CN114833323A - Fluidity test die for die-casting alloy - Google Patents
Fluidity test die for die-casting alloy Download PDFInfo
- Publication number
- CN114833323A CN114833323A CN202210712761.4A CN202210712761A CN114833323A CN 114833323 A CN114833323 A CN 114833323A CN 202210712761 A CN202210712761 A CN 202210712761A CN 114833323 A CN114833323 A CN 114833323A
- Authority
- CN
- China
- Prior art keywords
- cavity
- die
- arc
- communicated
- shaped
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
- B22D17/32—Controlling equipment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
- B22D17/22—Dies; Die plates; Die supports; Cooling equipment for dies; Accessories for loosening and ejecting castings from dies
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Sampling And Sample Adjustment (AREA)
Abstract
The invention provides a fluidity test die for die-casting alloy, which comprises a die body, a pouring gate, a flow channel and a cavity, wherein the pouring gate, the flow channel and the cavity are arranged on the die body; the die cavities at least comprise a first die cavity and a second die cavity, the first die cavity and the second die cavity are respectively communicated with the flow channel, the first die cavity is in one of a rectangular shape, a convoluted shape, a stepped shape, a bent shape and a cylindrical shape, and the second die cavity is in the other of the rectangular shape, the convoluted shape, the stepped shape, the bent shape and the cylindrical shape. Compared with the prior art, the die for testing the fluidity of the die-casting alloy provided by the invention has at least two cavities with different shapes, so that at least two different samples can be formed in one testing process when the popular performance of the liquid alloy is tested, and the fluidity and the filling performance of the alloy can be more accurately tested.
Description
Technical Field
The invention relates to the technical field of casting test molds, in particular to a fluidity test mold for die-casting alloy.
Background
The die casting is used as a rapid near-net forming process, and has the characteristics of high production efficiency, high dimensional precision, excellent mechanical property, capability of forming thin-wall deep-cavity castings with complex shapes and clear outlines and the like. In order to obtain high-quality and integrated large, complex and thin-wall automobile aluminum alloy die castings, the research on the die-casting and mold-filling flowing behavior of the thin-wall aluminum alloy castings becomes the basic problem of the forming of the parts, because the research not only directly relates to whether the parts can be completely formed, but also influences the final structure mechanical property of the castings.
The mold filling capacity of the alloy refers to the capacity of liquid alloy to fill a casting mold and obtain a casting with complete and clear shape, and the capacity depends on the flowing capacity of the liquid alloy and is influenced by external conditions. When the external conditions are set to be the same, the fluidity of the liquid alloy is mainly determined by the composition of the alloy itself. In the actual production process, the filling performance of the alloy must be known, so that the prospect of the alloy in engineering application can be better evaluated.
In the prior art, a test mold is generally used for testing the flow property of the liquid alloy. The testing mold is internally provided with a cavity, and during testing, the liquid alloy is injected into the mold from a pouring gate of the testing mold, so that the liquid alloy flows and is filled into the cavity, and the testing of the liquid performance of the liquid alloy is realized.
However, the testing mold in the prior art is only provided with a single-shaped cavity, and although the liquid alloy flow performance can be detected to a certain extent, the liquid alloy flow performance and the filling performance cannot be accurately measured.
Disclosure of Invention
The liquid alloy fluidity test mold aims at the technical problem that the fluidity and filling performance of liquid alloy cannot be accurately measured when the liquid alloy is subjected to fluidity test because a single-shaped cavity is adopted in the test mold in the prior art. The invention provides a fluidity test die for die-casting alloy, which is provided with at least two cavities with different shapes and structures, so that the fluidity and the filling performance of the alloy can be more accurately tested.
A fluidity test die for die casting alloy comprises a die body, a pouring gate, a flow channel and a cavity, wherein the pouring gate, the flow channel and the cavity are arranged on the die body,
the runner is communicated with the pouring gate;
the die cavities at least comprise a first die cavity and a second die cavity, the first die cavity and the second die cavity are respectively communicated with the flow channel, the first die cavity is in one of a rectangular shape, a convoluted shape, a stepped shape, a bent shape and a cylindrical shape, and the second die cavity is in the other of the rectangular shape, the convoluted shape, the stepped shape, the bent shape and the cylindrical shape.
Preferably, the first cavity is rectangular in shape, and the second cavity is convoluted in shape.
Preferably, the length of the first cavity is greater than the width of the first cavity.
Preferably, the second cavity comprises an inner cavity and a winding cavity;
the winding cavity surrounds around inner chamber week side, just winding cavity one end with the inner chamber intercommunication, the winding cavity other end with the runner intercommunication.
