CN114833726A - High-pressure water cutting metal cutting device and using method thereof - Google Patents
High-pressure water cutting metal cutting device and using method thereof Download PDFInfo
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- CN114833726A CN114833726A CN202210456923.2A CN202210456923A CN114833726A CN 114833726 A CN114833726 A CN 114833726A CN 202210456923 A CN202210456923 A CN 202210456923A CN 114833726 A CN114833726 A CN 114833726A
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- 238000005520 cutting process Methods 0.000 title claims abstract description 75
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 56
- 239000002184 metal Substances 0.000 title claims abstract description 46
- 238000000034 method Methods 0.000 title claims abstract description 17
- 230000007246 mechanism Effects 0.000 claims description 19
- 230000003139 buffering effect Effects 0.000 claims description 13
- 238000000926 separation method Methods 0.000 claims description 13
- 239000000203 mixture Substances 0.000 claims description 12
- 239000004576 sand Substances 0.000 abstract description 8
- 239000002699 waste material Substances 0.000 abstract description 5
- 230000006378 damage Effects 0.000 abstract description 4
- 239000012634 fragment Substances 0.000 abstract description 4
- 230000000903 blocking effect Effects 0.000 abstract description 2
- 239000002245 particle Substances 0.000 abstract description 2
- 238000003780 insertion Methods 0.000 description 6
- 230000037431 insertion Effects 0.000 description 6
- 239000000779 smoke Substances 0.000 description 6
- 208000027418 Wounds and injury Diseases 0.000 description 3
- 208000014674 injury Diseases 0.000 description 3
- 238000009434 installation Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C1/00—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods
- B24C1/04—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods for treating only selected parts of a surface, e.g. for carving stone or glass
- B24C1/045—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods for treating only selected parts of a surface, e.g. for carving stone or glass for cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C9/00—Appurtenances of abrasive blasting machines or devices, e.g. working chambers, arrangements for handling used abrasive material
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Abstract
The invention relates to the technical field of water cutting, and discloses a high-pressure water cutting metal cutting device and a using method thereof. The high-pressure water cutting metal cutting device and the use method thereof have the advantages of separating and blocking sand metal fragments, protecting workers, being convenient for collecting metal resources, reducing waste and the like, and solve the problems that a large amount of sand particles for cutting and metal fragments are splashed to cause the damage to the workers and the waste of resources during water jet cutting.
Description
Technical Field
The invention relates to the technical field of water cutting, in particular to a high-pressure water cutting metal cutting device and a using method thereof.
Background
Water cutting, also known as water jet cutting, is a high pressure water jet cutting technique, which is a machine that uses high pressure water flow to cut. The workpiece can be carved arbitrarily under the control of a computer, and the influence of the material texture is small. Because of its low cost, easy operation, yields are high, and water cutting is gradually becoming the mainstream cutting mode in the aspect of industrial cutting technology.
When cutting metal, because the metal texture is harder and the water jet pressure is high, a large amount of sand for cutting and metal debris are often splashed during cutting, which may cause injury to operators and waste due to difficulty in collecting metal debris, and thus, a high-pressure water cutting metal cutting device and a using method thereof are urgently needed. The water jet cutter is used for solving the problems that a large amount of sand grains for cutting and metal scraps are splashed during cutting by the water jet cutter, so that workers are injured and resources are wasted.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides a high-pressure water cutting metal cutting device and a using method thereof, which have the advantages of blocking sand metal fragments, protecting workers, facilitating the collection of metal resources, reducing waste and the like, and solve the problems of worker injury and resource waste caused by the generation of a large amount of cutting sand particles and the splash of the metal fragments during the cutting of a water jet cutter.
(II) technical scheme
In order to achieve the purpose, the invention provides the following technical scheme: a high-pressure water cutting metal cutting device comprises a processing table and a water jet cutter body, wherein the water jet cutter body is arranged at the top of the processing table, a distance adjusting mechanism is arranged at the top of the processing table, and a shielding mechanism is arranged at the top of the distance adjusting mechanism;
the distance adjusting mechanism comprises two cross rods, two ends of each cross rod are provided with sliding cavities, the two cross rods are symmetrically arranged, a sliding rod is arranged between each two oppositely arranged sliding cavities, and a fixing piece is arranged between each sliding rod and each sliding cavity;
shelter from the mechanism and include two baffles, two the baffle symmetry sets up, two equal fixedly connected with buffering blend stop on the opposite face of baffle, the buffering blend stop is provided with a plurality of, a plurality of buffering blend stop top-down evenly sets up on the lateral wall of baffle, a plurality of separation hole has all been seted up on the lateral wall of buffering blend stop, the bottom of separation hole is provided with the connecting piece.
