Disclosure of Invention
1. Problems to be solved
Aiming at the problems in the prior art, the invention provides a preparation method of a blending modified resin adhesive, which has higher viscosity, bonding strength and flame retardant capability through tests, guessed that calcium lignosulfonate may also play a role in heat insulation and coating, and additional experiments (not provided) show that the preliminary oxidative decomposition phenomenon does not occur until about 330 ℃, the middle-period oxidative combustion occurs at about 570 ℃ and the later-period oxidative combustion occurs at 790 ℃.
2. Technical scheme
In order to solve the above problems, the present invention adopts the following technical solutions.
A preparation method of a blending modified resin adhesive comprises the following operation steps:
preparing calcium lignosulfonate and an acrylic acid solution;
mixing calcium lignosulfonate and ethyl acetate for the first time, mixing an acrylic acid solution and 4-chloro-3, 5-dimethylphenol for the second time, filtering a mixed solution of the calcium lignosulfonate and the ethyl acetate to obtain an ethyl acetate solution of the calcium lignosulfonate, and adjusting the pH value of the mixed solution of the acrylic acid solution and the 4-chloro-3, 5-dimethylphenol to 8;
preparing a formaldehyde solution, preheating to 40 ℃, adjusting the pH value to 8 by using sodium hydroxide, then adding all urea, fully stirring to obtain a feed liquid, then starting to increase the value to 90 ℃, dropwise adding the obtained ethyl acetate solution of calcium lignosulfonate, uniformly stirring, cooling to 60 ℃, dropwise adding the obtained mixed solution of the acrylic acid solution and 4-chloro-3, 5-dimethylphenol, heating to 95 ℃, uniformly stirring, adding alumina particles, finally cooling to room temperature, and discharging.
In the above-mentioned preparation method of modified resin adhesive,
the mass ratio of the calcium lignosulfonate to the acrylic acid solution is 3: 6, wherein the mass concentration of the acrylic acid solution is 60 percent;
the mass consumption of the ethyl acetate is 2.5 times of that of the calcium lignosulphonate, and the mass consumption of the 4-chloro-3, 5-dimethylphenol is 2 times of that of the acrylic acid solution;
wherein the mass concentration of the 4-chloro-3, 5-dimethylphenol is 99.0 percent.
In the above-mentioned preparation method of modified resin adhesive,
the temperature of the first mixing and the temperature of the second mixing are both 90 ℃.
In the above-mentioned preparation method of modified resin adhesive,
the storage temperature of the ethyl acetate solution of calcium lignosulphonate is 65 ℃, and a water bath mode is adopted;
the temperature of the mixed solution of the acrylic acid solution and 4-chloro-3, 5-dimethylphenol was controlled at 80 ℃.
In the above-mentioned preparation method of modified resin adhesive,
the mass concentration of the formaldehyde solution is 35 percent;
the mass ratio of the formaldehyde solution to the urea is 1: 0.6.
in the above-mentioned preparation method of modified resin adhesive,
the speed of rotation for thorough stirring was 2000 rpm.
In the above-mentioned preparation method of modified resin adhesive,
the adding mass of the ethyl acetate solution of the calcium lignosulphonate is 15 percent of the feed liquid,
the addition amount of the mixed solution of the acrylic acid solution and the 4-chloro-3, 5-dimethylphenol is 8 percent of the feed liquid.
3. Advantageous effects
Compared with the prior art, the invention has the beneficial effects that:
the modified resin is characterized and analyzed by FT-IR, and the sample is 1470cm -1 -1680cm -1 Has characteristic absorption peak of benzene ring skeleton, which shows4-chloro-3, 5-dimethylphenol participates in the formation of molecular chains of the resin material; meanwhile, a characteristic peak (stretching vibration peak) of the sulfonic acid group is not found, which indicates that the calcium lignosulfonate does not participate in the formation of the molecular chain, no grafting exists and the like, and the calcium lignosulfonate is presumed to play a role in physical blending. The reason is that the acrylic acid solution can promote the formation of dimer and trimer and the deepening of the crosslinking density, and meanwhile, the addition of calcium lignosulfonate and the like can promote the internal polycondensation of the resin material and improve various comprehensive capabilities.
Detailed Description
The invention is further described with reference to specific examples.