Preferably, the winding cavity comprises a first cavity, a second cavity, a third cavity, a fourth cavity, a fifth cavity, a sixth cavity, a seventh cavity, an eighth cavity, a ninth cavity and a tenth cavity;
the first cavity is arranged along the width direction and is communicated with the flow channel;
the second cavity is arranged along the length direction, and one end of the second cavity is communicated with the first cavity;
the third cavity is arranged along the width direction, one end of the third cavity is communicated with the other end of the second cavity, and the third cavity and the first cavity are positioned on the same side of the second cavity;
the fourth cavity is arranged along the length direction, one end of the fourth cavity is communicated with the other end of the third cavity, and the fourth cavity and the second cavity are positioned on the same side of the third cavity;
the fifth cavity is arranged along the width direction, one end of the fifth cavity is communicated with the other end of the fourth cavity, and the fifth cavity and the third cavity are positioned on the same side of the fourth cavity;
the sixth cavity is arranged along the length direction, one end of the sixth cavity is communicated with the other end of the fifth cavity, and the sixth cavity and the fourth cavity are positioned on the same side of the fifth cavity;
the seventh cavity is arranged along the width direction, one end of the seventh cavity is communicated with the other end of the sixth cavity, and the seventh cavity and the fifth cavity are positioned on the same side of the sixth cavity;
the eighth cavity is arranged along the length direction, one end of the eighth cavity is communicated with the other end of the seventh cavity, and the eighth cavity and the sixth cavity are positioned on the same side of the seventh cavity;
the ninth cavity is arranged along the width direction, one end of the ninth cavity is communicated with the other end of the eighth cavity, and the ninth cavity and the seventh cavity are positioned on the same side of the eighth cavity;
the tenth cavity is arranged along the length direction, one end of the tenth cavity is communicated with the other end of the ninth cavity, and the other end of the tenth cavity is communicated with the inner cavity.
Preferably, the cavities further comprise a third cavity, and the third cavity is in a step shape.
Preferably, the third cavity comprises a plurality of cavity units, and the cavity units are sequentially communicated along the length direction;
and the thickness of the cavity units is gradually reduced from the direction close to the flow channel to the direction far away from the flow channel.
Preferably, the cavity further comprises a fourth cavity, and the shape of the fourth cavity is a curved shape.
Preferably, the fourth cavity comprises a first arc-shaped cavity, a second arc-shaped cavity, a third arc-shaped cavity, a fourth arc-shaped cavity, a fifth arc-shaped cavity and a sixth arc-shaped cavity which are sequentially arranged along the length direction;
one end of the first arc-shaped cavity is communicated with the flow channel, and the opening of the first arc-shaped cavity faces to one side in the width direction;
one end of the second arc-shaped cavity is communicated with the other end of the first arc-shaped cavity, and the opening of the second arc-shaped cavity faces to the other side in the width direction;
one end of the third arc-shaped cavity is communicated with the other end of the second arc-shaped cavity, and the opening direction of the third arc-shaped cavity is the same as that of the first arc-shaped cavity;
one end of the fourth arc-shaped cavity is communicated with the other end of the third arc-shaped cavity, and the opening direction of the fourth arc-shaped cavity is the same as that of the second arc-shaped cavity;
one end of the fifth arc-shaped cavity is communicated with the other end of the fourth arc-shaped cavity, and the opening direction of the fifth arc-shaped cavity is the same as that of the third arc-shaped cavity;
one end of the sixth arc-shaped cavity is communicated with the other end of the fifth arc-shaped cavity, and the opening direction of the sixth arc-shaped cavity is the same as that of the fourth arc-shaped cavity.
Preferably, the cavity further comprises a fifth cavity, the fifth cavity is cylindrical, and the fifth cavity comprises a first cylindrical cavity, a second cylindrical cavity and a connecting cavity;
the first cylindrical cavity is arranged along the length direction, and one end of the first cylindrical cavity is communicated with the flow channel;
the second cylindrical cavity is arranged along the length direction, and the second cylindrical cavity and the first cylindrical cavity are oppositely arranged at intervals along the length direction;
one end of the connecting cavity is communicated with the other end of the first cylindrical cavity, and the other end of the connecting cavity is communicated with the second cylindrical cavity.
