CN114834091A - Corrugated board processing device and processing method - Google Patents
Corrugated board processing device and processing method Download PDFInfo
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- CN114834091A CN114834091A CN202210599912.XA CN202210599912A CN114834091A CN 114834091 A CN114834091 A CN 114834091A CN 202210599912 A CN202210599912 A CN 202210599912A CN 114834091 A CN114834091 A CN 114834091A
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- 238000003672 processing method Methods 0.000 title claims description 9
- 230000007246 mechanism Effects 0.000 claims abstract description 54
- 239000000463 material Substances 0.000 claims abstract description 49
- 230000000903 blocking effect Effects 0.000 claims abstract description 29
- 239000011111 cardboard Substances 0.000 claims description 15
- 239000003638 chemical reducing agent Substances 0.000 claims description 15
- 230000009471 action Effects 0.000 claims description 5
- 238000000034 method Methods 0.000 claims description 3
- 230000008569 process Effects 0.000 claims description 3
- 230000000630 rising effect Effects 0.000 claims description 3
- 230000000712 assembly Effects 0.000 claims description 2
- 238000000429 assembly Methods 0.000 claims description 2
- 230000000694 effects Effects 0.000 abstract description 2
- 239000011087 paperboard Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- 241000274582 Pycnanthus angolensis Species 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000123 paper Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
- B31B50/14—Cutting, e.g. perforating, punching, slitting or trimming
- B31B50/20—Cutting sheets or blanks
- B31B50/22—Notching; Trimming edges of flaps
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
- B31B50/006—Controlling; Regulating; Measuring; Improving safety
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
- B31B50/02—Feeding or positioning sheets, blanks or webs
- B31B50/04—Feeding sheets or blanks
- B31B50/06—Feeding sheets or blanks from stacks
- B31B50/062—Feeding sheets or blanks from stacks from the underside of a magazine
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Abstract
The invention provides a corrugated board processing device which comprises a feeding assembly, a material blocking assembly, a knife roll assembly and a support, wherein the feeding assembly and the knife roll assembly are arranged on the upper part of the support and are respectively arranged at two ends of the support, the material blocking assembly is arranged at the position of the feeding assembly, the feeding assembly is arranged at one end of the feeding assembly and is connected with the feeding assembly, the feeding assembly comprises a sliding seat and two feeding mechanisms, the two feeding mechanisms are arranged on the sliding seat side by side, the two feeding mechanisms can simultaneously slide along the sliding seat in a reciprocating manner and are switched and connected with the feeding assembly, the feeding mechanism comprises a tray and a push plate, the tray can move up and down in a reciprocating manner to feed corrugated boards, and the push plate can move or reset in a reverse manner along the feeding direction so as to push the corrugated boards to the feeding assembly. The invention can replace the operation of continuous manual feeding of corrugated board stacks on the feeding assembly by workers, greatly reduces the labor intensity of the workers, does not need to disassemble and replace blades and has good blade positioning effect.
Description
Technical Field
The invention relates to the technical field of corrugated board processing, in particular to a corrugated board processing device and a corrugated board processing method.
Background
Corrugated cardboard is formed by bonding at least one layer of corrugated paper and one layer of cardboard (also called box board), and is mainly used for manufacturing cartons.
In the prior art, the feeding port of the corrugated board processing device mostly adopts automatic feeding, namely, the feeding port is used for placing the stacked corrugated boards, and the automatic feeding component feeds the corrugated boards into the processing device one by one from the bottom of the corrugated board stack for processing; in addition, in the cutter head fastened by bolts, when corrugated boards of different types are machined, the size of the grooves is different, when the blades of different sizes are replaced, the operation is inconvenient, and the blades are not easy to position when being installed, so that the adjustment is time-consuming and labor-consuming.
Disclosure of Invention
In view of the above, the present invention is directed to a corrugated cardboard processing apparatus and a corrugated cardboard processing method, which can solve the technical problems in the prior art.
In order to achieve the purpose, the technical scheme of the invention is realized as follows:
the utility model provides a corrugated container board processingequipment, includes material loading subassembly, pay-off subassembly, keeps off material subassembly, rotor subassembly and support, pay-off subassembly and rotor subassembly set up on support upper portion, set up respectively at the support both ends, keep off the material unit mount in pay-off subassembly department, the material loading subassembly sets up in pay-off subassembly one end, links up with the pay-off subassembly, the material loading subassembly includes sliding seat and two feed mechanisms, two feed mechanism installs side by side on the sliding seat, and two feed mechanisms can follow the sliding seat reciprocating sliding simultaneously, switches with the pay-off subassembly and links up, feed mechanism includes tray and push pedal, reciprocating motion carries out corrugated container board material loading about the tray can, the push pedal can be followed feeding direction and removed or reverse reset to push away corrugated container board to the material loading subassembly on.