Preferably, the two slide bars are respectively and fixedly connected to the top of the processing table at positions close to two sides, and the two cross bars and the two slide bars are arranged in a vertical crossing manner.
Preferably, the fixing piece comprises a plurality of jacks arranged on the outer side walls of the two sliding rods, and the jacks are uniformly arranged.
The jacks are vertically arranged on the sliding rods and are used for fixing the cross rods after the positions of the cross rods are changed.
Preferably, the fixing part further comprises elastic cavities arranged at the tops of the two cross rods, and elastic rods are inserted into the elastic cavities.
Through removing the horizontal pole, come according to waiting to cut sheet metal's size adjustment two distances between the horizontal pole, then through fixed horizontal pole and slide bar to make the horizontal pole can not the displacement in the course of working, improve device stability.
Preferably, the outer side wall of the elastic rod is sleeved with a spring at the position inside the elastic cavity, and the outer side wall of the elastic rod is fixedly connected with a supporting piece at the bottom of the spring.
The spring is to being the state of extending at natural state, and when mentioning the elastic rod, the spring shrink, the elastic rod breaks away from the jack to can carry out slide adjusting position to the horizontal pole, when loosening the elastic rod, the spring kick-backs and supports the piece, supports in the piece drives the automatic card of elastic rod and goes into the jack, thereby accomplish the fixed to the horizontal pole, convenient and fast.
Preferably, the connecting piece is including seting up the mounting hole at two horizontal pole tops, the connecting piece still includes the installation pole of fixed connection in two baffle bottoms, the mounting hole is with the mutual block of installation pole.
Preferably, the connecting piece is still including seting up the through-hole on two horizontal pole lateral walls, the through-hole link up the mounting hole, the inside of through-hole has connect the bolt soon.
Preferably, the top and the bottom of horizontal pole are run through to the both ends of bullet pole, the bottom of bullet pole runs through the sliding chamber and with the mutual block of jack.
A use method of a high-pressure water cutting metal cutting device comprises the following steps:
s1, placing the object to be cut on the top of the processing table;
s2, lifting the elastic rod to separate the elastic rod from the jack;
s3, pushing the cross rod, and adjusting the edge distance between the cross rod and the object to be cut;
s4, releasing the elastic rod, rebounding the spring to abut against the sheet, and clamping the elastic rod with the jack to fix the cross rod;
s5, starting the water jet cutter body, cutting an object, and shielding the splashed object by the two baffles.
Compared with the prior art, the invention provides a high-pressure water cutting metal cutting device and a using method thereof, and the high-pressure water cutting metal cutting device has the following beneficial effects:
1. this metal cutting device is cut to high pressure water and application method thereof, when water sword body during operation, the sand grain that carries in the water smoke that produces, metal piece when collapsing to both sides, can be blocked by the baffle, and, the buffering blend stop can block that the high pressure water smoke of bottom upwards collapses to spatter, upwards collapses the water smoke that splashes and is separated by the separation hole, thereby make its outside that is difficult to the blowout baffle, thereby the protection workman is not hurt, and, metal piece can be blockked by effective separation in buffering blend stop and separation hole, convenient collection reduces the wasting of resources.
2. This metal cutting device is cut to water under high pressure and application method thereof, through the spring to being the state of extending at natural state, when mentioning the elastic rod, the spring shrink, the elastic rod breaks away from the jack to can slide adjusting position to the horizontal pole, when loosening the elastic rod, the spring kick-backs and supports the piece, supports in the piece drives the automatic card of elastic rod and goes into the jack, thereby accomplishes the fixed to the horizontal pole, convenient and fast.
3. According to the high-pressure water cutting metal cutting device and the using method thereof, after the mounting hole and the mounting rod are connected in an inserted mode, in order to stabilize the baffle, the bolt is screwed into the through hole to be in contact with the mounting rod, so that the bolt abuts against the mounting rod, and the baffle is prevented from being obliquely separated.