It should be noted that the reagents involved in the present application were purchased from Shanghai Aladdin Biotechnology Ltd.
Example 1
The preparation method of the blending modified resin adhesive comprises the following operation steps:
preparing calcium lignosulfonate and an acrylic acid solution;
mixing calcium lignosulfonate and ethyl acetate for the first time, mixing an acrylic acid solution and 4-chloro-3, 5-dimethylphenol for the second time, filtering a mixed solution of the calcium lignosulfonate and the ethyl acetate to obtain an ethyl acetate solution of the calcium lignosulfonate, and adjusting the pH value of the mixed solution of the acrylic acid solution and the 4-chloro-3, 5-dimethylphenol to 8;
preparing a formaldehyde solution, preheating to 40 ℃, adjusting the pH value to 8 by using sodium hydroxide, then adding all urea, fully stirring to obtain a feed liquid, then starting to increase the value to 90 ℃, dropwise adding the obtained ethyl acetate solution of calcium lignosulfonate, uniformly stirring, cooling to 60 ℃, dropwise adding the obtained mixed solution of acrylic acid solution and 4-chloro-3, 5-dimethylphenol, heating to 95 ℃, uniformly stirring, adding aluminum oxide particles, finally cooling to room temperature, and discharging. The mass percentage of the alumina particles added was 15% of the other substances.
In the above-mentioned preparation method of modified resin adhesive,
the mass ratio of the calcium lignosulfonate to the acrylic acid solution is 3: 6, wherein the mass concentration of the acrylic acid solution is 60 percent;
the mass consumption of the ethyl acetate is 2.5 times of that of the calcium lignosulphonate, and the mass consumption of the 4-chloro-3, 5-dimethylphenol is 2 times of that of the acrylic acid solution;
wherein the mass concentration of the 4-chloro-3, 5-dimethylphenol is 99.0 percent.
In the above-mentioned preparation method of modified resin adhesive,
the temperature of the first mixing and the temperature of the second mixing are both 90 ℃.
In the above-mentioned preparation method of modified resin adhesive,
the storage temperature of the ethyl acetate solution of calcium lignosulphonate is 65 ℃, and a water bath mode is adopted;
the temperature of the mixed solution of the acrylic acid solution and 4-chloro-3, 5-dimethylphenol was controlled at 80 ℃.
In the above-mentioned preparation method of modified resin adhesive,
the mass concentration of the formaldehyde solution is 35 percent;
the mass ratio of the formaldehyde solution to the urea is 1: 0.6.
in the above-mentioned preparation method of modified resin adhesive,
the speed of rotation for thorough stirring was 2000 rpm.
In the above-mentioned preparation method of modified resin adhesive,
the adding mass of the ethyl acetate solution of the calcium lignosulphonate is 15 percent of the feed liquid,
the addition amount of the mixed solution of the acrylic acid solution and the 4-chloro-3, 5-dimethylphenol is 8 percent of the feed liquid.
It should be reminded that the above operation requires consideration of ventilation safety, avoiding harmful effects on the body.
Comparative scheme 1
The preparation method of the blending modified resin adhesive comprises the following operation steps:
preparing calcium dodecyl benzene sulfonate and acrylic acid solution;
mixing calcium dodecyl benzene sulfonate and ethyl acetate for the first time, mixing an acrylic acid solution and 4-chloro-3, 5-dimethylphenol for the second time, filtering a mixed solution of the calcium dodecyl benzene sulfonate and the ethyl acetate to obtain an ethyl acetate solution of the calcium dodecyl benzene sulfonate, and adjusting the pH value of the mixed solution of the acrylic acid solution and the 4-chloro-3, 5-dimethylphenol to 8;
preparing a formaldehyde solution, preheating to 40 ℃, adjusting the pH value to 8 by using sodium hydroxide, then adding all urea, fully stirring to obtain a feed liquid, then starting to increase the value to 90 ℃, dropwise adding the obtained ethyl acetate solution of calcium dodecyl benzene sulfonate, uniformly stirring, cooling to 60 ℃, dropwise adding the obtained mixed solution of acrylic acid solution and 4-chloro-3, 5-dimethylphenol, heating to 95 ℃, uniformly stirring, adding aluminum oxide particles, finally cooling to room temperature, and discharging.