Preferably, the sliding seat includes slip table, base, guide bar and pair plunger jar, guide bar both ends and base fixed connection, slip table both ends and guide bar sliding connection, pair plunger jar bottom and base fixed connection, pair plunger jar is including two cylinder bodies of arranging from top to bottom, and upper portion cylinder body wherein one end is scalable to be provided with the plunger pole, the tip of keeping away from the cylinder body of upper portion plunger pole and slip table wherein one end fixed connection, the scalable one end that is provided with down plunger pole of the cylinder body that deviates from the upper plunger pole of lower part, and the tip that the cylinder body was kept away from to the down plunger pole is installed side by side with the other end fixed connection of slip table on slip table.
Preferably, the feeding mechanism further comprises a feeding frame, a driving portion and a lifting portion, a bottom plate of the feeding frame is fixed to the upper portion of the sliding table through bolts, the lifting portion comprises a lead screw and a guide pillar, the lead screw and the guide pillar are perpendicular to the bottom plate of the feeding frame, the tray is in threaded connection with the lead screw, the tray is in sliding connection with the guide pillar, the tray is parallel to the bottom plate of the feeding frame, the driving portion comprises a slide rod and a multistage hydraulic cylinder, the multistage hydraulic cylinder and the slide rod are fixed to the top of the feeding frame, the multistage hydraulic cylinder and the slide rod are parallel to each other in the feeding direction, the push plate penetrates through the slide rod and is in sliding connection with the slide rod, and a piston rod of the multistage hydraulic cylinder is fixedly connected with the push plate.
Preferably, the lifting part further comprises a feeding motor and a speed reducer, the feeding motor and the speed reducer are fixed on a bottom plate of the feeding frame, and the feeding motor is in driving connection with the lead screw through the speed reducer.
Preferably, the feeding motor, the speed reducer and the guide rods are all provided with two, the guide columns are provided with two, the guide rods and the guide rods are respectively arranged on four corners of the tray, the two guide rods are arranged along a diagonal line of the tray, the two guide columns are arranged along the other diagonal line of the tray, and the feeding motor and the speed reducer are arranged corresponding to the guide rods.
Preferably, the slide bar and the multistage hydraulic cylinder are arranged in parallel and are respectively arranged on two sides of the push plate.
Preferably, the rotor subassembly includes roller, blade disc, the blade disc cover is established on the roller, blade disc and roller fixed connection, the blade disc includes tool row and slide locking ware, parallel arrangement has a plurality of sliding trays on the blade disc, the tool row includes a plurality of blades, the blade passes through slide locking ware and is connected with the sliding tray, and slide locking ware unblock back blade can be followed the sliding tray and slided, and slide locking ware locking can be fixed the blade on the sliding tray.
Preferably, the plurality of blades are arranged in parallel, the blades correspond to the sliding grooves one by one, the cutting edges of the blades are arc-shaped, and the cutting edges of the plurality of blades can be connected into a complete arc shape.
Preferably, the striker assembly comprises two striker plates, a stud, a shell, a cover plate and a striker motor, the striker plates are provided with two threaded plates, the threaded plates extend from one corner of the lower portion of the striker plate and are respectively connected with two ends of the stud in a threaded manner, the stud is arranged in the shell, two ends of the stud are respectively connected with two ends of the shell in a rotatable manner, the shell is covered with the cover plate, a movable groove for avoiding the threaded plates is formed in the cover plate, the striker motor is in driving connection with one end of the stud, and the lower portion of the striker plate is overlapped on a table board of the feeding assembly.