Compared with the prior art, the fluidity test die for the die-casting alloy comprises a die body, a pouring gate, a flow channel and a cavity, wherein the pouring gate, the flow channel and the cavity are arranged on the die body; the die cavities at least comprise a first die cavity and a second die cavity, the first die cavity and the second die cavity are respectively communicated with the flow channel, the first die cavity is in one of a rectangular shape, a convoluted shape, a stepped shape, a bent shape and a cylindrical shape, and the second die cavity is in the other of the rectangular shape, the convoluted shape, the stepped shape, the bent shape and the cylindrical shape. The fluidity test mould for the die-casting alloy is provided with at least two cavities with different shapes, so that when the liquid alloy is subjected to popular performance test, at least two different samples can be formed in one test process, and the fluidity performance and the mold filling performance of the alloy can be more accurately and effectively tested.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
Fig. 1 is a partial structural view of a fluidity test die for die casting alloy according to an embodiment;
fig. 2 is a fluidity sample casting manufactured from the fluidity test mold of the die casting alloy shown in fig. 1.
Detailed Description
In order to make those skilled in the art better understand the technical solutions in the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present application, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
It will be understood that when an element is referred to as being "secured to," "mounted to" or "disposed on" another element, it can be directly on the other element or be indirectly on the other element; when an element is "connected" to another element, or is referred to as being "connected" to another element, it can be directly connected or indirectly connected to the other element.
It should be understood that the structures, ratios, sizes, and the like shown in the drawings are only used for matching the disclosure of the specification, so as to be understood and read by those skilled in the art, and are not used to limit the practical limit conditions of the present application, so that the modifications of the structures, the changes of the ratio relationships, or the adjustment of the sizes, do not have the technical essence, and the modifications, the changes of the ratio relationships, or the adjustment of the sizes, are all within the scope of the technical contents disclosed in the present application without affecting the efficacy and the achievable purpose of the present application.
The invention provides a fluidity test die for die-casting alloy, which comprises a die body, a pouring gate, a flow channel and a cavity, wherein the pouring gate, the flow channel and the cavity are arranged on the die body; the die cavities at least comprise a first die cavity and a second die cavity, the first die cavity and the second die cavity are respectively communicated with the flow channel, the first die cavity is in one of a rectangular shape, a convoluted shape, a stepped shape, a bent shape and a cylindrical shape, and the second die cavity is in the other of the rectangular shape, the convoluted shape, the stepped shape, the bent shape and the cylindrical shape. The fluidity test mould for the die-casting alloy is provided with at least two cavities with different shapes, so that when the liquid alloy is subjected to popular performance test, at least two different samples can be formed in one test process, and the fluidity performance and the mold filling performance of the alloy can be more accurately tested.
Please refer to fig. 1 and fig. 2 in combination. The embodiment provides a die 100 for testing the fluidity of die-casting alloy, in particular to a die for testing the fluidity of die-casting aluminum alloy, which can accurately test the flow capacity and the filling performance of the alloy, better evaluate the prospect of the alloy in engineering application and provide auxiliary support for the optimization of alloy components and performance. The fluidity test mold 100 for the die casting alloy comprises a mold body 10, and a pouring gate, a flow channel 20 and a cavity 30 which are arranged on the mold body. The die body 10 may include a male die and a female die that are matched with each other, and the die body 10 may further include functional components such as an ejector pin, a fixing member, and a positioning member, which are known to those skilled in the art, but are not innovative to the fluidity testing die 100 for die-casting alloy, and are not described herein again.
The runner 20 is communicated with the sprue gate, the cavity 30 at least comprises a first cavity 31 and a second cavity 32, and the first cavity 31 and the second cavity 32 are respectively communicated with the runner 20. That is, at least two cavities 30 are provided, and the flow channel 20 is an inlet for liquid alloy to enter the cavities 30. Therefore, when the liquid alloy is injected, the liquid alloy flows into the runner 20 through the pouring gate, then flows into the cavity 30, and finally is condensed to form the fluid sample casting 200.