In the above-mentioned preparation method of modified resin adhesive,
the mass ratio of the calcium dodecylbenzene sulfonate to the acrylic acid solution is 3: 6, wherein the mass concentration of the acrylic acid solution is 60 percent;
the mass consumption of the ethyl acetate is 2.5 times of that of the calcium dodecyl benzene sulfonate, and the mass consumption of the 4-chloro-3, 5-dimethylphenol is 2 times of that of the acrylic acid solution;
wherein the mass concentration of the 4-chloro-3, 5-dimethylphenol is 99.0 percent.
In the above-mentioned preparation method of modified resin adhesive,
the temperature of the first mixing and the temperature of the second mixing are both 90 ℃.
In the above-mentioned preparation method of modified resin adhesive,
the storage temperature of the ethyl acetate solution of calcium dodecyl benzene sulfonate is 65 ℃, and a water bath mode is adopted;
the temperature of the mixed solution of the acrylic acid solution and 4-chloro-3, 5-dimethylphenol was controlled at 80 ℃.
In the above-mentioned preparation method of modified resin adhesive,
the mass concentration of the formaldehyde solution is 35 percent;
the mass ratio of the formaldehyde solution to the urea is 1: 0.6.
in the above-mentioned preparation method of modified resin adhesive,
the speed of rotation for thorough stirring was 2000 rpm.
In the above-mentioned preparation method of modified resin adhesive,
the adding mass of the ethyl acetate solution of the calcium dodecyl benzene sulfonate is 15 percent of the feed liquid,
the addition amount of the mixed solution of the acrylic acid solution and the 4-chloro-3, 5-dimethylphenol is 8 percent of the feed liquid.
Method for changing calcium lignosulphonate into calcium dodecyl benzene sulfonate
Comparative scheme 2
The preparation method of the blending modified resin adhesive comprises the following operation steps:
preparing calcium lignosulfonate and an acrylic acid solution;
mixing calcium lignosulfonate and ethyl acetate for the first time, mixing an acrylic acid solution and phenol for the second time, filtering a mixed solution of the calcium lignosulfonate and the ethyl acetate to obtain an ethyl acetate solution of the calcium lignosulfonate, and adjusting the pH value of the mixed solution of the acrylic acid solution and the phenol to 8;
preparing a formaldehyde solution, preheating to 40 ℃, adjusting the pH value to 8 by using sodium hydroxide, then adding all urea, fully stirring to obtain a feed liquid, then starting to increase the value to 90 ℃, dropwise adding the obtained ethyl acetate solution of calcium lignosulfonate, uniformly stirring, cooling to 60 ℃, dropwise adding the obtained mixed solution of acrylic acid solution and phenol, heating to 95 ℃, uniformly stirring, adding aluminum oxide particles, finally cooling to room temperature, and discharging.
In the above-mentioned preparation method of modified resin adhesive,
the mass ratio of the calcium lignosulfonate to the acrylic acid solution is 3: 6, wherein the mass concentration of the acrylic acid solution is 60 percent;
the mass consumption of the ethyl acetate is 2.5 times of that of the calcium lignosulphonate, and the mass consumption of the phenol is 2 times of that of the acrylic acid solution;
wherein the mass concentration of phenol is 99.0%.
In the above-mentioned preparation method of modified resin adhesive,
the temperature of the first mixing and the temperature of the second mixing are both 90 ℃.
In the above-mentioned preparation method of modified resin adhesive,
the storage temperature of the ethyl acetate solution of calcium lignosulphonate is 65 ℃, and a water bath mode is adopted;
the temperature of the mixed solution of the acrylic acid solution and phenol was controlled at 80 ℃.
In the above-mentioned preparation method of modified resin adhesive,
the mass concentration of the formaldehyde solution is 35 percent;
the mass ratio of the formaldehyde solution to the urea is 1: 0.6.
in the above-mentioned preparation method of modified resin adhesive,
the speed of rotation for thorough stirring was 2000 rpm.
In the above-mentioned preparation method of modified resin adhesive,
the adding mass of the ethyl acetate solution of the calcium lignosulphonate is 15 percent of the feed liquid,
the addition amount of the mixed solution of the acrylic acid solution and the phenol is 8 percent of the feed liquid.