A processing method of corrugated board is applied to the corrugated board processing device, and comprises the following steps:
step 1: adjusting the knife roll component according to the required slotting size of the corrugated board, unlocking the sliding locker, and locking the sliding locker after adjusting each blade on the knife row in place;
step 2: the corrugated board processing device is started, a small number of stacked corrugated boards are placed on the feeding assembly, a single corrugated board is fed into the feeding assembly from the lower part of the corrugated board stack, the knife roll assembly works to perform slotting processing on the corrugated board, and the material blocking assemblies move under the action of the material blocking motors, so that the position of the material blocking plates on two sides are adjusted to block the material of the corrugated board stack;
step 2: the duplex plunger cylinder is adjusted, the sliding table drives the feeding mechanisms to move, so that the push plate of one of the feeding mechanisms is aligned to the feeding assembly and is connected with the feeding assembly, and the feeding mechanism connected with the feeding assembly is positioned on a station;
and step 3: placing a stack of corrugated boards on a tray of a feeding mechanism correspondingly connected with the feeding component;
and 4, step 4: starting a feeding motor of a feeding mechanism in a station state, driving a tray to slowly rise by rotating a lead screw, enabling a multi-stage hydraulic cylinder to act, pushing a corrugated board on the tray to continue feeding to the top of a corrugated board stack on a feeding assembly by a pushing plate, resetting the pushing plate, continuously rising the tray, and repeatedly acting the pushing plate until all the corrugated boards stacked on the tray are placed on the corrugated board stack of the feeding assembly;
and 5: during the feeding process of the feeding mechanism in the station state, placing the stacked corrugated boards on a tray of the feeding mechanism in the non-station state;
step 6: the pallet in the station state is emptied, the loading motor drives the pallet to descend, the duplex plunger cylinder acts, the sliding table drives the loading mechanism to move, and the other loading mechanism is switched to move to the station and is connected with the feeding assembly;
and 7: and (5) repeating the steps 4 to 6, and processing the corrugated board.
Compared with the prior art, the corrugated board processing device and the corrugated board processing method have the following advantages that:
(1) the automatic feeding device can realize automatic feeding in corrugated board processing, the push plate continuously pushes materials in a reciprocating manner while the tray rises, and can replace the operation of continuous manual feeding of workers to a corrugated board stack on the feeding assembly, so that the labor intensity of the workers is greatly reduced, the duplex plunger cylinder can quickly switch the two feeding mechanisms for use, a corrugated board processing machine is not in an idle running state, the materials can be fed in time, the multistage hydraulic cylinder drives the push plate to realize a large expansion range in a limited installation space, the whole corrugated board processing device is compact in structure, and the lead screws and the guide posts are arranged at four corners of the tray in a crossed manner, so that the tray can stably run when rising or falling;
(2) the adjustable arrangement of the material blocking assembly can adapt to corrugated boards of different models, and the material blocking limit is carried out on two sides of the corrugated board;
(3) according to the structure, the number of the required blades can be quickly adjusted according to the size of the groove required by the corrugated board, so that the size of a working part in the cutter row can be adjusted, the blades do not need to be disassembled and replaced, the positioning effect of the blades is good, the blades are connected and fastened with the cutter disc, and the great consumption of manpower and time is avoided.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate an embodiment of the invention and, together with the description, serve to explain the invention and not to limit the invention. In the drawings:
fig. 1 is a schematic structural diagram of a corrugated board processing device according to an embodiment of the present invention;
FIG. 2 is a schematic view of a sliding seat according to an embodiment of the present invention;
FIG. 3 is a schematic view of a connecting structure of a duplex plunger cylinder and a sliding table according to an embodiment of the present invention;
FIG. 4 is a schematic structural diagram of a feeding mechanism according to an embodiment of the present invention;
fig. 5 is a schematic structural view of a material blocking assembly according to an embodiment of the invention;
fig. 6 is an exploded view of the striker assembly in accordance with the embodiment of the present invention;
FIG. 7 is a schematic view of a grooving blade roller according to an embodiment of the present invention;
FIG. 8 is a schematic view of the mounting structure of the cutter head with the cutter blades according to the embodiment of the invention;
fig. 9 is an exploded view of the cutter head and the cutter blade according to the embodiment of the present invention.
Description of reference numerals:
1. a feeding assembly; 11. a sliding seat; 110. a base; 111. a guide bar; 112. a sliding table; 113. a duplex plunger cylinder; 1131. an upper cavity; 1132. a lower cavity; 114. a lower plunger rod; 115. an upper plunger rod; 12. a feeding mechanism; 120. a feeding frame; 121. a tray; 1211. an opening; 1212. a limiting plate; 1213. a connecting plate; 122. pushing a plate; 1221. connecting blocks; 123. a drive section; 1231. a slide bar; 1232. a multi-stage hydraulic cylinder; 124. a lifting part; 1241. a feeding motor; 1242. a lead screw; 1243. a guide post; 1244. a speed reducer; 2. a feeding assembly; 3. the material blocking component; 30. a housing; 301. a support block; 31. a striker plate; 311. a side dam; 312. a thread plate; 32. a cover plate; 321. a movable groove; 33. a stud; 34. a material blocking motor; 4. a feed port; 5. a knife roll assembly; 51. a cutter head; 511. a cutter row; 5111. a blade; 5112. a slot; 512. a sliding locker; 513. a sliding groove; 52. a roll shaft; 6. a support; 7. and (4) a discharge port.