Drawings
FIG. 1 is a schematic front perspective view of the present invention;
FIG. 2 is a schematic diagram of a back side perspective structure of the present invention;
FIG. 3 is a schematic perspective view of the baffle of the present invention;
FIG. 4 is a perspective view of a slide bar according to the present invention;
FIG. 5 is a schematic side view of a cross-sectional structure of the fixing member of the present invention;
FIG. 6 is a schematic cross-sectional view of a connector according to the present invention;
fig. 7 is a schematic perspective view of the elastic rod of the present invention.
Wherein: 1. a processing table; 2. a water jet main body; 3. a distance adjusting mechanism; 301. a cross bar; 302. a slide chamber; 303. a slide bar; 304. a fixing member; 3041. a jack; 3042. a bullet cavity; 3043. a spring rod; 3044. a spring; 3045. a resisting sheet; 4. a shielding mechanism; 401. a baffle plate; 402. buffering the barrier strip; 403. a separation well; 404. a connecting member; 4041. mounting holes; 4042. mounting a rod; 4043. a through hole; 4044. and (4) bolts.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.
Example one
This embodiment is a specific embodiment of a high-pressure water-cutting metal cutting apparatus.
Referring to fig. 1-7, a high-pressure water-cutting metal cutting device includes a processing table 1 and a water jet cutter body 2, wherein the water jet cutter body 2 is arranged on the top of the processing table 1, the top of the processing table 1 is provided with a distance adjusting mechanism 3, and the top of the distance adjusting mechanism 3 is provided with a shielding mechanism 4;
the distance adjusting mechanism 3 comprises two cross rods 301, two ends of each cross rod 301 are provided with sliding cavities 302, the two cross rods 301 are symmetrically arranged, a sliding rod 303 is arranged between each two oppositely arranged sliding cavities 302, and a fixing piece 304 is arranged between each sliding rod 303 and each sliding cavity 302;
the shielding mechanism 4 comprises two baffles 401, the two baffles 401 are symmetrically arranged, the opposite surfaces of the two baffles 401 are fixedly connected with buffer bars 402, the buffer bars 402 are provided with a plurality of buffer bars 402, the buffer bars 402 are evenly arranged on the outer side wall of the baffles 401 from top to bottom, a plurality of separation holes 403 are formed in the outer side wall of the buffer bars 402, and connecting pieces 404 are arranged at the bottoms of the separation holes 403.
Through the technical scheme, the spring 3044 is in an extending state in a natural state, when the elastic rod 3043 is lifted, the spring 3044 is contracted, the elastic rod 3043 is separated from the jack 3041, so that the position of the cross rod 301 can be adjusted in a sliding manner, when the elastic rod 3043 is released, the spring 3044 rebounds the abutting sheet 3045, the abutting sheet 3045 drives the elastic rod 3043 to be automatically clamped into the jack 3041, so that the cross rod 301 is fixed conveniently and quickly;
when water sword body 2 during operation, the sand grain that carries in the water smoke of production, metal piece when collapsing to both sides and spattering, can be blocked by baffle 401, and, buffering blend stop 402 can block that the high-pressure water smoke of bottom upwards collapses and spatters, upwards collapses the water smoke that splashes and is separated by separation hole 403, thereby make its outside that is difficult to blowout baffle 401, thereby the protection workman does not receive the injury, and, metal piece can be blockked by buffering blend stop 402 and the effective separation of separation hole 403, convenient collection reduces the wasting of resources.
Specifically, two sliding rods 303 are respectively and fixedly connected to the top of the processing table 1 near to two sides, and the two cross bars 301 and the two sliding rods 303 are arranged in a vertical crossing manner.
Specifically, the fixing element 304 includes a plurality of insertion holes 3041 formed on the outer sidewalls of the two sliding rods 303, and the insertion holes 3041 are uniformly arranged.
Through the above technical solution, the insertion hole 3041 is vertically disposed on the sliding rod 303, and the insertion hole 3041 is used for fixing the cross bar 301 after changing the position of the cross bar 301.
Specifically, the fixing member 304 further includes two elastic cavities 3042 formed at the tops of the two cross bars 301, and elastic rods 3043 are inserted into the two elastic cavities 3042.