Comparative scheme 3
The preparation method of the blending modified resin adhesive comprises the following operation steps:
preparing calcium lignosulfonate and an acrylic acid solution;
mixing calcium lignosulfonate and ethyl acetate for the first time, mixing an acrylic acid solution and 4-chloro-3, 5-dimethylphenol for the second time, filtering a mixed solution of the calcium lignosulfonate and the ethyl acetate to obtain an ethyl acetate solution of the calcium lignosulfonate, and adjusting the pH value of the mixed solution of the acrylic acid solution and the 4-chloro-3, 5-dimethylphenol to 8;
adding the obtained ethyl acetate solution of calcium lignosulphonate into a mixed solution of an acrylic acid solution and 4-chloro-3, 5-dimethylphenol, heating to 95 ℃, uniformly stirring, adding alumina particles, finally cooling to room temperature, and discharging.
In the above-mentioned preparation method of modified resin adhesive,
the mass ratio of the calcium lignosulfonate to the acrylic acid solution is 3: 6, wherein the mass concentration of the acrylic acid solution is 60 percent;
the mass consumption of the ethyl acetate is 2.5 times of that of the calcium lignosulphonate, and the mass consumption of the 4-chloro-3, 5-dimethylphenol is 2 times of that of the acrylic acid solution;
wherein the mass concentration of the 4-chloro-3, 5-dimethylphenol is 99.0 percent.
In the above-mentioned preparation method of modified resin adhesive,
the temperature of the first mixing and the temperature of the second mixing are both 90 ℃.
In the above-mentioned preparation method of modified resin adhesive,
the storage temperature of the ethyl acetate solution of calcium lignosulphonate is 65 ℃, and a water bath mode is adopted;
the temperature of the mixed solution of the acrylic acid solution and 4-chloro-3, 5-dimethylphenol was controlled at 80 ℃.
In the above-mentioned preparation method of modified resin adhesive,
the adding mass of the ethyl acetate solution of the calcium lignosulphonate is 15 percent of the feed liquid,
the addition amount of the mixed solution of the acrylic acid solution and the 4-chloro-3, 5-dimethylphenol is 8 percent of the feed liquid.
Example 2
The modified resin (sample prepared in example 1, KBr film sample preparation method) was characterized and analyzed by FT-IR, as shown in FIG. 1 (test conducted by local college laboratories), wherein the upper diagram in FIG. 1 is a standard spectrum of phenolic resin, the lower diagram in FIG. 1 is a spectrum of a blended modified resin sample at 1470cm -1 -1680cm -1 The compound has a characteristic absorption peak of a benzene ring skeleton, which indicates that 4-chloro-3, 5-dimethylphenol participates in the formation of a molecular chain of a resin material; meanwhile, a characteristic peak (stretching vibration peak) of the sulfonic acid group is not found, which indicates that the calcium lignosulfonate does not participate in the formation of the molecular chain, no grafting exists and the like, and the calcium lignosulfonate is presumed to play a role in physical blending.
Example 3
Example 1, comparative scheme 2 and comparative scheme 3 were selected and tested as follows:
(1) viscosity:
the measurement was carried out using a 4-cup-Permeameter, and the time required for the resin to flow out of the orifice until the flow column was interrupted was used as a measure.
(2) Adhesive strength:
the measurement was carried out by an electronic universal tester (tensile rate 6000N/min, measurement at 25 ℃) in accordance with GB/T14074-2006 standard.
(3) Flame retardant Properties (oxygen index)
The material was tested for oxygen index (LOI) according to GB/T2406-2009.
TABLE 1 test results
|
Viscosity/s
|
Adhesive bonding strength/MPa
|
LOI/%
|
Example 1
|
98.7
|
7.35
|
75.2
|
Comparative scheme 1
|
91.2
|
5.82
|
64.9
|
Comparative scheme 2
|
86.5
|
6.74
|
60.7
|
Comparative scheme 3
|
70.8
|
3.14
|
24.7 |
As shown in Table 1, the viscosity of the product prepared by the method is as high as 98.7s, the bonding strength is 7.35MPa, and the product has high flame retardant property and excellent comprehensive performance.
While the invention has been described in further detail in connection with specific embodiments thereof, it will be understood that the invention is not limited thereto, and that various other modifications and substitutions may be made by those skilled in the art without departing from the spirit of the invention, which should be considered to be within the scope of the invention as defined by the appended claims.