Detailed Description
The descriptions of "first," "second," "upper," "lower," "inner," "outer," and the like in this disclosure are for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicit ly indicating a number of technical features being indicated. Thus, the definition of "first" or "second" feature may explicitly or implicitly include at least one such feature, with "upper" or "lower" referring to the actual orientation of placement, "inner" referring to a location near the center of the respective component, and "outer" referring to a location away from the center of the respective component. In addition, the technical solutions in the embodiments may be combined with each other, but it is necessary that a person skilled in the art can realize the combination, and the technical solutions in the embodiments are within the protection scope of the present invention.
The present invention will be described in detail below with reference to the embodiments with reference to the attached drawings.
Detailed description of the preferred embodimentsa corrugated board processing device, as shown in fig. 1-9, comprises a feeding assembly 1, a feeding assembly 2, a stop assembly 3, a knife roll assembly 5 and a support 6, wherein the feeding assembly 2 and the knife roll assembly 5 are arranged on the upper portion of the support 6 and are respectively arranged at two ends of the support 6, the feeding assembly 2 is connected with a feeding port 4, the knife roll assembly 5 is connected with a discharging port 7, the stop assembly 3 is mounted at the feeding assembly 2, the feeding assembly 1 is arranged at one end of the feeding assembly 2 and is connected with the feeding assembly 2, the feeding assembly 1 comprises a sliding seat 11 and two feeding mechanisms 12, the two feeding mechanisms 12 are mounted on the sliding seat 11 side by side, the two feeding mechanisms 12 can simultaneously slide back and forth along the sliding seat 11 and are switched with the feeding assembly 2, the feeding mechanisms 12 comprise a tray 121 and a push plate 122, the tray 121 can move back and forth to feed corrugated boards up and down, the push plate 122 can move or reset back in the feeding direction, to push the corrugated cardboard onto the feeding assembly 2.
Preferably, the sliding seat 11 includes a sliding table 112, a base 110, two guide rods 111 and a double plunger cylinder 113, the two guide rods 111 are arranged in parallel, two ends of each guide rod 111 are fixedly connected with the base 110, two ends of the sliding table 112 are slidably connected with the guide rods 111, the bottom of the double plunger cylinder 113 is fixedly connected with the base 110, the double plunger cylinder 113 includes two cylinder bodies arranged up and down, one end of the upper cylinder body is telescopically provided with an upper plunger rod 115, the upper cylinder body has an upper cavity 1131, the upper plunger rod 115 can reciprocate along the upper cavity 1131, the end of the upper plunger rod 115 far away from the cylinder body is fixedly connected with one end of the sliding table 112, one end of the lower cylinder body far away from the upper plunger rod 115 is telescopically provided with a lower plunger rod 114, the lower cylinder body has a lower cavity 1132, the lower plunger rod 114 can reciprocate along the lower cavity 1132, the end of the lower plunger rod 114 far away from the cylinder body is fixedly connected with the other end of the sliding table 112, two feed mechanisms 12 are installed on the upper portion of the sliding table 112 side by side, when the upper plunger rod 115 retracts along the upper cavity 1131, the lower plunger rod 114 extends along the lower cavity 1132, otherwise, when the upper plunger rod 115 extends along the upper cavity 1131, the lower plunger rod 114 retracts along the lower cavity 1132, so that the duplex plunger cylinder 113 can drive the sliding table 112 and the two feed mechanisms 12 to move to and fro to switch the station, and the operation stability is good.