Through the technical scheme, the distance between the two cross rods 301 is adjusted according to the size of the metal plate to be cut by moving the cross rod 301, and then the cross rod 301 and the sliding rod 303 are fixed through 3053, so that the cross rod 301 cannot be displaced in the machining process, and the stability of the device is improved.
Specifically, a spring 3044 is sleeved on the outer side wall of the elastic rod 3043 at a position inside the elastic cavity 3042, and a supporting piece 3045 is fixedly connected to the bottom of the spring 3044 on the outer side wall of the elastic rod 3043.
Through the technical scheme, the spring 3044 is in an extending state in a natural state, when the elastic rod 3043 is lifted, the spring 3044 is contracted, the elastic rod 3043 is separated from the jack 3041, so that the position of the cross rod 301 can be adjusted in a sliding manner, when the elastic rod 3043 is released, the spring 3044 rebounds the abutting sheet 3045, the abutting sheet 3045 drives the elastic rod 3043 to be automatically clamped into the jack 3041, and therefore the fixing of the cross rod 301 is completed, and the fixing device is convenient and fast.
Specifically, the connecting member 404 includes mounting holes 4041 provided at the tops of the two cross bars 301, the connecting member 404 further includes mounting rods 4042 fixedly connected to the bottoms of the two baffles 401, and the mounting holes 4041 and the mounting rods 4042 are engaged with each other.
Through the technical scheme, in order to carry out quick assembly disassembly to baffle 401 and maintain, install convenient and fast through connecting piece 404 between baffle 401 and the horizontal pole 301.
Specifically, the connecting member 404 further includes through holes 4043 provided on the outer side walls of the two cross bars 301, the through holes 4043 penetrate through the mounting holes 4041, and the bolts 4044 are screwed into the through holes 4043.
Through the technical scheme, after the mounting hole 4041 and the mounting rod 4042 are plugged, in order to stabilize the baffle 401, the bolt 4044 is screwed into the through hole 4043 to be in contact with the mounting rod 4042, so that the bolt supports against the mounting rod 4042, and the baffle 401 is prevented from being obliquely separated.
Specifically, two ends of the elastic rod 3043 penetrate through the top and the bottom of the cross bar 301, and the bottom of the elastic rod 3043 penetrates through the sliding cavity 302 and is engaged with the insertion hole 3041.
Example two
The embodiment is a specific implementation mode of the distance adjusting mechanism 3 of the high-pressure water cutting metal cutting device.
The distance adjusting mechanism 3 of the high-pressure water cutting metal cutting device comprises two cross rods 301, sliding cavities 302 are formed in two ends of each cross rod 301, the two cross rods 301 are symmetrically arranged, a sliding rod 303 is installed between every two opposite sliding cavities 302, and a fixing piece 304 is arranged between each sliding rod 303 and each sliding cavity 302.
Through the technical scheme, the spring 3044 is in an extending state in a natural state, when the elastic rod 3043 is lifted, the spring 3044 is contracted, the elastic rod 3043 is separated from the jack 3041, so that the position of the cross rod 301 can be adjusted in a sliding manner, when the elastic rod 3043 is released, the spring 3044 rebounds the abutting sheet 3045, the abutting sheet 3045 drives the elastic rod 3043 to be automatically clamped into the jack 3041, and therefore the fixing of the cross rod 301 is completed, and the fixing device is convenient and fast.
EXAMPLE III
This embodiment is a specific implementation of a method for using a high-pressure water-cutting metal cutting device.