The shape of the first cavity 31 is one of a rectangular shape, a convoluted shape, a stepped shape, a curved shape and a cylindrical shape. Wherein, rectangular means: the overall space of the cavity is a rectangular parallelepiped, i.e. the cross section (the section obtained by slicing the mold body in the direction of the angle shown in fig. 1) and the longitudinal section (the section obtained by slicing the mold body in the transverse direction shown in fig. 1) of the cavity are both substantially rectangular, so that after the liquid alloy is formed in the space, a rectangular parallelepiped fluid sample casting 210 is finally obtained. The winding shape means: the cavity is centered at a point of the mold body 10, the cavity of the cavity surrounds the periphery of the point, and cavity units extending in different directions and communicating with each other are arranged in the cavity. If one cavity unit extends along the length direction (or tends to the length direction), and the other cavity unit communicated with the cavity unit extends along the width direction (or tends to the width direction), when the liquid alloy flows into the cavity, the liquid alloy flows towards different directions when flowing to different cavity units due to the guidance of different cavity units. So that after the liquid alloy is formed in this space, a fluid sample casting 220 is finally obtained which is surrounded back and forth. The stair-stepping refers to: the cavity is divided into a plurality of (at least two) cavity units which are communicated with each other, and the thickness of the cavity units is gradually reduced or gradually increased along one direction, so that when the liquid alloy is formed in the space, the fluid sample casting 230 with different thicknesses can be finally obtained. The curved shape means: the cavity is divided into a plurality of (at least two) cavity units with mutually communicated bent structures, so that after the liquid alloy is formed in the space, a fluid sample casting 240 with a bent shape is finally obtained. Cylindrical refers to: at least part of the cavity unit of the cavity is in a cylindrical structure, that is, the longitudinal section of at least part of the cavity unit of the cavity is circular, so that after the liquid alloy is formed in the space, a flowing sample casting 250 at least part of which is in a cylindrical structure is finally obtained.
Note that the width is the X direction shown in fig. 1, the length is the Y direction shown in fig. 1, and the thickness is the direction perpendicular to the sheet shown in fig. 1.
The second cavity 32 is in the shape of another one of a rectangular shape, a convoluted shape, a stepped shape, a curved shape, and a cylindrical shape. That is, the shape of the second cavity 32 is different from the shape of the first cavity 31, and if the first cavity 31 is rectangular, the second cavity 32 is one of a winding shape, a step shape, a bending shape, and a cylinder shape; when the first cavity 31 is in a winding shape, the second cavity 32 is in one of a rectangular shape, a step shape, a curved shape and a cylindrical shape … ….
It can be understood that, in the prior art, the fluidity test mold for testing the pressure-tested cast alloy is generally only provided with a single-shaped cavity, so that the finally tested samples are all single-shaped samples, and the flow property and the filling property of the liquid alloy cannot be accurately measured. Particularly, as society advances and science and technology develops, the shape and structure of die casting to be manufactured are more and more complicated. The test mould in the prior art can not well and really reflect the flowing property and the filling property of the liquid alloy in the casting process, and has limitation.
The fluidity test mold 100 for die-casting alloy provided by this embodiment is at least provided with the first cavity 31 and the second cavity 32, and the shape of the first cavity 31 is different from that of the second cavity 32, so that a sample obtained by final test has at least two different shapes, and the fluidity and the mold filling performance of the liquid alloy can be measured more accurately and effectively.
Preferably, the first cavity 31 is rectangular, and the second cavity 32 is convoluted, so that the liquid alloy flow performance can be better tested.
Preferably, the length of the first cavity 31 is greater than the width of the first cavity 31.
Preferably, the second cavity 32 includes an inner cavity 321 and a winding cavity 322, the winding cavity 322 surrounds the inner cavity 321, one end of the winding cavity 322 is communicated with the inner cavity 321, and the other end of the winding cavity 322 is communicated with the flow channel 20, so as to better test the flowing performance of the liquid alloy in the winding structure.
Preferably, the winding cavity 322 includes a first cavity 3221, a second cavity 3222, a third cavity 3223, a fourth cavity 3224, a fifth cavity 3225, a sixth cavity 3226, a seventh cavity 3227, an eighth cavity 3228, a ninth cavity 3229, and a tenth cavity 3220. The first cavity 3221 is disposed along the width direction and is communicated with the flow channel 20. The second cavity 3222 is disposed along the length direction, and one end of the second cavity 3222 is communicated with the first cavity 3221. The third cavity 3223 is disposed along the width direction, one end of the third cavity 3223 is communicated with the other end of the second cavity 3222, and the third cavity 3223 and the first cavity 3221 are located on the same side of the second cavity 3222 (that is, as shown in fig. 1, the third cavity 3223 and the first cavity 3221 are both located on the right side of the second cavity 3222). The fourth cavity 3224 is disposed along the length direction, one end of the fourth cavity 3224 is communicated with the other end of the third cavity 3223, and the fourth cavity 3224 and the second cavity 3222 are located on the same side of the third cavity 3223. The fifth cavity 3225 is disposed along the width direction, one end of the fifth cavity 3225 is communicated with the other end of the fourth cavity 3224, and the fifth cavity 3225 and the third cavity 3223 are located at the same side of the fourth cavity 3224. The sixth cavity 3226 is disposed along the length direction, one end of the sixth cavity 3226 is communicated with the other end of the fifth cavity 3225, and the sixth cavity 3226 and the fourth cavity 3224 are located on the same side of the fifth cavity 3225. The seventh cavity 3227 is disposed along the width direction, one end of the seventh cavity 3227 is communicated with the other end of the sixth cavity 3226, and the seventh cavity 3227 and the fifth cavity 3225 are located on the same side of the sixth cavity 3226. The eighth cavity 3228 is disposed along the length direction, one end of the eighth cavity 3228 is communicated with the other end of the seventh cavity 3227, and the eighth cavity 3228 and the sixth cavity 3226 are located at the same side of the seventh cavity 3227. The ninth cavity 3229 is disposed along the width direction, one end of the ninth cavity 3229 is communicated with the other end of the eighth cavity 3228, and the ninth cavity 3229 and the seventh cavity 3227 are located at the same side of the eighth cavity 3228; the tenth cavity 3220 is disposed along the length direction, one end of the tenth cavity 3220 is communicated with the other end of the ninth cavity 3229, and the other end of the tenth cavity 3220 is communicated with the inner cavity 31. That is, in the present embodiment, the second cavity 32 is entirely of a "loop" structure, so that with this structure, the flow property of the liquid alloy in a complex loop structure can be better tested, and the flow property and the filling property of the liquid alloy can be more accurately measured.