Preferably, the feeding mechanism 12 further includes a feeding frame 120, a driving portion 123 and a lifting portion 124, the feeding frame 120 includes a bottom plate and side plates vertically disposed on two sides of the bottom plate, two parallel top plates are fixedly connected to tops of the two side plates, the bottom plate of the feeding frame 120 is fixed on an upper portion of the sliding table 112 through bolts, the lifting portion 124 includes a lead screw 1242, a feeding motor 1241, a reducer 1244 and a guide post 1243, the lead screw 1242 and the guide post 1243 are disposed perpendicular to the bottom plate of the feeding frame 120, the feeding motor 1241 and the reducer 1244 are fixed on the bottom plate of the feeding frame 120, the feeding motor 1241 is drivingly connected to the lead screw 1242 through the reducer 1244, the tray 121 is threadedly connected to the lead screw 2, the tray 121 is slidably connected to the guide post 1243, the tray 121 is disposed parallel to the bottom plate of the feeding frame 120, one side of the tray 121 away from the feeding assembly 2 is provided with a plurality of openings 1211, the plurality of openings 1211 can reduce weight and can be used in cooperation with a forklift, the corrugated board is conveniently placed on the tray 121 by a forklift, the four corners of the tray 121 are respectively fixed with the connecting plates 1213, the number of the guide pillars 1243 is two, the lead screws 1242 and the guide pillars 1243 are respectively arranged on the four corners of the tray 121 and are connected with the connecting plates 1213, the two lead screws 1242 are arranged along the diagonal line of the tray 121, the two guide pillars 1243 are arranged along the other diagonal line of the tray 121, the two feeding motors 1241 and the two speed reducers 1244 are arranged corresponding to the positions of the lead screws 1242, and the arrangement makes the tray 121 stably supported when moving and can prevent jamming; limiting plates 1212 are also vertically arranged on both sides of the tray 121, and are used for shielding and limiting the corrugated board on the tray 121, so as to prevent the corrugated board from colliding with the lead screw 1242 or the guide post 1243 and damaging the corrugated board;
the driving part 123 comprises a sliding rod 1231 and a multi-stage hydraulic cylinder 1232, the multi-stage hydraulic cylinder 1232 and the sliding rod 1231 are fixed at the top of the feeding frame, the multi-stage hydraulic cylinder 1232 and the sliding rod 1231 are arranged in parallel along the feeding direction, the push plate 122 is arranged on the sliding rod 1231 in a penetrating manner and is connected with the sliding rod 1231 in a sliding manner, the piston rod of the multi-stage hydraulic cylinder 1232 is fixedly connected with the push plate 122, the sliding rod 1231 and the multi-stage hydraulic cylinder 1232 are arranged in two groups in parallel and are respectively arranged at two sides of the push plate 122, the sliding rod 1231 and the multi-stage hydraulic cylinder 1232 are fixed on two top plates of the feeder 120, connecting blocks 1221 extend out of two sides of the push plate 122, the connecting blocks 1221 are arranged on the sliding rod 1231 in a penetrating manner, one side of the connecting blocks 1221 far away from the feeding assembly 2 is fixedly connected with the piston rod of the multi-stage hydraulic cylinder 1232, the arrangement can make the push plate 122 move more stably, the thrust force is uniform, the multi-stage hydraulic cylinder 1232 can increase the extension range of the push plate 122 in a limited installation space, so that the structure is compact, the multistage hydraulic cylinder 1232 acts, the piston rod can drive the push plate 122 to be pushed out along the feeding component 2 or retract away from the feeding component 2, and the push plate 122 moves to be matched with the tray 121 to ascend and feed materials, so that the manual feeding to the feeding component 2 is replaced.
The feeding component 2 comprises a table top for placing a corrugated board stack, a single corrugated board at the bottommost layer of the corrugated board stack can enter the feeding port 4 for processing under the pushing action of the feeding component 2, the structure of the feeding component 2 is the prior art and is not described any more, and the corrugated board at the top of the corrugated board stack on the tray 121 is higher than the corrugated board stack placed on the table top of the feeding component 2, so that the pushing plate 122 can be ensured to push the corrugated board at the top layer of the tray 121 to the top of the corrugated board stack on the table top of the feeding component 2;
preferably, the striker assembly 3 comprises two striker plates 31, a stud 33, a housing 30, a cover plate 32 and a striker motor 34, the striker plates 31 are provided, one corner of the lower portion of the striker plate 31 extends downwards to be provided with a thread plate 312, the two thread plates 312 are respectively in threaded connection with two ends of the stud 33, threads at two ends of the stud 33 are reversed, threads of the two thread plates 312 are also reversed correspondingly, the stud 33 is arranged in the housing 30, two ends of the stud 33 are respectively in rotatable connection with two ends of the housing 30, a support block 301 is further arranged in the middle of the housing 30, the middle of the stud 33 is rotatably connected with the support block 301, the support block 301 supports the stud 33, the housing 30 is covered with the cover plate 32, the cover plate 32 is provided with a movable groove 321 for avoiding the thread plate 312, the striker motor 34 is in drive connection with one end of the stud 33, a part of the lower portion of the striker plate 31, which is far away from the thread plate 312, is lapped on a table top of the feeding assembly 2, the striker motor 34 can drive striker plate 31 subtend and be close to or reverse keeping away from to the realization is spacing to the corrugated board buttress of unidimensional on the pay-off subassembly 2 mesa, still is provided with side shield 311 on the striker plate 31, and side shield 311 lower extreme has the gap that can hold the sola corrugated container board and pass through with the mesa of pay-off subassembly 2, and side shield 311 keeps off the material to the corrugated board buttress of upper portion, and the sola corrugated container board of the bottom of being convenient for is material loading smoothly.
