 to 2.5; w:0.4 to 1.5; si:0.1 to 0.3, and the balance of Ti and unavoidable impurity elements.
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