Preferably, the cavity 30 further includes a third cavity 33, and the third cavity 33 is stepped. Therefore, the liquid alloy flow performance can be better tested by the three cavities 30 with different shapes.
Preferably, the third cavity 33 includes a plurality of (at least two) cavity units 331, and the cavity units 331 are sequentially connected in a longitudinal direction. The thickness of the cavity unit 331 is gradually reduced from the direction close to the flow passage 20 to the direction away from the flow passage 20. Therefore, the third cavity 33 can be used for better testing the flowing performance of the liquid alloy in the spaces with different thicknesses, and the testing accuracy is further guaranteed. In this embodiment, the cavity units 331 are five in detail. Preferably, the width of the cavity units 331 is gradually increased from the direction close to the runner 20 to the direction away from the runner 20, so that the flowing performance of the liquid alloy in the spaces with different thicknesses and widths can be better tested by the third cavity 33.
Preferably, the cavity 30 further includes a fourth cavity 34, and the fourth cavity 34 is curved. Therefore, the liquid alloy flow performance can be better tested by the four cavities 30 with different shapes.
Preferably, the fourth cavity 34 includes a first arc-shaped cavity 341, a second arc-shaped cavity 342, a third arc-shaped cavity 343, a fourth arc-shaped cavity 344, a fifth arc-shaped cavity 345 and a sixth arc-shaped cavity 346 sequentially arranged along the length direction. One end of the first arc-shaped chamber 341 is communicated with the flow passage 20, and an opening of the first arc-shaped chamber 341 faces one side in the width direction (in the present embodiment, faces the left side as shown in fig. 1); one end of the second arc-shaped chamber 342 communicates with the other end of the first arc-shaped chamber 341, and the opening of the second arc-shaped chamber 342 faces the other side in the width direction (in the present embodiment, to the right as viewed in fig. 1); one end of the third arc-shaped cavity 343 is communicated with the other end of the second arc-shaped cavity 342, and the opening direction of the third arc-shaped cavity 343 is the same as that of the first arc-shaped cavity 341; one end of the fourth arc-shaped cavity 344 is communicated with the other end of the third arc-shaped cavity 343, and the opening direction of the fourth arc-shaped cavity 344 is the same as that of the second arc-shaped cavity 342; one end of the fifth arc-shaped cavity 345 is communicated with the other end of the fourth arc-shaped cavity 344, and the opening direction of the fifth arc-shaped cavity 345 is the same as that of the third arc-shaped cavity 343; one end of the sixth arc-shaped cavity 346 is communicated with the other end of the fifth arc-shaped cavity 345, and the opening direction of the sixth arc-shaped cavity 346 is the same as that of the fourth arc-shaped cavity 344. That is, in this embodiment, the fourth cavity 34 is entirely of a "snake" type structure, so that the flow performance of the liquid alloy in a complex bending structure can be better tested through the structure, and the flow performance and the filling performance of the liquid alloy can be more accurately measured. In this embodiment, the first arc-shaped cavity 341, the second arc-shaped cavity 342, the third arc-shaped cavity 343, the fourth arc-shaped cavity 344, the fifth arc-shaped cavity 345 and the sixth arc-shaped cavity 346 are all arc-shaped in cross section.