Preferably, the knife roll assembly 5 comprises a roll shaft 52 and a cutter disc 51, the cutter disc 51 is sleeved on the roll shaft 52, the cutter disc 51 is fixedly connected with the roll shaft 52, the cutter disc 51 comprises a cutter row 511 and a sliding locker 512, a plurality of sliding grooves 513 are arranged on the cutter disc 51 in parallel, the blade row 511 comprises a plurality of blades 5111, the blades 5111 are provided with slots 5112, the slots 5112 are in a sinking groove form, the sliding lock 512 can be inserted into the slots 5112, the blade 5111 is connected with the sliding groove 513 through the sliding locker 512, the sliding locker 512 is provided with a knob switch, the structure of the sliding locker is the same as that of the QCSL series waist-hole sliding locker, the lower part of the sliding locker 512 is inserted into the sliding groove 513, the blade 5111 can slide along the sliding groove 513 after being unlocked, the sliding locker 512 can fix the blade 5111 on the sliding groove 513 after being locked, the sliding locker 512 has good locking performance, and the blade 5111 can be firmly fixed on the cutter disc 51.
Preferably, the plurality of blades 5111 are arranged in parallel, the blades 5111 correspond to the sliding grooves 513 one by one, the cutting edges of the blades 5111 are arc-shaped, and the cutting edges of the plurality of blades 5111 can be connected into a complete arc shape, in this embodiment, four blades 5111, four sliding grooves 513 and four sliding lockers 512 are provided, when the number of the middle working blades 5111 of the knife row 511 is adjusted, the blades 5111 on both sides of the knife row 511 are adjusted, the sliding lockers 512 on the blades 5111 on the side of the knife row 511 are unlocked, the blades 5111 are moved towards the middle of the knife disc 51, the blades 5111 are retracted along the knife disc 51, and the sliding lockers 512 are locked, or vice versa, this arrangement can well adjust the size of the working part in the knife row 511, and meet the requirements of different slotting sizes.
A processing method of corrugated board is applied to the corrugated board processing device, and comprises the following steps:
step 1: adjusting the knife roller component 5 according to the required slot size of the corrugated board, unlocking the sliding locker 512, and locking the sliding locker 512 after adjusting each 5111 of the blades on the knife row in place;
step 2: the corrugated board processing device is started, a small number of stacked corrugated boards are placed on the table top of the feeding component 2, the feeding component 2 feeds a single corrugated board into the feeding port 4 from the lower part of the corrugated board stack, the knife roll component 5 works to perform slotting processing on the corrugated board, the processed corrugated board is fed out from the discharging port 7, and the material blocking component 3 moves under the action of the material blocking motor 34, so that the position of the material blocking plates 31 on two sides are adjusted to be approximately attached to the two sides of the corrugated board stack for blocking;
after adjustment, the material blocking motor 34 can stop, or the material blocking motor 34 reversely rotates in the subsequent work to enable the material blocking plates 31 on the two sides to be far away, then the material blocking plates 31 are enabled to be close to each other by positive rotation, the corrugated board stack is sorted, and the action can be carried out intermittently;
step 2: adjusting the duplex plunger cylinder 113, the sliding table 112 drives the feeding mechanisms 12 to move, so that the push plate 122 of one of the feeding mechanisms 12 is aligned with the feeding component 2, the feeding mechanism 12 is connected with the feeding component 2, and the feeding mechanism 12 connected with the feeding component 2 is positioned on a station;
and step 3: placing stacks of corrugated boards on a tray 121 of a feeding mechanism 12 correspondingly connected with the feeding component 2;
a forklift can be adopted to convey corrugated boards onto the tray 121 in a matching manner, so that manual labor can be avoided;
and 4, step 4: starting a feeding motor 1241 of the feeding mechanism 12 in a station state, rotating a lead screw 1242 to drive the tray 121 to slowly rise, and moving a multi-stage hydraulic cylinder 1232, wherein the push plate 122 pushes corrugated paper boards on the tray 121 to continue feeding to the top of the corrugated paper board stack on the feeding assembly 2, the push plate 122 resets, the tray 121 continues to rise, and the push plate repeats moving until all the corrugated paper boards stacked on the tray 121 are placed on the corrugated paper board stack of the feeding assembly 2;
the push plate 122 is matched with the tray 121, so that the push plate 122 can push a plurality of corrugated boards to the top of the corrugated board stack of the feeding assembly 2 one by one at a time and can continue feeding to the top of the corrugated board stack;
and 5: during the feeding process of the feeding mechanism 12 in the station state, the stacked corrugated boards are placed on the tray 121 of the feeding mechanism 12 in the non-station state;
step 6: when the tray 121 in the station state is emptied, the feeding motor 1241 drives the tray 121 to descend, the duplex plunger cylinder 113 acts, the sliding table 112 drives the feeding mechanism 12 to move, and the other feeding mechanism 12 is switched to move to the station and is connected with the feeding assembly 2;
and 7: and (5) repeating the steps 4 to 6, and processing the corrugated board.