A use method of a high-pressure water cutting metal cutting device comprises the following steps:
s1, placing the object to be cut on the top of the processing table 1;
s2, lifting the elastic rod 3043, and separating the elastic rod 3043 from the insertion hole 3041;
s3, pushing the cross rod 301, and adjusting the edge distance between the cross rod 301 and the object to be cut;
s4, releasing the elastic rod 3043, the spring 3044 rebounding the resisting sheet 3045, the elastic rod 3043 rebounding to engage with the jack 3041, and fixing the cross bar 301;
s5, starting the water jet cutter body 2, cutting an object, and shielding the splashed object by the two baffles 401.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (9)
1. The utility model provides a metal cutting device is cut to high pressure water, includes processing platform (1) and water sword body (2), its characterized in that: the water jet cutter is characterized in that the water jet cutter body (2) is arranged at the top of the processing table (1), the top of the processing table (1) is provided with a distance adjusting mechanism (3), and the top of the distance adjusting mechanism (3) is provided with a shielding mechanism (4);
the distance adjusting mechanism (3) comprises two cross rods (301), sliding cavities (302) are formed in two ends of each cross rod (301), the two cross rods (301) are symmetrically arranged, a sliding rod (303) is arranged between every two oppositely arranged sliding cavities (302), and a fixing piece (304) is arranged between each sliding rod (303) and each sliding cavity (302);
shelter from mechanism (4) and include two baffle (401), two baffle (401) symmetry sets up, two equal fixedly connected with buffering blend stop (402) on the opposite face of baffle (401), buffering blend stop (402) are provided with a plurality of, a plurality of buffering blend stop (402) top-down evenly sets up on the lateral wall of baffle (401), a plurality of separation hole (403) have all been seted up on the lateral wall of buffering blend stop (402), the bottom of separation hole (403) is provided with connecting piece (404).
2. A high pressure water cutting metal cutting apparatus as claimed in claim 1, wherein: the two sliding rods (303) are respectively and fixedly connected to the positions, close to the two sides, of the top of the processing table (1), and the cross rods (301) and the two sliding rods (303) are arranged in a vertical crossing mode.
3. The high-pressure die-cutting metal cutting apparatus according to claim 1, wherein: the fixing piece (304) comprises a plurality of jacks (3041) arranged on the outer side walls of the two sliding rods (303), and the jacks (3041) are uniformly arranged.
4. A high pressure water cutting metal cutting apparatus as claimed in claim 3, wherein: the fixing piece (304) further comprises elastic cavities (3042) arranged at the tops of the two cross rods (301), and elastic rods (3043) are inserted into the two elastic cavities (3042).
5. A high pressure water cutting metal cutting apparatus as claimed in claim 4, wherein: the outer side wall of the elastic rod (3043) is sleeved with a spring (3044) at a position inside the elastic cavity (3042), and the outer side wall of the elastic rod (3043) is fixedly connected with a resisting sheet (3045) at the bottom of the spring (3044).
6. A high pressure water cutting metal cutting apparatus as claimed in claim 1, wherein: connecting piece (404) are including offering mounting hole (4041) at two horizontal pole (301) tops, connecting piece (404) still include fixed connection in mounting rod (4042) of two baffle (401) bottoms, mounting hole (4041) and mounting rod (4042) block each other.
7. A high pressure water cutting metal cutting apparatus as claimed in claim 6, wherein: the connecting piece (404) further comprises through holes (4043) arranged on the outer side walls of the two cross rods (301), the through holes (4043) penetrate through the mounting holes (4041), and bolts (4044) are screwed in the through holes (4043).
8. A high pressure water cutting metal cutting apparatus as claimed in claim 4, wherein: two ends of the elastic rod (3043) penetrate through the top and the bottom of the cross rod (301), and the bottom of the elastic rod (3043) penetrates through the sliding cavity (302) and is mutually clamped with the jack (3041).
9. The use method of the high-pressure water cutting metal cutting device is characterized in that: the method comprises the following steps:
s1, placing the object to be cut on the top of the processing table (1);
s2, lifting the elastic rod (3043), wherein the elastic rod (3043) is separated from the jack (3041);
s3, pushing the cross rod (301), and adjusting the edge distance between the cross rod (301) and the object to be cut;
s4, releasing the elastic rod (3043), rebounding the spring (3044) to prop against the sheet (3045), rebounding the elastic rod (3043) to be clamped with the jack (3041), and fixing the cross rod (301);
s5, starting the water jet cutter body (2), cutting an object, and shielding the splashed object by the two baffles (401).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210456923.2A CN114833726A (en) | 2022-04-28 | 2022-04-28 | High-pressure water cutting metal cutting device and using method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210456923.2A CN114833726A (en) | 2022-04-28 | 2022-04-28 | High-pressure water cutting metal cutting device and using method thereof |
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| CN114833726A true CN114833726A (en) | 2022-08-02 |
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| CN215700887U (en) * | 2021-09-02 | 2022-02-01 | 安徽文锐金属制品有限公司 | Automatic closing type protection device for water cutting machine |
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