Preferably, the cavity 30 further includes a fifth cavity 35, and the fifth cavity 35 is cylindrical. The fifth cavity 35 includes a first cylindrical cavity 351, a second cylindrical cavity 352 and a connecting cavity 353. The first cylindrical cavity 351 is arranged along the length direction, and one end of the first cylindrical cavity 351 is communicated with the flow passage 20; the second cylindrical cavity 352 is arranged along the length direction, and the second cylindrical cavity 352 and the first cylindrical cavity 352 are arranged at intervals along the length direction; one end of the connecting chamber 353 is communicated with the other end of the first cylindrical chamber 352, and the other end of the connecting chamber 353 is communicated with the second cylindrical chamber 352. Therefore, the fifth cavity 35 can be used for better testing the flowing performance of the liquid alloy in the columnar structure. In this embodiment, the first cylindrical cavity 351, the second cylindrical cavity 352 and the connecting cavity 353 are all circular in longitudinal section.
That is, in the present embodiment, five cavities 30 are provided, and the shapes of the five cavities 30 are different from each other. The fluidity test die 100 for die-casting alloy provided by the embodiment is characterized in that different cavities are integrally embodied in the same die, so that samples with different shapes can be obtained during testing, and the fluidity and the mold filling performance of the alloy can be accurately and effectively tested. When the sample is obtained, the flow property and the filling property of the alloy can be better represented.
The fluidity test mold 100 for the die casting alloy provided by the embodiment can be used for researching the comparison between the fluidity and the mold filling performance under the conditions of different casting process parameters and different alloy components. For example: and (3) comparing the filling difficulty of different pouring channels under different temperature conditions under the condition that the casting process parameters (except temperature) and the alloy components are the same.
TABLE 3 comparison of the ease of filling different runners at different temperatures
While the foregoing is directed to embodiments of the present invention, it will be understood by those skilled in the art that various changes may be made without departing from the spirit and scope of the invention.
Claims (10)
1. The fluidity test die for the die-casting alloy is characterized by comprising a die body, a pouring gate, a flow channel and a cavity, wherein the pouring gate, the flow channel and the cavity are arranged on the die body;
the runner is communicated with the pouring gate;
the die cavities at least comprise a first die cavity and a second die cavity, the first die cavity and the second die cavity are respectively communicated with the flow channel, the first die cavity is in one of a rectangular shape, a convoluted shape, a stepped shape, a bent shape and a cylindrical shape, and the second die cavity is in the other of the rectangular shape, the convoluted shape, the stepped shape, the bent shape and the cylindrical shape.
2. The fluidity test die of a die-casting alloy according to claim 1, wherein the first cavity is rectangular in shape and the second cavity is convoluted in shape.
3. The fluidity test die of die casting alloy according to claim 2, wherein the length of the first cavity is larger than the width of the first cavity.
4. The fluidity testing die of die-casting alloy according to claim 2, wherein the second cavity comprises an inner cavity and a winding cavity;
the winding cavity surrounds around inner chamber week side, just winding cavity one end with the inner chamber intercommunication, the winding cavity other end with the runner intercommunication.
5. The fluidity test die of a die-casting alloy according to claim 4, wherein the winding cavity comprises a first cavity, a second cavity, a third cavity, a fourth cavity, a fifth cavity, a sixth cavity, a seventh cavity, an eighth cavity, a ninth cavity and a tenth cavity;
the first cavity is arranged along the width direction and is communicated with the flow channel;
the second cavity is arranged along the length direction, and one end of the second cavity is communicated with the first cavity;
the third cavity is arranged along the width direction, one end of the third cavity is communicated with the other end of the second cavity, and the third cavity and the first cavity are positioned on the same side of the second cavity;
the fourth cavity is arranged along the length direction, one end of the fourth cavity is communicated with the other end of the third cavity, and the fourth cavity and the second cavity are positioned on the same side of the third cavity;
the fifth cavity is arranged along the width direction, one end of the fifth cavity is communicated with the other end of the fourth cavity, and the fifth cavity and the third cavity are positioned on the same side of the fourth cavity;
the sixth cavity is arranged along the length direction, one end of the sixth cavity is communicated with the other end of the fifth cavity, and the sixth cavity and the fourth cavity are positioned on the same side of the fifth cavity;
the seventh cavity is arranged along the width direction, one end of the seventh cavity is communicated with the other end of the sixth cavity, and the seventh cavity and the fifth cavity are positioned on the same side of the sixth cavity;
the eighth cavity is arranged along the length direction, one end of the eighth cavity is communicated with the other end of the seventh cavity, and the eighth cavity and the sixth cavity are positioned on the same side of the seventh cavity;
the ninth cavity is arranged along the width direction, one end of the ninth cavity is communicated with the other end of the eighth cavity, and the ninth cavity and the seventh cavity are positioned on the same side of the eighth cavity;
the tenth cavity is arranged along the length direction, one end of the tenth cavity is communicated with the other end of the ninth cavity, and the other end of the tenth cavity is communicated with the inner cavity.