The processing device and the processing method can realize automatic feeding in corrugated board processing, the push plate 122 continuously pushes materials in a reciprocating manner when the tray 121 rises, the operation of continuous manual feeding of corrugated board stacks on the feeding assembly 2 can be replaced by workers, the labor intensity of the workers is greatly reduced, the duplex plunger cylinder 113 can quickly switch two feeding mechanisms 12 for use, the corrugated board processing machine is enabled not to be in an idle running state, the feeding can be timely fed, the device is simple in structure, the feeding requirements of various corrugated board processing devices can be met, the device can also be suitable for the slotting requirements of corrugated boards of various sizes, the blade 5111 does not need to be replaced, the rapid adjustment can be directly carried out on the cutter disc 51, and the device is simple and easy to operate.
Although the invention has been described in detail above with reference to a general description and specific examples, it will be apparent to one skilled in the art that modifications or improvements may be made thereto based on the invention. Accordingly, such modifications and improvements are intended to be within the scope of the invention as claimed.
Claims (10)
1. The utility model provides a corrugated container board processingequipment, its characterized in that, includes material loading subassembly, pay-off subassembly, keeps off material subassembly, rotor subassembly and support, pay-off subassembly and rotor subassembly set up on support upper portion, set up respectively at the support both ends, keep off the material unit mount in pay-off subassembly department, the material loading subassembly sets up in pay-off subassembly one end, links up with the pay-off subassembly, the material loading subassembly includes sliding seat and two feed mechanisms, two the feed mechanism is installed side by side on the sliding seat, and two feed mechanisms can follow sliding seat reciprocating sliding simultaneously, switches with the pay-off subassembly and links up, feed mechanism includes tray and push pedal, reciprocating motion carries out corrugated container board material loading about the tray can, the push pedal can be followed feed direction and removed or reverse reset to push away corrugated container board to the pay-off subassembly on.
2. A corrugated cardboard processing apparatus as claimed in claim 1 wherein: the sliding seat includes slip table, base, guide bar and pair plunger jar, guide bar both ends and base fixed connection, slip table both ends and guide bar sliding connection, pair plunger jar bottom and base fixed connection, pair plunger jar is including two cylinder bodies of arranging from top to bottom, and upper portion cylinder body wherein one end is scalable to be provided with the plunger rod, the tip and the slip table wherein one end fixed connection of keeping away from the cylinder body of plunger rod, the cylinder body of lower part deviate from the one end of plunger rod scalable being provided with the plunger rod down, and the tip of cylinder body and the other end fixed connection of slip table are kept away from to the plunger rod down, and two feed mechanism install side by side on slip table upper portion.
3. A corrugated cardboard processing apparatus as claimed in claim 2 wherein: the feeding mechanism further comprises a feeding frame, a driving portion and a lifting portion, a bottom plate of the feeding frame is fixed to the upper portion of the sliding table through bolts, the lifting portion comprises a lead screw and a guide pillar, the lead screw and the guide pillar are perpendicular to the bottom plate of the feeding frame, a tray is in threaded connection with the lead screw and is in sliding connection with the guide pillar, the tray is parallel to the bottom plate of the feeding frame, the driving portion comprises a sliding rod and a multistage hydraulic cylinder, the multistage hydraulic cylinder and the sliding rod are fixed to the top of the feeding frame, the multistage hydraulic cylinder and the sliding rod are arranged in parallel in the feeding direction, the push plate penetrates through the sliding rod and is in sliding connection with the sliding rod, and a piston rod of the multistage hydraulic cylinder is fixedly connected with the push plate.
4. A corrugated cardboard processing apparatus as claimed in claim 3 wherein: the lifting part further comprises a feeding motor and a speed reducer, the feeding motor and the speed reducer are fixed on a bottom plate of the feeding frame, and the feeding motor is in driving connection with the lead screw through the speed reducer.
5. A corrugated cardboard processing apparatus as claimed in claim 4 wherein: the feeding motor, the speed reducer and the lead screw are all provided with two, the guide columns are provided with two, the lead screw and the guide columns are respectively arranged on four corners of the tray, the two lead screws are arranged along the diagonal line of the tray, the two guide columns are arranged along the other diagonal line of the tray, and the feeding motor and the speed reducer are arranged corresponding to the lead screw.
6. A corrugated cardboard processing apparatus as claimed in claim 5 wherein: the slide bars and the multistage hydraulic cylinders are arranged in parallel and are respectively arranged on two sides of the push plate.
7. A corrugated cardboard processing apparatus as claimed in claim 6 wherein: the knife roll subassembly includes roller, blade disc, the blade disc cover is established on the roller, blade disc and roller fixed connection, the blade disc includes tool row and sliding lock ware, parallel arrangement has a plurality of sliding trays on the blade disc, the tool row includes a plurality of blades, the blade passes through sliding lock ware and sliding groove to be connected, and the sliding lock ware unblock back blade can be followed the sliding groove and slided, and sliding lock ware locking can be fixed the blade on the sliding groove.
8. A corrugated cardboard processing apparatus as claimed in claim 7 wherein: the blades are arranged in parallel, correspond to the sliding grooves one by one, the cutting edges of the blades are arc-shaped, and the cutting edges of the blades can be connected into a complete arc shape.
9. A corrugated cardboard processing apparatus as claimed in claim 8 wherein: the material blocking assembly comprises material blocking plates, a stud, a shell, a cover plate and a material blocking motor, wherein the material blocking plates are provided with two thread plates, one corners of the lower portions of the material blocking plates extend to form the thread plates, the two thread plates are respectively in threaded connection with two ends of the stud, the stud is arranged in the shell, two ends of the stud are respectively in rotatable connection with two ends of the shell, the shell is covered with the cover plate, a movable groove for avoiding the thread plates is formed in the cover plate, the material blocking motor is in driving connection with one end of the stud, and the lower portions of the material blocking plates are overlapped on a table board of the material feeding assembly.
10. A corrugated cardboard processing method applied to the corrugated cardboard processing apparatus according to any one of claims 1 to 9, characterized in that:
step 1: adjusting the knife roll component according to the required slotting size of the corrugated board, unlocking the sliding locker, and locking the sliding locker after adjusting each blade on the knife row in place;
step 2: the corrugated board processing device is started, a small number of stacked corrugated boards are placed on the feeding assembly, a single corrugated board is fed into the feeding assembly from the lower part of the corrugated board stack, the knife roll assembly works to perform slotting processing on the corrugated board, and the material blocking assemblies move under the action of the material blocking motor, so that the material blocking of the corrugated board stack is performed by adjusting the positions of the material blocking plates on two sides;
step 2: adjusting the duplex plunger cylinder, wherein the sliding table drives the feeding mechanisms to move, so that a push plate of one feeding mechanism is aligned to the feeding assembly and is connected with the feeding assembly, and the feeding mechanism connected with the feeding assembly is positioned on a station;
and 3, step 3: placing a stack of corrugated boards on a tray of a feeding mechanism correspondingly connected with the feeding component;
and 4, step 4: starting a feeding motor of a feeding mechanism in a station state, driving a tray to slowly rise by rotating a lead screw, enabling a multi-stage hydraulic cylinder to act, pushing a corrugated board on the tray to continue feeding to the top of a corrugated board stack on a feeding assembly by a pushing plate, resetting the pushing plate, continuously rising the tray, and repeatedly acting the pushing plate until all the corrugated boards stacked on the tray are placed on the corrugated board stack of the feeding assembly;
and 5: during the feeding process of the feeding mechanism in the station state, placing the stacked corrugated boards on a tray of the feeding mechanism in the non-station state;
step 6: the pallet in the station state is emptied, the loading motor drives the pallet to descend, the duplex plunger cylinder acts, the sliding table drives the loading mechanism to move, and the other loading mechanism is switched to move to the station and is connected with the feeding assembly;
and 7: and (5) repeating the steps 4 to 6, and processing the corrugated board.
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| CN202210599912.XA CN114834091B (en) | 2022-05-26 | 2022-05-26 | Corrugated board processing device and processing method |
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| CN202210599912.XA CN114834091B (en) | 2022-05-26 | 2022-05-26 | Corrugated board processing device and processing method |
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| CN114834091B CN114834091B (en) | 2024-06-21 |
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|---|---|
| CN114834091B (en) | 2024-06-21 |
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Effective date of registration: 20240529 Address after: 443000, Group 15, Longquan Village, Longquan Town, Yiling District, Yichang City, Hubei Province Applicant after: Yichang Aomei Package Co.,Ltd. Country or region after: China Address before: No.33 Dexian Road, Chengnan Industrial Zone, Donghua street, Longyou County, Quzhou City, Zhejiang Province 324400 Applicant before: Zhejiang Hongdi paper products Co.,Ltd. Country or region before: China |
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