6. The fluidity test die of a die-casting alloy according to any one of claims 2 to 5, wherein the cavities further comprise a third cavity, the third cavity being stepped in shape.
7. The fluidity test die of a die-casting alloy according to claim 6, wherein the third cavity comprises a plurality of cavity units, the cavity units being sequentially communicated in a length direction;
and the thickness of the cavity units is gradually reduced from the direction close to the flow channel to the direction far away from the flow channel.
8. The fluidity testing mold of a die-casting alloy according to claim 6, wherein the cavities further comprise a fourth cavity, the shape of which is curved.
9. The die for testing the fluidity of the die-casting alloy according to claim 8, wherein the fourth cavity comprises a first arc-shaped cavity, a second arc-shaped cavity, a third arc-shaped cavity, a fourth arc-shaped cavity, a fifth arc-shaped cavity and a sixth arc-shaped cavity which are arranged in sequence along the length direction;
one end of the first arc-shaped cavity is communicated with the flow channel, and the opening of the first arc-shaped cavity faces to one side in the width direction;
one end of the second arc-shaped cavity is communicated with the other end of the first arc-shaped cavity, and the opening of the second arc-shaped cavity faces to the other side in the width direction;
one end of the third arc-shaped cavity is communicated with the other end of the second arc-shaped cavity, and the opening direction of the third arc-shaped cavity is the same as that of the first arc-shaped cavity;
one end of the fourth arc-shaped cavity is communicated with the other end of the third arc-shaped cavity, and the opening direction of the fourth arc-shaped cavity is the same as that of the second arc-shaped cavity;
one end of the fifth arc-shaped cavity is communicated with the other end of the fourth arc-shaped cavity, and the opening direction of the fifth arc-shaped cavity is the same as that of the third arc-shaped cavity;
one end of the sixth arc-shaped cavity is communicated with the other end of the fifth arc-shaped cavity, and the opening direction of the sixth arc-shaped cavity is the same as that of the fourth arc-shaped cavity.
10. The fluidity test die of a die-casting alloy according to claim 6, wherein the cavities further comprise a fifth cavity, the fifth cavity is cylindrical in shape, and the fifth cavity comprises a first cylindrical cavity, a second cylindrical cavity and a connecting cavity;
the first cylindrical cavity is arranged along the length direction, and one end of the first cylindrical cavity is communicated with the flow channel;
the second cylindrical cavity is arranged along the length direction, and the second cylindrical cavity and the first cylindrical cavity are oppositely arranged at intervals along the length direction;
one end of the connecting cavity is communicated with the other end of the first cylindrical cavity, and the other end of the connecting cavity is communicated with the second cylindrical cavity.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202210712761.4A CN114833323A (en) | 2022-06-22 | 2022-06-22 | Fluidity test die for die-casting alloy |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202210712761.4A CN114833323A (en) | 2022-06-22 | 2022-06-22 | Fluidity test die for die-casting alloy |
Publications (1)
Publication Number | Publication Date |
---|---|
CN114833323A true CN114833323A (en) | 2022-08-02 |
Family
ID=82574192
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202210712761.4A Pending CN114833323A (en) | 2022-06-22 | 2022-06-22 | Fluidity test die for die-casting alloy |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN114833323A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN118329573A (en) * | 2024-06-11 | 2024-07-12 | 小米汽车科技有限公司 | Test piece for testing performance of die casting and test method of die casting |
Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH065736U (en) * | 1992-01-09 | 1994-01-25 | 浅間技研工業株式会社 | Hot water flow tester |
DE10304099A1 (en) * | 2003-01-31 | 2004-08-12 | Otto-Von-Guericke-Universität Magdeburg | Test mold, for casting samples, has structured hollows to test the molten metal for a variety of parameters to set casting production, linked by a flow path to a common feeder sprue |
CN204108289U (en) * | 2014-09-28 | 2015-01-21 | 风帆股份有限公司 | A kind of mould measuring battery grid metal mobility |
CN104923761A (en) * | 2015-06-19 | 2015-09-23 | 上海交通大学 | Die casting die for castable performance evaluation |
CN106513624A (en) * | 2016-10-20 | 2017-03-22 | 上海交通大学 | Die-casting mold used for alloy hot crack sensitivity coefficient and fluidity tests |
EP3608650A1 (en) * | 2018-08-09 | 2020-02-12 | SP Schwäbische Prüfanlagen UG (haftungsbeschränkt) | Specimen arrangement for testing characteristics of materials, and specimen mold to fabricate the specimen arrangement |
CN111702147A (en) * | 2020-07-17 | 2020-09-25 | 山西瑞格金属新材料有限公司 | Die for evaluating comprehensive high-pressure die-casting performance of aluminum alloy |
CN212097291U (en) * | 2020-01-17 | 2020-12-08 | 浙江钧科新材料有限公司 | Multifunctional experimental spline assembling die |
-
2022
- 2022-06-22 CN CN202210712761.4A patent/CN114833323A/en active Pending
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH065736U (en) * | 1992-01-09 | 1994-01-25 | 浅間技研工業株式会社 | Hot water flow tester |
DE10304099A1 (en) * | 2003-01-31 | 2004-08-12 | Otto-Von-Guericke-Universität Magdeburg | Test mold, for casting samples, has structured hollows to test the molten metal for a variety of parameters to set casting production, linked by a flow path to a common feeder sprue |
CN204108289U (en) * | 2014-09-28 | 2015-01-21 | 风帆股份有限公司 | A kind of mould measuring battery grid metal mobility |
CN104923761A (en) * | 2015-06-19 | 2015-09-23 | 上海交通大学 | Die casting die for castable performance evaluation |
CN106513624A (en) * | 2016-10-20 | 2017-03-22 | 上海交通大学 | Die-casting mold used for alloy hot crack sensitivity coefficient and fluidity tests |
EP3608650A1 (en) * | 2018-08-09 | 2020-02-12 | SP Schwäbische Prüfanlagen UG (haftungsbeschränkt) | Specimen arrangement for testing characteristics of materials, and specimen mold to fabricate the specimen arrangement |
CN212097291U (en) * | 2020-01-17 | 2020-12-08 | 浙江钧科新材料有限公司 | Multifunctional experimental spline assembling die |
CN111702147A (en) * | 2020-07-17 | 2020-09-25 | 山西瑞格金属新材料有限公司 | Die for evaluating comprehensive high-pressure die-casting performance of aluminum alloy |
Non-Patent Citations (1)
Title |
---|
马晋芳等: "金属材料与机械制造工艺", pages: 132 * |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN118329573A (en) * | 2024-06-11 | 2024-07-12 | 小米汽车科技有限公司 | Test piece for testing performance of die casting and test method of die casting |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN114833323A (en) | Fluidity test die for die-casting alloy | |
CN103826776B (en) | Mold method for designing and mold | |
US6707622B2 (en) | Resin-molded prism and mold for the same | |
CN104923761B (en) | Die casting for may be cast as performance evaluation | |
US8916074B2 (en) | Method for making resin hollow body and air flow measuring device | |
CN104907521A (en) | Mobile phone middle frame manufacturing process | |
CN110000337B (en) | Aluminum alloy motor casing casting die | |
US20060237871A1 (en) | Insert molding device and insert molding method | |
CN210817394U (en) | Die casting die with quick cooling mechanism | |
US10234313B2 (en) | Method for making resin hollow body and flow measuring device | |
CN2389363Y (en) | Model for investigating alloy flow properties | |
Zhang et al. | Geometric replication integrity of micro features fabricated using variotherm assisted micro injection moulding | |
US10981219B1 (en) | Casting mold and manufacturing method of cast part | |
CN112881137A (en) | Ceramic core shrinkage rate testing mold and method for turbine blade | |
US11052456B1 (en) | Casting mold and manufacturing method of cast part | |
CN217901331U (en) | Tensile sample sand mold structure for low pressure casting | |
CN201130132Y (en) | Snakelike bending bandlet appearance for testing cast movability of diecasting alloy | |
US10967424B2 (en) | Casting mold and manufacturing method of cast part | |
CN221417290U (en) | Mould for verifying plastic hinge performance | |
CN219254099U (en) | Casting device and casting prototype manufactured by same | |
CN216680093U (en) | Sheet type multi-way valve casting mold | |
CN221109806U (en) | Test bar forming die | |
CN216828564U (en) | Chill mould | |
CN217701239U (en) | Sand core structure for casting U-shaped integrated exhaust manifold | |
CN213794165U (en) | Automobile transmission combined tooth mold blank |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination |